EP1725824B1 - Stacked-plate heat exchanger - Google Patents
Stacked-plate heat exchanger Download PDFInfo
- Publication number
- EP1725824B1 EP1725824B1 EP05715746.3A EP05715746A EP1725824B1 EP 1725824 B1 EP1725824 B1 EP 1725824B1 EP 05715746 A EP05715746 A EP 05715746A EP 1725824 B1 EP1725824 B1 EP 1725824B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stacked
- heat exchanger
- plate heat
- plate
- halves
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000002093 peripheral effect Effects 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000005452 bending Methods 0.000 claims description 12
- 239000002826 coolant Substances 0.000 claims description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 238000005476 soldering Methods 0.000 claims description 5
- 238000004049 embossing Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000004411 aluminium Substances 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 238000007373 indentation Methods 0.000 description 12
- 229910000679 solder Inorganic materials 0.000 description 6
- 239000011324 bead Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005499 meniscus Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 206010000496 acne Diseases 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/04—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0043—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0234—Header boxes; End plates having a second heat exchanger disposed there within, e.g. oil cooler
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/008—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
- F28D2021/0089—Oil coolers
Definitions
- the invention relates to a stacked plate heat exchanger, in particular a Intank oil cooler, for motor vehicles, with a plurality of stacked and interconnected, in particular soldered, elongated discs, which are composed of two identical, rotated by 180 ° to each other disc halves and a cavity for performing a medium to be cooled, such as oil, enclose in the longitudinal direction of the discs.
- German patent application DE 43 08 858 C2 is a disc heat exchanger with stacked and mutually soldered discs known, which are composed of two identical, rotated by 180 ° to each other disc halves and enclose a cavity for conducting a medium to be cooled.
- the disc halves are provided with a distinct rim for soldering the disc halves to a disc and with pads for soldering the discs together.
- the disc halves are provided on the inner and on the outer surface with frustoconical characteristics.
- the disk halves are designed mirror-symmetrically to their transverse and / or longitudinal axis.
- the frusto-conical shapes are arranged in a checkerboard pattern between the connection surfaces. Positive characteristics alternate with negative characteristics.
- the positive characteristics and the negative characteristics are knob-like.
- the disc halves enclose a cavity, which from a Fluid, such as oil, is flowed through.
- the protruding into this cavity pimples to ensure good swirling of the oil and increase the strength as a result of their Switzerlandankerfunktion.
- the US 2003/0131979 A1 discloses a stacked plate heat exchanger according to the preamble of claim 1.
- the object of the invention is a stacked plate heat exchanger, in particular an Intank oil cooler, for motor vehicles, with several stacked and interconnected, in particular soldered, elongated discs, which are composed of two identical, rotated by 180 ° to each other disc halves and a Cavity for performing a medium to be cooled, such as oil, enclose in the longitudinal direction of the discs to create, which is simple and inexpensive to produce.
- the stacked plate heat exchanger according to the invention should nevertheless ensure a good swirling of the medium to be cooled in the cavity formed between the pan halves.
- a stacked plate heat exchanger in particular an Intank oil cooler, for motor vehicles, with a plurality of stacked and interconnected, in particular soldered, elongated discs, which are composed of two disc halves and a cavity for carrying a medium to be cooled, such as oil in Enclose the longitudinal direction of the discs, each of the disc halves on a plurality of grooves which extend from one longitudinal side to the opposite longitudinal side of the disc half.
- the discs are also referred to as flat tubes or plates.
- the course of the grooves ensures the passage of coolant from one longitudinal side of the disc half to the opposite longitudinal side. In the cavity, the grooves ensure good turbulence of the medium to be cooled.
- a preferred embodiment of the stacked-plate heat exchanger is characterized in that the elongated discs of each two the same, are assembled by 180 ° to each other rotated disc halves. This considerably simplifies the production of the stacked plate heat exchanger according to the invention.
- Another preferred embodiment of the stacked plate heat exchanger is characterized in that the grooves extend in a straight line from one longitudinal side to the opposite longitudinal side of the pane half. This ensures an unhindered passage of coolant from one longitudinal side of the disk half to the opposite longitudinal side.
- the grooves are formed on one side in each disc half.
- the grooves are formed by straight, elongated, narrow depressions, which are formed on one side, for example, in a sheet material. Since the grooves are pronounced only on one side, simplifies the manufacture of the disc halves.
- Another preferred embodiment of the stacked plate heat exchanger is characterized in that the grooves are bounded on the longitudinal sides by a peripheral edge.
- the peripheral edge serves to connect two disc halves together, in particular to be soldered. As a result, the cavity between the two disc halves is sealed to the environment.
- a disc is formed by two abutting disc halves whose grooves are pronounced outwards.
- the grooves in the interior of the disc limit the flow path of the medium to be cooled.
- an inlet is provided at one end of the disc and an outlet for the medium to be cooled is provided at the other end of the disc.
- Another preferred embodiment of the stacked plate heat exchanger is characterized in that two discs with their abutting portions formed by the grooves abut each other and joined together by a soldering process. Coolant, for example water, can pass between the raised areas from one longitudinal side to the opposite longitudinal side of the respective half of the pane.
- the discs are provided in the edge region of through holes with cup-shaped, raised areas where the discs are also soldered together.
- a further preferred embodiment of the stacked plate heat exchanger is characterized in that the grooves extend at an angle of 35 ° to 55 °, in particular of 45 °, to the longitudinal axis of the associated pane half. This ensures, on the one hand, that the medium to be cooled can flow from one end to the other end of the disc through the cavity formed in the interior of the disc. On the other hand, it is also ensured by the course of the grooves according to the invention that the coolant can flow in two disks from one longitudinal side to the opposite longitudinal side.
- Another preferred embodiment of the stacked plate heat exchanger is characterized in that the grooves of two abutting disc halves are arranged at an angle of 70 ° to 110 °, in particular of 90 ° to each other.
- a flow path is created for the medium to be cooled in the interior of the discs, which has many changes of direction and vortex.
- This has the advantage that during operation in the cavity forming boundary layers are repeatedly torn. This leads to a greatly diluted heat transfer compared to a smooth channel without grooves.
- the medium to be cooled is thus subjected to many changes of direction as it flows through the cavity.
- the coolant can flow almost unhindered and straight through the grooves between two adjacent discs.
- the angle of 90 ° gives a nearly circular solder meniscus at the Verbiridungsstelle of the two grooves.
- the flow is influenced in the same way longitudinally and transversely to the main flow direction of the medium to be cooled.
- the angle is 80 ° to 100 °.
- the grooves have a depth of 0.8 to 1.5 mm, in particular of 1.15 mm. This depth has proven to be particularly advantageous in the context of the present invention.
- the grooves preferably have a depth of 0.5 mm to 1.5 mm.
- Another preferred embodiment of the stacked-plate heat exchanger is characterized in that the grooves of a half-disc are arranged parallel to each other at a distance of 3 to 5 mm, in particular of 4 mm, to each other. This pitch has proven to be particularly advantageous in the context of the present invention.
- the disc halves have a width of about 20 to 50 mm. This width has proven to be particularly advantageous in the context of the present invention.
- the disc halves preferably have a width of about 20 to 120 mm. Particularly preferred is a width of 70 to 80 mm, in particular of 76 mm.
- a further preferred embodiment of the stacked plate heat exchanger is characterized in that the hydraulic diameter has a value of 1.5 to 2.5 mm, in particular of 1.8 mm. This value has proved to be particularly advantageous in the context of the present invention.
- the hydraulic diameter between two adjacent disc halves along the main flow direction of the medium to be cooled represents the ratio between the permeable channel cross section and the heat exchange surface.
- the hydraulic diameter is defined as four times the ratio of the area ratio to the area density.
- the area ratio is determined as the ratio of the free channel cross-section to the total end face of the channel between two adjacent pane halves.
- the area density is determined by the Ratio between the heat transfer surface to the block volume.
- the hydraulic diameter should preferably remain as constant as possible over the entire main flow direction of the medium to be cooled. As a result, a uniform flowability of the cavity between two disc halves is achieved.
- a further preferred embodiment of the stacked plate heat exchanger is characterized in that the disc halves are formed from a metallic material, in particular aluminum or stainless steel.
- the discs are preferably joined together by brazing.
- Stainless steel is preferably used in commercial vehicles.
- Another preferred embodiment of the stacked plate heat exchanger is characterized in that at least one side of the disc halves is coated with soldering auxiliary material. Thereby, the manufacturing process of the stacked plate heat exchanger according to the invention can be simplified.
- the disc halves each have a pair of through holes as inflow and outflow conduits. About the through holes, the medium to be cooled enters the cavity between two disc or a flat tube forming disc halves.
- the discs may also be referred to as discs and the disc halves as disc halves.
- edge region of the through holes is formed raised.
- the edge region of the through holes is raised as far as the grooves or waves.
- Two adjoining raised edge regions of different disk halves seal the through holes and the cavity communicating with the through holes between two disk halves with respect to the environment through which coolant flows.
- Indentations are provided in the edge area of the through holes.
- the indentations serve to reinforce the disc halves in the area of the through holes.
- the impressions are, viewed in section, wave-shaped in the inlet area with wave crests and wave troughs.
- the wave crests and wave troughs essentially create punctiform contacts between two adjacent pane halves.
- a further preferred embodiment of the stacked-plate heat exchanger is characterized in that a plurality of pane halves are soldered in the entry region, both on its inside and on its outside substantially linearly with the respective adjacent pane halves. As a result, the internal pressure strength of the tubes formed from two disc halves increases sharply.
- a stacked-plate heat exchanger according to the invention is characterized in that the indentations, seen in plan view, extend in a meandering manner at least partially around the through-holes. As a result, the contact area between two disc halves is increased.
- a further preferred embodiment of the stacked-plate heat exchanger is characterized in that in each case two disc halves are integrally connected to each other by a longitudinally or transversely extending bending edge, to form a conduit means for the medium to be cooled. Since the two disc halves are already connected in one piece to the bending edge, they only need to be soldered together on one side. As a result, the cross-section through which the medium to be cooled flows increases. In addition, the number of required individual parts is reduced by half, since one part is still required per line device.
- the conduit means is formed by an elongate, in particular substantially rectangular, plate which is divided by the bending edge into two elongate halves which are folded together.
- the plate is preferably an embossed stamped part made of a metallic material which can be produced simply and inexpensively. In the folded state, the plate halves are congruent to each other.
- the plate has a relative to the plate surface raised peripheral edge.
- the plate is embossed within the peripheral edge, wherein the depth of the embossed surface is half the width of the conduit means.
- Another preferred embodiment of the stacked plate heat exchanger is characterized in that the peripheral edge is interrupted at the intersections with the bending edge. In the area of the bending edge, the plate has the same depth over the entire length of the bending edge. This avoids undesirable damage to the plate material in the area of the bending edge during folding.
- Another preferred embodiment of the stacked-plate heat exchanger is characterized in that the two plate halves lie in the folded state with the peripheral edge to each other. Preferably, the plate halves are soldered to each other at the peripheral edge.
- the above-mentioned object is achieved in that a previously described stacked plate heat exchanger is installed in the water tank.
- FIG. 1 a disc half 1 is shown in perspective.
- the disc half 1 has the shape of an elongated plate made of aluminum sheet with two straight longitudinal sides 2 and 3, which are arranged parallel to each other. At their ends 4 and 5, the disc half 1 is rounded in a semicircle. In the ends 4 and 5 through holes 8 and 9 are provided. The edge regions 10, 11 of the through holes 8, 9 are recessed, so that the edge regions 10, 11 on the underside of the disc half 1 are raised.
- the grooves 12 extend in a straight line from one longitudinal side 2 to the opposite longitudinal side 3 of the disc half 1.
- the grooves have the shape of elongated recesses, which are raised on the underside of the disc half 1.
- the grooves can not be straight, for example, wavy or zig-zag shaped.
- FIG. 2 is the end 4 of the disc half 1 from FIG. 1 shown in the subview.
- the edge region 10 and ten grooves 21 to 30 rise from the plane of the drawing.
- the ends of the grooves 21 to 30 are rounded to the longitudinal sides 2, 3 out.
- the longitudinal axis of the disc half 1 is denoted by 31.
- the grooves 21 to 30 are arranged at an angle ⁇ of 45 ° to the longitudinal axis 31.
- FIG. 3 it can be seen that the disc half 1 viewed in cross-section, a wave-shaped profile aufinreist.
- the wave-shaped cross-sectional profile is formed by the grooves, which are formed on one side in the half-disc 1.
- FIG. 4 two disc halves 1 and 42 are shown in perspective. The sides of the disc halves 1 and 42 on which rise the grooves are facing away from each other.
- the disc half 42 has exactly the same shape as the disc half 1. However, the disc half 42 is arranged rotated relative to the disc half 1 by 180 °. An end 44 with a through-hole 48, the edge region 50 of which rises from the plane of the drawing, is arranged above the through-hole 8 of the end 4 of the half-pane 1, the bowl-shaped edge region 10 of the through-hole 8 rising into the plane of the drawing. In the disc half 42 grooves 52 are formed, which rise out of the plane of the drawing. The grooves 52 are arranged at an angle ⁇ of 90 ° to the grooves 12, which rise into the plane of the drawing. The two disc halves 1 and 42 are soldered together to form a disc or a flat tube at the contact points of the grooves and in the edge region 2 and 3.
- FIG. 6 is a plurality of discs 60 soldered together. At the bottom, the through-holes of the disks 60 are closed by cover disks 61, 62. At the top of the discs 60 are at the ends of the through holes connecting pieces 67, 68 placed. Through one of the connecting pieces 67, 68, the medium to be cooled can be introduced into the interior of the discs 60. From the other connection piece 68, 67, the medium to be cooled from the discs 60 exit.
- the lens 61 is shown enlarged in perspective.
- the lens 61 has the shape of a circular disk 64, which has a circular, central elevation 65.
- the outer diameter of the circular elevation 65 is adapted to the inner diameter of the associated through-hole of the respective disc.
- stacked disc heat exchanger shown in perspective comprises seven discs 71 to 77, which are stacked on top of each other. Inside the discs 71 to 77, a plurality of substantially zigzag-shaped flow paths for the medium to be cooled are formed, which between the discs 71 to 77 rectilinearly pass through the recessed portions between every two grooves from one side to the opposite side corresponding disc half run.
- FIG. 10 a water box 78 is shown in which the in FIG. 6 installed stacked plate heat exchanger is installed.
- the discs 60 are disposed within the water box 78.
- the end stoppers 67, 68 protrude from the water box 78 out.
- FIG. 11 the water box 78 is off FIG. 10 attached to one side of a cooling network 79. To the other side of the cooling network 79, a further water tank 80 is grown. The two water boxes 78 and 80 and the cooling network 79 together form a coolant radiator 81 of a (not shown) motor vehicle.
- the profiling of the disc halves 1 and 42 is designed so that the wave profiles when stacking the discs touch selectively. This results in the interior of the discs again and again changes in direction for the flowing medium to be cooled.
- the large number of contact points at which the two halves of the disc are soldered together ensures good pressure stability.
- the leg angle of the profiling is 45 ° to the main flow direction of the medium to be cooled.
- the hydraulic diameter is 1.8 mm.
- the embossing angle is in a range between 20 ° and 60 ° to the main flow direction.
- the hydraulic diameter can vary between 1.5 mm and 2.5 mm.
- the large-area design in the inlet and outlet area enables a dense pane connection without the need for additional components.
- the disc halves have horizontal solder surfaces, whereby a sufficient flow passage of the coolant is ensured on the outside of the radiator.
- the disc halves are preferably slightly angled at its peripheral edge. As a result, the flatness of the disc is improved in the unsoldered state.
- the bending angle is between 5 ° and 20 °, preferably 10 °.
- the disc halves are made of aluminum and are connected by a Radlötrind.
- FIG. 12 it can be seen that in each case two disc halves are connected to one another by solder menisci 101, 102 and 103, 104.
- FIG. 13 it can be seen that the solder menisci 101 to 104 are almost circular in plan view.
- FIG. 14 a disc half 1 of a stacked-plate heat exchanger according to the invention is shown according to a further embodiment.
- the same reference characters are used as in the FIG. 1 illustrated embodiment. To avoid repetition, the preceding description of the FIG. 1 directed. In the following, only the differences between the exemplary embodiments will be discussed.
- the edge region 111 at the end 5 of the disc half 1 has meander-shaped indentations 115 and 116, which are connected by a connecting bead 117.
- the edge region 110 at the end 4 of the disc half 1 has meander-shaped indentations 118 and 119, which are interconnected by a connecting bead 120.
- two disc halves 1, as in FIG. 14 are, as described above, to form a disc or a flat tube, which is also referred to as a conduit means, soldered to each other at the contact points of the grooves 12 and in the edge regions 2 and 3 and at the indentations 118, 119.
- FIG. 15 a side view of a radiator block is shown, comprising a plurality of stacked flat tubes.
- FIG. 16 is the view of a section along the line XVI-XVI in FIG. 14 shown.
- various flat tubes of a radiator block in a stacked construction in the region of the meander-shaped indentations 115, 116 as well as on the indentations 118, 119 are connected to one another in a line-shaped manner.
- FIG. 17 is the view of a section along the line XVII-XVII in FIG. 14 shown.
- the meander-shaped impressions 116 are also referred to as reinforcement beads.
- reinforcement beads you can see how the Indentations are soldered to each other on the disc end both on the inside and on the outside of the stacked plate heat exchanger.
- FIG. 18 is the view of a section along the line XVIII-XVIII in FIG. 14 shown. Here you can see how the indentations 119 are soldered to each other on the disc end 4 both on the inside and on the outside of the stacked plate heat exchanger.
- FIG. 19 is an enlarged view of the detail XIX FIG. 14 shown.
- the shape of the indentations 118, 119 is designed so that discs stacked one above the other are soldered to each other in a line on both the inside and on the outside. As a result, the internal pressure strength of a tube formed from two disc halves increases sharply.
- the disc connections are in FIG. 19 shown meandering.
- FIG. 20 is a conduit means 140, which is also referred to as a flat tube or short tube, in the unfolded state -darkar.
- the flat tube 140 is formed by a plate 142, which has substantially the shape of a rectangle whose corners are rounded.
- the plate 142 is an aluminum sheet stamping having a bending edge 143 which divides the plate 142 longitudinally into two equal halves 145, 146, also referred to as disc halves.
- the two disc halves 145, 146 correspond, apart from their one-piece design, the disc halves of the preceding embodiments.
- the plate 142 is bounded on the outside by a peripheral edge 148, which serves to solder the two plate halves 145, 146 in the folded or folded state together. Within the peripheral edge 148, the plate halves 145, 146 provided with embossed grooves, as described above.
- FIG. 21 the pipe 140 is shown in the partially closed state.
- the tube 140 is shown in the closed state in plan view.
- the tube 140 is the uppermost flat tube of a Stacking plate heat exchanger with several stacked flat tubes.
- FIG. 23 is a side view of the stacked plate heat exchanger FIG. 22 shown.
- the stacked-plate heat exchanger in addition to the flat tube 140, also comprises six further flat tubes 150 to 155, which are soldered together in a stacked construction.
- FIG. 24 is the view of a section along the line XXIV-XXIV in Figure 22 dargestelit.
- the sectional view shows that the stacked-plate heat exchanger is formed from folded flat tubes 140, 150 to 155.
- the folded flat tubes have the advantage that the length of the Dichtlötnaht reduced by almost half.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Description
Die Erfindung betrifft einen Stapelscheiben-Wärmetauscher, insbesondere einen Intank-Ölkühler, für Kraftfahrzeuge, mit mehreren aufeinander gestapelten und miteinander verbundenen, insbesondere verlöteten, länglichen Scheiben, die aus jeweils zwei gleichen, um 180° zueinander gedrehten Scheibenhälften zusammengesetzt sind und einen Hohlraum zum Durchführen eines zu kühlenden Mediums, wie Öl, in Längsrichtung der Scheiben umschließen.The invention relates to a stacked plate heat exchanger, in particular a Intank oil cooler, for motor vehicles, with a plurality of stacked and interconnected, in particular soldered, elongated discs, which are composed of two identical, rotated by 180 ° to each other disc halves and a cavity for performing a medium to be cooled, such as oil, enclose in the longitudinal direction of the discs.
Aus der deutschen Offenlegungsschrift
Die
Aufgabe der Erfindung ist es, einen Stapelscheiben-Wärmetauscher, insbesondere einen Intank-Ölkühler, für Kraftfahrzeuge, mit mehreren aufeinander gestapelten und miteinander verbundenen, insbesondere verlöteten, länglichen Scheiben, die aus jeweils zwei gleichen, um 180° zueinander gedrehten Scheibenhälften zusammengesetzt sind und einen Hohlraum zum Durchführen eines zu kühlenden Mediums, wie Öl, in Längsrichtung der Scheiben umschließen, zu schaffen, der einfach aufgebaut und kostengünstig herstellbar ist. Der erfindungsgemäße Stapelscheiben-Wärmetauscher soll dennoch eine gute Verwirbelung des zu kühlenden Mediums in dem zwischen den Scheibenhälften ausgebildeten Hohlraum gewährleisten.The object of the invention is a stacked plate heat exchanger, in particular an Intank oil cooler, for motor vehicles, with several stacked and interconnected, in particular soldered, elongated discs, which are composed of two identical, rotated by 180 ° to each other disc halves and a Cavity for performing a medium to be cooled, such as oil, enclose in the longitudinal direction of the discs to create, which is simple and inexpensive to produce. The stacked plate heat exchanger according to the invention should nevertheless ensure a good swirling of the medium to be cooled in the cavity formed between the pan halves.
Die Aufgabe wird mit den Merkmalen von Anspruch 1 gelöst.The object is achieved with the features of
Bei einem Stapelscheiben-Wärmetauscher, insbesondere einem Intank-Ölkühler, für Kraftfahrzeuge, mit mehreren aufeinander gestapelten und miteinander verbundenen, insbesondere verlöteten, länglichen Scheiben, die aus jeweils zwei Scheibenhälften zusammengesetzt sind und einen Hohlraum zum Durchführen eines zu kühlenden Mediums, wie Öl, in Längsrichtung der Scheiben umschließen, weist jede der Scheibenhälften eine Vielzahl von Rillen auf, die von einer Längsseite zu der entgegengesetzten Längsseite der Scheibenhälfte verlaufen. Die Scheiben werden auch als Flachrohre oder Platten bezeichnet. Der Verlauf der Rillen gewährleistet den Durchtritt von Kühlmittel von einer Längsseite der Scheibenhälfte zu der entgegengesetzten Längsseite. In dem Hohlraum sorgen die Rillen für eine gute Verwirbelung des zu kühlenden Mediums.In a stacked plate heat exchanger, in particular an Intank oil cooler, for motor vehicles, with a plurality of stacked and interconnected, in particular soldered, elongated discs, which are composed of two disc halves and a cavity for carrying a medium to be cooled, such as oil in Enclose the longitudinal direction of the discs, each of the disc halves on a plurality of grooves which extend from one longitudinal side to the opposite longitudinal side of the disc half. The discs are also referred to as flat tubes or plates. The course of the grooves ensures the passage of coolant from one longitudinal side of the disc half to the opposite longitudinal side. In the cavity, the grooves ensure good turbulence of the medium to be cooled.
Ein bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die länglichen Scheiben aus jeweils zwei gleichen, um 180° zueinander gedrehten Scheibenhälften zusammengesetzt sind. Dadurch wir die Herstellung des erfindungsgemäßen Stapelscheiben-Wärmetauschers erheblich vereinfacht.A preferred embodiment of the stacked-plate heat exchanger is characterized in that the elongated discs of each two the same, are assembled by 180 ° to each other rotated disc halves. This considerably simplifies the production of the stacked plate heat exchanger according to the invention.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die Rillen geradlinig von einer Längsseite zu der entgegengesetzten Längsseite der Scheibenhälfte verlaufen. Dadurch wird ein ungehinderter Durchtritt von Kühlmittel von einer Längsseite der Scheibenhälfte zu der entgegengesetzten Längsseite gewährleistet.Another preferred embodiment of the stacked plate heat exchanger is characterized in that the grooves extend in a straight line from one longitudinal side to the opposite longitudinal side of the pane half. This ensures an unhindered passage of coolant from one longitudinal side of the disk half to the opposite longitudinal side.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die Rillen einseitig in jeder Scheibenhälfte ausgeprägt sind. Die Rillen werden von geradlinigen, länglichen, schmalen Vertiefungen gebildet, die einseitig zum Beispiel in einem Blechmaterial ausgeprägt sind. Da die Rillen nur einseitig ausgeprägt sind, vereinfacht sich die Herstellung der Scheibenhälften.Another preferred embodiment of the stacked-plate heat exchanger is characterized in that the grooves are formed on one side in each disc half. The grooves are formed by straight, elongated, narrow depressions, which are formed on one side, for example, in a sheet material. Since the grooves are pronounced only on one side, simplifies the manufacture of the disc halves.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die Rillen an den Längsseiten von einem umlaufenden Rand begrenzt werden. Der umlaufende Rand dient dazu, zwei Scheibenhälften miteinander zu verbinden, insbesondere zu verlöten. Dadurch wird der Hohlraum zwischen den beiden Scheibenhälften zur Umgebung hin abgedichtet.Another preferred embodiment of the stacked plate heat exchanger is characterized in that the grooves are bounded on the longitudinal sides by a peripheral edge. The peripheral edge serves to connect two disc halves together, in particular to be soldered. As a result, the cavity between the two disc halves is sealed to the environment.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass eine Scheibe von zwei aneinander anliegenden Scheibenhälften gebildet wird, deren Rillen nach außen ausgeprägt sind. Die Rillen begrenzen im Inneren der Scheibe den Strömungsweg des zu kühlenden Mediums. Vorzugsweise ist an einem Ende der Scheibe ein Eingang und an dem anderen Ende der Scheibe ein Ausgang für das zu kühlende Medium vorgesehen.Another preferred embodiment of the stacked plate heat exchanger is characterized in that a disc is formed by two abutting disc halves whose grooves are pronounced outwards. The grooves in the interior of the disc limit the flow path of the medium to be cooled. Preferably, an inlet is provided at one end of the disc and an outlet for the medium to be cooled is provided at the other end of the disc.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass zwei Scheiben mit ihren von den Rillen gebildeten erhabenen Bereichen aneinander anliegen und durch einen Lötprozess miteinander verbunden sind. Zwischen den erhabenen Bereichen kann Kühlmittel, zum Beispiel Wasser, von einer Längsseite zu der entgegengesetzten Längsseite der jeweiligen Scheibenhälfte gelangen. Außerdem sind die Scheiben im Randbereich von Durchgangslöchern mit napfförmigen, erhabenen Bereichen ausgestattet, an denen die Scheiben ebenfalls miteinander verlötet sind.Another preferred embodiment of the stacked plate heat exchanger is characterized in that two discs with their abutting portions formed by the grooves abut each other and joined together by a soldering process. Coolant, for example water, can pass between the raised areas from one longitudinal side to the opposite longitudinal side of the respective half of the pane. In addition, the discs are provided in the edge region of through holes with cup-shaped, raised areas where the discs are also soldered together.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die Rillen in einem Winkel von 35° bis 55°, insbesondere von 45°, zur Längsachse der zugehörigen Scheibenhälfte verlaufen. Dadurch wird einerseits gewährleistet, dass das zu kühlende Medium von einem Ende zu dem anderen Ende der Scheibe durch den im Inneren der Scheibe gebildeten Hohlraum strömen kann. Andererseits wird durch den erfindungsgemäßen Verlauf der Rillen auch gewährleistet, dass das Kühlmittel in zwei Scheiben von einer Längsseite zu der entgegengesetzten Längsseite strömen kann.A further preferred embodiment of the stacked plate heat exchanger is characterized in that the grooves extend at an angle of 35 ° to 55 °, in particular of 45 °, to the longitudinal axis of the associated pane half. This ensures, on the one hand, that the medium to be cooled can flow from one end to the other end of the disc through the cavity formed in the interior of the disc. On the other hand, it is also ensured by the course of the grooves according to the invention that the coolant can flow in two disks from one longitudinal side to the opposite longitudinal side.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die Rillen von zwei aneinander anliegenden Scheibenhälften in einem Winkel von 70° bis 110°, insbesondere von 90°, zueinander angeordnet sind. Dadurch wird für das zu kühlende Medium im Inneren der Scheiben ein Strömungsweg geschaffen, der viele Richtungswechsel und Wirbel aufweist. Das hat den Vorteil, dass sich im Betrieb in dem Hohlraum bildende Grenzschichten immer wieder aufgerissen werden. Das führt, im Vergleich mit einem glatten Kanal ohne Rillen, zu einem stark verwässerten Wärmeübergang. Das zu kühlende Medium ist also beim Durchströmen des Hohlraums vielen Richtungswechseln unterworfen. Demgegenüber kann das Kühlmittel nahezu ungehindert und geradlinig durch die Rillen zwischen zwei aneinander anliegenden Scheiben strömen. Der Winkel von 90° ergibt einen nahezu kreisrunden Lötmeniskus an der Verbiridungsstelle der zwei Rillen. Hierdurch wird die Strömung längs und quer zur Hauptströmungsrichtung des zu kühlenden Mediums gleich beeinflusst. Vorzugsweise beträgt der Winkel 80° bis 100°.Another preferred embodiment of the stacked plate heat exchanger is characterized in that the grooves of two abutting disc halves are arranged at an angle of 70 ° to 110 °, in particular of 90 ° to each other. As a result, a flow path is created for the medium to be cooled in the interior of the discs, which has many changes of direction and vortex. This has the advantage that during operation in the cavity forming boundary layers are repeatedly torn. This leads to a greatly diluted heat transfer compared to a smooth channel without grooves. The medium to be cooled is thus subjected to many changes of direction as it flows through the cavity. In contrast, the coolant can flow almost unhindered and straight through the grooves between two adjacent discs. The angle of 90 ° gives a nearly circular solder meniscus at the Verbiridungsstelle of the two grooves. As a result, the flow is influenced in the same way longitudinally and transversely to the main flow direction of the medium to be cooled. Preferably, the angle is 80 ° to 100 °.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die Rillen eine Tiefe von 0,8 bis 1,5 mm, insbesondere von 1,15 mm, aufweisen. Diese Tiefe hat sich im Rahmen der vorliegenden Erfindung als besonders vorteilhaft erwiesen. Insbesondere bei Kraftstoffkühlern weisen die Rillen vorzugsweise eine Tiefe von 0,5 mm bis 1,5 mm auf.Another preferred embodiment of the stacked plate heat exchanger is characterized in that the grooves have a depth of 0.8 to 1.5 mm, in particular of 1.15 mm. This depth has proven to be particularly advantageous in the context of the present invention. In particular, in fuel coolers, the grooves preferably have a depth of 0.5 mm to 1.5 mm.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die Rillen einer Scheibenhälfte parallel zueinander in einem Abstand von 3 bis 5 mm, insbesondere von 4 mm, zueinander angeordnet sind. Dieses Teilungsmaß hat sich im Rahmen der vorliegenden Erfindung als besonders vorteilhaft erwiesen.Another preferred embodiment of the stacked-plate heat exchanger is characterized in that the grooves of a half-disc are arranged parallel to each other at a distance of 3 to 5 mm, in particular of 4 mm, to each other. This pitch has proven to be particularly advantageous in the context of the present invention.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die Scheibenhälften eine Breite von etwa 20 bis 50 mm aufweisen. Diese Breite hat sich im Rahmen der vorliegenden Erfindung als besonders vorteilhaft erwiesen. Bei Nutzfahrzeugen weisen die Scheibenhälften vorzugsweise eine Breite von etwa 20 bis 120 mm auf. Besonders bevorzugt wird eine Breite von 70 bis 80 mm, insbesondere von 76 mm.Another preferred embodiment of the stacked plate heat exchanger is characterized in that the disc halves have a width of about 20 to 50 mm. This width has proven to be particularly advantageous in the context of the present invention. For commercial vehicles, the disc halves preferably have a width of about 20 to 120 mm. Particularly preferred is a width of 70 to 80 mm, in particular of 76 mm.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass der hydraulische Durchmesser einen Wert von 1,5 bis 2,5 mm, insbesondere von 1,8 mm, aufweist. Dieser Wert hat sich im Rahmen der vorliegenden Erfindung als besonders vorteilhaft erwiesen.A further preferred embodiment of the stacked plate heat exchanger is characterized in that the hydraulic diameter has a value of 1.5 to 2.5 mm, in particular of 1.8 mm. This value has proved to be particularly advantageous in the context of the present invention.
Der hydraulische Durchmesser zwischen zwei benachbarten Scheibenhälften entlang der Hauptströmungsrichtung des zu kühlenden Mediums stellt das Verhältnis zwischen dem durchströmbaren Kanalquerschnitt und der Wärmeaustauschfläche dar. Der hydraulische Durchmesser ist als das Vierfache des Verhältnisses aus dem Flächenverhältnis zu der Flächendichte definiert. Das Flächenverhältnis bestimmt sich als das Verhältnis von dem freien Kanalquerschnitt zu der Gesamtstirnfläche des Kanals zwischen zwei benachbarten Scheibenhälften. Die Flächendichte bestimmt sich aus dem Verhältnis zwischen der Wärme übertragenden Fläche zu dem Blockvolumen. Der hydraulische Durchmesser sollte vorzugsweise über die gesamte Hauptströmungsrichtung des zu kühlenden Mediums hinweg möglichst konstant bleiben. Dadurch wird eine gleichmäßige Durchströmbarkeit des Hohlraums zwischen zwei Scheibenhälften erzielt.The hydraulic diameter between two adjacent disc halves along the main flow direction of the medium to be cooled represents the ratio between the permeable channel cross section and the heat exchange surface. The hydraulic diameter is defined as four times the ratio of the area ratio to the area density. The area ratio is determined as the ratio of the free channel cross-section to the total end face of the channel between two adjacent pane halves. The area density is determined by the Ratio between the heat transfer surface to the block volume. The hydraulic diameter should preferably remain as constant as possible over the entire main flow direction of the medium to be cooled. As a result, a uniform flowability of the cavity between two disc halves is achieved.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die Scheibenhälften aus einem metallischen Werkstoff, insbesondere aus Aluminium oder Edelstahl, gebildet sind. Die Scheiben werden vorzugsweise durch Hartlöten miteinander verbunden. Edelstahl wird bevorzugt bei Nutzfahrzeugen verwendet.A further preferred embodiment of the stacked plate heat exchanger is characterized in that the disc halves are formed from a metallic material, in particular aluminum or stainless steel. The discs are preferably joined together by brazing. Stainless steel is preferably used in commercial vehicles.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass mindestens eine Seite der Scheibenhälften mit Löthilfsmaterial beschichtet ist. Dadurch kann der Herstellungsprozess des erfindungsgemäßen Stapelscheiben-Wärmetauschers vereinfacht werden.Another preferred embodiment of the stacked plate heat exchanger is characterized in that at least one side of the disc halves is coated with soldering auxiliary material. Thereby, the manufacturing process of the stacked plate heat exchanger according to the invention can be simplified.
Die Scheibenhälften weisen als Zuflussleitungen und Abflussleitungen je ein Paar Durchgangslöcher auf. Über die Durchgangslöcher gelangt das zu kühlende Medium in den Hohlraum zwischen zwei eine Scheibe oder ein Flachrohr bildenden Scheibenhälften. Die Scheiben können auch als Platten und die Scheibenhälften als Plattenhälften bezeichnet werden.The disc halves each have a pair of through holes as inflow and outflow conduits. About the through holes, the medium to be cooled enters the cavity between two disc or a flat tube forming disc halves. The discs may also be referred to as discs and the disc halves as disc halves.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass der Randbereich der Durchgangslöcher erhaben ausgebildet ist. Vorzugsweise ist der Randbereich der Durchgangslöcher genauso weit erhaben wie die Rillen oder Wellen. Zwei aneinander anliegende erhabene Randbereiche unterschiedlicher Scheibenhälften dichten die Durchgangslöcher und den mit den Durchgangslöchern in Verbindung stehenden Hohlraum zwischen zwei Scheibenhälften gegenüber der von Kühlmittel durchströmten Umgebung ab.Another preferred embodiment of the stacked plate heat exchanger is characterized in that the edge region of the through holes is formed raised. Preferably, the edge region of the through holes is raised as far as the grooves or waves. Two adjoining raised edge regions of different disk halves seal the through holes and the cavity communicating with the through holes between two disk halves with respect to the environment through which coolant flows.
In dem Randbereich der Durchgangslöcher sind Einprägungen vorgesehen. Die Einprägungen dienen dazu, die Scheibenhälften im Bereich der Durchgangslöcher zu verstärken.Indentations are provided in the edge area of the through holes. The indentations serve to reinforce the disc halves in the area of the through holes.
Die Einprägungen sind, im Schnitt betrachtet, im Eintrittsbereich wellenförmig mit Wellenbergen und Wellentälern ausgebildet. Die Wellenberge und Wellentäler schaffen im Wesentlichen punktuelle Kontakte zwischen zwei benachbarten Scheibenhälften.The impressions are, viewed in section, wave-shaped in the inlet area with wave crests and wave troughs. The wave crests and wave troughs essentially create punctiform contacts between two adjacent pane halves.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass mehrere Scheibenhälften im Eintrittsbereich sowohl auf ihrer Innenseite als auch auf ihrer Außenseite im Wesentlichen linienförmig mit den jeweils benachbarten Scheibenhälften verlötet sind. Dadurch steigt die Innendruckfestigkeit der aus jeweils zwei Scheibenhälften gebildeten Rohre stark an.A further preferred embodiment of the stacked-plate heat exchanger is characterized in that a plurality of pane halves are soldered in the entry region, both on its inside and on its outside substantially linearly with the respective adjacent pane halves. As a result, the internal pressure strength of the tubes formed from two disc halves increases sharply.
Ein erfindungsgemäßer Stapelscheiben-Wärmetauscher ist dadurch gekennzeichnet, dass die Einprägungen, in der Draufsicht betrachtet, mäanderförmig zumindest teilweise um die Durchgangslöcher herum verlaufen. Dadurch wird die Kontaktfläche zwischen jeweils zwei Scheibenhälften vergrößert.A stacked-plate heat exchanger according to the invention is characterized in that the indentations, seen in plan view, extend in a meandering manner at least partially around the through-holes. As a result, the contact area between two disc halves is increased.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass jeweils zwei Scheibenhälften durch eine in Längsrichtung oder in Querrichtung verlaufende Biegekante einstückig miteinander verbunden sind, um eine Leitungseinrichtung für das zu kühlende Medium zu bilden. Da die beiden Scheibenhälften an der Biegekante bereits einstückig miteinander verbunden sind, müssen sie nur noch an einer Seite miteinander verlötet werden. Dadurch vergrößert sich der von dem zu kühlenden Medium durchströmte Querschnitt. Darüber hinaus verringert sich die Anzahl der benötigten Einzelteile um die Hälfte, da pro Leitungseinrichtung noch ein Teil benötigt wird.A further preferred embodiment of the stacked-plate heat exchanger is characterized in that in each case two disc halves are integrally connected to each other by a longitudinally or transversely extending bending edge, to form a conduit means for the medium to be cooled. Since the two disc halves are already connected in one piece to the bending edge, they only need to be soldered together on one side. As a result, the cross-section through which the medium to be cooled flows increases. In addition, the number of required individual parts is reduced by half, since one part is still required per line device.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die Leitungseinrichtung von einer länglichen, insbesondere im Wesentlichen rechteckförmigen, Platte gebildet wird, die durch die Biegekante in zwei längliche Hälften unterteilt ist, die zusammengefaltet sind. Bei der Platte handelt es sich vorzugsweise um ein geprägtes Stanzteil aus einem metallischen Werkstoff, das einfach und kostengünstig herstellbar ist. Im zusammengefalteten Zustand liegen die Plattenhälften deckungsgleich aufeinander.Another preferred embodiment of the stacked plate heat exchanger is characterized in that the conduit means is formed by an elongate, in particular substantially rectangular, plate which is divided by the bending edge into two elongate halves which are folded together. The plate is preferably an embossed stamped part made of a metallic material which can be produced simply and inexpensively. In the folded state, the plate halves are congruent to each other.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die Platte einen gegenüber der Plattenoberfläche erhabenen umlaufenden Rand aufweist. Vorzugsweise ist die Platte innerhalb des umlaufenden Rands eingeprägt, wobei die Tiefe der eingeprägten Fläche die halbe lichte Weite der Leitungseinrichtung beträgt.Another preferred embodiment of the stacked plate heat exchanger is characterized in that the plate has a relative to the plate surface raised peripheral edge. Preferably, the plate is embossed within the peripheral edge, wherein the depth of the embossed surface is half the width of the conduit means.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass der umlaufende Rand an den Schnittpunkten mit der Biegekante unterbrochen ist. Im Bereich der Biegekante hat die Platte über die gesamte Länge der Biegekante die gleiche Tiefe. Dadurch wird eine unerwünschte Beschädigung des Plattenmaterials im Bereich der Biegekante beim Zusammenfalten vermieden.Another preferred embodiment of the stacked plate heat exchanger is characterized in that the peripheral edge is interrupted at the intersections with the bending edge. In the area of the bending edge, the plate has the same depth over the entire length of the bending edge. This avoids undesirable damage to the plate material in the area of the bending edge during folding.
Ein weiteres bevorzugtes Ausführungsbeispiel des Stapelscheiben-Wärmetauschers ist dadurch gekennzeichnet, dass die beiden Plattenhälften im zusammengefalteten Zustand mit dem umlaufenden Rand aneinander anliegen. Vorzugsweise sind die Plattenhälften an dem umlaufenden Rand miteinander verlötet.Another preferred embodiment of the stacked-plate heat exchanger is characterized in that the two plate halves lie in the folded state with the peripheral edge to each other. Preferably, the plate halves are soldered to each other at the peripheral edge.
Bei einem Fahrzeugkühler mit mindestens einem Wasserkasten, ist die oben angegebene Aufgabe dadurch gelöst, dass ein vorab beschriebener Stapelscheiben-Wärmetauscher in den Wasserkasten eingebaut ist.In a vehicle radiator with at least one water tank, the above-mentioned object is achieved in that a previously described stacked plate heat exchanger is installed in the water tank.
Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung, in der unter Bezugnahme auf die Zeichnung ein Ausführungsbeispiel im Einzelnen beschrieben ist. Es zeigen:
Figur 1- eine perspektivische Darstellung einer Scheibenhälfte;
Figur 2- ein Ende der
Scheibenhälfte aus Figur 1 in der Untersicht; - Figur 3
- die Ansicht eines Schnitts entlang der Linie III-III in
;Figur 2 Figur 4- eine perspektivische Darstellung von zwei Scheibenhälften;
Figur 5- einen vergrößerten Ausschnitt aus
Figur 4 ; - Figur 6
- eine perspektivische Darstellung von sieben Scheiben, die zu einem erfindungsgemäßen Stapelscheiben-Wärmetauscher zusammengebaut sind;
- Figur 7
- eine vergrößerte, perspektivische Darstellung einer Abschlussscheibe des in
Figur 6 dargestellten Stapelscheiben-Wärmetauschers; Figur 8- die Ansicht eines Querschnitts durch ein Ende des in
Figur 6 dargestellten Stapelscheiben-Wärmetauschers, Figur 9- ein Ende des in
Figur 6 dargestellten Stapelscheiben-Wärmetauschers in der Seitenansicht; Figur 10- eine perspektivische Darstellung eines Wasserkastens mit einem eingebauten Stapelscheiben-Wärmetauscher;
- Figur 11
- einen Kühler mit einem eingebauten Wasserkasten, wie er in
dargestellt ist;Figur 10 Figur 12- eine Darstellung der Lötmenisken im Kanalschnitt;
- Figur 13
- eine Darstellung von nahezu kreisrunden Lötmenisken in der Draufsicht;
- Figur 14
- einen Stapelscheibenwärmetauscher gemäß einem weiteren Ausführungsbeispiel der Erfindung in der Draufsicht;
- Figur 15
- den Stapelscheibenwärmetauscher aus
Figur 14 in der Seitenansicht; - Figur 16
- die Ansicht eines Schnitts entlang der Linie XVI-XVI in
Figur 14 ; - Figur 17
- die Ansicht eines Schnitts entlang der Linie XVII-XVII in
Figur 14 ; - Figur 18
- die Ansicht eines Schnitts entlang der Linie XVIII-XVIII in
Figur 14 ; - Figur 19
- eine vergrößerte Darstellung der Einzelheit XIX aus
Figur 14 ; - Figur 20
- eine erfindungsgemäße Leitungseinrichtung im aufgeklappten Zustand in der Draufsicht;
Figur 21- die Leitungseinrichtung aus
Figur 20 im halb zusammengeklappten Zustand; Figur 22- einen Stapelscheiben-Wärmetauscher mit einer geschlossenen Leitungseinrichtung, wie sie in den
Figuren 20 und 21 dargestellt ist, im geschlossenen Zustand in der Draufsicht; - Figur 23
- den Stapelscheiben-
Wärmetauscher aus Figur 22 in der Seitenansicht und Figur 24- die Ansicht eines Schnitts entlang der Linie XXIV-XXIV in
.Figur 22
- FIG. 1
- a perspective view of a disc half;
- FIG. 2
- one end of the disc half
FIG. 1 in the lower view; - FIG. 3
- the view of a section along the line III-III in
FIG. 2 ; - FIG. 4
- a perspective view of two disc halves;
- FIG. 5
- an enlarged section
FIG. 4 ; - FIG. 6
- a perspective view of seven discs, which are assembled to form a stacked plate heat exchanger according to the invention;
- FIG. 7
- an enlarged, perspective view of a lens of the in
FIG. 6 illustrated stacked plate heat exchanger; - FIG. 8
- the view of a cross section through one end of the in
FIG. 6 illustrated stacked plate heat exchanger, - FIG. 9
- an end to the in
FIG. 6 illustrated stacked-plate heat exchanger in side view; - FIG. 10
- a perspective view of a water box with a built-in stacked plate heat exchanger;
- FIG. 11
- a cooler with a built-in water tank, as in
FIG. 10 is shown; - FIG. 12
- a representation of the solder meniscus in the channel section;
- FIG. 13
- a representation of nearly circular Lötmenisken in plan view;
- FIG. 14
- a stacked plate heat exchanger according to another embodiment of the invention in plan view;
- FIG. 15
- off the stacked plate heat exchanger
FIG. 14 in the side view; - FIG. 16
- the view of a section along the line XVI-XVI in
FIG. 14 ; - FIG. 17
- the view of a section along the line XVII-XVII in
FIG. 14 ; - FIG. 18
- the view of a section along the line XVIII-XVIII in
FIG. 14 ; - FIG. 19
- an enlarged view of the detail XIX
FIG. 14 ; - FIG. 20
- a conduit device according to the invention in the unfolded state in plan view;
- FIG. 21
- the conduit device
FIG. 20 in the half-folded state; - FIG. 22
- a stacked plate heat exchanger with a closed conduit means, as in the
FIGS. 20 and 21 is shown, in the closed state in plan view; - FIG. 23
- off the stacked plate heat exchanger
FIG. 22 in the side view and - FIG. 24
- the view of a section along the line XXIV-XXIV in
FIG. 22 ,
In
Zwischen den Durchgangslöchern 8 und 9 sind in der Scheibenhälfte 1 eine Vielzahl von Rillen 12 ausgeprägt. Die Rillen 12 verlaufen geradlinig von einer Längsseite 2 zu der entgegengesetzten Längsseite 3 der Scheibenhälfte 1. Die Rillen haben die Gestalt länglicher Vertiefungen, die auf der Unterseite der Scheibenhälfte 1 erhaben sind. Die Rillen können aber auch nicht geradlinig, zum Beispiel wellen- oder zick-zack-förmig verlaufen.Between the through
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Die Profilierung der Scheibenhälften 1 und 42 ist so ausgelegt, dass sich die Wellenprofile beim Aufeinanderlegen der Scheiben punktuell berühren. Daraus ergeben sich im Inneren der Scheiben immer wieder Richtungsänderungen für das durchströmende zu kühlende Medium. Die Vielzahl der Berührungsstellen, an denen die beiden Scheibenhälften miteinander verlötet sind, gewährleistet eine gute Druckstabilität. Der Schenkelwinkel der Profilierung beträgt 45° zur Hauptströmungsrichtung des zu kühlenden Mediums. Der hydraulische Durchmesser beträgt 1,8 mm. Der Einprägewinkel liegt in einem Bereich zwischen 20° und 60° zur Hauptströmungsrichtung. Der hydraulische Durchmesser kann zwischen 1,5 mm und 2,5 mm variieren.The profiling of the disc halves 1 and 42 is designed so that the wave profiles when stacking the discs touch selectively. This results in the interior of the discs again and again changes in direction for the flowing medium to be cooled. The large number of contact points at which the two halves of the disc are soldered together ensures good pressure stability. The leg angle of the profiling is 45 ° to the main flow direction of the medium to be cooled. The hydraulic diameter is 1.8 mm. The embossing angle is in a range between 20 ° and 60 ° to the main flow direction. The hydraulic diameter can vary between 1.5 mm and 2.5 mm.
Die großflächige Ausprägung im Ein- und Austrittsbereich ermöglicht eine dichte Scheibenverbindung, ohne dass zusätzliche Bauteile verwendet werden müssen. Die Scheibenhälften weisen waagerechte Lötflächen auf, wodurch ein ausreichender Strömungsdurchtritt des Kühlmittels auf der Außenseite des Kühlers gewährleistet wird. Die Scheibenhälften sind an ihrem umlaufenden Rand vorzugsweise leicht abgewinkelt. Dadurch wird die Ebenheit der Scheibe in unverlötetem Zustand verbessert. Der Abkantwinkel beträgt zwischen 5° und 20°, vorzugsweise 10°. Die Scheibenhälften bestehen aus Aluminium und sind durch einen Radlötprozess miteinander verbunden.The large-area design in the inlet and outlet area enables a dense pane connection without the need for additional components. The disc halves have horizontal solder surfaces, whereby a sufficient flow passage of the coolant is ensured on the outside of the radiator. The disc halves are preferably slightly angled at its peripheral edge. As a result, the flatness of the disc is improved in the unsoldered state. The bending angle is between 5 ° and 20 °, preferably 10 °. The disc halves are made of aluminum and are connected by a Radlötprozess.
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Claims (23)
- A stacked-plate heat exchanger, in particular in-tank oil cooler, which can be installed in a coolant box of a coolant cooler, for motor vehicles, with a plurality of elongate plates (71-77) which are stacked one on the other and are connected, in particular soldered, to one another and which are composed in each case of two plate halves and surround a cavity for leading through a medium to be cooled, such as oil, in the longitudinal direction of the plates, wherein each of the plate halves (1, 42) has a multiplicity of grooves (21-30) which run from one longitudinal side (2) of the plate half (1) to its opposite longitudinal side (3), wherein the plate halves (1) have in each case a pair of through-holes (8, 9) as inflow lines and outflow lines and embossings (115-120) are provided in the edge region (110; 111) of the through-holes (8, 9) and, as seen in section, the embossings (115, 116, 118, 119) are of wavy design with wave crests and wave troughs, characterised in that, as seen in a top view, the embossings (115, 116, 118, 119) run in a meander-like manner at least partially around the through-holes (8, 9).
- The stacked-plate heat exchanger as claimed in claim 1, characterised in that the elongate plates are composed in each case of two identical plate halves (1, 42) rotated through 180° with respect to one another.
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that the grooves run rectilinearly from one longitudinal side of the plate half to its opposite longitudinal side.
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that the grooves (21-30) are embossed on one side in each plate half (1).
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that the grooves (21-30) are delimited on the longitudinal sides by a peripheral edge.
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that a plate is formed by two plate halves (1, 42) which bear against one another and the grooves (12, 52) of which are embossed outwardly.
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that two plates (71, 72) bear against one another and are soldered to one another with their raised regions formed by the grooves.
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that the grooves (21-30) run at an angle of 35° to 55°, in particular of 45°, with respect to the longitudinal axis (31) of the associated plate half (1).
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that the grooves (12, 52) of two plate halves (1, 42) bearing against one another are arranged at an angle of 70° to 110°, in particular of 90°, with respect to one another.
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that the grooves (21-30) have a depth of 0.5 to 1.5 mm, in particular of 1.15 mm.
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that the grooves (21-30) of a plate half (1) are arranged parallel to one another at a distance of 3 to 5 mm, in particular of 4 mm, from one another.
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that the plate halves (1, 42) have a width of about 20 to 120 mm, in particular of 20 to 50 mm.
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that the hydraulic diameter between two adjacent plate halves along the main flow direction of the medium to be cooled has a value of 1.5 to 2.5 mm, in particular of 1.8 mm.
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that the plate halves (1, 42) are formed from a metallic material, in particular from aluminium or high-grade steel.
- The stacked-plate heat exchanger as claimed in claim 14, characterised in that at least one side of the plate halves (1, 42) is coated with soldering aid material.
- The stacked-plate heat exchanger as claimed in one of claims 1 to 15, characterised in that the edge region (10, 11; 110, 111) of the through-holes (8, 9) is of raised design.
- The stacked-plate heat exchanger as claimed in one of claims 1 to 16, characterised in that a plurality of plate halves (1) are soldered essentially linearly to the in each case adjacent plate halves both on their inside and on their outside.
- The stacked-plate heat exchanger as claimed in one of the preceding claims, characterised in that in each case two plate halves (145, 146) are connected to one another in one piece by means of a bending edge (143) running in the longitudinal direction or in the transverse direction, in order to form a conduction device (140) for the medium to be cooled.
- The stacked-plate heat exchanger as claimed in claim 18, characterised in that the conduction device (140) is formed by an essentially rectangular panel (142) which is subdivided by means of the bending edge (143) into two elongate halves (145, 146) which are folded together.
- The stacked-plate heat exchanger as claimed in claim 19, characterised in that the panel (142) has a peripheral edge (148) which is raised with respect to the panel surface.
- The stacked-plate heat exchanger as claimed in claim 20, characterised in that the peripheral edge (148) is interrupted at the intersection points with the bending edge (143).
- The stacked-plate heat exchanger as claimed in claim 20 or 21, characterised in that the two panel halves (145, 146) bear against one another with the peripheral edge (148) in the folded-together state.
- A motor vehicle cooler with at least one water box, characterised in that a stacked-plate heat exchanger as claimed in one of the preceding claims is installed in the water box.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004012329 | 2004-03-11 | ||
PCT/EP2005/002317 WO2005088223A1 (en) | 2004-03-11 | 2005-03-04 | Stacked-plate heat exchanger |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1725824A1 EP1725824A1 (en) | 2006-11-29 |
EP1725824B1 true EP1725824B1 (en) | 2015-12-02 |
Family
ID=34961498
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05715746.3A Expired - Lifetime EP1725824B1 (en) | 2004-03-11 | 2005-03-04 | Stacked-plate heat exchanger |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1725824B1 (en) |
JP (1) | JP4944009B2 (en) |
KR (1) | KR20060130207A (en) |
CN (1) | CN100516760C (en) |
WO (1) | WO2005088223A1 (en) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE531472C2 (en) * | 2005-12-22 | 2009-04-14 | Alfa Laval Corp Ab | Heat exchanger with heat transfer plate with even load distribution at contact points at port areas |
KR101078554B1 (en) * | 2009-02-03 | 2011-11-01 | 서진욱 | The disk type heat exchanger |
KR100950689B1 (en) * | 2009-04-16 | 2010-03-31 | 한국델파이주식회사 | Plate type heat exchanger |
KR100967181B1 (en) * | 2009-07-27 | 2010-07-05 | 한국델파이주식회사 | Plate type heat exchanger |
WO2011013950A2 (en) * | 2009-07-27 | 2011-02-03 | 한국델파이주식회사 | Plate heat exchanger |
KR101148925B1 (en) * | 2009-07-27 | 2012-05-23 | 한국델파이주식회사 | Plate type heat exchanger |
DE102010063074B3 (en) | 2010-12-14 | 2012-04-12 | INSTITUT FüR MIKROTECHNIK MAINZ GMBH | Microfluidic component, reactor of several such components and method for their preparation |
JP2012141096A (en) * | 2010-12-28 | 2012-07-26 | Mitsubishi Heavy Ind Ltd | Method for manufacturing hot-water heater, and hot-water heater manufactured thereby |
CN102647884B (en) * | 2011-02-17 | 2015-03-18 | 北汽福田汽车股份有限公司 | Radiator and heat radiation water channel system structure thereof |
KR101405186B1 (en) * | 2012-10-26 | 2014-06-10 | 현대자동차 주식회사 | Heat exchanger for vehicle |
DE112013005225T5 (en) * | 2012-10-31 | 2015-08-06 | Dana Canada Corporation | Heat exchangers of stacked plates with only one plate design |
US9057564B2 (en) * | 2012-12-17 | 2015-06-16 | Baltimore Aircoil Company, Inc. | Cooling tower with indirect heat exchanger |
JP6192564B2 (en) * | 2014-02-18 | 2017-09-06 | 日新製鋼株式会社 | Plate heat exchanger and manufacturing method thereof |
CN103791759B (en) | 2014-03-07 | 2016-03-30 | 丹佛斯微通道换热器(嘉兴)有限公司 | For plate type heat exchanger heat exchanger plate and there is the plate type heat exchanger of this heat exchanger plate |
CN112781426B (en) * | 2019-11-08 | 2023-03-28 | 丹佛斯有限公司 | Heat exchange plate for plate heat exchanger and plate heat exchanger |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU624662B2 (en) * | 1988-12-12 | 1992-06-18 | Vulcan Australia Limited | Heat exchanger |
GB8910966D0 (en) * | 1989-05-12 | 1989-06-28 | Du Pont Canada | Panel heat exchangers formed from thermoplastic polymers |
CA2150437C (en) * | 1995-05-29 | 1999-06-08 | Alex S. Cheong | Plate heat exchanger with improved undulating passageway |
SE9601438D0 (en) * | 1996-04-16 | 1996-04-16 | Tetra Laval Holdings & Finance | plate heat exchangers |
FR2795165B1 (en) * | 1999-06-21 | 2001-09-07 | Valeo Thermique Moteur Sa | PLATE HEAT EXCHANGER, PARTICULARLY OIL COOLER FOR MOTOR VEHICLE |
US20030131979A1 (en) * | 2001-12-19 | 2003-07-17 | Kim Hyeong-Ki | Oil cooler |
CA2389119A1 (en) * | 2002-06-04 | 2003-12-04 | Christopher R. Shore | Lateral plate finned heat exchanger |
JP2004205057A (en) * | 2002-12-20 | 2004-07-22 | Toyo Radiator Co Ltd | Plate type heat exchanger |
-
2005
- 2005-03-04 EP EP05715746.3A patent/EP1725824B1/en not_active Expired - Lifetime
- 2005-03-04 WO PCT/EP2005/002317 patent/WO2005088223A1/en active Application Filing
- 2005-03-04 CN CNB2005800078039A patent/CN100516760C/en not_active Expired - Fee Related
- 2005-03-04 JP JP2007502249A patent/JP4944009B2/en not_active Expired - Fee Related
- 2005-03-04 KR KR1020067018615A patent/KR20060130207A/en not_active Application Discontinuation
Also Published As
Publication number | Publication date |
---|---|
CN1930440A (en) | 2007-03-14 |
KR20060130207A (en) | 2006-12-18 |
JP4944009B2 (en) | 2012-05-30 |
CN100516760C (en) | 2009-07-22 |
WO2005088223A1 (en) | 2005-09-22 |
JP2007527984A (en) | 2007-10-04 |
WO2005088223A8 (en) | 2007-02-22 |
EP1725824A1 (en) | 2006-11-29 |
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