EP1714098B1 - Assembly of two heat exchangers - Google Patents
Assembly of two heat exchangers Download PDFInfo
- Publication number
- EP1714098B1 EP1714098B1 EP05707087.2A EP05707087A EP1714098B1 EP 1714098 B1 EP1714098 B1 EP 1714098B1 EP 05707087 A EP05707087 A EP 05707087A EP 1714098 B1 EP1714098 B1 EP 1714098B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- side part
- radiator
- tubes
- coolant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/0408—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
- F28D1/0426—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
- F28D1/0435—Combination of units extending one behind the other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/001—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
- F28F9/002—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core with fastening means for other structures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/008—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
- F28D2021/0084—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/008—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
- F28D2021/0091—Radiators
- F28D2021/0094—Radiators for recooling the engine coolant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/08—Fastening; Joining by clamping or clipping
- F28F2275/085—Fastening; Joining by clamping or clipping with snap connection
Definitions
- the invention relates to an arrangement of two heat exchangers known by the DE-A 199 53 787 the applicant.
- Modern motor vehicles in particular the middle and upper market segment are equipped with air conditioning as standard, ie they have both a coolant radiator and a refrigerant condenser, which are arranged in the front engine compartment and fixed to the vehicle frame.
- the coolant radiator and the Kältemütelkondensator the air conditioning are often combined into a cooling module, which may include other heat exchangers such as charge air cooler or oil cooler, as a unit. All heat exchangers have a network consisting of tubes and fins, also called tube / fin block, as well as collecting boxes or headers into which the tubes open.
- the tubes of the individual heat exchanger are usually aligned in parallel, so that collection boxes or manifolds are arranged side by side. This facilitates the mounting options of the heat exchanger with each other.
- the Applicant has disclosed such an arrangement of a coolant radiator, a refrigerant condenser and a charge air cooler for so-called all-metal or all-aluminum heat exchangers.
- a cooling module consisting of a cross-flow cooler and a cross-flow capacitor, known, ie of two heat exchangers whose tubes are arranged horizontally and parallel to each other in the vehicle. Radiator and condenser are held above each other in the vehicle and in the vehicle. The parallel juxtaposed coolant boxes of the radiator and the manifolds of the condenser offer convenient mounting options.
- the tubes of the heat exchangers are arranged crosswise and their collecting tanks or collecting tubes are each offset by 90 degrees from each other.
- the crosswise arrangement of heat exchangers is known per se, d. H. either in conjunction with a front module or in a separate arrangement and attachment of the heat exchanger in the vehicle.
- the heat exchangers are mutually connected.
- the advantage of a compact pre-assembled unit is achieved, which has a small overall depth and is easy to use in the vehicle.
- the fastening means are arranged on the header boxes of the first heat exchanger, d. H. preferably molded and formed as overhanging holder on which the headers of the second heat exchanger are supported. This is fixed at four points.
- the advantage here is that no fasteners are necessary on the second heat exchanger.
- the side parts of the first heat exchanger of the attachment wherein a side part in each case a collecting pipe of the second heat exchanger are opposite.
- the side part of the first heat exchanger can be integrated into the manifold of the second heat exchanger, so that the first and the second heat exchanger form a non-detachable unit after soldering.
- the overhanging holders molded onto the collecting box can also be fastened to the side part of the second heat exchanger, by means of an integrated clip or latching connection or with an additional clip.
- the side part of the second heat exchanger for L-shaped formed in cross-section, so that there are attachment options by characteristics.
- the holder can also be attached to the manifold and soldered to the side part.
- the holders are advantageously arranged as a V-shaped, mutually entangled lobes, as a right angle bent tabs or as notched forks, with which the manifold is soldered.
- an elasticity is achieved, which allows different strains between the first and second heat exchanger block and thus avoids thermally induced stresses.
- connecting elements are provided with which both heat exchangers are connected to one another at their corner regions.
- the connecting element formed as a plastic part is clipped on the one hand to the collecting box and on the other hand comprises a corner region of the second heat exchanger.
- the connecting elements are preferably designed as identical parts, whereby the manufacturing costs are reduced.
- the arrangements according to the invention form heat exchanger modules, d. H. finished brazed assemblies.
- the heat exchanger module comprises a downdraft cooler, ie a coolant radiator with vertically arranged tubes and a cross-flow condenser, ie with horizontally extending tubes.
- a downdraft cooler ie a coolant radiator with vertically arranged tubes
- a cross-flow condenser ie with horizontally extending tubes.
- the heat exchanger module is characterized by a combination of a cross-flow condenser with an oil cooler.
- a main and a low-temperature radiator form the heat transfer module as a downflow or cross-flow cooler.
- Fig. 1 shows a mounting assembly, ie a preassembled unit 1, consisting of a coolant radiator 2 and a refrigerant condenser 3 for a motor vehicle, not shown.
- the coolant radiator 2 can be connected to a coolant circuit, not shown, of an internal combustion engine of the motor vehicle and the refrigerant condenser 3 to a refrigerant circuit of a motor vehicle air conditioning system.
- the coolant radiator hereinafter referred to as radiator 2, is designed as a downflow radiator, ie it has-which is not visible in this illustration-vertically extending coolant pipes which open into an upper coolant reservoir 4 and a lower coolant reservoir 5.
- Both Coolant boxes 4, 5 are made of plastic and each mechanically connected to a metallic tube sheet 6, 7.
- the radiator 2 has laterally in each case between the two coolant boxes 4, 5 vertically arranged side parts, of which only in the drawing left side part 8 is visible.
- the condenser 3 designed as a cross-flow capacitor is arranged, ie it has horizontally extending tubes 9 which open into a collection tube 10 arranged on the left in the drawing and a collecting tube 11 arranged laterally on the right, to which a collection container 12 arranged in parallel is connected , Between the tubes 9, which are formed as flat tubes, not shown corrugated fins are arranged, which together with the flat tubes 9 form a capacitor network 13. Above the net 13, a side part 14 is arranged, a same side part is arranged on the bottom (not visible). The entire capacitor 3 consists of aluminum parts, which are soldered to each other.
- Fig. 2 shows a lower corner of the in Fig. 1 illustrated unit 1 with condenser 3 and 2 radiator - it will be the same reference numerals for the same parts as in Fig. 1 used.
- a connection flange 15 is additionally arranged and attached for the connection of refrigerant lines, not shown.
- the side part 8 of the radiator is the second recognizable, which is connected to the lower tube plate 7, in particular soldered.
- the projecting on the lower coolant box 5 overhanging holder 5a is hook-shaped and overlaps the tube sheet 7.
- the manifold 10 of the condenser 3 - the same applies to the second manifold 11 (see. Fig. 1 ) - is supported on the front side on the holder 5a and is fixed by this.
- Fig. 3 shows an upper left corner portion of radiator 2 and condenser 3 before their connection with each other.
- the upper coolant box 4 of the overhanging holder 4a is molded, which serves to fix the left manifold 10 of the capacitor 3.
- a clip or clamping element 16 is shown, which is inserted into the holder 4a.
- coolant tubes 17 can be seen, which extend in the vertical direction, ie transverse to the tubes 9 of the capacitor 3.
- the coolant tubes 17 are preferably formed as flat tubes, between which are not shown corrugated fins, which are soldered together with the flat tubes 17, the side parts 8 and the tube sheets 6, 7 to form a block; Subsequently, the plastic boxes 4, 5 with the tube plates 6, 7 (see. Fig. 1 ) connected.
- Fig. 4 shows the in Fig. 3 illustrated connection in the assembled state. It can be seen that the clip 16 inserted in the holder 4a fixes the collecting tube 10. At the same time a certain length compensation between cooler and condenser is possible.
- Fig. 5 shows another possible connection between the radiator 2 and the condenser 3, namely at the lower coolant box 5.
- the latter has a modified molded, also overhanging holder 18 with integrated locking elements 18a, 18b, 18c.
- the condenser 3 has a lower side part 19 with an L-shaped cross section and a receiving opening 19a into which the middle detent element 18b can be inserted, while the adjacent detent elements 18a, 18c effect a further fixation.
- the capacitor 3 is thus pushed from top to bottom on the holder 18 and is mounted in this direction.
- An appropriate attachment is provided on the right, not shown side of the lower coolant box 5.
- Fig. 6 shows that too Fig. 5 belonging upper connection between the upper coolant box 4 and a fixed to the capacitor 3, L-shaped upper side part 20 with an expression 20a.
- an overhanging holder 4c is injection-molded, which is offset somewhat further in the direction of the radiator center, since it interacts with the expression 20a of the side part 20 by means of an additional clamping element 21 (clip).
- Fig. 7 shows a further attachment possibility between the upper coolant box 4 and the (flat) side part 14 (see. Fig. 1 ) of the capacitor 3.
- a U-shaped tab 14a is provided which cooperates with the molded-on overhanging holder 4d-together and thus establishes a connection between the two heat exchangers 2, 3.
- Fig. 8 shows a further embodiment of the connection of the downdraft cooler 2 and the cross-flow capacitor 3 in the preassembled state.
- the side part 8 has a protruding in the direction of the capacitor 3 tab 22 with V-shaped, issued flaps 22a, 22b, 22c.
- the tabs 22a, 22b, 22c form contact surfaces for the manifold 10.
- the tab 22 is preferably formed integrally with the side part 8.
- Fig. 9 shows the connection according to Fig. 8 in the finished state, wherein the collecting tube 10 is soldered to the tab 22 and its tabs 22a, 22b, 22c. Since in the illustrated embodiment, the coolant box 4 is formed of plastic, the soldering of capacitor 3 is carried out with the block of the radiator 2 before mounting the coolant box. 4
- Fig. 10 shows a further embodiment of the connection of the downdraft cooler 2 and the cross-flow capacitor 3.
- the manifold 10 of the capacitor 3 is formed in two parts, ie it consists of a cover part 10a and a bottom part 10b, which is integrally formed with the side part 8 of the radiator 2. This results in a fixed one after soldering Connection between both heat exchangers 2,3.
- notches 24 are provided in the form of windows to compensate for different strains between the radiator 2 and capacitor 3.
- Fig. 11 shows that in Fig. 10 shown lateral part 8, which forms a one-piece integration part 23 with the bottom part 10b of the manifold 10, wherein the bottom part 10b merges into the side part 8 via a bead 23a. This results in an approximately S-shaped cross section in the transition region. In the region of the bead 23a, the notches 24 are arranged in the form of issued flaps. An analogous connection is provided on the other not shown side of the condenser or cooler.
- Fig. 12 shows a further embodiment of a connection between the side part 8 of the radiator 2 and the manifold 10 of the capacitor 3.
- the side part 8 has a punched-slot 25, in which a holder 26 attached to the manifold 10 can be inserted and soldered.
- the block of the radiator 2 and the condenser 3 can be fixedly connected to each other by a solder joint.
- a pure plug connection between the holder 26 and slot 25, that would be possible without soldering.
- Fig. 13 shows a further embodiment of a connection between the downdraft cooler 2 and the cross-flow capacitor 3 by means of a collection tube 10 of the capacitor 3 arranged on the front side extension 27, which acts as a holder for the condenser 3.
- a collection tube 10 of the capacitor 3 arranged on the front side extension 27, which acts as a holder for the condenser 3.
- molded mounting brackets 28 are arranged, which include the holder 27 and thus connect the capacitor 3 to the radiator 2.
- Analog connections are provided at the other three corners. The capacitor 3 thus needs to be pressed against the radiator 2 only from the front and is thus fixed.
- Fig. 14 shows an embodiment of the invention for connecting the downdraft cooler 2 and the cross-flow capacitor 3, wherein here an additional, standardized connecting element 29 is provided for each corner area of both heat exchangers 2, 3.
- a flat tongue 29a is molded with locking lugs 29b and longitudinal slots 29c.
- protruding locking elements 30 are molded, which engage in the longitudinal slots 29c of the connecting element 29 and this lock with thedemittetkasten 4.
- the connecting element 29 has a U-shaped profile 29d, which is adapted to the corner region of the capacitor 3, in particular the collecting tube 10 and this can engage positively and non-positively.
- Fig. 15 shows the lower corner region of the downdraft cooler 2 and the cross-flow capacitor 3 with the same connecting element 29, which is here rotated by 180 degrees, ie the tongue 29a points downward.
- the lower coolant box 5 has on its longitudinal side on a molded bracket 31, in which the tongue 29a can be inserted up to the locking lugs 29b.
- Fig. 16 shows the connection between the radiator 2 and capacitor 3 for the upper corner area in the assembled state.
- the latching elements 30 pass through and lock into the tongue 29a on the coolant box 4, while the connecting element 29 with its U-shaped profile 29d surrounds and holds the corner area of the capacitor 3.
- This connection between the two heat exchangers 2, 3 allows a relative movement in the vertical direction due to the longitudinal slots 29c (floating bearing).
- Fig. 17 shows the assembled connection for the lower corner region between the coolant box 5 and capacitor 3, wherein the tongue 29a is held in the bracket 31 and rests with the locking lugs 29b on the edge of the bracket 31. This fixation is achieved downwards, while in the upper attachment according to Fig. 16 , as mentioned, an expansion in the vertical direction is possible.
- Fig. 18 and Fig. 18a show a further embodiment, soft a modification of the attachment between the side part and the manifold according to FIGS. 8 and 9 represents.
- the same reference numbers are used for the same parts.
- the radiator 2 according to Fig. 18 has a side part 81 which bears against the radiator block and is pushed under the tube sheet. About this side part 81 of the capacitor 3 is fixed by means of its manifold 10 on the radiator 2 by soldering.
- the side part 81 is as an item in Fig. 18a shown and has inwardly, ie directed toward the radiator block, bent or folded tabs 81 a, wherein in the region of the fold longitudinal slots 81 b are arranged. Furthermore, 81 longitudinal slots 81 c are arranged approximately centrally in the end regions of the side part.
- the bent tabs 81 a serve as a holder for the manifold 10, which is applied to the holder 81 a and soldered.
- the radiator block with side part 81 and the condenser 3 with manifold 10 form a soldered block. Due to the different thermal expansion of radiator and condenser block arise relative movements, which are collected by the longitudinal slots 81 b and 81 c or reduced to an acceptable level.
- the longitudinal slots 81 c serve at the end of the side part 81 of the reduction of high voltages in the side part / tube bottom connection.
- the number of acting as a holder flap 81 a is at least two, preferably three to four.
- Fig. 19 and Fig. 19a show a further modified embodiment of a material connection between the side part of the radiator and the manifold of the condenser, again with the same reference numerals for the same parts are used.
- the cooler 2 has a side part 82 pushed under the tube plate, which rests against the block of the cooler 2 and is soldered to it and to the tubesheet.
- the condenser 3 is soldered via its manifold 10 to the side part 82 of the radiator 2.
- Fig. 19a shows the side part 82 as a single part, arranged on one of its longitudinal side as forks 82a formed holder and integrally with the side part 82 (sheet metal part) are formed.
- the forks 82a are punched out of a sheet metal blank, not shown, and folded several times, wherein between the fork 82a and the side part 82 a resilient web is left, which is limited by lateral notches 82d.
- This gives the forks 82a which are connected via these webs or tongues with the side part 82, a certain elasticity transverse to the longitudinal direction of the side part 82.
- longitudinal slots 82c are arranged approximately centrally, which reduce excessively high bending stresses in the region of the side part / tube bottom connection.
- the collecting tube 10 is placed on the forks 82a or fork tips and soldered in a soldering device, not shown.
- both blocks are soldered to a common block, after completion of the solder joint expansion or contraction possibility of the tubes of the capacitor 3 due to the resilient arrangement of the forks 82a is possible - the forks 82a thus fulfill the function of strain beads.
- the above-described arrangements of two heat exchangers each form a so-called heat exchanger module or a cooling module, provided that the heat exchangers are designed as a cooler and as a capacitor.
- the cooling module is installed as a prefabricated unit in the vehicle and can also support other heat exchangers, eg. As a charge air cooler and / or accessories, z. B. a fan cowl with fan.
- Fig. 20 shows as a further embodiment, a brazed heat exchanger module 40, which is composed of a cross-flow condenser 41 and an oil cooler 42.
- the condenser 41 has two manifolds 43, 44 and an upper side part 45 (a lower side part is also provided, but not visible).
- the side part 45 of the capacitor 41 corresponds in its training as the side part 82 according to Fig. 19 or 19a, where it is used for a coolant radiator.
- the side part 45 has two integrated fork-shaped holder 46, 47 for soldering with the oil cooler 42 on. Corresponding holders, not shown, are provided on the lower non-visible side part.
- the oil cooler 42 is constructed as Flachrohrölkühler and has two manifolds 48, 49, to which the integrated holder 46, 47 come to rest.
- Fig. 20a shows an upper section of the heat exchanger module 40, wherein the fork-shaped, with the side part 45 integrated holder 46, 47 are clearly visible.
- the collecting box 49 which is designed here as a pipe (with unmarked oil connection pieces), abuts against the fork-shaped holders 46, 47 and is soldered to them. Due to the elastic design of the holders 46, 47 relative movements between the two heat exchangers 41, 42 can be at least partially compensated.
- Fig. 21 shows as a further embodiment, a brazed heat exchanger module 50, which has on the one hand designed as a downdraft cooler main coolant radiator 51 and on the other hand designed as a cross-flow cooler low-temperature coolant cooler 52.
- Both coolant radiators are integrated into a coolant circuit, not shown, of an internal combustion engine and connected in series on the coolant side, so that the coolant in the low-temperature radiator 52 can be cooled below the temperature of the main radiator 51.
- the low-temperature radiator 52 is arranged in front of the main radiator 51.
- the low-temperature coolant cooler 52 is designed as a Ganzaluminiumzieschreiber, ie it has aluminum collecting boxes 53, 54 on.
- the main cooler 51 can be designed as a whole aluminum heat exchanger or - as shown in the drawing - have collection boxes 55, 56 made of plastic, which are connected to tube plates 57, 58 made of aluminum.
- the main cooler 51 has two side parts, of which only the left side part 59 is visible.
- the side part 59 is pushed end under the two tube sheets 57, 58 and is similar to the side part 82 according to Fig. 19, 19a educated. It thus has integrated fork-shaped holder 60 which come to the aluminum box 54 to the plant and form a solder joint with this.
- Fig. 21a shows a section of the cooling module 50, wherein the corner region of the low-temperature radiator 52 is omitted for the purpose of exposing the fork-shaped holder 60. It can be seen from this illustration that between the side surface of the collecting tank 54 and the fork-shaped holder 60, a good contact surface results, which ensures a perfect soldering. In order for a cohesive connection of the two heat exchangers 51, 52 is achieved to a brazed heat exchanger module. Any relative movements between the two heat exchangers can be at least partially compensated by the elastic design of the integrated holder 16 - as described above in connection with FIG Fig. 19, 19a is described.
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Description
Die Erfindung betrifft eine Anordnung zweier Wärmeübertrager bekannt durch die
Moderne Kraftfahrzeuge, insbesondere des mittleren und oberen Marksegmentes sind serienmäßig mit einer Klimaanlage ausgestattet, d. h. sie verfügen sowohl über einen Kühlmittelkühler als auch einen Kältemittelkondensator, welche im vorderen Motorraum angeordnet und am Fahrzeugrahmen befestigt sind. Der Kühlmittelkühler und der Kältemütelkondensator der Klimaanlage sind vielfach zu einem Kühlmodul, zu dem weitere Wärmeübertrager wie Ladeluftkühler oder Ölkühler gehören können, als Baueinheit zusammengefasst. Alle Wärmeübertrager weisen ein aus Rohren und Rippen bestehendes Netz, auch Rohr/Rippen-Block genannt, sowie Sammelkästen oder Sammelrohre auf, in welche die Rohre münden. Bei der Anordnung mehrerer Wärmeübertrager zu einem Kühlmodul sind die Rohre der einzelnen Wärmeübertrager meistens parallel ausgerichtet, sodass Sammelkästen bzw. Sammelrohre nebeneinander angeordnet sind. Dies erleichtert die Befestigungsmöglichkeiten der Wärmeübertrager untereinander. Durch die
Durch die
Durch die
Durch die o. g.
Es ist Aufgabe der vorliegenden Erfindung, die Befestigungsmöglichkeiten von zwei Wärmeübertragern eines Kraftfahrzeuges, insbesondere von einem Kühlmittelkühler und einem Kältemittelkondensator derart zu verbessern, dass eine Vormontage vor dem Einbau in das Kraftfahrzeug und damit ein vereinfachter und Raum sparender Einbau im Fahrzeug möglich wird.It is an object of the present invention to improve the fastening possibilities of two heat exchangers of a motor vehicle, in particular of a coolant radiator and a refrigerant condenser in such a way, that a pre-assembly before installation in the vehicle and thus a simplified and space-saving installation in the vehicle is possible.
Diese Aufgabe wird durch die Merkmale des Patenanspruches 1 gelöst. Erfindungsgemäß sind die Rohre der Wärmeübertrager kreuzweise angeordnet und ihre Sammelkästen bzw. Sammelrohre jeweils um 90 Grad zueinander versetzt. Die kreuzweise Anordnung von Wärmeübertragern ist zwar an sich bekannt, d. h. entweder in Verbindung mit einem Frontmodul oder bei separater Anordnung und Befestigung der Wärmeübertrager im Fahrzeug.This object is solved by the features of
Erfindungsgemäß sind die Wärmeübertrager jedoch gegenseitig miteinander verbunden. Damit wird der Vorteil einer kompakten vormontierten Baueinheit erreicht, die eine geringe Bautiefe aufweist und leicht in das Fahrzeug einsetzbar ist.According to the invention, however, the heat exchangers are mutually connected. Thus, the advantage of a compact pre-assembled unit is achieved, which has a small overall depth and is easy to use in the vehicle.
In einem nicht zur Erfindung gehörenden Ausführungsbeispiel sind die Befestigungsmittel an den Sammelkästen des ersten Wärmeübertragers angeordnet, d. h. vorzugsweise angespritzt und als überkragende Halter ausgebildet, an welchen sich die Sammelrohre des zweiten Wärmeübertragers abstützen. Dieser ist somit an vier Punkten fixiert. Vorteilhaft hierbei ist, dass am zweiten Wärmeübertrager keine Befestigungsmittel notwendig sind.In an embodiment not belonging to the invention, the fastening means are arranged on the header boxes of the first heat exchanger, d. H. preferably molded and formed as overhanging holder on which the headers of the second heat exchanger are supported. This is fixed at four points. The advantage here is that no fasteners are necessary on the second heat exchanger.
In einem nicht zur Erfindung gehörenden Ausführungsbeispiel dienen die Seitenteile des ersten Wärmeübertragers der Befestigung, wobei einem Seitenteil jeweils ein Sammelrohr des zweiten Wärmeübertragers gegenüber liegt. Dabei kann das Seitenteil des ersten Wärmeübertragers in das Sammelrohr des zweiten Wärmeübertragers integriert werden, sodass der erste und der zweite Wärmeübertrager nach dem Löten eine nicht lösbare Einheit bilden.In an embodiment not belonging to the invention, the side parts of the first heat exchanger of the attachment, wherein a side part in each case a collecting pipe of the second heat exchanger are opposite. In this case, the side part of the first heat exchanger can be integrated into the manifold of the second heat exchanger, so that the first and the second heat exchanger form a non-detachable unit after soldering.
In einem nicht zur Erfindung gehörenden Ausführungsbeispiel können die am Sammelkasten angespritzten überkragenden Halter auch am Seitenteil des zweiten Wärmeübertragers befestigt werden, und zwar mittels einer integrierten Clips- oder Rastverbindung oder mit einem zusätzlichen Clip. Vorteilhafterweise wird das Seitenteil des zweiten Wärmeübertragers dafür L-förmig im Querschnitt ausgebildet, so dass sich Befestigungsmöglichkeiten durch Ausprägungen ergeben.In an embodiment which does not belong to the invention, the overhanging holders molded onto the collecting box can also be fastened to the side part of the second heat exchanger, by means of an integrated clip or latching connection or with an additional clip. Advantageously, the side part of the second heat exchanger for L-shaped formed in cross-section, so that there are attachment options by characteristics.
In einem nicht zur Erfindung gehörenden Ausführungsbeispiel können einerseits am Seitenteil Halter angeordnet sein, vorzugsweise einstückig und mit dem Sammelrohr verlötet werden, andererseits können die Halter auch am Sammelrohr befestigt und mit dem Seitenteil verlötet sein. Die Halter sind vorteilhafterweise als V-förmig angeordnete, gegeneinander verschränkte Lappen, als rechtwinklig abgekantete Lappen oder als ausgeklinkte Gabeln ausgebildet, mit denen das Sammelrohr verlötbar ist. Insbesondere bei den gegabelten Haltern wird eine Elastizität erreicht, die unterschiedliche Dehnungen zwischen erstem und zweitem Wärmeübertragerblock zulässt und somit thermisch bedingte Spannungen vermeidet.In an embodiment not belonging to the invention can be arranged on the one hand on the side part holder, preferably in one piece and are soldered to the manifold, on the other hand, the holder can also be attached to the manifold and soldered to the side part. The holders are advantageously arranged as a V-shaped, mutually entangled lobes, as a right angle bent tabs or as notched forks, with which the manifold is soldered. In particular, in the bifurcated holders an elasticity is achieved, which allows different strains between the first and second heat exchanger block and thus avoids thermally induced stresses.
Im Sinne der Erfindung sind zusätzliche, vorteilhafterweise standardisierte, Verbindungselemente vorgesehen, mit welchen beide Wärmeübertrager, an ihren Eckbereichen miteinander verbunden werden. Das als Kunststoffteil ausgebildete Verbindungselement wird einerseits mit dem Sammelkasten verclipst und umfasst andererseits einen Eckbereich des zweiten Wärmeübertragers. Die Verbindungselemente sind vorzugsweise als Gleichteile ausgebildet, wodurch die Herstellkosten gesenkt werden.For the purposes of the invention, additional, advantageously standardized, connecting elements are provided with which both heat exchangers are connected to one another at their corner regions. The connecting element formed as a plastic part is clipped on the one hand to the collecting box and on the other hand comprises a corner region of the second heat exchanger. The connecting elements are preferably designed as identical parts, whereby the manufacturing costs are reduced.
In weiterer Ausgestaltung der Erfindung bilden die erfindungsgemäßen Anordnungen Wärmeübertragermodule, d. h. fertige gelötete Baueinheiten.In a further embodiment of the invention, the arrangements according to the invention form heat exchanger modules, d. H. finished brazed assemblies.
Nach einer vorteilhaften Weiterbildung der Erfindung umfasst das Wärmeübertragermodul einen Fallstromkühler, d. h. einen Kühlmittelkühler mit senkrecht angeordneten Rohren und einen Querstromkondensator, d. h. mit waagerecht verlaufenden Rohren. Diese Kombination von zwei Kraftfahrzeugwärmeübertragern ist besonders häufig - daher ist es von besonderem Vorteil, wenn beide in der erfindungsgemäßen Anordnung vormontiert sind. Der Luftspalt zwischen dem Netz des Kühlers und dem Netz des Kondensators kann durch die kreuzweise Anordnung der Rohre minimiert werden, wodurch sich eine minimale Bautiefe ergibt. Für die Befestigungsmittel beider Wärmeübertrager untereinander ergibt sich eine Vielzahl von Möglichkeiten, wobei jeweils die Sammel- oder Kühlmittelkästen, die Sammelrohre und die Seitenteile für die gegenseitige Befestigung herangezogen werden können.According to an advantageous embodiment of the invention, the heat exchanger module comprises a downdraft cooler, ie a coolant radiator with vertically arranged tubes and a cross-flow condenser, ie with horizontally extending tubes. This combination of two Kraftfahrzeugwärmeübertragern is particularly common - therefore it is of particular advantage if both are pre-assembled in the inventive arrangement. The air gap between the network of the condenser and the network of the condenser can be minimized by the crosswise arrangement of the tubes, resulting in a minimum depth. For the fasteners of both Heat exchangers with each other results in a variety of ways, with each of the collection or coolant boxes, headers and side panels can be used for mutual attachment.
Nach einer weiteren vorteilhaften Ausgestaltung der Erfindung ist das Wärmeübertragermodul durch eine Kombination eines Querstromkondensators mit einem Ölkühler gekennzeichnet.According to a further advantageous embodiment of the invention, the heat exchanger module is characterized by a combination of a cross-flow condenser with an oil cooler.
In weiterer vorteilhafter Ausgestaltung der Erfindung bilden ein Haupt- und ein Niedertemperatur-Kühler als Fallstrom- bzw. Querstromkühler das Wärmeübertragermodul.In a further advantageous embodiment of the invention, a main and a low-temperature radiator form the heat transfer module as a downflow or cross-flow cooler.
Ausführungsbeispiele der Erfindung sind in der Zeichnung dargestellt und werden im Folgenden näher beschrieben. Es zeigen
- Fig. 1
- eine Baueinheit, bestehend aus Kühlmittelkühler und Kältemittelkondensator,
- Fig. 2
- einen Eckbereich der Baueinheit gemäß
Fig. 1 , - Fig. 3
- eine weitere Befestigungsmöglichkeit zwischen Kühlmittelkasten und Sammelrohr vor der Montage,
- Fig. 4
- die Befestigung gemäß
Fig. 3 nach der Montage, - Fig. 5
- eine weitere Befestigungsmöglichkeit mit Clipsverbindung zwischen Kühlmittelkasten und Seitenteil des Kondensators,
- Fig. 6
- eine Clipsverbindung oben zwischen Kühlmittelkasten und Seitenteil mit zusätzlichem Clip,
- Fig. 7
- eine weitere Befestigungsmöglichkeit zwischen Kühlmittelkasten und Seitenteil des Kondensators,
- Fig. 8
- eine weitere Befestigungsmöglichkeit zwischen Seitenteil des Kühlers und Sammelrohr des Kondensators vor der Montage,
- Fig. 9
- die Befestigungsmöglichkeit gemäß
Fig. 8 nach der Montage und nach dem Löten, - Fig. 10
- eine weitere Befestigungsmöglichkeit mit Integration von Seitenteil des Kühlers mit Sammelrohr des Kondensators,
- Fig. 11
- die Befestigungsmöglichkeit gemäß
Fig. 10 , Seitenteil und Boden integriert, - Fig. 12
- eine weitere Befestigungsmöglichkeit zwischen Seitenteil des Kühlers und Sammelrohr des Kondensators mit Halter am Sammelrohr,
- Fig. 13
- eine weitere Befestigungsmöglichkeit zwischen Kühlmittelkasten und Sammelrohr durch verlängertes Sammelrohr,
- Fig. 14
- ein Ausführungsbeispiel der Erfindung mit einer Befestigungsmäglichkeit im oberen Eckbereich mit einem zusätzlichen Verbindungselement,
- Fig. 15
- die Befestigungsmöglichkeit analog
Fig. 14 für den unteren Eckbereich, - Fig. 16
- die montierte Befestigung im oberen Eckbereich,
- Fig. 17
- die montierte Befestigung im unteren Eckbereich,
- Fig. 18, 18a
- eine nicht zur Erfindung gehörende weitere Ausführungsform für eine Befestigung zwischen Seitenteil des Kühlers und Sammelrohr des Kondensators,
- Fig. 19, 19a
- eine nicht zur Erfindung gehörende weitere Ausführungsform für eine Befestigung zwischen Seitenteil des Kühlers und Sammelrohr des Kondensators,
- Fig. 20
- ein gelötetes Wärmeübertragermoduf, bestehend aus einem Querstromkondensator und einem Ölkühler,
- Fig. 20a
- einen Eckausschnitt des Wärmeübertragermoduls gemäß
Fig. 20 , - Fig. 21
- ein weiteres gelötetes Wärmeübertragermodul, bestehend aus einem Fallstrom-Hauptkühler und einem Querstrom-Niedertemperaturkühler, und
- Fig. 21a
- einen Eckausschnitt des Wärmeübertragermoduls gemäß
Fig. 21 .
- Fig. 1
- a structural unit consisting of coolant radiator and refrigerant condenser,
- Fig. 2
- a corner region of the assembly according to
Fig. 1 . - Fig. 3
- Another possibility of attachment between coolant box and manifold before assembly,
- Fig. 4
- the attachment according to
Fig. 3 after assembly, - Fig. 5
- Another mounting option with clip connection between the coolant box and the side part of the condenser,
- Fig. 6
- a clip connection at the top between the coolant box and the side part with additional clip,
- Fig. 7
- Another possibility of attachment between coolant box and side part of the condenser,
- Fig. 8
- another possibility of attachment between side part of the cooler and collector of the capacitor before assembly,
- Fig. 9
- the possibility of attachment according to
Fig. 8 after assembly and after soldering, - Fig. 10
- Another mounting option with integration of side part of the radiator with manifold of the capacitor,
- Fig. 11
- the possibility of attachment according to
Fig. 10 , Side and bottom integrated, - Fig. 12
- Another mounting option between side part of the radiator and manifold of the condenser with holder on the manifold,
- Fig. 13
- Another possibility of attachment between the coolant tank and manifold by extended manifold,
- Fig. 14
- An embodiment of the invention with a Befestigungsmäglichkeit in the upper corner area with an additional connecting element,
- Fig. 15
- the possibility of attachment analog
Fig. 14 for the lower corner area, - Fig. 16
- the mounted attachment in the upper corner area,
- Fig. 17
- the mounted attachment in the lower corner area,
- Fig. 18, 18a
- a not belonging to the invention further embodiment for attachment between the side part of the radiator and manifold of the capacitor,
- Fig. 19, 19a
- a not belonging to the invention further embodiment for attachment between the side part of the radiator and manifold of the capacitor,
- Fig. 20
- a brazed heat exchanger module consisting of a cross-flow condenser and an oil cooler,
- Fig. 20a
- a corner section of the heat exchanger module according to
Fig. 20 . - Fig. 21
- another soldered heat exchanger module consisting of a falling-main and a cross-flow low-temperature cooler, and
- Fig. 21a
- a corner section of the heat exchanger module according to
Fig. 21 ,
Am oberen und am unteren Kühlmittelkasten 4, 5 (auch Sammelkästen genannt) sind im Bereich der Schmalseiten in Richtung des Kondensators 3 überkragende Halter 4a, 4b, 5a, 5b angespritzt, d. h. einstückig mit den Kunststoffkästen 4, 5 ausgebildet. Über diese überkragenden Halter 4a, 4b, 5a, 5b ist der Kondensator 3 mit dem Kühler 2 verbunden, was unten näher erläutert wird. Im Hinblick auf die Befestigungsmöglichkeiten beider Wärmeübertrager 2, 3 ist darauf hinzuweisen, dass parallel zu den Kühlmittelkästen 4, 5 und benachbart jeweils die Seitenteile 14 des Kondensators 3 und parallel zu den Seitenteilen 8 des Kühlers die Sammelrohre 10, 11 des Kondensators 3 angeordnet sind. Die nachfolgenden Ausführungsbeispiele sind daher im Wesentlichen darauf gerichtet, wie zwischen diesen benachbarten Teilen eine einfache Verbindung zwischen beiden Wärmeübertragern 2, 3 herstellbar istAt the upper and at the
Für die vier Eckbereiche von Kühler 2 und Kondensator 3 werden also - wie in den
Das Seitenteil 81 ist als Einzelteil in
Die oben beschriebenen Anordnungen von zwei Wärmeübertragern bilden jeweils ein so genanntes Wärmeübertragermodul bzw. ein Kühlmodul, sofern die Wärmeübertrager als Kühler und als Kondensator ausgebildet sind. Das Kühlmodul wird als vorgefertigte Baueinheit im Kraftfahrzeug verbaut und kann auch Träger von weiteren Wärmeübertragern, z. B. einem Ladeluftkühler und/oder Zusatzteilen, z. B. einer Lüfterzarge mit Lüfter sein.The above-described arrangements of two heat exchangers each form a so-called heat exchanger module or a cooling module, provided that the heat exchangers are designed as a cooler and as a capacitor. The cooling module is installed as a prefabricated unit in the vehicle and can also support other heat exchangers, eg. As a charge air cooler and / or accessories, z. B. a fan cowl with fan.
Claims (8)
- An arrangement of two heat exchangers with an arrangement for mutual fastening of the two heat exchangers, which each comprise a network comprising tubes and ribs and also collecting tanks or collecting tubes on either side of the network and fastening means for mutual mounting, wherein the tubes of the first heat exchanger and the tubes of the second heat exchanger are arranged crosswise relative to one another and the collecting tanks of the first heat exchanger are arranged offset by 90 degrees with respect to the collecting tubes of the second heat exchanger, wherein the fastening means for mutual mounting as additional connecting elements (29) are formed as detent elements, which are produced from plastic and can be clipped to the collecting tanks (4, 5) of the first heat exchanger (2), and the connecting elements (29) have a receiving profile (29d) adapted to a collecting tube of the second heat exchanger (3) and receiving the collecting tube, and the connecting elements (29) are arranged at all four corner regions of the first heat exchanger (2) and of the second heat exchanger (3).
- The arrangement according to claim 1, characterised in that the first heat exchanger (2) has side parts (8) and the second heat exchanger (3) has two-part collecting tubes (10), consisting of a top part (10a) and base part (10b), and in that the side part (8) of the first heat exchanger (2) and the base part (10b) of the second heat exchanger (3) are formed integrally.
- The arrangement according to claim 2, characterised in that the side part (8) and the base part (10b) are formed as an integration part (23) with S-shaped cross section.
- The arrangement according to claim 3, characterised in that the integration part (23) has recesses (24) for compensating for thermal expansions.
- The arrangement according to one of the preceding claims, characterised in that the connecting elements are formed as identical parts (29).
- The arrangement according to at least one of the preceding claims, characterised in that the first heat exchanger is formed as a downdraft cooler (2) and the second heat exchanger is formed as a cross-flow condenser (3).
- The arrangement according to at least one of the preceding claims, characterised in that the first heat exchanger is formed as a cross-flow condenser (41) and the second heat exchanger is formed as an oil cooler (42).
- The arrangement according to at least one of the preceding claims, characterised in that the first heat exchanger is formed as a downdraft and primary coolant cooler (51) and the second heat exchanger is formed as a cross-flow and low-temperature coolant cooler (52).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004004637 | 2004-01-29 | ||
PCT/EP2005/000912 WO2005073654A1 (en) | 2004-01-29 | 2005-01-31 | Device for mutually fixing heat exchangers |
Publications (2)
Publication Number | Publication Date |
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EP1714098A1 EP1714098A1 (en) | 2006-10-25 |
EP1714098B1 true EP1714098B1 (en) | 2014-04-30 |
Family
ID=34801242
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP05707087.2A Expired - Lifetime EP1714098B1 (en) | 2004-01-29 | 2005-01-31 | Assembly of two heat exchangers |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1714098B1 (en) |
DE (1) | DE102005004521A1 (en) |
WO (1) | WO2005073654A1 (en) |
Cited By (2)
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WO2018206895A1 (en) * | 2017-05-10 | 2018-11-15 | Valeo Systemes Thermiques | Heat exchanger, in particular for thermal regulation of batteries, and corresponding manufacturing method |
WO2022242956A1 (en) * | 2021-05-20 | 2022-11-24 | Valeo Systemes Thermiques | Heat exchange system |
Families Citing this family (17)
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DE102005040607A1 (en) * | 2005-08-27 | 2007-03-15 | Behr Gmbh & Co. Kg | Arrangement for fixing a heat exchanger to another |
EP1855067A3 (en) * | 2006-05-09 | 2013-05-01 | Gealan Formteile GmbH | Attachment and connection module |
DE102006051864B4 (en) | 2006-10-31 | 2024-03-14 | Mahle International Gmbh | Heat exchanger, especially for a motor vehicle |
DE102007007232A1 (en) * | 2007-02-14 | 2008-08-21 | Behr Gmbh & Co. Kg | Device for attaching an additional part, in particular a fan cover to a heat exchanger |
DE102008013056A1 (en) * | 2008-03-06 | 2009-09-10 | Behr Gmbh & Co. Kg | Heat exchanger for use in cooling module of motor vehicle, has fastening devices for fastening heat exchanger to another heat exchanger or to carrier, where one of fastening devices is elastically arranged at one of coolant collecting boxes |
EP2110632B1 (en) * | 2008-04-14 | 2015-12-02 | MAHLE Behr Spain S.A. | Heat exchanger, in particular charged air cooler, with a latchable fixing device |
DE102008019996A1 (en) * | 2008-04-21 | 2009-10-22 | Behr Gmbh & Co. Kg | Heat exchanger e.g. air intercooler, for use in cooling module of air conditioning system in commercial vehicle, has retaining devices arranged at pipe/rib block for holding attachment part of another heat exchanger i.e. condenser |
EP2280238B1 (en) * | 2009-07-28 | 2016-07-27 | MAHLE Behr Spain S.A. | Cooling module |
FR2958390B1 (en) * | 2010-03-31 | 2015-01-02 | Valeo Systemes Thermiques | HEAT EXCHANGE MODULE COMPRISING A HEAT EXCHANGER WITH TUBULAR COLLECTOR BOXES |
EP2450658B1 (en) * | 2010-11-03 | 2016-06-29 | MAHLE Behr France Hambach S.A.S | Device for attaching a condenser |
JP5660024B2 (en) * | 2011-12-27 | 2015-01-28 | 株式会社デンソー | Heat exchanger assembly structure |
DE102014201991A1 (en) * | 2013-02-16 | 2014-08-21 | Volkswagen Aktiengesellschaft | Cooling device for a motor vehicle |
CN106323079A (en) * | 2016-08-16 | 2017-01-11 | 合肥升园汽车配件有限公司 | Integrated dust-preventing air-cooling automotive air conditioner heat dissipation device |
WO2019239554A1 (en) * | 2018-06-14 | 2019-12-19 | 三菱電機株式会社 | Heat exchanger, heat exchanger unit, and refrigeration cycle device |
DE102018214283B3 (en) * | 2018-08-23 | 2019-12-19 | Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Würzburg | Frame device and fan module with such a frame device |
FR3090837B1 (en) * | 2018-12-19 | 2021-01-15 | Valeo Systemes Thermiques | Heat exchanger with brazed end cheek |
EP4455596A1 (en) | 2023-04-24 | 2024-10-30 | MAHLE International GmbH | Heat exchanger and associated manufacturing method |
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DE29707571U1 (en) * | 1997-04-26 | 1997-07-10 | Längerer & Reich GmbH, 70794 Filderstadt | Arrangement for connecting two heat exchangers |
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2005
- 2005-01-31 WO PCT/EP2005/000912 patent/WO2005073654A1/en active Application Filing
- 2005-01-31 DE DE200510004521 patent/DE102005004521A1/en not_active Withdrawn
- 2005-01-31 EP EP05707087.2A patent/EP1714098B1/en not_active Expired - Lifetime
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DE29707571U1 (en) * | 1997-04-26 | 1997-07-10 | Längerer & Reich GmbH, 70794 Filderstadt | Arrangement for connecting two heat exchangers |
EP0890811A2 (en) * | 1997-07-12 | 1999-01-13 | Behr GmbH & Co. | Heat transfer apparatus with two heat exchangers |
Cited By (4)
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WO2018206895A1 (en) * | 2017-05-10 | 2018-11-15 | Valeo Systemes Thermiques | Heat exchanger, in particular for thermal regulation of batteries, and corresponding manufacturing method |
FR3066264A1 (en) * | 2017-05-10 | 2018-11-16 | Valeo Systemes Thermiques | THERMAL EXCHANGER, IN PARTICULAR FOR THE THERMAL REGULATION OF BATTERIES, AND METHOD OF MANUFACTURING THE SAME |
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FR3123117A1 (en) * | 2021-05-20 | 2022-11-25 | Valeo Systemes Thermiques | Heat exchange system. |
Also Published As
Publication number | Publication date |
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EP1714098A1 (en) | 2006-10-25 |
DE102005004521A1 (en) | 2005-08-18 |
WO2005073654A1 (en) | 2005-08-11 |
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