EP1656201A1 - Arsenic-adsorbing ion exchanger - Google Patents
Arsenic-adsorbing ion exchangerInfo
- Publication number
- EP1656201A1 EP1656201A1 EP04735569A EP04735569A EP1656201A1 EP 1656201 A1 EP1656201 A1 EP 1656201A1 EP 04735569 A EP04735569 A EP 04735569A EP 04735569 A EP04735569 A EP 04735569A EP 1656201 A1 EP1656201 A1 EP 1656201A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- iron
- ion exchanger
- iron oxide
- iii
- salts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 57
- 229920000642 polymer Polymers 0.000 claims abstract description 40
- 239000011324 bead Substances 0.000 claims abstract description 34
- 238000000034 method Methods 0.000 claims abstract description 30
- 229910021519 iron(III) oxide-hydroxide Inorganic materials 0.000 claims abstract description 27
- 229910052785 arsenic Inorganic materials 0.000 claims abstract description 19
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 19
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000000725 suspension Substances 0.000 claims abstract description 16
- 239000007900 aqueous suspension Substances 0.000 claims abstract description 14
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229940106681 chloroacetic acid Drugs 0.000 claims abstract description 11
- 229910001385 heavy metal Inorganic materials 0.000 claims abstract description 9
- 229920002223 polystyrene Polymers 0.000 claims abstract description 8
- 229910001854 alkali hydroxide Inorganic materials 0.000 claims abstract description 4
- 150000002500 ions Chemical class 0.000 claims description 50
- CUPCBVUMRUSXIU-UHFFFAOYSA-N [Fe].OOO Chemical compound [Fe].OOO CUPCBVUMRUSXIU-UHFFFAOYSA-N 0.000 claims description 26
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 17
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical class [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 13
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 claims description 8
- 239000004793 Polystyrene Substances 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 238000002360 preparation method Methods 0.000 claims description 7
- 229910000272 alkali metal oxide Inorganic materials 0.000 claims description 6
- 150000001340 alkali metals Chemical class 0.000 claims description 6
- 239000003651 drinking water Substances 0.000 claims description 6
- 235000020188 drinking water Nutrition 0.000 claims description 6
- 239000003513 alkali Substances 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 239000003463 adsorbent Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- 239000012736 aqueous medium Substances 0.000 claims description 2
- 229910052793 cadmium Inorganic materials 0.000 claims description 2
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 239000011133 lead Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims 1
- AHKZTVQIVOEVFO-UHFFFAOYSA-N oxide(2-) Chemical compound [O-2] AHKZTVQIVOEVFO-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000001179 sorption measurement Methods 0.000 abstract description 7
- 150000008044 alkali metal hydroxides Chemical class 0.000 abstract description 4
- 150000004679 hydroxides Chemical class 0.000 abstract description 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 23
- 239000011347 resin Substances 0.000 description 20
- 229920005989 resin Polymers 0.000 description 20
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 19
- 235000013980 iron oxide Nutrition 0.000 description 19
- 239000000203 mixture Substances 0.000 description 18
- 239000000243 solution Substances 0.000 description 16
- -1 Arsenic ions Chemical class 0.000 description 15
- 239000008367 deionised water Substances 0.000 description 15
- 229910021641 deionized water Inorganic materials 0.000 description 15
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 14
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- 239000007864 aqueous solution Substances 0.000 description 11
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 10
- 239000013522 chelant Substances 0.000 description 9
- 239000002245 particle Substances 0.000 description 9
- NBZBKCUXIYYUSX-UHFFFAOYSA-N iminodiacetic acid Chemical group OC(=O)CNCC(O)=O NBZBKCUXIYYUSX-UHFFFAOYSA-N 0.000 description 8
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 7
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 7
- XKJCHHZQLQNZHY-UHFFFAOYSA-N phthalimide Chemical compound C1=CC=C2C(=O)NC(=O)C2=C1 XKJCHHZQLQNZHY-UHFFFAOYSA-N 0.000 description 7
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 125000000223 arsonoyl group Chemical group [H][As](*)(*)=O 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 150000002505 iron Chemical class 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical class [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 4
- 108010010803 Gelatin Proteins 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 229920000159 gelatin Polymers 0.000 description 4
- 239000008273 gelatin Substances 0.000 description 4
- 235000019322 gelatine Nutrition 0.000 description 4
- 235000011852 gelatine desserts Nutrition 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 125000004202 aminomethyl group Chemical group [H]N([H])C([H])([H])* 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 3
- 239000003456 ion exchange resin Substances 0.000 description 3
- 229920003303 ion-exchange polymer Polymers 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910006540 α-FeOOH Inorganic materials 0.000 description 3
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 2
- CHRJZRDFSQHIFI-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;styrene Chemical compound C=CC1=CC=CC=C1.C=CC1=CC=CC=C1C=C CHRJZRDFSQHIFI-UHFFFAOYSA-N 0.000 description 2
- UXQAEOWCSOPBLF-UHFFFAOYSA-N 2,2,3,3-tetramethyloctane Chemical compound CCCCCC(C)(C)C(C)(C)C UXQAEOWCSOPBLF-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- GTJOHISYCKPIMT-UHFFFAOYSA-N 2-methylundecane Chemical compound CCCCCCCCCC(C)C GTJOHISYCKPIMT-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical group NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- 229910002588 FeOOH Inorganic materials 0.000 description 2
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 2
- SGVYKUFIHHTIFL-UHFFFAOYSA-N Isobutylhexyl Natural products CCCCCCCC(C)C SGVYKUFIHHTIFL-UHFFFAOYSA-N 0.000 description 2
- 229910002651 NO3 Inorganic materials 0.000 description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 125000000218 acetic acid group Chemical group C(C)(=O)* 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 125000003118 aryl group Chemical class 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- DGLRDKLJZLEJCY-UHFFFAOYSA-L disodium hydrogenphosphate dodecahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].OP([O-])([O-])=O DGLRDKLJZLEJCY-UHFFFAOYSA-L 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 229940052303 ethers for general anesthesia Drugs 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000003673 groundwater Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 235000014413 iron hydroxide Nutrition 0.000 description 2
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 description 2
- VKPSKYDESGTTFR-UHFFFAOYSA-N isododecane Natural products CC(C)(C)CC(C)CC(C)(C)C VKPSKYDESGTTFR-UHFFFAOYSA-N 0.000 description 2
- 239000003094 microcapsule Substances 0.000 description 2
- SYSQUGFVNFXIIT-UHFFFAOYSA-N n-[4-(1,3-benzoxazol-2-yl)phenyl]-4-nitrobenzenesulfonamide Chemical class C1=CC([N+](=O)[O-])=CC=C1S(=O)(=O)NC1=CC=C(C=2OC3=CC=CC=C3N=2)C=C1 SYSQUGFVNFXIIT-UHFFFAOYSA-N 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000012508 resin bead Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Chemical compound O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- QTYUSOHYEPOHLV-FNORWQNLSA-N 1,3-Octadiene Chemical compound CCCC\C=C\C=C QTYUSOHYEPOHLV-FNORWQNLSA-N 0.000 description 1
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- WROUWQQRXUBECT-UHFFFAOYSA-N 2-ethylacrylic acid Chemical compound CCC(=C)C(O)=O WROUWQQRXUBECT-UHFFFAOYSA-N 0.000 description 1
- ABCGRFHYOYXEJV-UHFFFAOYSA-N 4-methylisoindole-1,3-dione Chemical compound CC1=CC=CC2=C1C(=O)NC2=O ABCGRFHYOYXEJV-UHFFFAOYSA-N 0.000 description 1
- 208000008316 Arsenic Poisoning Diseases 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 206010020648 Hyperkeratoses Diseases 0.000 description 1
- 229910021577 Iron(II) chloride Inorganic materials 0.000 description 1
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- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
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- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 229940000489 arsenate Drugs 0.000 description 1
- 150000001495 arsenic compounds Chemical class 0.000 description 1
- LULLIKNODDLMDQ-UHFFFAOYSA-N arsenic(3+) Chemical compound [As+3] LULLIKNODDLMDQ-UHFFFAOYSA-N 0.000 description 1
- HAYXDMNJJFVXCI-UHFFFAOYSA-N arsenic(5+) Chemical compound [As+5] HAYXDMNJJFVXCI-UHFFFAOYSA-N 0.000 description 1
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- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
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- 229960002449 glycine Drugs 0.000 description 1
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- AHAREKHAZNPPMI-UHFFFAOYSA-N hexa-1,3-diene Chemical compound CCC=CC=C AHAREKHAZNPPMI-UHFFFAOYSA-N 0.000 description 1
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- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- 159000000014 iron salts Chemical class 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- WKPSFPXMYGFAQW-UHFFFAOYSA-N iron;hydrate Chemical group O.[Fe] WKPSFPXMYGFAQW-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
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- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000005543 phthalimide group Chemical class 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
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- 239000003361 porogen Substances 0.000 description 1
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- 230000008961 swelling Effects 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 229960000834 vinyl ether Drugs 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/42—Treatment of water, waste water, or sewage by ion-exchange
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/64—Heavy metals or compounds thereof, e.g. mercury
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J39/00—Cation exchange; Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
- B01J39/08—Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
- B01J39/16—Organic material
- B01J39/17—Organic material containing also inorganic materials, e.g. inert material coated with an ion-exchange resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J45/00—Ion-exchange in which a complex or a chelate is formed; Use of material as complex or chelate forming ion-exchangers; Treatment of material for improving the complex or chelate forming ion-exchange properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J47/00—Ion-exchange processes in general; Apparatus therefor
- B01J47/016—Modification or after-treatment of ion-exchangers
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/103—Arsenic compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/20—Heavy metals or heavy metal compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/06—Contaminated groundwater or leachate
Definitions
- the present invention relates to a method for producing iron oxide / iron oxyhydroxide-containing carboxyl group-carrying ion exchangers, which is characterized in that
- the suspensions obtained from stages a) or a ') are adjusted to pH values in the range from 3 to 14 by adding alkali metal or alkaline earth metal hydroxides and the iron oxide / iron oxyhydroxide-containing ion exchangers obtained are isolated by known methods.
- Arsenic occurs in natural waters as an oxidic compound with trivalent and pentavalent arsenic. It shows that the species H 3 AsO 3 , H 2 AsO 3 " , H 2 AsO 4 " , HAsO 4 2 " mainly occur at the pH values prevailing in natural waters.
- Ion exchangers are used in a variety of ways to purify raw water, waste water and aqueous process streams. They are particularly effective in softening and desalination. Chelate resins are preferably used in hydrometallurgy for the adsorption of metal, in particular heavy metal or noble metal ions and their compounds from aqueous solutions or organic media.
- This adsorber is therefore not able to remove arsenic ions from aqueous solutions except for the necessary residual amounts.
- the object of the present invention is now to provide an ion exchange resin for the removal of pollutants, preferably heavy metals, in particular arsenic, from liquids, preferably aqueous media or gases, and to provide a process for its production.
- pollutants preferably heavy metals, in particular arsenic
- the suspensions obtained from stages a) or a ⁇ ) are adjusted to pH values in the range from 3 to 14 by adding alkali metal or alkaline earth metal hydroxides and the iron oxide / iron oxyhydroxide-containing ion exchanger obtained is isolated by known methods.
- steps a) and b) can optionally be carried out several times in succession.
- iron (III) salt iron (II) salts can also be used which are wholly or partially oxidized to iron-IH salts in the reaction medium by known oxidation processes.
- the bead polymers obtained are colored brown and, in contrast to the prior art mentioned above, are distinguished by the formation of a highly specific iron oxide / iron oxy hydroxide phase for the adsorption of heavy metals, preferably arsenic.
- heterodisperse or monodisperse carboxyl group-containing ion exchangers or heterodisperse or monodisperse aminomethylated polystyrene bead polymers can be used.
- monodisperse ion exchangers are referred to as bead-shaped resins in which at least 90% by volume or mass of the particles have a diameter which lies in the interval with the width of + 10% of the most common diameter around the most common diameter.
- resin beads with the most common diameter of 0.5 mm are at least 90% by volume or mass in a size interval between 0.45 mm and 0.55 mm, with resin beads with the most common diameter of 0.7 mm are at least 90 Volume or mass% in a size interval between 0.77 mm and 0.63 mm.
- (meth) acrylic acid esters unsaturated aliphatic (meth) acrylic acid esters, in particular methyl acrylic acid, ethyl acrylic acid and methyl methacrylate are used. Unsaturated aliphatic nitriles of the formula (I) are used as (meth) acrylonitrile.
- A, B and C are each independently for. Are hydrogen, alkyl or halogen.
- alkyl means straight-chain or branched alkyl radicals having 1 to 8 carbon atoms, preferably having 1 to 4 carbon atoms.
- Halogen in the sense of the present invention means chlorine, fluorine and bromine.
- Preferred nitriles for the purposes of the present invention are acrylonitrile or methacrylonitrile, acrylonitrile is particularly preferably used.
- Divinyl group-bearing aliphatic or aromatic compounds are used as crosslinkers. These include divinylbenzene, hexadiene 1.5, octadiene 1.7, 2,5-dimethyl-1,5-hexadiene and divinyl ether.
- Suitable divinyl ethers are compounds of the general formula (II)
- Suitable polyvinyl ethers in the case of n> 2 are trivinyl ethers of glycerol, trimethylolpropane or tetravinyl ether of pentaerythritol.
- Divinyl ethers of ethylene glycol, di-, tetra- or polyethylene glycol, butanediol or poly-THF or the corresponding tri- or tetravinyl ethers are preferably used. Particularly preferred are the divinyl ethers of butanediol and diethylene glycol as described in EP-A 11 10 608.
- the reaction (saponification) of the acrylic polymer-containing bead polymers can be carried out with acids or alkalis.
- carboxyl group-containing chelation exchangers which contain aminoacetic acid and / or iminodiacetic acid groups.
- Chelate resins with acetic acid groups are preferably prepared by functionalizing crosslinked styrene / divinylbenzene bead polymers.
- EP-A 0 980 711 and EP-A 1 078 690 describe the reaction of crosslinked heterodisperse or monodisperse crosslinked bead polymers based on styrene / divinylbenzene using the phthalimide process to form chelate resins with groups of acetic acid.
- the content of both documents is included in the present application.
- US Pat. No. 4,444,961 describes, for example, a reaction of crosslinked, macroporous bead polymers by the chloromethylation process to give chloromethylated bead polymer and the subsequent reaction with iminodiacetic acid to form chelate resins with acetic acid groups, the content of which is included in the present application.
- macroporous ion exchangers are preferably used.
- Macroporous bead polymers can be formed, for example, by adding inert materials (porogens) to the monomer mixture during the polymerization.
- Organic substances which dissolve in the monomer but dissolve or swell the polymer poorly for example aliphatic hydrocarbons (paint factories Bayer DBP 1045102, 1957; DBP 1113570, 1957), are particularly suitable as such.
- An aminomethylated, crosslinked polystyrene bead polymer suitable for process step a 1 ) can be prepared, for example, as follows: First, the amidomethylation reagent is prepared. For this purpose, for example, phthalimide or a phthalimide derivative is dissolved in a solvent and mixed with formalin. A bis (phthalimido) methyl ether is then formed from this with elimination of water. The bis (phthalimido) methyl ether can optionally be converted to the phthalimido ester.
- Preferred phthalimide derivatives are phthalimide itself or substituted phthalimides, for example methylphthalimide.
- Inert solvents are used as solvents which are suitable for swelling the polymer, preferably chlorinated hydrocarbons, particularly preferably dichloroethane or methylene chloride. Further details can be found in EP-A 0 980 711 and EP-A 10 78 690.
- the bead polymer is condensed with phthalimide derivatives.
- Oleum, sulfuric acid or sulfur trioxide is used as the catalyst.
- the cleavage of the phthalic acid and the aminomethyl is effected in this case by treating the phthalimidomethylated crosslinked bead polymer with aqueous or alcoholic solutions of an alkali hydroxide such as sodium hydroxide or potassium hydroxide at temperatures between 100 and 250 0 C, preferably 120-190 0 C.
- concentration the sodium hydroxide solution is in the range from 10 to 50% by weight, preferably 20 to 40% by weight.
- the resulting aminomethylated polymer beads can be washed with deionized water without alkali.
- All soluble iron (III) salts can be used as iron (III) salts in process step a) or a '), in particular iron (III) chloride, sulfate, nitrate are used.
- All soluble iron (II) salts can be used as iron (II) salts, in particular iron (II) chloride, sulfate, and nitrate are used.
- the iron (I ⁇ ) salts in the suspension in process step a) or a ') are preferably oxidized by air.
- iron (II) salts or iron (III) salts can be used in bulk or as aqueous solutions.
- the concentration of the iron salts in aqueous solution is freely selectable. Solutions with iron salt contents of 10 to 20% by weight are preferably used.
- the dosage of the aqueous iron salt solution is not critical in terms of time. Depending on the technical circumstances, this can be done as quickly as possible. 0.1 to 2 mol, preferably 0.5 to 1.3 mol, of alkali metal or alkaline earth metal hydroxides are used per mol of iron salt used.
- aminor ⁇ ethylated, crosslinked bead polymers are loaded with iron (III) ions in aqueous suspension and additionally reacted with chloroacetic acid in an alkaline medium to give a bead polymer which contains both chelating iminoacetic acid groups and iron oxide / iron hydroxide.
- the chloroacetic acid preferably monochloroacetic acid
- Chloroacetic acid is metered in over a period of 2 to 6 hours, preferably 3 to 5 hours. Chloroacetic acid is dosed at temperatures between 60 and 100 0 C, preferably at temperatures between 75 and 95 ° C.
- the suspensions obtained from process steps a) and a ') have a pH of ⁇ 3.
- the pH value in process step b) is adjusted using alkali or alkaline earth hydroxides; especially potassium hydroxide, sodium hydroxide or calcium hydroxide. '
- the pH value range in which iron oxide / iron oxyhydroxide groups are formed is in the range between 3 and 14, preferably 3 and 8, particularly preferably between 4 and 7.
- the substances mentioned are preferably used as aqueous solutions.
- the concentration of the aqueous alkali metal hydroxide or alkaline earth metal hydroxide solutions can be up to 50% by weight.
- Aqueous solutions with an alkali hydroxide or alkaline earth hydroxide concentration in the range from 10 to 20% by weight are preferably used.
- the rate of dosing of the aqueous solutions of alkali or alkaline earth hydroxide depends on the level of the desired pH value and the technical conditions. For example, 60 minutes are required. After the desired pH has been reached, stirring is continued for 0.1 to 10 hours, preferably 1 to 4 hours.
- aqueous solutions of alkali or alkaline earth hydroxide are metered in at temperatures between 15 and 95 ° C., preferably at 20 to 50 ° C.
- Per milliliter or carboxyl Ammomethyl phenomenon-carrying ion exchange resin are used from 0.5 to 3 ml of deionized water to .a 'good stirrability to reach the resin.
- process step b) it is likely that the pH change in the pores of the ion exchange resins leads to the formation of FeOOH compounds which have freely accessible OH groups on the surface.
- the arsenic removal then probably takes place via an exchange OH " for HAsO 4 2" or H 2 AsO 4 " with the formation of an AsO-Fe bond.
- Equally capable of ion exchange are also to HAsO 4 2 " or H 2 AsO 4 " isostructural ions such as z. B. H 2 PO 4 " , VO, MoO, WO, SbO anions.
- NaOH or KOH is preferably used as the base.
- any other base which leads to the formation of FeOH groups can also be used, such as NH 4 OH, Na 2 CO 3 , CaO, Mg (OH) 2 etc.
- Isolating in the sense of the present invention means separating the ion exchanger from the aqueous suspension and cleaning it.
- the separation takes place according to the measures known to those skilled in the art, such as decanting, centrifuging, filtering.
- the cleaning is carried out by washing with, for example, deionized water and can include a classification for separating fine or coarse fractions.
- the iron oxide / iron oxyhydroxide-containing ion exchangers can be dried, preferably by reduced pressure and / or more preferably at temperatures between 20 0 C and 18O 0 C.
- the present invention also relates to the products obtainable by the process according to the invention, namely iron oxides / iron oxyhydroxide-containing carboxyl-bearing ion exchangers obtainable by contacting them
- the iron exchangers / iron oxyhydroxide-containing ion exchangers according to the invention not only adsorb arsenic in its various forms but also heavy metals such as cobalt, nickel, lead, zinc, cadmium, copper.
- the iron oxide / iron oxyhydroxide-containing ion exchangers according to the invention can be used for cleaning drinking water from wastewater streams from the chemical industry and from waste incineration plants.
- Another application of the ion exchanger according to the invention is the purification of leachate from landfills.
- the iron oxide / iron oxyhydroxide-containing ion exchangers according to the invention are preferably used in devices suitable for their tasks.
- the invention therefore also relates to devices through which a liquid to be treated can flow, preferably filtration units, particularly preferably adsorption containers, in particular filter adsorption containers, containing ion exchangers containing iron oxide / iron oxyhydroxide, obtainable by the process described in this application, for removing heavy metals, in particular arsenic, from aqueous solutions Media, preferably drinking water or gases are used.
- the devices can e.g. connected to the sanitary and drinking water supply in the household.
- the ion exchangers containing iron oxide / iron oxyhydroxide can be used in combination with other adsorbents, such as activated carbon.
- the present invention therefore also relates to devices through which a liquid to be treated can flow, which in addition to iron oxide / iron oxyhydroxide-containing ion exchangers contain further adsorbents.
- 3000 g of fully demineralized water are placed in a 10 l glass reactor and a solution of 10 g of gelatin, 16 g of disodium hydrogenphosphate dodecahydrate and 0.73 g of resorcinol in 320 g of deionized water is added and mixed. The mixture is heated to 25 0 C.
- a mixture of 3200 g of microencapsulated monomer droplets with a narrow particle size distribution of 3.6% by weight of divinylbenzene and 0.9% by weight of ethylstyrene (used as a commercially available mixture of isomers of divinylbenzene and ethylstyrene with 80% divinylbenzene), 5% by weight of dibenzoyl peroxide, 56.2% by weight of styrene and 38.8% by weight of isododecane (technical isomer mixture with a high proportion of pentamethylheptane), the microcapsule consisting of a complex coacervate of gelatin and a copolymer which is hardened with formaldehyde There is acrylamide and acrylic acid, and 3200 g of aqueous phase with a pH of 12 are added.
- the average particle size of the monomer droplets is 460 ⁇ m.
- the batch is polymerized with stirring by increasing the temperature according to a temperature program at 25 ° C. and ending at 95 ° C.
- the mixture is cooled, washed over a 32 ⁇ m sieve and then dried in vacuo at 80 ° C. 1893 g of a spherical polymer having an average particle size of 440 ⁇ m, a narrow particle size distribution and a smooth surface are obtained.
- the polymer is chalky white when viewed from above and has a bulk density of approx. 370 g / l.
- 3000 g of fully demineralized water are placed in a 10 L glass reactor and a solution of 10 g of gelatin, 16 g of di-sodium hydrogenphosphate dodecahydrate and 0.73 g of resorcinol in 320 g of deionized water are added and mixed. The mixture is heated to 25 ° C.
- a mixture of 3200 g of microencapsulated monomer droplets with a narrow particle size distribution of 8.0% by weight of divinylbenzene and 2.0% by weight of ethylstyrene (used as a commercially available mixture of isomers of divinylbenzene and Ethyl styrene with 80% divinylbenzene), 0.5% by weight of dibenzoyl peroxide, 52.0% by weight of styrene and 37.5% by weight of isododecane (technical isomer mixture with a high proportion of pentamethylheptane), the microcapsule consisting of a Formaldehyde-hardened complex coacervate consists of gelatin and a copolymer of acrylamide and acrylic acid, and 3200 g of aqueous phase with a pH of 12 are added.
- the average particle size of the monomer droplets is 460 ⁇ m.
- the batch is polymerized with stirring by increasing the temperature according to a temperature program at 25 ° C. and ending at 95 ° C.
- the mixture is cooled, washed over a 32 ⁇ m sieve and then dried in vacuo at 80 ° C. 1893 g of a spherical polymer having an average particle size of 440 ⁇ m, a narrow particle size distribution and a smooth surface are obtained.
- the polymer is chalky white when viewed from above and has a bulk density of approx. 370 g / l.
- the bead polymer obtained is washed with deionized water.
- the total yield - extrapolated - is 1804 ml
- 1180 ml of aminomethylated polymer beads from Example Ic) are metered into 1890 ml of completely deionized water at room temperature.
- 729.2 g of sodium salt of monochloroacetic acid are metered into this suspension.
- the mixture is stirred at room temperature for 30 minutes.
- the pH of the suspension is adjusted to pH 10 with 20% by weight sodium hydroxide solution.
- the suspension is heated to 80 ° C. in 2 hours.
- the mixture is then stirred at this temperature for a further 10 hours. During this time, the pH is kept at 10 by controlled addition of sodium hydroxide solution.
- the suspension is then cooled.
- the resin is washed free of chloride with deionized water.
- a chelate resin of the iminodiacetic acid type loaded with iron oxide / iron oxyhydroxide 400 ml of the chelating resin produced according to Example 1 with iminodiacetic acid groups are containing with 750 ml of aqueous iron (III) chloride solution, which 103.5 g of iron (III) chloride per liter, and added 750 mL of deionized water and 2.5 ⁇ Stirred for hours at room temperature. A pH of 6 is then set with 10% strength by weight sodium hydroxide solution and held for 2 hours.
- the ion exchanger is then filtered off through a sieve and washed with deionized water until the process is clear.
- the Fe content of the loaded ion exchange beads was determined titrimetrically to be 14.4%.
- Powder diffractograms identify ⁇ -FeOOH as the crystalline phase.
- Powder diffractograms identify ⁇ -FeOOH as the crystalline phase.
- 500 ml of an aminomethylated bead polymer prepared according to Example Ic are introduced into 375 ml of deionized water.
- 750 ml of aqueous iron (III) chloride solution containing 103.5 g of iron (III) chloride per liter are added.
- the suspension is heated to 90 ° C.
- 268 g of monochloroacetic acid are metered in within 4 hours.
- the pH is adjusted to 9.2 with 50% by weight aqueous KOH solution.
- the temperature is heated to 95 ° C .; the pH is adjusted to 10.5 and the mixture is stirred for a further 6 hours at 95 ° C. and pH 10.5.
- Powder diffractograms identify ⁇ -FeOOH as the crystalline phase.
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- General Chemical & Material Sciences (AREA)
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Abstract
The invention relates to a method for producing an ion exchanger carrying carboxyl groups and containing iron oxide/iron oxyhydroxide, said method being characterised in that a) a bead-type ion exchanger containing carboxyl groups in an aqueous suspension is brought into contact with iron-(III)-salts, or a`) an aminomethylated, cross-linked polystyrol bead polymer in an aqueous suspension is brought into contact with iron-(III)-salts and chloroacetic acid, and b) the pH values of the suspensions obtained in steps a) or a`) are adjusted to between 3 and 14 by adding alkali hydroxides or alkaline-earth hydroxides, and the obtained ion exchangers containing iron oxide/iron oxyhydroxide are isolated according to known methods. The invention also relates to such ion exchangers, and to the use thereof for the adsorption of heavy metals, especially arsenic.
Description
Arsenadsorbierende IonenaustauscherArsenic adsorbing ion exchangers
Die vorliegende Erfindung betrifft ein Verfahren zur Herstellung Eisenoxid/Eisenoxihydroxid-hal- tiger Carboxylgruppen-tragender Ionenaustauscher, welches dadurch gekennzeichnet ist, dass manThe present invention relates to a method for producing iron oxide / iron oxyhydroxide-containing carboxyl group-carrying ion exchangers, which is characterized in that
a) einen perlförmigen Carboxylgruppen-haltigen Ionenaustauscher in wässriger Suspension mit Eisen-(III)-Salzen in Kontakt bringt odera) a pearl-shaped carboxyl group-containing ion exchanger in aqueous suspension with iron (III) salts in contact or
a') ein aminomethyliertes, vernetztes Polystyrol Perlpolymerisat in wässriger Suspension mit Eisen-(III)-Salzen und mit Chloressigsäure in Kontakt bringt unda ') an aminomethylated, crosslinked polystyrene bead polymer in aqueous suspension with iron (III) salts and with chloroacetic acid and
b) die aus den Stufen a) oder a') erhaltenen Suspensionen durch Zugabe von Alkali— oder Erdalkalihydroxiden auf pH-Werte im Bereich von 3 bis 14 einstellt und nach bekannten Methoden die erhaltenen Eisenoxid/Eisenoxihydroxid-enthaltenden Ionenaustauscher isoliert.b) the suspensions obtained from stages a) or a ') are adjusted to pH values in the range from 3 to 14 by adding alkali metal or alkaline earth metal hydroxides and the iron oxide / iron oxyhydroxide-containing ion exchangers obtained are isolated by known methods.
Die Anforderungen an die Reinheit von Trinkwasser haben in den letzten Jahrzehnten deutlich zugenommen. Gesundheitsbehörden zahlreicher Länder haben Grenzwerte für Schwermetallkonzentrationen in Wässern erarbeitet. Dies betrifft auch Arsen.The requirements for the purity of drinking water have increased significantly in recent decades. Health authorities in numerous countries have developed limit values for heavy metal concentrations in water. This also affects arsenic.
Unter bestimmten Bedingungen können Arsenverbindungen aus Gesteinen ausgelaugt werden und damit ins Grundwasser gelangen. In natürlichen Gewässern kommt Arsen als oxidische Verbindung mit drei- und fünfwertigem Arsen vor. Dabei zeigt sich, dass bei den in natürlichen Gewässern vorherrschenden pH- Werten hauptsächlich die Spezies H3AsO3, H2AsO3 ", H2AsO4 ", HAsO4 2" auftreten.Under certain conditions, arsenic compounds can be leached out of rocks and thus get into the groundwater. Arsenic occurs in natural waters as an oxidic compound with trivalent and pentavalent arsenic. It shows that the species H 3 AsO 3 , H 2 AsO 3 " , H 2 AsO 4 " , HAsO 4 2 " mainly occur at the pH values prevailing in natural waters.
Leicht resorbierbare As-Verbindungen sind hoch toxisch und krebserregend.Easily absorbable As compounds are highly toxic and carcinogenic.
In vielen Regionen der USA, Indien, Bangladesch, China sowie in Südamerika kommen zum Teil sein' hohe Konzentrationen im Grundwasser vor.In many regions of the USA, India, Bangladesh, China as well as in South America there are partly high concentrations in the groundwater.
Zahlreiche medizinische Studien belegen nun, dass sich bei Menschen, die über eine lange Zeit solchen Belastungen ausgesetzt sind, infolge chronischer Arsenvergiftung krankhafte Hautveränderungen (Hyperkeratosen) und verschiedene Tumorarten entwickeln können.Numerous medical studies now prove that pathological skin changes (hyperkeratoses) and various types of tumors can develop in people who have been exposed to such stress for a long time as a result of chronic arsenic poisoning.
Aufgrund medizinischer Studien empfahl die Weltgesundheitsorganisation WHO 1992, weltweit einen Grenzwert für Arsen im Trinkwasser von 10 μg/L einzuführen.
In vielen Staaten Europas und in den USA wird dieser Wert noch immer überschritten. In Deutschland werden seit 1996 10 μg/L eingehalten, in Ländern der EU gilt der Grenzwert von 10 μg/L ab 2003, in den USA ab 2006.Based on medical studies, the World Health Organization recommended in 1992 that a limit value for arsenic in drinking water of 10 μg / L be introduced worldwide. In many European countries and in the USA, this value is still exceeded. In Germany 10 μg / L have been observed since 1996, in EU countries the limit of 10 μg / L applies from 2003, in the USA from 2006.
Ionenaustauscher werden in vielfältiger Weise zur Reinigung von Rohwässern, Abwässern und wässrigen Prozessströmen eingesetzt. Sie sind besonders wirksam bei der Enthärtung und Entsalzung. Chelatharze werden in der Hydrometallurgie bevorzugt zur Adsorption von Metall-, insbesondere Schwermetall- oder Edelmetallionen sowie deren Verbindungen aus wässrigen Lösungen oder organischen Medien eingesetzt.Ion exchangers are used in a variety of ways to purify raw water, waste water and aqueous process streams. They are particularly effective in softening and desalination. Chelate resins are preferably used in hydrometallurgy for the adsorption of metal, in particular heavy metal or noble metal ions and their compounds from aqueous solutions or organic media.
Sie zeigen aber nicht für alle Ionen die gewünschte und notwendige Selektivität. Insbesondere Arsenationen können mit Ionenaustauschern/Chelatharzen nicht in ausreichendem Maße entfernt werden.However, they do not show the desired and necessary selectivity for all ions. Arsenic ions in particular cannot be sufficiently removed with ion exchangers / chelate resins.
I. Rau et al, Reactive & Functional Polymers 54, ( 2003 ) 85-94 beschreiben die Entfernung von Arsenationen mit Chelatharzen mit Iminodiessigsäuregruppen, die mit Eisen(III)Ionen belegt (chelatisiert) wurden. Bei ihrer Herstellung wird das Chelatharz mit Iminodiessigsäuregruppen in der Säureform mit Eisen(III)Ionen belegt (chelatisiert). Die Ausbildung einer für Arsen hochspezifischen Eisenoxid/ Eisenoxihydroxidphase erfolgt hierbei nicht, da bei der Belegung mit Fe(III)-Ionen darauf geachtet wird, den pH- Wert von 2 nicht zu überschreiten (dieselbe Schrift, Seite 87).I. Rau et al, Reactive & Functional Polymers 54, (2003) 85-94 describe the removal of arsenate ions with chelate resins with iminodiacetic acid groups which have been chelated with iron (III) ions. In their manufacture, the chelate resin is coated with iron (III) ions in the acid form with iminodiacetic acid groups (chelated). An iron oxide / iron oxy hydroxide phase, which is highly specific for arsenic, is not formed here, since care is taken not to exceed the pH value of 2 when coated with Fe (III) ions (same document, page 87).
Daher ist auch dieser Adsorber nicht in der Lage Arsenionen bis auf die notwendigen Restmengen aus wässrigen Lösungen zu entfernen.This adsorber is therefore not able to remove arsenic ions from aqueous solutions except for the necessary residual amounts.
Es besteht daher ein Bedarf nach neuen für Arsenionen hochspezifischen Ionenaustauschern bzw. Adsorbern in Perlforrn, die in Säulenverfahren einen niedrigeren Druckverlust, keinen Abrieb, eine hohe mechanische und osmotische Stabilität, sowie einen deutlich niedrigeren Druclcverlust als die Ionenaustauscher gemäß dem Stand der Technik aufweisen und zudem neben Arsen auch weitere Schwermetalle adsorbieren können.There is therefore a need for new ion exchangers or adsorbers in pearl formings which are highly specific for arsenic ions and which have a lower pressure drop, no abrasion, high mechanical and osmotic stability, and a significantly lower pressure drop than the ion exchangers according to the prior art in column processes and moreover besides arsenic can also adsorb other heavy metals.
Die Aufgabe der vorliegenden Erfindung ist nun, ein Ionenaustauscherharz für die Entfernung von Schadstoffen, bevorzugt Schwermetallen, insbesondere Arsen aus Flüssigkeiten, bevorzugt wässrigen Medien oder Gasen bereitzustellen, sowie die Bereitstellung eines Verfahrens zu dessen Herstellung.The object of the present invention is now to provide an ion exchange resin for the removal of pollutants, preferably heavy metals, in particular arsenic, from liquids, preferably aqueous media or gases, and to provide a process for its production.
Es wurde nun ein Verfahren zur Herstellung Eisenoxid/Eisenoxihydroxid-haltiger Carboxyl- gruppen-tragender Ionenaustauscher gefunden, welches dadurch gekennzeichnet ist, dass man
a) einen periförmigen Carboxylgruppen-haltigen Ionenaustauscher in wässriger Suspension mit Eisen(III)-Salzen in Kontakt bringt oderIt has now been found a process for the preparation of iron exchangers containing iron oxide / iron oxyhydroxide containing carboxyl groups, which is characterized in that a) a pearl-shaped carboxyl group-containing ion exchanger in aqueous suspension with iron (III) salts in contact or
a") ein aminomethyliertes, vernetztes Polystyrol Perlpolymerisat in wässriger Suspension mit Eisen-(HI)-Salzen und mit Chloressigsäure in Kontakt bringt unda ") an aminomethylated, crosslinked polystyrene bead polymer in aqueous suspension with iron (HI) salts and with chloroacetic acid and
b) die aus den Stufen a) oder aΛ) erhaltenen Suspensionen durch Zugabe von Alkali- oder Erdalkalihydroxiden auf pH- Werte im Bereich von 3 bis 14 einstellt und nach bekannten Methoden die erhaltenen Eisenoxid/Eisenoxihydroxid-enthaltenden Ionenaustauscher isoliert.b) the suspensions obtained from stages a) or a Λ ) are adjusted to pH values in the range from 3 to 14 by adding alkali metal or alkaline earth metal hydroxides and the iron oxide / iron oxyhydroxide-containing ion exchanger obtained is isolated by known methods.
Im Falle der periförmigen Carboxylgruppen-haltigen Ionenaustauscher können die Schritte a) und b) gegebenenfalls mehrmals hintereinander durchgeführt werden. Alternativ zum Eisen-(III)-Salz können auch Eisen-(II)-Salze eingesetzt werden, die durch bekannte Oxidationsverfahren im Reaktionsmedium ganz oder teilweise zu Eisen-IH-Salzen oxidiert werden.In the case of the pearl-shaped carboxyl group-containing ion exchanger, steps a) and b) can optionally be carried out several times in succession. As an alternative to the iron (III) salt, iron (II) salts can also be used which are wholly or partially oxidized to iron-IH salts in the reaction medium by known oxidation processes.
Die erhaltenen Perlpolymerisate sind braun gefärbt und zeichnen sich im Gegensatz zum oben genannten Stand der Technik durch die Ausbildung einer für die Adsorption von Schwermetallen, bevorzugt Arsen, hochspezifischen Eisenoxid-/Eisenoxihydroxidphase aus.The bead polymers obtained are colored brown and, in contrast to the prior art mentioned above, are distinguished by the formation of a highly specific iron oxide / iron oxy hydroxide phase for the adsorption of heavy metals, preferably arsenic.
Erfindungsgemäß können heterodisperse oder monodisperse Carboxylgruppen-haltige Ionenaustauscher bzw. heterodisperse oder monodisperse aminomethylierte Polystyrol-Perlpolymerisate eingesetzt werden.According to the invention, heterodisperse or monodisperse carboxyl group-containing ion exchangers or heterodisperse or monodisperse aminomethylated polystyrene bead polymers can be used.
Als monodisperse Ionenaustauscher werden in der vorliegenden Anmeldung periförmige Harze bezeichnet, bei denen mindestens 90 Volumen- oder Massen-% der Teilchen einen Durchmesser besitzen, der in dem Intervall mit der Breite von + 10 % des häufigsten Durchmessers um den häufigsten Durchmesser herum liegt.In the present application, monodisperse ion exchangers are referred to as bead-shaped resins in which at least 90% by volume or mass of the particles have a diameter which lies in the interval with the width of + 10% of the most common diameter around the most common diameter.
Zum Beispiel bei Harzkügelchen mit häufigstem Durchmesser von 0,5 mm liegen mindestens 90- Volumen- oder Massen-% in einem Größenintervall zwischen 0,45 mm und 0,55 mm, bei einem Harzkügelchen mit häufigstem Durchmesser von 0,7 mm liegen mindestens 90 Volumen- oder Massen-% in einem Größenintervall zwischen 0,77 mm und 0,63 mm.For example, resin beads with the most common diameter of 0.5 mm are at least 90% by volume or mass in a size interval between 0.45 mm and 0.55 mm, with resin beads with the most common diameter of 0.7 mm are at least 90 Volume or mass% in a size interval between 0.77 mm and 0.63 mm.
Als Carboxylgruppen-haltige Ionenaustauscher für den Verfahrensschritt a) sind schwach saure Ionenaustauscher auf der Basis vemetzter Pory(meth)acrylsäure geeignet. Zur Herstellung derselben werden vernetzte (Meth)acrylsäureester und (Meth)acrylnitril eingesetzt.
- A -Weakly acidic ion exchangers based on cross-linked pory (meth) acrylic acid are suitable as carboxyl group-containing ion exchangers for process step a). Crosslinked (meth) acrylic acid esters and (meth) acrylonitrile are used to produce the same. - A -
AIs (Meth)acrylsäureester werden ungesättigte aliphatische (Meth)acrylsäureester, insbesondere Acrylsäuremethylester, Acrylsäureethylester und Methylmethacrylat eingesetzt. Als (Meth)acryl- nitril werden ungesättigte aliphatische Nitrile der Formel (I) eingesetzt.As (meth) acrylic acid esters, unsaturated aliphatic (meth) acrylic acid esters, in particular methyl acrylic acid, ethyl acrylic acid and methyl methacrylate are used. Unsaturated aliphatic nitriles of the formula (I) are used as (meth) acrylonitrile.
Ungesättigte, aliphatische Nitrile sind charakterisiert durch die allgemeine Formel (I),Unsaturated, aliphatic nitriles are characterized by the general formula (I),
worinwherein
A, B und C jeweils unabhängig voneinander für. Wasserstoff, Alkyl oder Halogen stehen.A, B and C are each independently for. Are hydrogen, alkyl or halogen.
Alkyl bedeutet im Sinne der vorliegenden Erfindung geradkettige oder verzweigte Alkylreste mit 1 bis 8 Kohlenstoffatomen, bevorzugt mit 1 bis 4 Kohlenstoffatomen. Halogen bedeutet im Sinne der vorliegenden Erfindung Chlor, Fluor und Brom.For the purposes of the present invention, alkyl means straight-chain or branched alkyl radicals having 1 to 8 carbon atoms, preferably having 1 to 4 carbon atoms. Halogen in the sense of the present invention means chlorine, fluorine and bromine.
Bevorzugte Nitrile im Sinne der vorliegenden Erfindung sind Acryl- oder Methacrylnitril, besonders bevorzugt wird Acrylnitril eingesetzt.Preferred nitriles for the purposes of the present invention are acrylonitrile or methacrylonitrile, acrylonitrile is particularly preferably used.
Als Vernetzter werden Divinylgruppen-tragende aliphatische oder aromatische Verbindungen eingesetzt. Dazu gehören Divinylbenzol, Hexadien 1.5, Octadien 1.7, 2,5-Dimethyl-l,5-hexadien sowie Divinylether .Divinyl group-bearing aliphatic or aromatic compounds are used as crosslinkers. These include divinylbenzene, hexadiene 1.5, octadiene 1.7, 2,5-dimethyl-1,5-hexadiene and divinyl ether.
Geeignete Divinylether sind Verbindungen der allgemeinen Formel (II),Suitable divinyl ethers are compounds of the general formula (II)
^o/Rχo (ID^ o / Rχ o (ID
worinwherein
R für einen Rest der Reihe CnH2n 3(CmH2m-O)p-CniH2m oder CH2-C6H4-CH2 steht und n > 2, m = 2 bis 8 und p > 1 bedeuten.R stands for a radical of the series C n H 2n 3 (C m H 2m -O) pC ni H 2m or CH 2 -C 6 H 4 -CH 2 and n> 2, m = 2 to 8 and p> 1 ,
Geeignete Polyvinylether im Falle n > 2 sind Trivinylether von Glycerin, Trimethylolpropan oder Tetravinylether des Pentaerythrits.Suitable polyvinyl ethers in the case of n> 2 are trivinyl ethers of glycerol, trimethylolpropane or tetravinyl ether of pentaerythritol.
Bevorzugt werden Divinylether von Ethylenglykol, Di-, Tetra- oder Polyethylenglykol, Butandiol oder PoIy-THF oder die entsprechenden Tri- oder Tetravinylether eingesetzt. Besonders bevorzugt
sind die Divinylether von Butandiol und Diethylenglykol wie sie in der EP-A 11 10 608 beschrieben sind.Divinyl ethers of ethylene glycol, di-, tetra- or polyethylene glycol, butanediol or poly-THF or the corresponding tri- or tetravinyl ethers are preferably used. Particularly preferred are the divinyl ethers of butanediol and diethylene glycol as described in EP-A 11 10 608.
Die Umsetzung (Verseifung) der Acrylgruppen-haltigen Perlpolymerisate kann mit Säuren oder Laugen erfolgen.The reaction (saponification) of the acrylic polymer-containing bead polymers can be carried out with acids or alkalis.
, Beschreibungen zur Herstellung schwachsaurer Ionenaustauscher werden in Ulimanns Enzyklopädie der technischen Chemie (Ullmann's Encyclopaedia of Industrial Chemistry), 5. Auflage Band 14, Seite 393 ff; US-A 2,885,371, DDR Patent 79,584, US-A 3427262 und EP-A 11 10 608 gegeben.Descriptions of the manufacture of weakly acidic ion exchangers are given in Ulimann's Encyclopedia of Industrial Chemistry (Ullmann's Encyclopaedia of Industrial Chemistry), 5th edition volume 14, page 393 ff; US-A 2,885,371, DDR Patent 79,584, US-A 3427262 and EP-A 11 10 608.
Ferner können im Verfahrensschritt a) Carboxylgruppen-haltige Chelationenaustauscher eingesetzt werden, die Aminoessigsäure und/oder Iminodiessigsäuregruppen enthalten. Chelatharze mit Essigsäuregruppen werden bevorzugt durch FunktionaÜsierung von vernetzten Styrol/Divinyl- benzol Perlpolymerisaten hergestellt.In process step a) it is also possible to use carboxyl group-containing chelation exchangers which contain aminoacetic acid and / or iminodiacetic acid groups. Chelate resins with acetic acid groups are preferably prepared by functionalizing crosslinked styrene / divinylbenzene bead polymers.
In der EP-A 0 980 711 und der EP-A 1 078 690 wird die Umsetzung vernetzter heterodisperser bzw. monodisperser vernetzter Perlpolymerisate auf Basis von Styrol/Divinylbenzol nach dem Phthalimidverfahren zu Chelatharzen mit Essigsäuregrappen beschrieben. Der Inhalt beider Schriften wird von der vorliegenden Anmeldung mit umfaßt.EP-A 0 980 711 and EP-A 1 078 690 describe the reaction of crosslinked heterodisperse or monodisperse crosslinked bead polymers based on styrene / divinylbenzene using the phthalimide process to form chelate resins with groups of acetic acid. The content of both documents is included in the present application.
Alternativ wird in der US-4 444 961 beispielsweise eine Umsetzung vernetzter, makroporöser Perlpolymerisate nach dem Chlormethylierungsverfahren zu chlormethyliertem Perlpolymerisat und die anschließende Umsetzung mit Iminodiessigsäure zu Chelatharzen mit Essigsäuregruppen beschrieben, deren Inhalt von der vorliegenden Anmeldung mit umfasst wird.Alternatively, US Pat. No. 4,444,961 describes, for example, a reaction of crosslinked, macroporous bead polymers by the chloromethylation process to give chloromethylated bead polymer and the subsequent reaction with iminodiacetic acid to form chelate resins with acetic acid groups, the content of which is included in the present application.
Erfindungsgemäß werden bevorzugt makroporöse Ionenaustauscher eingesetzt.According to the invention, macroporous ion exchangers are preferably used.
Die Ausbildung makröporöser Perlpolymerisate kann beispielsweise durch Zusatz von Inertmaterialien (Porogene) zu der Monomermischung bei der Polymerisation erfolgen. Als solche sind vor allem organische Substanzen geeignet, die sich im Monomeren lösen, das Polymerisat aber schlecht lösen bzw. quellen (Fällmittel für Polymere) beispielsweise aliphatische Kohlenwasserstoffe (Farbenfabriken Bayer DBP 1045102, 1957; DBP 1113570, 1957).Macroporous bead polymers can be formed, for example, by adding inert materials (porogens) to the monomer mixture during the polymerization. Organic substances which dissolve in the monomer but dissolve or swell the polymer poorly (precipitants for polymers), for example aliphatic hydrocarbons (paint factories Bayer DBP 1045102, 1957; DBP 1113570, 1957), are particularly suitable as such.
Ein für den Verfahrensschritt a1) geeignetes aminomethyliertes, vernetztes Polystyrol-Perlpoly- merisat kann beispielsweise wie folgt hergestellt werden: Zunächst wird das Amido- methylierungsreagens hergestellt. Dazu wird beispielsweise Phthalimid oder ein Phthalimidderivat in einem Lösungsmittel gelöst und mit Formalin versetzt. Anschließend wird unter Wasserabspaltung hieraus ein Bis-(Phthalimido)methylether gebildet. Der Bis-(Phthalimido)methylether
kann gegebenenfalls zum Phthalimidoester umgesetzt werden. Bevorzugte Phthalimidderivate sind Phthalimid selber oder substituierte Phthalimide, beispielsweise Methylphthalimid.An aminomethylated, crosslinked polystyrene bead polymer suitable for process step a 1 ) can be prepared, for example, as follows: First, the amidomethylation reagent is prepared. For this purpose, for example, phthalimide or a phthalimide derivative is dissolved in a solvent and mixed with formalin. A bis (phthalimido) methyl ether is then formed from this with elimination of water. The bis (phthalimido) methyl ether can optionally be converted to the phthalimido ester. Preferred phthalimide derivatives are phthalimide itself or substituted phthalimides, for example methylphthalimide.
Als Lösungsmittel kommen inerte Lösungsmittel zum Einsatz, die geeignet sind, das Polymer zu quellen, bevorzugt chlorierte Kohlenwasserstoffe, besonders bevorzugt Dichlorethan oder Methylenchlorid. Weitere Einzelheiten sind der EP-A 0 980 711 und der EP-A 10 78 690 zu entnehmen.Inert solvents are used as solvents which are suitable for swelling the polymer, preferably chlorinated hydrocarbons, particularly preferably dichloroethane or methylene chloride. Further details can be found in EP-A 0 980 711 and EP-A 10 78 690.
In einer bevorzugten Ausführungsform der vorliegenden Erfindung wird das Perlpolymerisat mit Phthalimidderivaten kondensiert. Als Katalysator wird hierbei Oleum, Schwefelsäure oder Schwefeltrioxid eingesetzt.In a preferred embodiment of the present invention, the bead polymer is condensed with phthalimide derivatives. Oleum, sulfuric acid or sulfur trioxide is used as the catalyst.
Die Abspaltung des Phthalsäurerestes und damit die Freilegung der Aminomethylgruppe erfolgt in diesem Fall durch Behandeln des phthalimidomethylierten vernetzten Perlpolymerisates mit wässrigen oder alkoholischen Lösungen eines Alkalihydroxids, wie Natriumhydroxid oder Kaliumhydroxid bei Temperaturen zwischen 100 und 2500C, vorzugsweise 120-1900C. Die Konzentration der Natronlauge liegt im Bereich von 10 bis 50 Gew.-%, vorzugsweise 20 bis 40 Gew.-%. Dieses Verfahren ermöglicht die Herstellung aminoallςylgruppenhaltiger vemetzter Perlpolymerisate mit einer Substitution der aromatischen Kerne größer 1.The cleavage of the phthalic acid and the aminomethyl is effected in this case by treating the phthalimidomethylated crosslinked bead polymer with aqueous or alcoholic solutions of an alkali hydroxide such as sodium hydroxide or potassium hydroxide at temperatures between 100 and 250 0 C, preferably 120-190 0 C. The concentration the sodium hydroxide solution is in the range from 10 to 50% by weight, preferably 20 to 40% by weight. This process enables the production of crosslinked bead polymers containing aminoallςyl groups with a substitution of aromatic nuclei greater than 1.
Das dabei entstehende aminomethylierte Perlpolymerisat kann mit vollentsalztem Wasser alkalifrei gewaschen werden.The resulting aminomethylated polymer beads can be washed with deionized water without alkali.
Als Eisen-(III)-Salze im Verfahrensschritt a) oder a') können alle löslichen Eisen-(III)-Salze eingesetzt werden, insbesondere werden Eisen-(III)-chlorid, -sulfat, -nitrat eingesetzt.All soluble iron (III) salts can be used as iron (III) salts in process step a) or a '), in particular iron (III) chloride, sulfate, nitrate are used.
Als Eisen-(II)-Salze können alle löslichen Eisen-(II)-Salze eingesetzt werden, insbesondere werden Eisen-(II)-chlorid, -sulfat, -nitrat eingesetzt. Bevorzugt erfolgt die Oxidation der Eisen- (IΙ)-Salze in der Suspension im Verfahrensschritt a) oder a') durch Luft.All soluble iron (II) salts can be used as iron (II) salts, in particular iron (II) chloride, sulfate, and nitrate are used. The iron (IΙ) salts in the suspension in process step a) or a ') are preferably oxidized by air.
Die Eisen-(II)-Salze bzw. Eisen-(III)-Salze können in Substanz oder als wässrige Lösungen eingesetzt werden.The iron (II) salts or iron (III) salts can be used in bulk or as aqueous solutions.
Die Konzentration der Eisensalze in wässriger Lösung ist frei wählbar. Bevorzugt werden Lösungen mit Eisensalzgehalten von 10 bis 20 Gew.-% eingesetzt.The concentration of the iron salts in aqueous solution is freely selectable. Solutions with iron salt contents of 10 to 20% by weight are preferably used.
Die Dosierung der wässrigen Eisensalzlösung ist zeitlich unkritisch. Sie kann in Abhängigkeit von den technischen Gegebenheiten so zügig wie möglich erfolgen.
Pro Mol eingesetztem Eisensalz werden 0,1 bis 2 Mol , bevorzugt 0,5 bis 1,3 Mol Alkali- oder Erdalkalihydroxide eingesetzt.The dosage of the aqueous iron salt solution is not critical in terms of time. Depending on the technical circumstances, this can be done as quickly as possible. 0.1 to 2 mol, preferably 0.5 to 1.3 mol, of alkali metal or alkaline earth metal hydroxides are used per mol of iron salt used.
Pro Mol Carboxylgruppe im Ionenaustauscher werden 0,1 bis 1,5 Mol, bevorzugt 0,3 bis 0,8 Mol Eisensalz eingesetzt.0.1 to 1.5 mol, preferably 0.3 to 0.8 mol, of iron salt are used per mol of carboxyl group in the ion exchanger.
Im Verfahrensschritt a') werden in wässriger Suspension aminorαethylierte, vernetzte Perl- polymerisate mit Eisen-(III)-Ionen beladen und zusätzlich mit Chloressigsäure in alkalischem Mileu zu einem Perlpolymerisat umgesetzt, das sowohl chelatisierende Iminoessigsäuregruppen als auch Eisenoxid/Eisenhydroxid enthält.In process step a '), aminorαethylated, crosslinked bead polymers are loaded with iron (III) ions in aqueous suspension and additionally reacted with chloroacetic acid in an alkaline medium to give a bead polymer which contains both chelating iminoacetic acid groups and iron oxide / iron hydroxide.
Pro Mol Aminomethylgruppen in dem aminomethylierten Ionenaustauscher werden 2 bis 3 Mol Chloressigsäure, bevorzugt 2 bis 2,5 Mol Chloressigsäure eingesetzt.2 to 3 moles of chloroacetic acid, preferably 2 to 2.5 moles of chloroacetic acid, are used per mole of aminomethyl groups in the aminomethylated ion exchanger.
Die Dosierung der Chloressigsäure, bevorzugt Monochloressigsäure, erfolgt über einen Zeitraum von 2 bis 6 Stunden, bevorzugt 3 bis 5 Stunden. Chloressigsäure wird bei Temperaturen zwischen 60 und 1000C dosiert, bevorzugt bei Temperaturen zwischen 75 und 95°C.The chloroacetic acid, preferably monochloroacetic acid, is metered in over a period of 2 to 6 hours, preferably 3 to 5 hours. Chloroacetic acid is dosed at temperatures between 60 and 100 0 C, preferably at temperatures between 75 and 95 ° C.
Die aus den Verfahrensschritten a) bzw. a') erhaltenen Suspensionen weisen einen pH-Wert von <3 auf.The suspensions obtained from process steps a) and a ') have a pH of <3.
Die Einstellung des pH- Wertes im Verfahrensschritt b) erfolgt mittels Alkali- oder Erdalkali- hydroxiden; insbesondere Kaliumhydroxid, Natriumhydroxid oder Calziumhydroxid. ' The pH value in process step b) is adjusted using alkali or alkaline earth hydroxides; especially potassium hydroxide, sodium hydroxide or calcium hydroxide. '
Der pH- Wert Bereich, in dem die Bildung von Eisenoxid/Eisenoxihydroxidgruppen erfolgt, liegt im Bereich zwischen 3 und 14, bevorzugt 3 und 8, besonders bevorzugt zwischen 4 und 7.The pH value range in which iron oxide / iron oxyhydroxide groups are formed is in the range between 3 and 14, preferably 3 and 8, particularly preferably between 4 and 7.
Pro Mol eingesetztem Eisensalz werden 0,1 bis 2 Mol, bevorzugt 0,5 bis 1,3 Mol Alkali- oder Erdalkalihydroxid eingesetzt.0.1 to 2 mol, preferably 0.5 to 1.3 mol, of alkali metal or alkaline earth metal hydroxide are used per mol of iron salt used.
Die genannten Stoffe werden bevorzugt als wässrige Lösungen eingesetzt.The substances mentioned are preferably used as aqueous solutions.
Die Konzentration der wässrigen Alkalihydroxid- bzw. Erdalkalihydroxid- Lösungen kann bis zu 50 Gew.-% betragen. Bevorzugt werden wässrige Lösungen mit einer Alkalihydroxid- bzw. Erdalkalihydroxid- Konzentration im Bereich 10 bis 20 Gew.-% eingesetzt.The concentration of the aqueous alkali metal hydroxide or alkaline earth metal hydroxide solutions can be up to 50% by weight. Aqueous solutions with an alkali hydroxide or alkaline earth hydroxide concentration in the range from 10 to 20% by weight are preferably used.
Die Geschwindigkeit der Dosierung der wässrigen Lösungen an Alkali- bzw. Erdalkalihydroxid ist abhängig von der Höhe des gewünschten pH- Wertes und der technischen Gegebenheiten. Beispielsweise werden 60 Minuten hierzu benötigt.
Nach Erreichen des gewünschten pH-Wertes wird 0,1 bis 10 Stunden, bevorzugt 1 bis 4 Stunden nachgerührt.The rate of dosing of the aqueous solutions of alkali or alkaline earth hydroxide depends on the level of the desired pH value and the technical conditions. For example, 60 minutes are required. After the desired pH has been reached, stirring is continued for 0.1 to 10 hours, preferably 1 to 4 hours.
Die Dosierung der wässrigen Lösungen an Alkali- bzw. Erdalkalihydroxid erfolgt bei Temperaturen zwischen 15 und 95°C, bevorzugt bei 20 bis 50°C.The aqueous solutions of alkali or alkaline earth hydroxide are metered in at temperatures between 15 and 95 ° C., preferably at 20 to 50 ° C.
Pro Milliliter Carboxylgruppen- bzw. Ammomethylgruppen-tragendes Ionenaustauscherharz werden 0,5 bis 3 ml entionisiertes Wasser eingesetzt, um .eine' gute Rührfähigkeit des Harzes zu erreichen.Per milliliter or carboxyl Ammomethylgruppen-carrying ion exchange resin are used from 0.5 to 3 ml of deionized water to .a 'good stirrability to reach the resin.
Ohne für die vorliegende Anmeldung einen Mechanismus vorzuschlagen, werden im Verfahrens- schrit b) wahrscheinlich durch die pH- Wert-Änderung in den Poren der Ionenaustauscherharze FeOOH- Verbindungen gebildet,die an der Oberfläche frei zugängliche OH-Gruppen tragen. Die Arsenentfernung erfolgt dann wahrscheinlich über einen Austausch OH" gegen HAsO4 2" bzw. H2AsO4 " unter Ausbildung einer AsO-Fe-Bindung.Without proposing a mechanism for the present application, in process step b) it is likely that the pH change in the pores of the ion exchange resins leads to the formation of FeOOH compounds which have freely accessible OH groups on the surface. The arsenic removal then probably takes place via an exchange OH " for HAsO 4 2" or H 2 AsO 4 " with the formation of an AsO-Fe bond.
Gleichermaßen zum Ionenaustausch befähigt sind auch zu HAsO4 2" bzw. H2AsO4 " isostrukturelle Ionen wie.z. B. H2PO4 ", VO-, MoO-, WO-, SbO-Anionen.Equally capable of ion exchange are also to HAsO 4 2 " or H 2 AsO 4 " isostructural ions such as z. B. H 2 PO 4 " , VO, MoO, WO, SbO anions.
Erfindungsgemäß wird bevorzugt NaOH oder KOH als Base eingesetzt. Es kann aber auch jede andere Base verwendet werden, die zur Ausbildung von FeOH-Gruppen führt, wie beispielsweise NH4OH, Na2CO3, CaO, Mg(OH)2 usw.According to the invention, NaOH or KOH is preferably used as the base. However, any other base which leads to the formation of FeOH groups can also be used, such as NH 4 OH, Na 2 CO 3 , CaO, Mg (OH) 2 etc.
Isolieren im Sinne der vorliegenden Erfindung bedeutet ein Abtrennen des Ionenaustauschers aus der wässrigen Suspension und dessen Reinigung. Die Abtrennung erfolgt nach den für den Fachmann bekannten Maßnahmen wie Dekantieren, Zentrifugieren, Filtrieren. Die Reinigung erfolgt durch Waschen mit beispielsweise entionisiertem Wasser und kann eine Klassierung zur Abtrennung von Feinanteilen bzw. Grobanteilen beinhalten. Gegebenenfalls kann der erhaltene Eisenoxid/Eisenoxihydroxid-enthaltende Ionenaustauscher getrocknet werden, bevorzugt durch reduzierten Druck und/oder besonders bevorzugt bei Temperaturen zwischen 200C und 18O0C.Isolating in the sense of the present invention means separating the ion exchanger from the aqueous suspension and cleaning it. The separation takes place according to the measures known to those skilled in the art, such as decanting, centrifuging, filtering. The cleaning is carried out by washing with, for example, deionized water and can include a classification for separating fine or coarse fractions. Optionally, the iron oxide / iron oxyhydroxide-containing ion exchangers can be dried, preferably by reduced pressure and / or more preferably at temperatures between 20 0 C and 18O 0 C.
Die vorliegende Erfindung betrifft aber auch die nach dem erfindungsgemäßen Verfahren erhältlichen Produkte, nämlich Eisenoxid/Eisenoxihydroxid-haltige Carboxylgruppen-tragende Ionenaustauscher erhältlich durch in Kontakt bringenHowever, the present invention also relates to the products obtainable by the process according to the invention, namely iron oxides / iron oxyhydroxide-containing carboxyl-bearing ion exchangers obtainable by contacting them
a) eines periförmigen Carboxylgruppen-haltigen Ionenaustauschers in wässriger Suspension mit Eisen-(III)-Salzen oder
a' ) eines aminomethylierten, vernetzten Polystyrol Perlpolymerisates in wässriger Suspension mit Eisen-(III)-Salzen und mit Chloressigsäure unda) a pearl-shaped carboxyl group-containing ion exchanger in aqueous suspension with iron (III) salts or a ') an aminomethylated, crosslinked polystyrene bead polymer in aqueous suspension with iron (III) salts and with chloroacetic acid and
b) '"Zugabe von Alkali- oder Erdalkalihydroxiden zu den aus den Stufen a) oder a') erhaltenen Suspensionen und Einstellen eines pH- Wertes im Bereich von 3 bis 14 sowie Isolierung der erhaltenen Eisenoxid/Eisenoxihydroxid-haltigen Ionenaustauscher nach . bekannten Methoden.b) " Adding alkali metal or alkaline earth metal hydroxides to the suspensions obtained from steps a) or a ') and adjusting a pH in the range from 3 to 14 and isolating the iron oxide / iron oxyhydroxide-containing ion exchangers obtained by known methods.
Überraschenderweise adsorbieren die erfindungsgemäßen Eisenoxid/Eisenoxihydroxid-haltigen Ionenaustauscher nicht nur Arsen in seinen verschiedensten Formen sondern zusätzlich Schwermetalle wie beispielsweise Kobalt, Nickel, Blei, Zink, Cadmium, Kupfer.Surprisingly, the iron exchangers / iron oxyhydroxide-containing ion exchangers according to the invention not only adsorb arsenic in its various forms but also heavy metals such as cobalt, nickel, lead, zinc, cadmium, copper.
Die erfindungsgemäßen Eisenoxid/ Eisenoxihydroxid-haltigen Ionenaustauscher können zur Reinigung von Trinkwasser von Abwasserströmen der chemischen Industrie sowie von Müllverbrennungsanlagen verwendet werden. Eine weitere Anwendung der erfindungsgemäßen Ionenaustauscher stellt die Reinigung von Sickerwässern aus Deponien dar.The iron oxide / iron oxyhydroxide-containing ion exchangers according to the invention can be used for cleaning drinking water from wastewater streams from the chemical industry and from waste incineration plants. Another application of the ion exchanger according to the invention is the purification of leachate from landfills.
Die erfindungsgemäßen Eisenoxid/Eisenoxihydroxid-haltigen Ionenaustauscher werden bevorzugt in für ihre Aufgaben geeigneten Vorrichtungen eingesetzt.The iron oxide / iron oxyhydroxide-containing ion exchangers according to the invention are preferably used in devices suitable for their tasks.
Die Erfindung betrifft deshalb auch von einer zu behandelnden Flüssigkeit durchströmbare Vorrichtungen, bevorzugt Filtationseinheiten, besonders bevorzugt Adsorptionsbehälter, insbesondere Filteradsorptionsbehälter, enthaltend Eisenoxid/Eisenoxihydroxid-haltige Ionenaustauscher, erhältlich nach dem in dieser Anmeldung beschriebenen Verfahren, zur Entfernung von Schwermetallen, insbesondere Arsen, aus wässrigen Medien, bevorzugt Trinkwasser oder Gasen verwendet werden. Die Vorrichtungen können z.B. im Haushalt an die Sanitär- und Trinkwasserversorgung angeschlossen werden.The invention therefore also relates to devices through which a liquid to be treated can flow, preferably filtration units, particularly preferably adsorption containers, in particular filter adsorption containers, containing ion exchangers containing iron oxide / iron oxyhydroxide, obtainable by the process described in this application, for removing heavy metals, in particular arsenic, from aqueous solutions Media, preferably drinking water or gases are used. The devices can e.g. connected to the sanitary and drinking water supply in the household.
Erfindungsgemäß können die Eisenoxid/Eisenoxihydroxid-haltigen Ionenaustauscher in Kombination mit weiteren Adsorbentien, wie beispielsweise Aktivkohle, eingesetzt werden. Gegenstand der vorliegenden Erfindung sind deshalb auch von einer zu behandelnden Flüssigkeit durchströmbare Vorrichtungen, die neben Eisenoxid/Eisenoxihydroxid-haltigen Ionenaustauschern weitere Adsorbentien enthalten.According to the invention, the ion exchangers containing iron oxide / iron oxyhydroxide can be used in combination with other adsorbents, such as activated carbon. The present invention therefore also relates to devices through which a liquid to be treated can flow, which in addition to iron oxide / iron oxyhydroxide-containing ion exchangers contain further adsorbents.
Zur Messung der Adsorption von Arsen(III) und Arsen(V) werden in einer 5L PE-Flasche (L= Liter)über einen bestimmten Zeitraum 3L einer wässrigen Lösung von NaAsO2 oder Na2HAsO4 mit der jeweils angegebenen Konzentration von ca. 2-3 mg/L Arsen mit 3 g der zu untersuchenden Probe behandelt und dabei die Flasche auf rotierenden Walzen in Bewegung
versetzt. Die Adsorptionsgeschwindigkeit von As-Ionen auf Eisenhydroxid über einen bestimmten Zeitraum wird angegeben.
To measure the adsorption of arsenic (III) and arsenic (V) in a 5L PE bottle (L = liter) 3L of an aqueous solution of NaAsO 2 or Na 2 HAsO 4 with the specified concentration of approx. 2-3 mg / L arsenic treated with 3 g of the sample to be examined and the bottle in motion on rotating rollers added. The adsorption rate of As ions on iron hydroxide over a certain period of time is given.
BeispieleExamples
Beispiel 1example 1
Ia) Herstellung des monodispersen, makroporösen Perlpolymerisates auf der Basis von- Styrol, Divinylbenzol und EthylstyrolIa) Preparation of the monodisperse, macroporous bead polymer based on styrene, divinylbenzene and ethylstyrene
In einem 10L Glasreaktor werden 3000 g vollentsalztes Wasser vorgelegt und eine Lösung aus 10 g Gelatine, 16 g di-Natriumhydrogenphosphatdodekahydrat und 0,73 g Resorcin in 320 g entionisiertem Wasser hinzugefiillt und durchmischt. Die Mischung wird auf 250C temperiert. Unter Rühren wird anschließend eine Mischung aus 3200 g von mikroverkapselten Monomertröpfchen mit enger Teilchengrössenverteilung aus 3,6 Gew.-% Divinylbenzol und 0,9 Gew.-% Ethylstyrol (eingesetzt als handelsübliches Isomerengemisch aus Divinylbenzol und Ethylstyrol mit 80 % Divinylbenzol), 0,5 Gew.-% Dibenzoylperoxid, 56,2 Gew.-% Styrol und 38,8 Gew.-% Isododekan (technisches Isomerengemisch mit hohem Anteil an Pentamethylheptan) gegeben, wobei die Mikrokapsel aus einem mit Formaldehyd gehärteten Komplexkoazervat aus Gelatine und einem Copolymer aus Acrylamid und Acrylsäure besteht, und 3200 g wässriger Phase mit einem pH- Wert von 12 zugesetzt. Die mittlere Teilchengröße der Monomertröpfchen beträgt 460 μm.3000 g of fully demineralized water are placed in a 10 l glass reactor and a solution of 10 g of gelatin, 16 g of disodium hydrogenphosphate dodecahydrate and 0.73 g of resorcinol in 320 g of deionized water is added and mixed. The mixture is heated to 25 0 C. A mixture of 3200 g of microencapsulated monomer droplets with a narrow particle size distribution of 3.6% by weight of divinylbenzene and 0.9% by weight of ethylstyrene (used as a commercially available mixture of isomers of divinylbenzene and ethylstyrene with 80% divinylbenzene), 5% by weight of dibenzoyl peroxide, 56.2% by weight of styrene and 38.8% by weight of isododecane (technical isomer mixture with a high proportion of pentamethylheptane), the microcapsule consisting of a complex coacervate of gelatin and a copolymer which is hardened with formaldehyde There is acrylamide and acrylic acid, and 3200 g of aqueous phase with a pH of 12 are added. The average particle size of the monomer droplets is 460 μm.
Der Ansatz wird unter Rühren durch Temperaturerhöhung nach einem Temperaturprogramm bei 250C beginnend und bei 950C endend auspolymerisiert. Der Ansatz wird abgekühlt, über ein 32 μm-Sieb gewaschen und anschließend im Vakuum bei 800C getrocknet. Man erhält 1893 g eines kugelförmigen Polymerisates mit einer mittleren Teilchengröße von 440 μm, enger Teilchengrößenverteilung und glatter Oberfläche.The batch is polymerized with stirring by increasing the temperature according to a temperature program at 25 ° C. and ending at 95 ° C. The mixture is cooled, washed over a 32 μm sieve and then dried in vacuo at 80 ° C. 1893 g of a spherical polymer having an average particle size of 440 μm, a narrow particle size distribution and a smooth surface are obtained.
Das Polymerisat ist in der Aufsicht kreidig weiß und weist eine Schüttdichte von ca. 370 g/l auf.The polymer is chalky white when viewed from above and has a bulk density of approx. 370 g / l.
Beispiel Ia'Example Ia '
Ia') Herstellung des monodispersen, makroporösen Perlpolymerisates auf der Basis von Styrol, Divinylbenzol und EthylstyrolIa ') Preparation of the monodisperse, macroporous bead polymer based on styrene, divinylbenzene and ethylstyrene
In einem 10L Glasreaktor werden 3000 g vollentsalztes Wasser vorgelegt und eine Lösung aus 10 g Gelatine, 16 g di-Natriumhydrogenphosphatdodekahydrat und 0,73 g Resorcin in 320 g entionisiertem Wasser hinzugefüllt und durchmischt. Die Mischung wird auf 25°C temperiert. Unter Rühren wird anschließend eine Mischung aus 3200 g von mikroverkapselten Monomertröpfchen mit enger Teilchengrössenverteilung aus 8,0 Gew.-% Divinylbenzol und 2,0 Gew.-% Ethylstyrol (eingesetzt als handelsübliches Isomerengemisch aus Divinylbenzol und
Ethylstyrol mit 80 % Divinylbenzol), 0,5 Gew.-% Dibenzoylperoxid, 52,0 Gew.-% Styrol und 37,5 Gew.-% Isododekan (technisches Isomerengemisch mit hohem Anteil an Pentamethylheptan) gegeben, wobei die Mikrokapsel aus einem mit Formaldehyd gehärteten Komplexkoazervat aus Gelatine und einem Copolymer aus Acrylamid und Acrylsäure besteht, und 3200 g wässriger Phase mit einem pH-Wert von 12 zugesetzt. Die mittlere Teilchengröße der Monomertröpfchen beträgt 460 μm.3000 g of fully demineralized water are placed in a 10 L glass reactor and a solution of 10 g of gelatin, 16 g of di-sodium hydrogenphosphate dodecahydrate and 0.73 g of resorcinol in 320 g of deionized water are added and mixed. The mixture is heated to 25 ° C. A mixture of 3200 g of microencapsulated monomer droplets with a narrow particle size distribution of 8.0% by weight of divinylbenzene and 2.0% by weight of ethylstyrene (used as a commercially available mixture of isomers of divinylbenzene and Ethyl styrene with 80% divinylbenzene), 0.5% by weight of dibenzoyl peroxide, 52.0% by weight of styrene and 37.5% by weight of isododecane (technical isomer mixture with a high proportion of pentamethylheptane), the microcapsule consisting of a Formaldehyde-hardened complex coacervate consists of gelatin and a copolymer of acrylamide and acrylic acid, and 3200 g of aqueous phase with a pH of 12 are added. The average particle size of the monomer droplets is 460 μm.
Der Ansatz wird unter Rühren durch Temperaturerhöhung nach einem Temperaturprogramm bei 25°C beginnend und bei 95°C endend auspolymerisiert. Der Ansatz wird abgekühlt, über ein 32 μm-Sieb gewaschen und anschließend im Vakuum bei 800C getrocknet. Man erhält 1893 g eines kugelförmigen Polymerisates mit einer mittleren Teilchengröße von 440 μm, enger Teilchengrößenverteilung und glatter Oberfläche.The batch is polymerized with stirring by increasing the temperature according to a temperature program at 25 ° C. and ending at 95 ° C. The mixture is cooled, washed over a 32 μm sieve and then dried in vacuo at 80 ° C. 1893 g of a spherical polymer having an average particle size of 440 μm, a narrow particle size distribution and a smooth surface are obtained.
Das Polymerisat ist in der Aufsicht kreidig weiß und weist eine Schüttdichte von ca. 370 g/l auf.The polymer is chalky white when viewed from above and has a bulk density of approx. 370 g / l.
Ib) Herstellung des amidomethylierten PerlpolymerisatesIb) Preparation of the amidomethylated bead polymer
Bei Raumtemperatur werden 2373 g Dichlorethan, 705 g Phthalimid und 505 g 29,2 gew.-%iges Formalin vorgelegt. Der pH- Wert der Suspension wird mit Natronlauge auf 5,5 bis 6 eingestellt. Anschließend wird das Wasser destillativ entfernt. Dann werden 51,7 g Schwefelsäure zudosiert. Das entstehende Wasser wird destillativ entfernt. Der Ansatz wird abgekühlt. Bei 300C werden 189 g 65 gew.-%iges Oleum und anschließend 371,4 g monodisperses Perlpolymerisat, hergestellt nach Verfahrensschritt Ia) oder Ia') eindosiert. Die Suspension wird auf 700C erhitzt und weitere 6 Stunden bei dieser Temperatur gerührt. Die Reaktionsbrühe wird abgezogen, entionisiertes Wasser wird hinzudosiert und Restmengen an Dichlorethan werden destillativ entfernt.2373 g of dichloroethane, 705 g of phthalimide and 505 g of 29.2% by weight formalin are initially introduced at room temperature. The pH of the suspension is adjusted to 5.5 to 6 with sodium hydroxide solution. The water is then removed by distillation. Then 51.7 g of sulfuric acid are added. The resulting water is removed by distillation. The batch is cooled. At 30 0 C. 189 g of 65 wt .-% oleum and then 371.4 g of monodisperse polymer beads produced by process step Ia) or Ia ') metered. The suspension is heated to 70 ° C. and stirred at this temperature for a further 6 hours. The reaction broth is drawn off, deionized water is metered in and residual amounts of dichloroethane are removed by distillation.
Ausbeute an amidomethyliertem Perlpolymerisat : 2140 mlYield of amidomethylated bead polymer: 2140 ml
Elementaranalytische Zusammensetzung:Elemental analysis composition:
Kohlenstoff: 75,3 Gew.-%;Carbon: 75.3% by weight;
Wasserstoff: 4,9 Gew.-%;Hydrogen: 4.9% by weight;
Stickstoff: 5,8 Gew.-%;Nitrogen: 5.8% by weight;
Rest: Sauerstoff.
Ic) Herstellung des aminomethylierten PerlpolymerisatesRest: oxygen. Ic) Preparation of the aminomethylated bead polymer
Zu 2100 ml amidomethyliertem Perlpolymerisat werden 1019 g 45 gew.-%ige Natronlauge und 406 ml vollentsalztes Wasser bei Raumtemperatur zudosiert. Die ' Suspension wird auf 1800C erhitzt und 6 Stunden bei dieser Temperatur gerührt.1019 g of 45% strength by weight sodium hydroxide solution and 406 ml of fully demineralized water are metered into 2100 ml of amidomethylated bead polymer at room temperature. The 'suspension is heated to 180 0 C and stirred for 6 hours at this temperature.
Das erhaltene Perlpolymerisat wird mit vollentsalztem Wasser gewaschen.The bead polymer obtained is washed with deionized water.
Ausbeute an aminomethyliertem Perlpolymerisat : 1770 mlYield of aminomethylated bead polymer: 1770 ml
Als Gesamtausbeute - hochgerechnet - ergeben sich 1804 mlThe total yield - extrapolated - is 1804 ml
Elementaranalytische Zusammensetzung : Stickstoff : 11,75 Gew.-%Elemental analytical composition: nitrogen: 11.75% by weight
Aus der elementaranalytischen Zusammensetzung des aminomethylierten Perlpolymerisates lässt sich errechnen, dass im statistischen Mittel pro aromatischem Kern - herrührend aus den Styrol und Divinylbenzoleinheiten - 1,17 Wasserstoffatome durch Aminomethylgruppen substituiert wurden.From the elemental analytical composition of the aminomethylated bead polymer it can be calculated that, on a statistical average, 1.17 hydrogen atoms per aromatic nucleus - originating from the styrene and divinylbenzene units - were substituted by aminomethyl groups.
Id) Herstellung des Ionenaustauschers mit chelatisierenden IminodiessigsäuregruppenId) Preparation of the ion exchanger with chelating iminodiacetic acid groups
Zu 1890 ml vollentsalztem Wasser werden bei Raumtemperatur 1180 ml aminomethyliertes Perlpolymerisat aus Beispiel Ic) dosiert. Zu dieser Suspension werden 729,2 g Natriumsalz der Monochloressigsäure dosiert. Es wird 30 Minuten bei Raumtemperatur gerührt. Dann wird der pH- Wert der Suspension mit 20 gew.-%iger Natronlauge auf pH 10 eingestellt. In 2 Stunden wird die Suspension auf 800C erhitzt. Anschließend wird weitere 10 Stunden bei dieser Temperatur gerührt. Während dieser Zeit wird der pH bei 10 durch kontrollierte Natronlaugezugabe gehalten.1180 ml of aminomethylated polymer beads from Example Ic) are metered into 1890 ml of completely deionized water at room temperature. 729.2 g of sodium salt of monochloroacetic acid are metered into this suspension. The mixture is stirred at room temperature for 30 minutes. Then the pH of the suspension is adjusted to pH 10 with 20% by weight sodium hydroxide solution. The suspension is heated to 80 ° C. in 2 hours. The mixture is then stirred at this temperature for a further 10 hours. During this time, the pH is kept at 10 by controlled addition of sodium hydroxide solution.
Danach wird die Suspension abgekühlt. Das Harz wird mit vollentsalztem Wasser chloridfrei gewaschen.The suspension is then cooled. The resin is washed free of chloride with deionized water.
Ausbeute: 2190 mlYield: 2190 ml
Totalkapazität des Harzes: 2,39 mol/1 HarzTotal resin capacity: 2.39 mol / 1 resin
Beispiel 2Example 2
Herstellung eines mit Eisenoxid/Eisenoxihydroxid beladenen Chelatharzes vom Iminodiessig- säuretyp
400 ml des nach Beispiel 1 hergestellten Chelatharzes mit Iminodiessigsäuregruppen werden mit 750 ml wässriger Eisen-(III)-chloridlösung, die 103,5 g Eisen-(III)-chlorid pro Liter enthält, und 750 ml entionisiertem Wasser versetzt ■ und 2,5 Stunden bei Raumtemperatur gerührt. Anschließend wird mit 10 gew.-%iger Natronlauge ein pH Wert von 6 eingestellt und 2 h gehalten.Production of a chelate resin of the iminodiacetic acid type loaded with iron oxide / iron oxyhydroxide 400 ml of the chelating resin produced according to Example 1 with iminodiacetic acid groups are containing with 750 ml of aqueous iron (III) chloride solution, which 103.5 g of iron (III) chloride per liter, and added 750 mL of deionized water and 2.5 ■ Stirred for hours at room temperature. A pH of 6 is then set with 10% strength by weight sodium hydroxide solution and held for 2 hours.
Danach wird der Ionenaustauscher über ein Sieb abfiltriert und mit entionisiertem Wasser gewaschen bis der Ablauf klar ist.The ion exchanger is then filtered off through a sieve and washed with deionized water until the process is clear.
Harzausbeute : 380 mlResin yield: 380 ml
Der Fe-Gehalt der beladenen Ionenaustauscherkügelchen wurde titrimetrisch zu 14,4 % ermittelt.The Fe content of the loaded ion exchange beads was determined titrimetrically to be 14.4%.
Als kristalline Phase ist aus Pulverdiffraktogrammen α-FeOOH zu identifizieren.Powder diffractograms identify α-FeOOH as the crystalline phase.
13,1 g des Ionenaustauschers, wovon etwa 3,0 g auf FeOOH entfallen, wurden mit einer wässrigen Lösung von Na2HAsO4 in Kontakt gebracht und die Abnahme der As(V)-Konzentration mit der Zeit aufgenommen.13.1 g of the ion exchanger, of which about 3.0 g is FeOOH, were brought into contact with an aqueous solution of Na 2 HAsO 4 and the decrease in the As (V) concentration was recorded over time.
Beispiel 3Example 3
Herstellung eines mit Eisenoxid/Eisenoxyhydroxid-haltigen schwachsauren Ionenaustauschers mit CarboxylgruppenProduction of a weakly acidic ion exchanger with carboxyl groups containing iron oxide / iron oxyhydroxide
300 ml eines schwachsauren Ionenaustauschers mit Carboxylgruppen, hergestellt nach EP-A-I l 10 608 werden mit 1500 ml wässriger Eisen-(III)-chloridlösung, die 103,5 g Eisen-(III)- chlorid pro Liter enthält, und mit 750 ml entionisiertem Wasser versetzt. Diese Mischung wird 2,5 Stunden bei Raumtemperatur gerührt. Anschließend wird mit 10 gew.-%iger Natronlauge ein pH Wert von 6 eingestellt und 120 Minuten gehalten.300 ml of a weakly acidic ion exchanger with carboxyl groups, prepared according to EP-AI l 10 608, with 1500 ml of aqueous iron (III) chloride solution, which contains 103.5 g of iron (III) chloride per liter, and with 750 ml of deionized Water added. This mixture is stirred for 2.5 hours at room temperature. A pH of 6 is then set with 10% strength by weight sodium hydroxide solution and held for 120 minutes.
Danach wird der Ionenaustauscher über ein Sieb abfiltriert und mit entionisiertem Wasser bis zur Neutralität gewaschen bzw. bis der Ablauf klar ist.
Harzausbeute : 240 mlThe ion exchanger is then filtered off through a sieve and washed with deionized water until neutral or until the process is clear. Resin yield: 240 ml
Gew.-% Eisen im Harz : 12,0% By weight of iron in the resin: 12.0
Als kristalline Phase ist aus Pulverdiffraktogrammen α-FeOOH zu identifizieren.Powder diffractograms identify α-FeOOH as the crystalline phase.
Beispiel 4Example 4
Herstellung eines Eisenoxid/Eisenoxyhydroxid-haltigen Chelatharzes vom IminodiessigsäuretypProduction of an iron oxide / iron oxyhydroxide-containing chelate resin of the iminodiacetic acid type
500 ml eines nach Beispiel Ic hergestellten aminomethylierten Perlpolymerisats werden in 375 ml entionisiertes Wasser eingetragen. Dazu dosiert man 750 ml wässriger Eisen(III)chloridlösung, die 103,5 g Eisen(III)chlorid pro Liter enthält. Die Suspension wird auf 900C erhitzt. Bei 900C werden innerhalb von 4 Stunden 268 g Monochloressigsäure dosiert. Dabei wird der pH-Wert mit 50 gew.-%iger wässriger KOH Lösung auf pH 9,2 eingestellt. Nach beendeter Dosierung wird die Temperatur auf 95°C erhitzt; der pH- Wert wird auf 10,5 eingestellt und es wird weitere 6 Stunden bei 95°C und pH 10,5 gerührt.500 ml of an aminomethylated bead polymer prepared according to Example Ic are introduced into 375 ml of deionized water. 750 ml of aqueous iron (III) chloride solution containing 103.5 g of iron (III) chloride per liter are added. The suspension is heated to 90 ° C. At 90 ° C., 268 g of monochloroacetic acid are metered in within 4 hours. The pH is adjusted to 9.2 with 50% by weight aqueous KOH solution. When the dosing has ended, the temperature is heated to 95 ° C .; the pH is adjusted to 10.5 and the mixture is stirred for a further 6 hours at 95 ° C. and pH 10.5.
Nach dem Abkühlen wird das Harz abfiltriert und mit entionisiertem Wasser neutral gewaschen.After cooling, the resin is filtered off and washed neutral with deionized water.
Harzausbeύte : 750 mlResin content: 750 ml
Gew.-% Eisen im Harz : 1,2% By weight of iron in the resin: 1.2
Als kristalline Phase ist aus Pulverdiffraktogrammen α-FeOOH zu identifizieren.
Powder diffractograms identify α-FeOOH as the crystalline phase.
Claims
1. Verfahren zur Herstellung eines Eisenoxid/Eisenoxihydroxid-haltigen Carboxylgruppen- tragenden Ionenaustauschers, dadurch gekennzeichnet, dass man1. A process for the preparation of an iron oxide / iron oxyhydroxide-containing carboxyl group-bearing ion exchanger, characterized in that
a) • einen perlföπnigen Carboxylgruppen-haltigen Ionenaustauscher in wässriger Suspension mit Eisen-(III)-Salzen in Kontakt bringt odera) • brings a pearl-shaped carboxyl group-containing ion exchanger in aqueous suspension into contact with iron (III) salts or
a ) ein aminomethyliertes, vernetztes Polystyrol Perlpolymerisat in wässriger Suspension mit Eisen-(III)-Salzen und mit Chloressigsäure in Kontakt bringt unda) an aminomethylated, crosslinked polystyrene bead polymer in aqueous suspension with iron (III) salts and with chloroacetic acid and
b) die aus den Stufen a) oder a^) erhaltenen Suspensionen durch Zugabe von Alkalioder Erdalkalihydroxiden auf pH-Werte im Bereich von 3 bis 14 einstellt und nach bekannten Methoden die erhaltenen Eisenoxid/Eisenoxihydroxid-enthaltenden Ionenaustauscher isoliert.b) the suspensions obtained from stages a) or a ^ ) are adjusted to pH values in the range from 3 to 14 by adding alkali metal or alkaline earth metal hydroxides and the iron oxide / iron oxyhydroxide-containing ion exchanger obtained is isolated by known methods.
2. Eisenoxid/Eisenoxihydroxid-haltige Carboxylgruppen- tragende Ionenaustauscher erhältlich durch in Kontakt bringen2. Contact iron oxide / iron oxyhydroxide-containing carboxyl group-bearing ion exchangers obtainable by contact
a) eines periförmigen Carb.oxylgruppen-haltigen Ionenaustauschers in wässriger Suspension mit Eisen-(III)-Salzen odera) a pearl-shaped carb.oxyl group-containing ion exchanger in aqueous suspension with iron (III) salts or
& ) eines aminomethylierten, vernetzten Polystyrol Perlpolymerisates in wässriger Suspension mit Eisen-(III)-Salzen und mit Chloressigsäure und&) an aminomethylated, crosslinked polystyrene bead polymer in aqueous suspension with iron (III) salts and with chloroacetic acid and
b) Zugabe von Alkali- oder Erdalkalihydroxiden zu den aus den Stufen a) oder a') erhaltenen Suspensionenb) addition of alkali or alkaline earth metal hydroxides to the suspensions obtained from steps a) or a ')
und Einstellen eines pH-Wertes im Bereich von 3 bis 14 sowie Isolierung der erhaltenen Eisenoxid/Eisenoxihydrόxid-haltigen Ionenaustauscher nach bekannten Methoden.and setting a pH in the range from 3 to 14 and isolating the iron oxide / iron oxyhydrogen oxide ion exchanger obtained by known methods.
3. Verwendung der Eisenoxid/Eisenoxihydroxid-haltigen Ionenaustauscher zur Adsorption von Schweπnetallen, bevorzugt Arsen, Kobalt, Nickel, Blei, Zink, Cadmium, Kupfer.3. Use of the iron oxide / iron oxyhydroxide-containing ion exchanger for adsorbing pig metals, preferably arsenic, cobalt, nickel, lead, zinc, cadmium, copper.
4. Vorrichtungen, bevorzugt Filtrationseinheiten, enthaltend Eisenoxid/Eisenoxihydroxid- haltige Ionenaustauscher gemäß Anspruch 2, dadurch gekennzeichnet, dass diese zur Entfernung von Schwermetallen, bevorzugt Arsen, aus wässrigen Medien oder Gasen eingesetzt werden. ■ 4. Devices, preferably filtration units, containing iron oxide / iron oxyhydroxide-containing ion exchangers according to claim 2, characterized in that they are used to remove heavy metals, preferably arsenic, from aqueous media or gases. ■
5. Verwendung der Eisenoxid/Eisenoxihydroxid-haltigen Ionenaustauscher gemäß Anspruch 3, dadurch gekennzeichnet, dass diese in Kombination mit weiteren Adsorbentien eingesetzt werden.5. Use of the iron oxide / iron oxyhydroxide-containing ion exchanger according to claim 3, characterized in that these are used in combination with other adsorbents.
6. Vorrichtungen gemäß Anspruch 4, dadurch gekennzeichnet, dass diese neben den Eisenoxid/Eisenoxihydroxid-haltigen Ionenaustauschern weitere Adsorbentien enthalten.6. The devices according to claim 4, characterized in that they contain, in addition to the iron oxide / iron oxyhydroxide-containing ion exchangers, further adsorbents.
7. Verwendung der Vorrichtungen gemäß der Ansprüche 4 oder 6 in der Sanitär- und Trinkwasserversorgung . 7. Use of the devices according to claims 4 or 6 in the sanitary and drinking water supply.
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DE10353534A1 (en) * | 2003-11-14 | 2005-06-16 | Bayer Chemicals Ag | chelate |
EP1727618A4 (en) * | 2004-01-21 | 2011-03-09 | Sengupta Arup K | Method of manufacture and use of hybrid anion exchanger for selective removal of contaminating ligands from fluids |
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2003
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2004
- 2004-06-01 WO PCT/EP2004/005877 patent/WO2004110623A1/en active Application Filing
- 2004-06-01 JP JP2006515813A patent/JP2006527078A/en not_active Withdrawn
- 2004-06-01 EP EP04735569A patent/EP1656201A1/en not_active Withdrawn
- 2004-06-01 CN CNA2004800232499A patent/CN1835803A/en active Pending
- 2004-06-01 US US10/571,883 patent/US20060273014A1/en not_active Abandoned
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2005
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WO2004110623A1 (en) | 2004-12-23 |
DE10327110A1 (en) | 2005-01-05 |
CN1835803A (en) | 2006-09-20 |
US20060173083A1 (en) | 2006-08-03 |
JP2006527078A (en) | 2006-11-30 |
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