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EP1555865B1 - Assemblage d'un circuit bouchon avec des composants électroniques discrets et passifs - Google Patents

Assemblage d'un circuit bouchon avec des composants électroniques discrets et passifs Download PDF

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Publication number
EP1555865B1
EP1555865B1 EP04026065A EP04026065A EP1555865B1 EP 1555865 B1 EP1555865 B1 EP 1555865B1 EP 04026065 A EP04026065 A EP 04026065A EP 04026065 A EP04026065 A EP 04026065A EP 1555865 B1 EP1555865 B1 EP 1555865B1
Authority
EP
European Patent Office
Prior art keywords
circuit arrangement
connection region
trap circuit
condenser
housing part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04026065A
Other languages
German (de)
English (en)
Other versions
EP1555865A2 (fr
EP1555865A3 (fr
Inventor
Josef Mayr
Norbert Friese
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MD Elektronik GmbH
Original Assignee
MD Elektronik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MD Elektronik GmbH filed Critical MD Elektronik GmbH
Publication of EP1555865A2 publication Critical patent/EP1555865A2/fr
Publication of EP1555865A3 publication Critical patent/EP1555865A3/fr
Application granted granted Critical
Publication of EP1555865B1 publication Critical patent/EP1555865B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00—Constructional details common to different types of electric apparatus
    • H05K7/02—Arrangements of circuit components or wiring on supporting structure
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping

Definitions

  • the invention relates to a blocking circuit arrangement with a choke coil and a capacitor, which is particularly suitable for installation in motor vehicles, according to the preamble of claim 1.
  • the US Pat. No. 4,086,594 shows a blocking circuit arrangement for an antenna line, consisting of a choke coil and two capacitors without mention of a specific structure.
  • JP 2003 008322 A shows the contacting of a choke coil for an antenna cable with a cable by inserting terminal portions in holes of a carrier plate and soldering.
  • EP 1 296 417 A1 shows a connector for an airbag system in which a cable is crimped through an opening in a carrier plate with a contact plate. An existing coil is soldered to the contact plate.
  • the invention is therefore an object of the invention to provide a blocking circuit arrangement with a housing of the type mentioned, which avoids the disadvantages mentioned, and in particular a cost-effective installation and a technically simple assembly allowed.
  • a high reliability of the blocking circuit arrangement is to be achieved during operation.
  • the blocking circle arrangement has a carrier plate with at least one opening, which of course spans a geometric area.
  • At least one connection region of a choke coil or of a capacitor is arranged in such a way that a straight line directed orthogonally to this surface and penetrating the surface can be produced which intersects this connection region. Accordingly, at least one connection region is therefore located in the region of an opening, that is, for example, above, below or within an opening.
  • a carrier plate designed in this way has many advantages with respect to the mounting and the function of the blocking circuit arrangement.
  • the electrical components namely a choke coil and an or several capacitors are used in the support frame and are contacted with a process step with the corresponding cables and mechanically connected to the support plate in the same process step.
  • the choke coil and a capacitor are therefore each arranged within an opening and separated from each other by a web.
  • the minimum distance between the choke coil and the capacitor to avoid electrical crosstalk is defined in a simple and effective manner by the web.
  • the electrical components of the blocking circuit arrangement are electrically contacted by a crimp connection with the corresponding electrical conductors, which are designed as cables.
  • contact strips for example metal strips, are plastically deformed in regions, for the purpose of a crimp connection, around a cable in the connection region of the electrical components.
  • a connection region of the choke coil and a connection region of a capacitor are electrically connected to one another by one and the same contact strip.
  • a contact strip can be in electrical contact both with a connection region of the choke coil, a connection region of the capacitor and a connection region of a second capacitor and a cable.
  • connection areas for the crimping process Due to the special arrangement or orientation of the connection areas with respect to the openings of the support plate, the connection areas for the crimping process from both sides accessible, which means significant advantages for a machine contacting at short cycle times. In addition, the good accessibility of the connection areas makes it possible to achieve contacts of the highest quality.
  • the electrical conductors which are designed as cables, can also be contacted by a soldering process with the corresponding terminal regions of the electrical components.
  • the arrangement or orientation of the terminal regions with respect to the openings of the support plate has, inter alia, the advantage that an excessive heat input and thus damage to the support plate can be avoided by the soldering process.
  • the advantages achieved by the invention thus consist in particular in that a corresponding blocking circuit arrangement of high quality is inexpensive to produce and assemble.
  • a comparatively robust intermediate product has been produced, which can be handled safely.
  • FIG. 1 shows the electrical components of the blocking circuit arrangement according to the exemplary embodiment.
  • Figure 1 shows a view of a choke coil 1, as used in the presented embodiment of a blocking circuit arrangement in an antenna line of a motor vehicle.
  • the choke coil 1 consists of a provided with insulating copper wire which is bent in a large portion of the choke coil 1 along a cylindrical helix about the central axis X, so that turns 1.2 of the choke coil 1 are configured helically, or the coil portion has a helical shape ,
  • the windings 1.2 enclose a cylindrical iron core 1.3 and are adhesively bonded thereto for mechanical fastening.
  • the choke coil 1, according to FIG. 1, comprises two connection regions 1.1, in which the copper wire is freed from the insulating lacquer.
  • the blocking circuit arrangement according to FIG. 1 comprises, as a further electrical component, a first capacitor which, in the exemplary embodiment shown, is designed as an electrolytic capacitor 2.
  • the electrolytic capacitor 2 has two connecting wires, each having a connection region 2.1.
  • a support plate 4 which serves as a further component of the blocking circuit arrangement according to the invention.
  • the support plate 4 consists of an injection molded part of electrically non-conductive thermoplastic, and has a plurality of apertures 4.1, 4.2, 4.3, 4.4.
  • the openings 4.1, 4.2, 4.3, 4.4 each span a geometric area.
  • This geometric surface is for each of the apertures 4.1, 4.2, 4.3, 4.4 a flat rectangle, which comes to lie in the plane of the support plate 4 respectively.
  • straight lines A, B, C are shown, which are oriented orthogonally to the surfaces (rectangles) spanned by the apertures 4.1, 4.3, 4.4, and penetrate the associated surfaces (rectangles).
  • the straight lines A, B, C thus run in the embodiment shown all parallel to each other and are also directed orthogonal to the plane of the support plate 4.
  • support plate 4 centering holes 4.6, nubs 4.7 and support base 4.8.
  • a flat tab 7 (see FIG. 3), to which a suitable socket can later be attached, is electrically conductively attached to one of the terminal regions 1.1 of the choke coil 1 by a welding process.
  • a first metal strip 5 and a second metal strip 6 are first placed on the support plate 4 ( Figure 3).
  • studs 4.7 pass through corresponding holes in the metal strips 5, 6, so that an exact placement without lengthy alignment is made possible.
  • the electrically conductive metal strips are removed in this production step as strip material from rolls. They have a substantially V-shaped configuration in the areas that will later be deformed for the crimped connection.
  • the choke coil 1 is then inserted with the flat tongue 7 in the recess 4.1.
  • the three nubs penetrate 4.7 in the extension of the recess 4.1 corresponding holes of the flat tab 7.
  • the axis X of the choke coil 1 is aligned so that it has a direction component parallel to the plane of the support plate 4, in the example shown, the axis X is practically parallel to the plane of the support plate 4.
  • the not yet contacted by the flat tongue 7 connection area 1.1 of the choke coil 1 is now above the opening 4.1 and lies on the metal strip 5 on.
  • the electrolytic capacitor 2 is inserted into the opening 4.2.
  • Each connecting wire of the electrolytic capacitor 2 is thereby fixed between a pair of holding webs, so that the two connecting regions 2.1 of the electrolytic capacitor 2 are above the breakthroughs 4.3 and 4.4, respectively.
  • the connection areas 2.1 are then simultaneously on the corresponding V-shaped areas of the first metal strip 5 and the second metal strip 6.
  • connection areas 3.1 of the ceramic capacitor 3 are also arranged above the openings 4.3 and 4.4 and are also on the V-shaped areas of the first metal strip 5 and the second metal strip 6.
  • the carrier plate 4 with the two metal strips 5, 6 and the choke coil 1, and the electrolytic capacitor 2 and the ceramic capacitor 3 is fed to a crimping machine.
  • the two metal strips 5, 6 in regions, ie where the connection areas 1.1, 2.1, 3.1 rest (V-shaped areas), in each case one Cable 8, 9, 10 plastically deformed.
  • a roll crimping is performed, wherein the cables 8, 9, 10 are fed in the crimping machine.
  • three crimp connections are produced simultaneously here.
  • connection region 2.1 of the electrolytic capacitor 2 and a connection region 3.1 of the ceramic capacitor 3 are brought into contact, moreover, merely has the task of enabling a secure crimp connection by virtue of its elasticity or deformability at this point.
  • the arrangement with the carrier plate 4 proves to be particularly advantageous.
  • the support plate 4 ensures an exact relative positioning of the two metal strips 5, 6, the choke coil 1, and the electrolytic capacitor 2 and the ceramic capacitor 3 to each other.
  • the carrier plate can be accurately and quickly positioned in the crimping machine.
  • the crimping tools at the respective connection areas 1.1, 2.1, 3.1 of the choke coil 1, the electrolytic capacitor 2 and the ceramic capacitor 3 can approach from both sides of the support plate 4 and immerse in the apertures 4.1, 4.3, 4.4. In this case, a rolling movement of the two metal strips 5, 6 in the connection areas 1.1, 2.1, 3.1 is made.
  • a mechanical fastening of the two metal strips 5, 6 to the carrier plate 4 is also carried out.
  • the nubs 4.7 are exposed by a punch of a compressive force in the direction of the median plane of the support plate 4, so that the nubs 4.7 plastically deform. Accordingly, a positive connection of the metal strips 5, 6 is produced with the support plate 4.
  • the next production step is followed by the assembly of the preassembled carrier plate 4 on a first housing part 11, according to the figure 3.
  • the preassembled carrier plate 4 is inserted into the first housing part 11 and the cables 8, 9 pressed into cable clips 11.5 of the first housing part 11.
  • connection region 1.1 of the choke coil 1 is arranged such that the straight line A intersects this connection region 1.1.
  • straight lines B and C which intersect the connection areas 2.1 of the electrolytic capacitor 2 and the connection areas 2.1 of the ceramic capacitor 3 and at the same time the associated openings 4.3, 4.4 (or the surfaces spanned by the openings 4.3, 4.4, in particular Penetrate rectangles).
  • This geometric connection ensures the good accessibility of the crimping tools to the connection areas 1.1 2.1, so that a high-quality and robust contacting with minimal production times is possible.
  • the connection regions 2.1 of the electrolytic capacitor 2 and the connection regions 3.1 of the ceramic capacitor 3 largely coincide.
  • a perspective view according to FIG. 4 essentially shows the inside of the first housing part 11.
  • the webs 11.4 should secure the choke coil 1 against displacement in the direction of its axis X.
  • the web 11.2 is provided to secure the electrolytic capacitor 2 radially.
  • the webs 11.1 can support the reactor 1 radially.
  • a reaction force is required which is introduced through a second housing part 12 (see FIGS. 5, 6).
  • a reaction force is required which is introduced through a second housing part 12 (see FIGS. 5, 6).
  • six clip recesses 11.6 and two clip projections 11.7 are provided in the first housing part 11, which allow a clip connection to the second housing part 12.
  • clip projections 12.6 and clip windows 12.7 are arranged on the second housing part 12, which clips are effectively used with the corresponding clip recesses 11.6 and clip projections 11.7 for mechanically connecting the two housing parts 11, 12.
  • the choke coil 1, the electrolytic capacitor 2, the ceramic capacitor 3 and the support plate 4 are then so enclosed by a housing which consists of the two housing parts 11, 12.
  • the two housing parts 11, 12 are dimensioned so that the web 11.2 and the webs 11.1 the electrolytic capacitor 2 and the choke coil 1 and biased against bearing surfaces 12.1 and 12.2 press on the inside of the second housing part 12 when the housing parts 11th , 12 are clipped together.
  • a highly vibration-insensitive blocking circuit arrangement created, with a noise, such.
  • the blocking circuit arrangement during operation of a motor vehicle, in which the blocking circuit arrangement is installed is avoided.
  • the relative position between the choke coil 1, the electrolytic capacitor 2 is further fixed by the webs 11.1, 11.2, 11.4 and the bearing surfaces 12.1 and 12.2.
  • the inside of the housing part 11 is configured such that it presses the choke coil 1 against the second housing part 12 and the support plate 4, so that a play-free installation of the choke coil 1 is achieved and the relative position between the choke coil 1 and the Electrolytic capacitor 2 is fixed.
  • the second housing part 12 also has moreover cable clamping surfaces 12.5, through which the cables 8, 9 are fixed without play at the passage through the housing.
  • On the inside of the second housing part 12 are two pins, which have centering 12.3. These centering openings 12.3 are provided for receiving the centering pins 11.3 of the first housing part 11, so that a simple and accurate installation of the second housing part 12 to an arrangement in a manufacturing phase according to the figure 3 is possible.
  • the housing parts 11, 12 are made of electrically non-conductive material, namely a polymer, by means of an injection molding process.
  • the first housing part 11 For exact relative positioning of the first housing part 11, the support plate 4 and the second housing part 12, the first housing part 11, the centering pins 11.3, which, as shown in Figure 3, a center hole 4.6 penetrates in the support plate 4 and into an opening 12.3 (Fig. see FIG. 5) of the second housing part 12.
  • two spring bars 12.8 and 12.9 a clip element, which has two pins 12.10.
  • a simple attachment of the blocking circuit arrangement for example in a motor vehicle to a metal or a plastic part be made as acreage.
  • a slot is prepared in the acreage.
  • the clip element 12.9 is inserted, wherein the housing is oriented so that the longer axis of the elongated hole extends in the X direction.
  • the clip hooks of the clip element 12.9 are elastically compressed or deformed in the X direction.
  • the installation of the blocking circuit arrangement on the mounting surface can thus take place in a very short time without the use of a tool, wherein the housing aligns axially parallel to the longitudinal direction of the slot independently.
  • the length of the pins 12:10 is dimensioned so that it is greater than the thickness of the metal used as the mounting surface, so that protrude after installation of the blocking circuit arrangement, the pins 12.10 on the corresponding surface of the metal.
  • This projection can serve as a contact surface for a pair of pliers, by means of which the clip element 12.9 can be compressed again in the course of disassembly of the blocking circle arrangement of the cultivation surface.

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Filters And Equalizers (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
  • Structures For Mounting Electric Components On Printed Circuit Boards (AREA)
  • Burglar Alarm Systems (AREA)

Claims (11)

  1. Assemblage d'un circuit bouchon pour une ligne d'antenne, qui comprend au moins deux composants électriques, à savoir une bobine d'arrêt (1) et au moins un condensateur (2), avec sur au moins un de ces composants électriques, une zone de raccordement (1.1, 2.1) qui est en contact avec un conducteur électrique (8, 9, 10),
    cet assemblage présentant les caractéristiques suivantes :
    - le conducteur électrique (8, 9, 10) est constitué par un câble,
    - il comprend une plaque porteuse (4) avec un passage (4.1, 4.3, 4.4) définissant une surface géométrique, et la zone de raccordement (1.1, 2.1) au nombre d'une au moins est disposée de manière que peut être définie une droite (A, B, C) qui est perpendiculaire à cette surface, la traverse et coupe la zone de raccordement (1.1, 2.1) de manière à, par cet assemblage spécifique par rapport au passage (4.1, 4.3, 4.4) et par le dimensionnement de celui-ci, pouvoir réaliser par sertissage le contact de la zone de raccordement (1.1, 2.1) avec le câble, avec une bonne accessibilité des deux côtés de la plaque porteuse (4), à la zone de raccordement (1.1, 2.1) pour des outils servant à réaliser le processus de sertissage.
  2. Assemblage d'un circuit bouchon selon la revendication 1, caractérisé en ce que la bobine d'arrêt (1) et le condensateur (2) sont disposés tous deux dans le passage (4.1, 4.2) en étant séparés l'un de l'autre par une barrette (4.5) qui définit entre la bobine d'arrêt (1) et le condensateur (2) la distance minimale nécessaire pour éviter une diaphonie entre réel et réel.
  3. Assemblage d'un circuit bouchon selon la revendication 1 ou 2, caractérisé en ce que la bobine d'arrêt (1) présente un enroulement (1.2) hélicoïdal autour d'un axe qui est orienté de manière à présenter une composante directionnelle parallèle au plan de la plaque porteuse (4).
  4. Assemblage d'un circuit bouchon selon une des revendications précédentes, caractérisé en ce qu'il est prévu une bande de contact (5, 6) qui localement, afin de réaliser une liaison sertie autour du câble (8, 9, 10), est déformée plastiquement dans la zone de raccordement (1.1, 2.1, 3.1) du composant électrique qui présente une zone de raccordement.
  5. Assemblage d'un circuit bouchon selon la revendication 4, caractérisé en ce que la bobine d'arrêt (1) ainsi que le condensateur (2) présentent une zone de raccordement, les zones de raccordement (1.1, 2.1) de la bobine d'arrêt (1) et du condensateur (2) respectivement étant reliées électriquement par une bande de contact (5).
  6. Assemblage d'un circuit bouchon selon la revendication 5, caractérisé en ce qu'il est prévu un second condensateur (3) avec une zone de raccordement, la bande de contact (5) étant en contact électrique à la fois avec la zone de raccordement (1.1) de la bobine d'arrêt (1), la zone de raccordement (2.1) du condensateur (2) et la zone de raccordement (3.1 du second condensateur (3).
  7. Assemblage d'un circuit bouchon selon une des revendications précédentes, caractérisé en ce qu'il est prévu un boîtier en plusieurs parties (11, 12), la bobine d'arrêt (1) du condensateur (2) ainsi que la plaque porteuse (4) étant enfermées dans ce boîtier.
  8. Assemblage d'un circuit bouchon selon la revendication 7, caractérisé en ce que la face interne d'au moins une partie de boîtier (11, 12) est configurée de manière à appliquer au moins un des composants électriques sur l'autre partie de boîtier (11, 12) ou sur la plaque porteuse (4), et qu'ainsi le montage sans jeu d'au moins un composant électrique est obtenu et également la position relative de la bobine d'arrêt (1) et du condensateur (2) est fixée.
  9. Assemblage d'un circuit bouchon selon la revendication 7, caractérisé en ce que les barrettes (11.1, 11.2) sont prévues dans une partie de boîtier (11) et que ces barrettes appliquent au moins un composant électrique sur une portée d'appui (12.1, 12.2) de l'autre partie de boîtier (12).
  10. Assemblage d'un circuit bouchon selon une des revendications 7, 8, 9, caractérisé en ce qu'il est prévu une liaison clipsée (11.6, 12.6 ; 11.7, 12.7) par laquelle sont assemblées les parties de boîtier (11, 12).
  11. Assemblage d'un circuit bouchon selon une des revendications 7, 8, 9, 10 caractérisé en ce que pour assurer le positionnement relatif exact d'une première partie de boîtier (11), de la plaque porteuse (4) et de la seconde partie de boîtier (12), la première partie de boîtier (11) présente au moins une broche de centrage (11.3), la plaque porteuse (4) un alésage de centrage (4.6) et la seconde partie de boîtier (12) une ouverture (12.3), la broche de centrage traversant l'alésage de centrage (4.6) et faisant saillie à travers l'ouverture (12.3).
EP04026065A 2004-01-14 2004-11-03 Assemblage d'un circuit bouchon avec des composants électroniques discrets et passifs Expired - Lifetime EP1555865B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004001899A DE102004001899A1 (de) 2004-01-14 2004-01-14 Sperrkreisanordnung
DE102004001899 2004-01-14

Publications (3)

Publication Number Publication Date
EP1555865A2 EP1555865A2 (fr) 2005-07-20
EP1555865A3 EP1555865A3 (fr) 2006-01-18
EP1555865B1 true EP1555865B1 (fr) 2008-01-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP04026065A Expired - Lifetime EP1555865B1 (fr) 2004-01-14 2004-11-03 Assemblage d'un circuit bouchon avec des composants électroniques discrets et passifs

Country Status (5)

Country Link
US (1) US7468705B2 (fr)
EP (1) EP1555865B1 (fr)
CN (1) CN100521523C (fr)
AT (1) ATE385170T1 (fr)
DE (2) DE102004001899A1 (fr)

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TWI540594B (zh) * 2013-09-10 2016-07-01 緯創資通股份有限公司 傳輸線及濾波模組
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JP6399863B2 (ja) * 2014-09-02 2018-10-03 日本圧着端子製造株式会社 チョークコイル用接続端子及びこれを用いたノイズフィルタ
CN107078443A (zh) * 2014-11-06 2017-08-18 赫希曼汽车通讯有限公司 由铜线制成的接通销
CN104869779A (zh) * 2015-04-26 2015-08-26 成都创行信息科技有限公司 爬虫大数据中心数据传输线排布系统
DE102018202663A1 (de) * 2018-02-22 2019-08-22 Zf Friedrichshafen Ag Drossel
US11554752B2 (en) * 2019-09-03 2023-01-17 Te Connectivity Solutions Gmbh Wavetrap for a vehicle defroster system
US12113309B2 (en) * 2020-07-02 2024-10-08 Te Connectivity Solutions Gmbh Connector for a flat flexible cable
CN112186333B (zh) * 2020-09-29 2021-06-25 华南理工大学 基站天线、辐射单元及辐射臂

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Also Published As

Publication number Publication date
DE502004006036D1 (de) 2008-03-13
ATE385170T1 (de) 2008-02-15
US7468705B2 (en) 2008-12-23
US20050202794A1 (en) 2005-09-15
EP1555865A2 (fr) 2005-07-20
CN100521523C (zh) 2009-07-29
EP1555865A3 (fr) 2006-01-18
DE102004001899A1 (de) 2005-08-11
CN1642003A (zh) 2005-07-20

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