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EP1526923B1 - Radiation-curable paint systems having a lower layer with low-temperature elasticity - Google Patents

Radiation-curable paint systems having a lower layer with low-temperature elasticity Download PDF

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Publication number
EP1526923B1
EP1526923B1 EP20030765002 EP03765002A EP1526923B1 EP 1526923 B1 EP1526923 B1 EP 1526923B1 EP 20030765002 EP20030765002 EP 20030765002 EP 03765002 A EP03765002 A EP 03765002A EP 1526923 B1 EP1526923 B1 EP 1526923B1
Authority
EP
European Patent Office
Prior art keywords
meth
radiation
styrene
substrate
acrylate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP20030765002
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German (de)
French (fr)
Other versions
EP1526923A2 (en
Inventor
Frank Dietsche
Thomas Jaworek
Reinhold Schwalm
Martin Weber
Helmut Steininger
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BASF SE
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BASF SE
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Publication of EP1526923A2 publication Critical patent/EP1526923A2/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/52Two layers
    • B05D7/54No clear coat specified
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/02Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2701/00Coatings being able to withstand changes in the shape of the substrate or to withstand welding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495Thickness [relative or absolute]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31507Of polycarbonate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31909Next to second addition polymer from unsaturated monomers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31909Next to second addition polymer from unsaturated monomers
    • Y10T428/31928Ester, halide or nitrile of addition polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31931Polyene monomer-containing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31935Ester, halide or nitrile of addition polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31938Polymer of monoethylenically unsaturated hydrocarbon
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31971Of carbohydrate
    • Y10T428/31989Of wood

Definitions

  • the present invention relates to a method for improving the fracture-mechanical properties of highly scratch-resistant radiation-curable coating systems, coatings obtainable by this process and the use of such coatings.
  • High scratch resistance is a widespread requirement for paints.
  • plastic parts are coated with a scratch-resistant clearcoat, which may be on the one hand to thermosetting, so-called.
  • a scratch-resistant clearcoat which may be on the one hand to thermosetting, so-called.
  • hard coatings there is often the problem that a micro-crack initiated in the paint propagates very locally defined by the coating in the substrate to which the paint is applied, as in eg DE-A1 199 56 483 is described.
  • DE-A1 199 56 483 describes lacquered plastic moldings which have on a plastic layer of at least one graft polymer of a rubber-elastic graft with a glass transition temperature T g below 10 ° C and a graft with a T g of more than 30 ° C, at least one coating with certain properties. A rubber phase is thus distributed in the substrate.
  • a disadvantage of the described method is that such graft polymers can bind only insufficiently covalently to the topcoat, since grafting can only be achieved via the volume fraction of the elastomeric component of the blend.
  • DE-A1 199 20 801 describes special multi-layer clearcoats in which each clearcoat layer is radiation-curable, whereby a layer is rendered scratch-resistant by inorganic nanoparticles.
  • DE-A1 100 27 268 describes special multi-layer clearcoats in which the curing in one step by means of thermal crosslinking of polyols based on acrylate copolymers Triazine crosslinker takes place, this can be done simultaneously or sequentially.
  • WO 99/26732 describes a process for producing a multilayer coating, in which a coating agent and a clearcoat film are applied to an optionally precoated substrate.
  • the object is achieved by a multi-layer coating on a substrate comprising at least one radiation-curable coating system (F) and at least one elastic intermediate layer (D) located between substrate and radiation-curable coating system (F) with a glass transition temperature (Tg) of -20 ° C. or lower ( measured in the frequency range up to 1000 Hz).
  • Tg glass transition temperature
  • a crack formed in a multicoat paint system according to the invention in an exterior paint system (F) does not propagate through the elastic intermediate layer (D) under typical loads described in the applications, so that the substrate on which the multicoat paint system is applied is not damaged and retains its characteristic mechanical properties.
  • the structure of such a multi-layer coating is usually in the order given, so that the substrate 1 (A) is agreed below, the radiation-curable coating system (F) above and the elastic intermediate layer (D) therebetween.
  • Substrates 1 and / or 2 in the layers (A) and / or (C) may be, for example, wood, wood veneer, paper, cardboard, textile, leather, fleece, plastic surfaces, metals or coated metals, preferably paper, plastics or Metals, particularly preferred are plastics and most preferably transparent plastics.
  • Plastics are understood to mean the technical plastics known per se to the person skilled in the art with toughness according to. DIN EN ISO 179 / 1fU at 23 ° C and 50% moisture of at least 20, preferably at least 25 kJ / m 2 , for example polymers and copolymers containing (meth) acrylic acid esters, vinylaromatic compounds, eg styrene, divinylbenzene, vinyl esters, eg vinyl acetate, halogenated ethylenically unsaturated compounds, for example vinyl chloride, vinylidene chloride, conjugated unsaturated compounds, for example butadiene, isoprene, chloroprene, ⁇ , ⁇ -unsaturated nitriles, for example acrylonitrile, monounsaturated compounds, for example ethylene, propylene, 1-butene, 2-butene, iso- Butene, cyclic monounsaturated compounds, for example cyclopentene, cyclohexen
  • polyethylene polypropylene, polystyrene, polybutadiene, polyesters, polyamides, polyethers, polyvinyl chloride, polycarbonate, polyvinyl acetal, polyacrylonitrile, polyacetal, polyvinyl alcohol, polyvinyl acetate, phenolic resins, urea resins, melamine resins, alkyd resins, epoxy resins or polyurethanes, their block or graft copolymers and blends from that.
  • ABS ABS
  • AES AMMA
  • ASA EP
  • EPS EVA
  • EVAL HDPE
  • LDPE MABS
  • MBS MBS
  • MF PA
  • PA6 PA66
  • PAN PB
  • PBT PBTP
  • PC PE
  • PEC PEEK
  • PEI PEK
  • PEP PES
  • PET PETP
  • PF PI
  • PIB PMMA
  • POM PP
  • PPS PS
  • PSU PUR
  • PVAC PVAL
  • PVDC PVDC
  • PVP SAN
  • UP plastics abbreviated to DIN 7728
  • UP plastics abbreviated to DIN 7728
  • aliphatic polyketones abbreviated to DIN 7728
  • the plastics mentioned may preferably also be coronized.
  • the substrates may optionally be pigmented or unpigmented.
  • Preferred substrates are polyolefins, e.g. PP (polypropylene) which may optionally be isotactic, syndiotactic or atactic and optionally non-oriented or oriented by uni- or bis-axial stretching, SAN (styrene-acrylonitrile copolymers), PC (polycarbonates), PMMA (polymethyl methacrylates), PBT (poly (Butylene terephthalate) e), PA (polyamides), ASA (acrylonitrile-styrene-acrylic ester copolymers) and ABS (acrylonitrile-butadiene-styrene copolymers), as well as their physical blends. Particularly preferred are PP, SAN, ABS, ASA and blends of ABS or ASA with PA or PBT or PC.
  • Substrates 1 in layer (A) may also be the same or different, laminated substrates, for example laminated plastics.
  • the substrates 1 and 2 in the layers (A) and (C) may be the same or different.
  • one or more substrates 1 and / or 2 can be present in the layers (A) and / or (C), for example 1 to 3, preferably 1 to 2 and particularly preferably one.
  • layer (C) contains at least one substrate 2, then it may preferably be a film, for example a plastic or metal or particularly preferably a plastic film, which may be made of the stated plastics.
  • Such a film may have a thickness of 1 ⁇ m to 2 mm, preferably 5 ⁇ m to 1000 ⁇ m, particularly preferably 5 ⁇ m to 750 ⁇ m, very particularly preferably 10 ⁇ m to 500 ⁇ m and in particular 25 ⁇ m to 300 ⁇ m.
  • layer (C) contains a substrate 2, this can usefully be combined with a further elastic intermediate layer (B) with the substrate (A).
  • Such an intermediate layer has the same characteristics as the intermediate layer (D) (see below) and may be different from or the same.
  • Typical thicknesses of the layer (B) range from 0.1 to 1000 microns, preferably 0.5 to 500 microns, more preferably from 1 to 250 microns and most preferably from 1 to 100 microns.
  • One or more elastic compounds can be used in the layer (B), for example 1 to 3, preferably 1 to 2 and particularly preferably one.
  • Layer (C) may contain, for example, at least one primer, basecoat, primer, pigmented or effect paint, and / or optionally at least one substrate 2, which has already been described above.
  • color and / or effect paints in the layer (C) and / or (E) are basically all customary for this purpose and known in the art paints into consideration. These may be curable physically, thermally, with actinic radiation or thermally and with actinic radiation (dual-cure). They may be conventional basecoats, waterborne basecoats, substantially solventborne and waterborne liquid basecoat materials (100% systems), substantially solventborne and waterborne solid basecoats (pigmented powder coatings), or substantially solventless pigmented powder coating dispersions (powder slurry basecoats). They can be thermally or dual-cure, and self or externally crosslinked.
  • These may be one or more, preferably 1 to 3, more preferably 1 to 2 and most preferably a color and / or effect paint.
  • substantially solvent-free means that the relevant coating material has a residual content of volatile solvents of ⁇ 2.0% by weight, preferably ⁇ 1.5% by weight and particularly preferably ⁇ 1.0% by weight , It is of very particular advantage if the residual content is below the gas chromatographic detection limit.
  • water-based paints are used in the multicoat paint systems according to the invention, as disclosed in the patent applications EP 0 089 497 A1 . EP 0 256 540 A1 . EP 0 260 447 A1 . EP 0 297 576 A1 . WO 96/12747 . EP 0 523 610 A1 . EP 0 228 003 A1 . EP 0 397 806 A1 . EP 0 574 417 A1 . EP 0 531 510 A1 . EP 0 581211 A1 . EP 0 708 788 A1 . EP 0 593 454 A1 . DE-A-43 28 092 A1 . EP 0 299 148 A1 .
  • EP 0 401 565 A1 or EP 0 817 684 , Column 5, lines 31 to 45, are known.
  • the color and / or effect paints described above can serve not only for the production of color and / or effect basecoats, but also for color and / or effect combination effect layers.
  • this is to be understood as a coating which fulfills at least two functions in a multicoat color and / or effect coating. Functions of this kind are, in particular, the protection against corrosion, the adhesion promotion, the absorption of mechanical energy and the color and / or effect.
  • the combination effect layer serves the absorption of mechanical energy as well as the color and / or effect at the same time; it thus fulfills the functions of a primer coat or antistonechip primer and a base coat.
  • the combination effect layer moreover still has anticorrosive effect and / or adhesion-promoting action.
  • Typical thicknesses of the layer (C) and / or (E) range from 0.1 to 2000 .mu.m, preferably 0.5 to 1000 .mu.m, particularly preferably from 1 to 500 .mu.m, very particularly preferably from 1 to 250 .mu.m and in particular from 10 up to 100 ⁇ m.
  • the paints which can be used in the multicoat paint systems according to the invention can contain color and / or effect pigments.
  • coloring pigments all customary pigments of organic or inorganic nature are suitable.
  • inorganic or organic color pigments are titanium dioxide, micronized titanium dioxide, iron oxide pigments, carbon black, azo pigments, phthalocyanine pigments, quinacridone and pyrrolopyrrole pigments.
  • the effect pigments are characterized in particular by a platelet-like structure.
  • effect pigments are: Metal pigments, eg of aluminum, copper or other metals; Interference pigments, such as metal oxide-coated metal pigments, eg titanium dioxide-coated or mixed oxide-coated aluminum, coated mica, such as titanium dioxide-coated mica and graphite effect pigments.
  • metal pigments eg of aluminum, copper or other metals
  • Interference pigments such as metal oxide-coated metal pigments, eg titanium dioxide-coated or mixed oxide-coated aluminum
  • coated mica such as titanium dioxide-coated mica and graphite effect pigments.
  • UV-curable pigments and optionally also fillers can be used.
  • These are radiation-curable compounds, For example, acrylic-functional silanes, coated pigments / fillers, which can thus be included in the radiation hardening process.
  • Tg glass transition temperature
  • the glass transition temperature Tg was determined using flexural vibration tests (according to DIN 53440 T1 to T3) at a frequency of 0 to 1000 Hz, preferably 100 to 1000 Hz. At the same time, the flexural vibration provides the Tg, which is important from a fracture mechanics point of view, at high deformation rates (frequencies).
  • the thickness ZS of the intermediate layer (D) according to the invention contained in the multi-layer coating can, for example, from 0.1 to 1000 .mu.m, preferably 0.5 to 500 .mu.m, more preferably from 1 to 250 .mu.m, very particularly preferably from 5 to 50 .mu.m and in particular of 10 to 50 ⁇ m.
  • rubber-containing polymers ac-resins, polyacrylates having a Tg as indicated and poly-iso-butylenes can be used as compounds in the elastic intermediate layer.
  • Suitable rubber-containing polymers are, for example, thermoplastic elastomers.
  • Such thermoplastic elastomers usually contain at least one elastomeric component (soft domain) and at least one thermoplastic component (hard domain), which may be joined together as a blend, vulcanizate or block polymer, preferably as a block polymer.
  • the elastomeric component may be styrene butadiene (SBR), polyisoprene (IR), polybutadiene (BR), chloroprene (CR) acrylonitrile butadiene (NBR), butyl (isobutene / isoprene copolymer, IIR), butyl / ⁇ -methylstyrene terpolymer, ethylene / propylene (EPM), ethylene / propylene / diene (EPDM), epichlorohydrin (CO), epichlorohydrin / ethylene oxide (ECO) or ethylene / vinyl acetate rubber (EVA / EVM), preferably polybutadiene, polyisoprene, ethylene / propylene or ethylene / propylene / diene rubber, more preferably polybutadiene or polyisoprene rubber, and most preferably polybutadiene rubber.
  • SBR styrene butadiene
  • the elastomeric component generally has (in a block polymer based on the block) molar masses of at least 80,000 g / mol, preferably at least 100,000, particularly preferably 100,000 to 250,000 and most preferably from 120,000 to 230,000 g / mol.
  • the thermoplastic component may be, for example, polypropylene, preferably isotactic polypropylene, a random or block copolymer of propylene and ethylene, HDPE, LDPE, LLDPE, EVA, ethylene / methacrylate copolymers, ethylene / ethyl acrylate copolymers, SAN, ABS, ASA, PMMA or polystyrene act, preferred are polystyrene and polypropylene and particularly preferred is polystyrene.
  • the thermoplastic component generally has (in a block polymer based on the block) molar masses of up to 50,000 g / mol, preferably 5,000 to 40,000 and more preferably 6,000 to 20,000 g / mol.
  • the proportion of the thermoplastic component in the total thermoplastic elastomer is up to 50% by weight, preferably up to 40% and particularly preferably up to 35% by weight.
  • the minimum content of thermoplastic component is generally at least 8% by weight, preferably at least 20% and particularly preferably at least 25% by weight.
  • thermoplastic elastomers are those having at least one elastomeric block Y and at least one thermoplastic block Z of the general formula Z (-YZ) m, where m is a positive integer from 1 to 10, preferably 1 to 5, particularly preferably 1 to 3, completely particularly preferably 1 or 2 and in particular 1 means.
  • m is a positive integer from 1 to 10, preferably 1 to 5, particularly preferably 1 to 3, completely particularly preferably 1 or 2 and in particular 1 means.
  • the polymers may be linear or branched, e.g. star-shaped, constructed, preferably linear.
  • thermoplastic elastomers are styrene oligoblock polymers, very particular preference is given to styrene triblock polymers in which the thermoplastic block consists predominantly, preferably completely, of styrene. Particular preference is given to so-called.
  • the thermoplastic elastomers may further be fully or partially hydrogenated.
  • thermoplastic elastomers which can be used according to the invention can moreover also contain a so-called diblock fraction (ZY) m, which is preferably up to 50% by weight, particularly preferably up to 40, most preferably up to 30% by weight and in particular up to 20% by weight may be.
  • ZY diblock fraction
  • thermoplastic elastomers which can be used according to the invention can be mixed with mineral oil, polystyrene, polyolefins, fillers or additives, such as antioxidants, UV stabilizers or antiozonants.
  • Kraton® Kraton® Kraton® grades are used as thermoplastic elastomers. LLC, Houston, Texas, USA and Vector® trademarks of Dexco Polymer, Houston, Texas, USA. Particular preference is given to the Kraton D and G marks, preferably the Kraton D marks and particularly preferably Kraton D1101, D1118, D4150, D1112, D-KS 225 ES, D1102, D1116, D1186 and D4123, and also the Brands 7400, 8508 and 2518.
  • Suitable polyacrylates are (co) polymers having a Tg as indicated.
  • main monomers are, for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, n-butyl (meth) acrylate, iso-butyl (meth) acrylate, sec-butyl (meth) acrylate, (Meth) acrylic acid n-pentyl ester, (meth) acrylic acid iso-pentyl ester, (meth) acrylic acid 2-methyl-butyl ester, (meth) acrylic acid amyl ester, (meth) acrylic acid n-hexyl ester, (meth) acrylic acid-2 ethyl butyl ester, (meth) acrylic acid pentyl ester, n-heptyl (meth) acrylate, n-octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, decyl (meth) acrylate,
  • Suitable as minor monomers are e.g.
  • Functionalized monomers are, for example, those which carry carboxyl, hydroxyl, epoxy, allyl, carboxamide, amine, isocyanate, hydroxymethyl, methoxymethyl or silyloxy groups.
  • These may be, for example, (meth) acrylic acid, (meth) acrylic acid formate, (meth) acrylic acid hydroxymethyl ester, (meth) acrylic acid benzophenone glycidyl ester, (meth) acrylic acid 2-sulfoethyl ester, (meth) acrylamide, N-methylol (meth) acrylamide, fumaric acid, fumaric acid mono- iso-propyl, n hexyl fumaric acid, fumaric acid amide, fumaric acid diamide, fumaronitrile, fumaronitrile, crotonic acid, Crotonklaglycidylester, itaconic acid, itaconic acid, itaconic anhydride, citraconic acid, Citraconklarudester,
  • these generally have a high proportion of n-butyl acrylate or 2-ethylhexyl acrylate, preferably at least 50% by weight.
  • the weight average molecular weight of the useful (co) polymers, optionally before further crosslinking, is, for example, between 200,000 and 1,500,000 g / mol, preferably between 250,000 and 1,200,000 preferably between 300,000 and 900,000.
  • the gel content of the useful (co) polymers i. the proportion of an adhesive film which is soluble at THF for 24 hours at room temperature is between 30 and 70, preferably between 30 and 60 and more preferably between 40 and 60% by weight.
  • Particularly suitable according to the invention are radiation-crosslinkable polyacrylates.
  • These adhesives generally contain poly (meth) acrylate, preferably polyacrylate, optionally in combination with aliphatic or aromatic epoxy resins, urethanes, polyesters or polyethers. Preference is given to using epoxy resins, aliphatic, aromatic or mixed aliphatic-aromatic urethanes.
  • the crosslinking takes place by active energy irradiation, but it can also be crosslinked via a second curing mechanism or other curing mechanisms (dual cure), for example by moisture, oxidation or heat, preferably by heat, for example at the stated curing temperature.
  • a second curing mechanism or other curing mechanisms for example by moisture, oxidation or heat, preferably by heat, for example at the stated curing temperature.
  • crosslinking monomers can be admixed, e.g. 1,3-Butylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate, trimethylolpropane triacrylate or pentaerythritol tetraacrylate.
  • a photoinitiator For crosslinking by UV light, a photoinitiator can be added.
  • the photoinitiator can also be bound to the poly (meth) acrylate.
  • the photoinitiator may then be, for example, cyclic imide structures, for example maleimide or maleimide derivatives, benzo or acetophenone groups.
  • the latter are eg in the EP-B1 377 199 , Page 3, line 14 to page 13, line 45, as well as in the EP-A 395 987 , Page 3, line 24 to page 5, line 42 and are hereby incorporated by reference.
  • poly-isobutene (PIB) or modified polyisobutene for example, the reaction products of PIB with maleic anhydride, hydroformylated PIB, hydroformylated and then hydrogenated PIB and hydroformylated and then aminated hydrogenated PIB, Glissopal® or Oppanol® brands BASF AG, Polybutene® brands from BP, the Infineum® C series from Infineum Int. Ltd., Lubrizol® LZ brands from Lubrizol, Vistanex® brands from ExxonMobil Chemical Corp., Tetrox® brands from Nippon Petrochemicals and Efrolen® brands from Efrimov.
  • PIB poly-isobutene
  • modified polyisobutene for example, the reaction products of PIB with maleic anhydride, hydroformylated PIB, hydroformylated and then hydrogenated PIB and hydroformylated and then aminated hydrogenated PIB, Glisso
  • a mixture of different compounds with a glass transition temperature of -20 ° C or lower can be used, for example 1 to 5, preferably 1 to 4, more preferably 1 to 3 and most preferably 1 to 2 compounds.
  • a compound is used.
  • the radiation-curable compositions which can be used according to the invention in radiation-curable coating systems (F) are known per se and are not restricted; they may be, for example, the radiation-curable clearcoat or topcoat materials known to the person skilled in the art for such purposes. They usually contain at least one free-radically and / or cationically polymerizable group, preferably they are free-radically polymerizable.
  • Polymerizable groups may be those having unsaturated bonds, preferably carbon-carbon double bonds.
  • Radically polymerizable groups are, for example, isolated ethylenically unsaturated groups, conjugated unsaturated groups, vinylaromatic groups, vinyl and vinylidene chloride groups, N-vinylamides, vinylpyrrolidones, vinyllactams, vinyl esters, (meth) acrylic esters or acrylonitriles.
  • Cationically polymerizable groups are, for example, isobutylene units or vinyl ethers.
  • the preferred radiation-curable compositions contain as polymerizable groups preferably acrylate, methacrylate or vinyl ether functions.
  • compounds (F1) radiation-curable, free-radically polymerizable compounds having plural, i. at least two copolymerizable, ethylenically unsaturated groups into consideration.
  • compounds (F1) are vinyl ether or (meth) acrylate compounds, particularly preferred are the acrylate compounds, ie the derivatives of acrylic acid.
  • Preferred vinyl ether and (meth) acrylate compounds (F1) contain 2 to 20, preferably 2 to 10 and very particularly preferably 2 to 6 copolymerizable, ethylenically unsaturated double bonds.
  • the number average molecular weight M n of the compounds (F1) is, unless stated otherwise, preferably below 15,000, more preferably 300-12,000, most preferably 400-5000 and especially 500-3000 g / mol (determined by gel permeation chromatography with polystyrene as standard and tetrahydrofuran as eluent).
  • (meth) acrylate compounds may be mentioned (meth) acrylic acid esters and in particular acrylic acid esters and vinyl ethers of polyfunctional alcohols, in particular those which contain no further functional groups or at most ether groups in addition to the hydroxyl groups.
  • examples of such alcohols are e.g. bifunctional alcohols such as ethylene glycol, propylene glycol and their more highly condensed species, e.g.
  • alkoxylated phenolic compounds such as ethoxylated or propoxylated bisphenols, 1,2-, 1,3- or 1,4-cyclohexanedimethanol, trifunctional and higher-functional alcohols, such as glycerol, trimethylolpropane, butanetriol, trimethylolethane, pentaerythritol, ditrimethylolpropane, dipentaerythritol, sorbitol, Mannitol and the corresponding alkoxylated, in particular ethoxylated and / or propoxylated alcohols.
  • the alkoxylation products are obtainable in a known manner by reacting the above alcohols with alkylene oxides, in particular ethylene oxide or propylene oxide.
  • alkylene oxides in particular ethylene oxide or propylene oxide.
  • the degree of alkoxylation per hydroxyl group is 0 to 10, i. 1 mol of hydroxyl group can be alkoxylated with up to 10 mol of alkylene oxides.
  • polyester (meth) acrylates which are the (meth) acrylic esters or vinyl ethers of polyesterols.
  • Suitable polyesterols are, for example, those which can be prepared by esterification of polycarboxylic acids, preferably dicarboxylic acids, with polyols, preferably diols.
  • the starting materials for such hydroxyl-containing polyester are known in the art.
  • Succinic acid, glutaric acid, adipic acid, sebacic acid, o-phthalic acid, tetrahydrophthalic acid, terephthalic acid, their isomers and hydrogenation products and also esterifiable derivatives, such as anhydrides or dialkyl esters of the acids mentioned, may preferably be used as dicarboxylic acids.
  • Suitable polyols are the abovementioned alcohols, preferably ethylene glycol, 1,2-propylene glycol and 1,3-butanediol, 1,4-hexanediol, 1,6-hexanediol, neopentyl glycol, cyclohexanedimethanol, 2,2-bis (4-hydroxycyclohexyl) propane and Polyglycols of the type of ethylene glycol and propylene glycol into consideration.
  • Suitable radiation-curable compounds (F1) include, for example, unsaturated polyester resins which consist essentially of polyols, in particular diols, and polycarboxylic acids, in particular dicarboxylic acids, one of the esterification components containing a copolymerizable, ethylenically unsaturated group.
  • unsaturated polyester resins which consist essentially of polyols, in particular diols, and polycarboxylic acids, in particular dicarboxylic acids, one of the esterification components containing a copolymerizable, ethylenically unsaturated group.
  • these are maleic acid, fumaric acid or maleic anhydride.
  • Polyester (meth) acrylates can be used in several stages or in one stage, such as in EP-A 279 303 described, be prepared from (meth) acrylic acid, polycarboxylic acid and polyol.
  • compounds (F1) may be e.g. urethane or epoxy (meth) acrylates or vinyl ethers.
  • Urethane (meth) acrylates are e.g. obtainable by reacting polyisocyanates with hydroxyalkyl (meth) acrylates or vinyl ethers and optionally chain extenders such as diols, polyols, diamines, polyamines or dithiols or polythiols.
  • chain extenders such as diols, polyols, diamines, polyamines or dithiols or polythiols.
  • urethane (meth) acrylates dispersible in water without the addition of emulsifiers additionally contain ionic and / or nonionic hydrophilic groups which are present, for example. be incorporated by structural components such as hydroxycarboxylic acids in the urethane.
  • Suitable components (F1-a) are, for example, aliphatic, aromatic and cycloaliphatic di- and polyisocyanates having an NCO functionality of at least 1.8, preferably 1.8 to 5 and more preferably 2 to 4, and also their isocyanurates, biurets, allophanates and uretdione.
  • the diisocyanates are preferably isocyanates having 4 to 20 C atoms.
  • Examples of conventional diisocyanates are aliphatic diisocyanates such as tetramethylene diisocyanate, hexamethylene diisocyanate (1,6-diisocyanatohexane), octamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate, tetradecamethylene diisocyanate, derivatives of lysine diisocyanate, tetramethylxylylene diisocyanate, trimethylhexane diisocyanate or tetramethylhexane diisocyanate, cycloaliphatic diisocyanates such as 1,4-, 1,3- or 1,2-diisocyanatocyclohexane, 4,4'- or 2,4'-di (isocyanatocyclohexyl) methane, 1-isocyanato-3,3,
  • Suitable polyisocyanates are polyisocyanates containing isocyanurate groups, uretdione diisocyanates, polyisocyanates containing biuret groups, polyisocyanates containing oxadiazinetrione groups, uretonimine-modified polyisocyanates of straight-chain or branched C 4 -C 20 -alkylene diisocyanates, cycloaliphatic diisocyanates having a total of from 6 to 20 carbon atoms or aromatic diisocyanates having a total of 8 to 20 carbon atoms or mixtures thereof.
  • aliphatic or cycloaliphatic di- and polyisocyanates e.g. the abovementioned aliphatic or cycloaliphatic diisocyanates, or mixtures thereof.
  • the polyisocyanates 1) to 6) can be used in a mixture, if appropriate also in a mixture with diisocyanates.
  • Suitable components (F1-b) are compounds which carry at least one isocyanate-reactive group and at least one free-radically polymerizable group.
  • Isocyanate-reactive groups can be, for example, -OH, -SH, -NH 2 and -NHR 1 , where R 1 is hydrogen or an alkyl group containing 1 to 4 carbon atoms, such as, for example, methyl, ethyl, n-propyl, iso -propyl, n- Butyl, iso- butyl, sec- butyl or tert- butyl, means.
  • Components (F1-b) can be, for example, monoesters of ⁇ , ⁇ -unsaturated carboxylic acids, such as acrylic acid, methacrylic acid, crotonic acid, itaconic acid, fumaric acid, maleic acid, acrylamidoglycolic acid, methacrylamidoglycolic acid or vinyl ethers with diols or polyols, preferably 2 to 20 C atoms and at least two hydroxy groups, such as ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,1-dimethyl-1,2-ethanediol, dipropylene glycol, triethylene glycol, tetraethylene glycol, pentaethylene glycol, tripropylene glycol, 1,4 Butanediol, 1,5-pentanediol, neopentyl glycol, 1,6-hexanediol, 2-methyl-1,5-pentan
  • B. 2-aminoethanol, 2- (methylamino) ethanol, 3-amino-1-propanol, 1-amino-2-propanol or 2- (2-aminoethoxy) ethanol, 2-mercaptoethanol or polyaminoalkanes, such as ethylenediamine or diethylenetriamine, or Vinylacetic acid are used.
  • unsaturated polyether or polyesterols or polyacrylate polyols having an average OH functionality of 2 to 10.
  • amides of ethylenically unsaturated carboxylic acids with amino alcohols are hydroxyalkyl (meth) acrylamides such as N-hydroxymethylacrylamide, N-hydroxymethylmethacrylamide, N-hydroxyethylacrylamide, N-hydroxymethylmethacrylamide, 5-hydroxy-3-oxa-pentyl (meth) acrylamide, N-hydroxyalkylcrotonamides such as N Hydroxymethylcrotonamide or N-hydroxyalkylmaleimides such as N-hydroxyethylmaleimide.
  • hydroxyalkyl (meth) acrylamides such as N-hydroxymethylacrylamide, N-hydroxymethylmethacrylamide, N-hydroxyethylacrylamide, N-hydroxymethylmethacrylamide, 5-hydroxy-3-oxa-pentyl (meth) acrylamide
  • N-hydroxyalkylcrotonamides such as N Hydroxymethylcrotonamide
  • N-hydroxyalkylmaleimides such as N-hydroxyethylmaleimide
  • 2-hydroxyethyl acrylate 2-hydroxyethyl methacrylate, 2- or 3-hydroxypropyl acrylate, 1,4-butanediol monoacrylate and 3- (acryloyloxy) -2-hydroxypropyl methacrylate.
  • Suitable components (F1-c) are compounds which have at least two isocyanate-reactive groups, for example -OH, -SH, -NH 2 or -NHR 2 , where R 2 independently of one another is hydrogen, methyl, ethyl, isopropyl , n-propyl, n-butyl, iso- butyl, sec -butyl or tert -butyl.
  • diols or polyols such as hydrocarbon diols having from 2 to 20 carbon atoms, for example ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,1-dimethylethane-1,2-diol, 1,6-hexanediol, 1, 10-decanediol, bis (4-hydroxycyclohexane) isopropylidene, tetramethylcyclobutanediol, 1,2-, 1,3- or 1,4-cyclohexanediol, Cyclooctanediol, norbornanediol, pinanediol, decalindiol, etc.
  • hydrocarbon diols having from 2 to 20 carbon atoms
  • esters with short-chain dicarboxylic acids such as adipic acid, cyclohexanedicarboxylic acid, their carbonates, prepared by reaction of the diols with phosgene or by transesterification with dialkyl or diaryl carbonates, or aliphatic diamines, such as methylene, and isopropylidene -bis- (cyclohexylamine), piperazine, 1,2-, 1,3- or 1,4-diaminocyclohexane, 1,2-, 1,3- or 1,4-cyclohexane-bis- (methylamine), etc., Dithiols or polyhydric alcohols, secondary or primary amino alcohols, such as ethanolamine, diethanolamine, monopropanolamine, dipropanolamine, etc., or thioalcohols, such as thioethylene glycol.
  • diols such as adipic acid, cyclohexanedicarboxylic acid
  • carbonates prepared by
  • diethylene glycol triethylene glycol, dipropylene glycol, tripropylene glycol, neopentyl glycol, pentaerythritol, 1,2- and 1,4-butanediol, 1,5-pentanediol, 2-methyl-1,5-pentanediol, 2-ethyl-1,4- butanediol, 1,2-, 1,3- and 1,4-dimethylolcyclohexane, 2,2-bis (4-hydroxycyclohex-yl) propane, glycerol, trimethylolethane, trimethylolpropane, trimethylolbutane, dipentaerythritol, ditrimethylolpropane, erythritol and sorbitol, 2-aminoethanol, 3-amino-1-propanol, 1-amino-2-propanol or 2- (2-aminoethoxy) ethanol, bisphenol A, or butanet
  • unsaturated polyether or polyesterols or polyacrylate polyols having an average OH functionality of 2 to 10 are also suitable.
  • polyamines e.g. Polyethyleneimine or free amine group-containing polymers of e.g. Poly-N-vinylformamide.
  • cycloaliphatic diols e.g. Bis- (4-hydroxycyclohexane) isopropylidene, tetramethylcyclobutanediol, 1,2-, 1,3- or 1,4-cyclohexanediol, cyclooctanediol or norbornanediol.
  • the polyurethanes which can be used according to the invention are obtained by reacting components (F1-a), (F1-b) and (F1-c) with one another.
  • the molar composition (F1-a) (F1-b): (F1-c) per 3 moles of reactive isocyanate groups in (F1-a) is usually as follows: (F1-b) 1.5-3.0 , preferably 2.0-2.9, particularly preferably 2.0-2.5 and in particular 2.0-2.3, moles of isocyanate-reactive groups and
  • (F1-c) 0-1.5 preferably 0.1-1.0, particularly preferably 0.5-1.0 and especially 0.7-1.0 moles of isocyanate-reactive groups.
  • the formation of the adduct of isocyanate group-containing compound and the compound containing isocyanate-reactive groups is generally carried out by mixing the components in any order, optionally at elevated temperature.
  • the compound containing isocyanate-reactive groups is preferably added to the compound containing isocyanate groups, preferably in several steps.
  • the isocyanate group-containing compound is more preferably initially introduced, and the compounds containing isocyanate-reactive groups are added.
  • the isocyanate group-containing compound (F1-a) is initially introduced and then (F1-b) added. Subsequently, optionally desired further components can be added.
  • reaction is carried out at temperatures between 5 and 100 ° C, preferably between 20 to 90 ° C and more preferably between 40 and 80 ° C and in particular between 60 and 80 ° C.
  • Anhydrous here means that the water content in the reaction system is not more than 5% by weight, preferably not more than 3% by weight, and more preferably not more than 1% by weight.
  • the reaction is carried out in the presence of at least one suitable inert gas, e.g. Nitrogen, argon, helium, carbon dioxide or the like.
  • suitable inert gas e.g. Nitrogen, argon, helium, carbon dioxide or the like.
  • the reaction may also be carried out in the presence of an inert solvent, e.g. Acetone, iso-butyl methyl ketone, toluene, xylene, butyl acetate or ethoxyethyl acetate.
  • an inert solvent e.g. Acetone, iso-butyl methyl ketone, toluene, xylene, butyl acetate or ethoxyethyl acetate.
  • the reaction is carried out in the absence of a solvent.
  • the urethane (meth) acrylates preferably have a number-average molecular weight M n of from 500 to 20,000, in particular from 750 to 10,000, more preferably from 750 to 3,000 g / mol (determined by gel permeation chromatography with tetrahydrofuran and polystyrene as standard).
  • the urethane (meth) acrylates preferably have a content of 1 to 5, particularly preferably 2 to 4 moles of (meth) acrylic groups per 1000 g of urethane (meth) acrylate.
  • the urethane vinyl ethers preferably have a content of from 1 to 5, particularly preferably from 2 to 4, mol of vinyl ether groups per 1000 g of urethane vinyl ether.
  • Epoxy (meth) acrylates are obtainable by reacting epoxides with (meth) acrylic acid.
  • Suitable epoxides are, for example, epoxidized olefins, aromatic glycidyl ethers or aliphatic glycidyl ethers, preferably those of aromatic or aliphatic glycidyl ethers.
  • Epoxidized olefins may be, for example, ethylene oxide, propylene oxide, isobutylene oxide, 1-butene oxide, 2-butene oxide, vinyl oxirane, styrene oxide or epichlorohydrin.
  • Preferred are ethylene oxide, propylene oxide, isobutylene oxide, vinyl oxirane, styrene oxide or epichlorohydrin, particularly preferably ethylene oxide, propylene oxide or epichlorohydrin and most preferably ethylene oxide and epichlorohydrin.
  • Aromatic glycidyl ethers are e.g. Bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, bisphenol B diglycidyl ether, bisphenol S diglycidyl ether, hydroquinone diglycidyl ether, alkylation products of phenol / dicyclopentadiene, e.g. 2,5-bis [(2,3-epoxypropoxy) phenyl] octahydro-4,7-methano-5H-indene (CAS # [13446-85-0]), tris [4- (2,3-) epoxypropoxy) phenyl] methane isomers (CAS No. [66072-39-7]), phenol based epoxy novolacs (CAS No. [9003-35-4]) and cresol based epoxy novolacs (CAS No. [37382- 79-9]).
  • Bisphenol A diglycidyl ether bisphenol F diglycidyl ether
  • Aliphatic glycidyl ethers are, for example, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, pentaerythritol tetraglycidyl ether, 1,1,2,2-tetrakis [4- (2,3-epoxypropoxy) phenyl] ethane (CAS No. [27043] 37-4]), diglycidyl ethers of polypropylene glycol ( ⁇ , ⁇ -bis (2,3-epoxypropoxy) poly (oxypropylene) (CAS No. [16096-30-3]) and hydrogenated bisphenol A (2,2-bis [4- (2,3-epoxypropoxy) cyclohexyl] propane, CAS No. [13410-58-7]).
  • the epoxy (meth) acrylates and vinyl ethers preferably have a number average molecular weight M n of from 340 to 20,000, particularly preferably from 500 to 10,000 g / mol and very particularly preferably from 750 to 3,000 g / mol; the content of (meth) acrylic or vinyl ether groups is preferably 1 to 5, more preferably 2 to 4 per 1000 g of epoxy (meth) acrylate or vinyl ether epoxide (determined by Gel permeation chromatography with polystyrene as standard and tetrahydrofuran as eluent).
  • Suitable radiation-curable compounds (F1) are carbonate (meth) acrylates which contain on average preferably 1 to 5, in particular 2 to 4, particularly preferably 2 to 3 (meth) acrylic groups and very particularly preferably 2 (meth) acrylic groups.
  • the number average molecular weight M n of the carbonate (meth) acrylates is preferably less than 3000 g / mol, more preferably less than 1500 g / mol, more preferably less than 800 g / mol (determined by gel permeation chromatography with polystyrene as standard, solvent tetrahydrofuran).
  • the carbonate (meth) acrylates are obtainable in a simple manner by transesterification of carbonic acid esters with polyhydric, preferably dihydric alcohols (diols, eg hexanediol) and subsequent esterification of the free OH groups with (meth) acrylic acid or else transesterification with (meth) acrylic esters, such as it eg in EP-A 92 269 is described. They are also available by reacting phosgene, urea derivatives with polyhydric, for example dihydric alcohols.
  • vinyl ether carbonates are obtainable by reacting a hydroxyalkyl vinyl ether with carbonic acid esters and optionally dihydric alcohols.
  • (meth) acrylates or vinyl ethers of polycarbonate polyols such as the reaction product of one of said diols or polyols and a carbonic acid ester and a hydroxyl-containing (meth) acrylate or vinyl ether.
  • Suitable carbonic acid esters are e.g. Ethylene, 1,2 or 1,3-propylene carbonate, carbonic acid dimethyl, diethyl or dibutyl ester.
  • Suitable hydroxyl-containing (meth) acrylates are, for example, 2-hydroxyethyl (meth) acrylate, 2- or 3-hydroxypropyl (meth) acrylate, 1,4-butanediol mono (meth) acrylate, neopentyl glycol mono (meth) acrylate, glycerol mono- and di (meth) acrylate, trimethylolpropane mono- and di (meth) acrylate and pentaerythritol mono-, di- and tri (meth) acrylate.
  • Suitable hydroxyl-containing vinyl ethers are, for example, 2-hydroxyethyl vinyl ether and 4-hydroxybutyl vinyl ether.
  • Particularly preferred carbonate (meth) acrylates are those of the formula: wherein R is H or CH 3 , X is a C 2 -C 18 alkylene group and n is an integer from 1 to 5, preferably 1 to 3.
  • R is preferably H and X is preferably C 2 -C 10 -alkylene, for example 1,2-ethylene, 1,2-propylene, 1,3-propylene, 1,4-butylene or 1,6-hexylene, particularly preferred for C 4 - to C 8 -alkylene. Most preferably, X is C 6 alkylene.
  • they are aliphatic carbonate (meth) acrylates.
  • (meth) acrylates or vinyl ethers of polyether polyols can also be used as radiation-curable compounds (F1).
  • These may be monohydric or preferably polyhydric polyether alcohols containing on average from 2 to 70, preferably from 2 to 60, polyalkylene oxide units per molecule, as are obtainable in a manner known per se by alkoxylation of suitable starter molecules.
  • any monohydric or polyhydric alcohols can be used as starter molecules.
  • Suitable for the alkoxylation alkylene oxides are ethylene oxide, propylene oxide, butylene oxide, iso- butylene oxide and vinyloxirane, which can be used in any order or as a mixture in the alkoxylation reaction.
  • Suitable starter molecules are, for example, trimethylolpropane, trimethylolethane, neopentyl glycol, pentaerythritol, glycerol, ditrimethylolpropane, dipentaerythritol, sorbitol, mannitol, diglycerol, 1,2-propanediol, ethylene glycol, 2,2-dimethyl-1,2-ethanediol, neopentyl glycol, 1,3 Propanediol, 1,2-butanediol or 1,4-butanediol.
  • Vinyl ether group-containing polyether alcohols are obtained, for example, by reacting hydroxyalkyl vinyl ethers with alkylene oxides.
  • (Meth) acrylic acid group-containing polyether alcohols can be obtained, for example, by transesterification of (meth) acrylic esters with the polyether alcohols, by esterification of the polyether alcohols with (meth) acrylic acid or by using hydroxyl-containing (meth) acrylates as described above under (F1-b).
  • Preferred polyether alcohols are polyethylene glycols having a molecular weight between 106 and 2000, preferably between 106 and 898, particularly preferably between 238 and 678.
  • polyether poly-THF having a molecular weight between 162 and 2000 and poly-1,3-propanediol having a molecular weight between 134 and 1178 can be used.
  • Particularly preferred compounds (F1) are urethane or carbonate (meth) acrylates or vinyl ethers, in particular urethane (meth) acrylates.
  • Compounds (F1) are often used in admixture with compounds (F2) which serve as reactive diluents.
  • Suitable reactive diluents are radiation-curable, free-radically or cationically polymerizable compounds having only one ethylenically unsaturated copolymerizable group.
  • C 1 -C 20 -alkyl (meth) acrylates vinylaromatics having up to 20 carbon atoms, vinyl esters of carboxylic acids containing up to 20 carbon atoms, ethylenically unsaturated nitriles, vinyl ethers of alcohols containing from 1 to 10 carbon atoms, ⁇ , ⁇ -unsaturated carboxylic acids and their anhydrides and aliphatic hydrocarbons having 2 to 8 carbon atoms and 1 or 2 double bonds.
  • (meth) acrylic acid is used in the context of this document for acrylic acid and methacrylic acid.
  • Preferred (meth) acrylic acid alkyl esters are those having a C 1 -C 10 -alkyl radical, such as methyl methacrylate, methyl acrylate, n-butyl acrylate, ethyl acrylate and 2-ethylhexyl acrylate.
  • mixtures of (meth) acrylic acid alkyl esters are also suitable.
  • Vinyl esters of carboxylic acids having 1 to 20 carbon atoms are e.g. Vinyl laurate, vinyl stearate, vinyl propionate and vinyl acetate.
  • ⁇ , ⁇ -unsaturated carboxylic acids and their anhydrides can be, for example, acrylic acid, methacrylic acid, fumaric acid, crotonic acid, itaconic acid, maleic acid or maleic anhydride, preferably acrylic acid.
  • vinyl aromatic compounds are e.g. Vinyltoluene, ⁇ -butylstyrene, 4-n-butylstyrene, 4-n-decylstyrene and preferably styrene into consideration.
  • nitriles are acrylonitrile and methacrylonitrile.
  • Suitable vinyl ethers are e.g. Vinyl methyl ether, vinyl isobutyl ether, vinyl hexyl ether and vinyl octyl ether.
  • non-aromatic hydrocarbons having 2 to 8 carbon atoms and one or two olefinic double bonds may be mentioned butadiene, isoprene, and ethylene, propylene and isobutylene.
  • N-vinylformamide, N-vinylpyrrolidone and N-vinylcaprolactam can be used.
  • photoinitiators As photoinitiators (F3) it is possible to use photoinitiators known to the person skilled in the art, for example those in “ Advances in Polymer Science “, Volume 14, Springer Berlin 1974 or in KK Dietliker, Chemistry and Technology of UV and EB Formulation for Coatings, Inks and Paints, Volume 3; Photoinitiators for Free Radical and Cationic Polymerization, PKT Oldring (Eds), SITA Technology Ltd, London s.
  • Suitable examples include mono- or bisacylphosphine oxides such as Irgacure® 819 (bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide), as used, for example, in US Pat EP-A 7 508 . EP-A 57 474 . DE-A 196 18 720 .
  • Irgacure® 819 bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide
  • EP-A 495 751 or EP-A 615 980 are described, for example, 2,4,6-trimethylbenzoyldiphenylphosphine oxide (Lucirin ® TPO), ethyl 2,4,6-trimethylbenzoylphenylphosphinate, benzophenones, hydroxyacetophenones, phenylglyoxylic acid and its derivatives or mixtures of these photoinitiators.
  • Lucirin ® TPO 2,4,6-trimethylbenzoyldiphenylphosphine oxide
  • benzophenones hydroxyacetophenones
  • phenylglyoxylic acid and its derivatives or mixtures of these photoinitiators are described, for example, 2,4,6-trimethylbenzoyldiphenylphosphine oxide (Lucirin ® TPO), ethyl 2,4,6-trimethylbenzoylphenylphosphinate, benzophenones, hydroxyacetophenones, phenyl
  • Examples which may be mentioned are benzophenone, acetophenone, acetonaphthoquinone, methyl ethyl ketone, valerophenone, hexanophenone, ⁇ -phenylbutyrophenone, p-morpholinopropiophenone, dibenzosuberone, 4-morpholinobenzophenone, 4-morpholinodeoxybenzoin, p-diacetylbenzene, 4-aminobenzophenone, 4'-methoxyacetophenone, ⁇ -methylanthraquinone, tert-butylanthraquinone, anthraquinone-carboxylic acid ester, benzaldehyde, ⁇ -tetralone, 9-acetylphenanthrene, 2-acetylphenanthrene, 10-thioxanthenone, 3-acetylphenanthrene, 3-acetylindole, 9-fluorenone, 1-indanone
  • Non- or slightly yellowing photoinitiators of the phenylglyoxalic acid ester type as in DE-A 198 26 712 .
  • phosphine oxides ⁇ -hydroxyketones and benzophenones are preferred.
  • mixtures of different photoinitiators can be used.
  • the photoinitiators may be used alone or in combination with a photopolymerization promoter, e.g. benzoic, amine or similar type.
  • a photopolymerization promoter e.g. benzoic, amine or similar type.
  • additives for example, antioxidants, oxidation inhibitors, stabilizers, activators (accelerators), fillers, pigments, dyes, degassing agents, brighteners, antistatic agents, flame retardants, thickeners, thixotropic agents, flow control agents, binders, antifoaming agents, fragrances, surface-active agents , Viscosity modifiers, plasticizers, plasticizers, tackifiers, chelating agents or compatibilizers.
  • additives for example, antioxidants, oxidation inhibitors, stabilizers, activators (accelerators), fillers, pigments, dyes, degassing agents, brighteners, antistatic agents, flame retardants, thickeners, thixotropic agents, flow control agents, binders, antifoaming agents, fragrances, surface-active agents , Viscosity modifiers, plasticizers, plasticizers, tackifiers, chelating agents or compatibilizers.
  • a post-curing accelerator e.g. Tin octoate, zinc octoate, dibutyltin laureate or diazabicyclo [3.2.2] octane.
  • one or more photochemically and / or thermally activatable initiators may be added, e.g. Potassium peroxodisulfate, dibenzoyl peroxide, cyclohexanone peroxide, di-tert-butyl peroxide, azobisisobutyronitrile, cyclohexylsulfonylacetyl peroxide, di-isopropyl percarbonate, tert-butyl peroctoate or benzpinacol, and for example those thermally activatable initiators having a half-life of more than 80 ° C 100 hours, such as di-t-butyl peroxide, cumene hydroperoxide, dicumyl peroxide, t-butyl perbenzoate, silylated pinacols, the z.
  • photochemically and / or thermally activatable initiators may be added, e.g. Potassium peroxodisulfate, dibenzoyl peroxid
  • ADDID 600 commercially available under the trade name ADDID 600 from Wacker or hydroxyl-containing amine-N-oxides, such as 2,2,6,6-tetramethylpiperidine-N-oxyl, 4-hydroxy-2,2,6,6- Tetramethylpiperidine-N-oxyl etc.
  • chelating agents e.g. Ethylenediaminetic acid and its salts and ⁇ -diketones can be used.
  • Suitable fillers include silicates, e.g. Example by hydrolysis of silicon tetrachloride available silicates such as Aerosl ® the Fa. Degussa, silica, talc, aluminum silicates, magnesium silicates, calcium carbonates, etc.
  • silicates e.g. Example by hydrolysis of silicon tetrachloride available silicates such as Aerosl ® the Fa. Degussa, silica, talc, aluminum silicates, magnesium silicates, calcium carbonates, etc.
  • Suitable stabilizers include typical UV absorbers such as oxanilides, triazines and benzotriazole (the latter available as Tinuvin ® grades from Ciba-Spezialitatenchemie) and benzophenones. These may be used alone or together with suitable radical scavengers, for example sterically hindered amines such as 2,2,6,6-tetramethylpiperidine, 2,6-di-tert-butylpiperidine or derivatives thereof, eg. B. bis (2,2,6,6-tetra-methyl-4-piperidyl) sebacinate used. Stabilizers are usually used in amounts of 0.1 to 5.0 wt .-%, based on the solid components contained in the preparation.
  • suitable radical scavengers for example sterically hindered amines such as 2,2,6,6-tetramethylpiperidine, 2,6-di-tert-butylpiperidine or derivatives thereof, eg. B. bis (2,2,
  • N-oxyls such as 4-hydroxy-2,2,6,6-tetramethyl-piperidine-N-oxyl, 4-oxo-2,2,6,6-tetramethyl-piperidine-N-oxyl , 4-acetoxy-2,2,6,6-tetramethyl-piperidine-N-oxyl, 2,2,6,6-tetramethyl-piperidine-N-oxyl, 4,4 ', 4 "-tris (2,2,6,6-tetramethyl-piperidine-N-oxyl) -phosphite or 3-oxo-2 , 2,5,5-tetramethyl-pyrrolidine-N-oxyl, phenols and naphthols, such as p-aminophenol, p-nitrosophenol, 2-tert-butylphenol, 4-tert-butylphenol, 2,4-di- tert Butylphenol, 2-methyl-4- tert -butylphenol, 4-methyl-2,6-tert-but
  • compositions for radiation-curable compositions are, for example
  • compound (F1) consists of from 10 to 100% by weight, based on the total amount of compound (F1), of urethane (meth) acrylate (s), epoxyacrylates, polyether acrylates or polyester acrylates.
  • Particularly suitable radiation-curable compositions which can be used as layers (F) are those in EP-A1 942 022 , there especially from S. 4, Z. 18 to P. 18, Z.31 described in DE-A1 199 44 156 , P. 1, lines 26 to 6, line 63 and in DE-A1 199 56 231 , P. 2, Z. 33 to p. 4, Z. 65, as well as those in the German patent application with the file reference 101 40 769.6 and the submission date 20.08.2001.
  • the substrates are coated by customary methods known to the person skilled in the art, at least one coating composition being applied to the substrate to be coated in the desired thickness and the volatile constituents of the coating composition, if appropriate with heating, being removed. If desired, this process can be repeated one or more times.
  • the application to the substrate can in a known manner, for. Example by spraying, filling, doctoring, brushing, rolling, rolling, pouring, lamination, injection molding or coextrusion.
  • the coating thickness is generally in a range of about 3 to 1000 g / m 2 and preferably 10 to 200 g / m 2 .
  • a method for coating substrates in which the coating composition is applied to the substrate and optionally dried, cured with electron beams or UV exposure under oxygen-containing atmosphere or preferably under inert gas, optionally at temperatures up to the height of the drying temperature and then at temperatures up to at 160 ° C, preferably between 60 and 160 ° C, thermally treated.
  • the process for coating substrates can also be carried out so that after application of the coating composition initially at temperatures up to 160 ° C, preferably between 60 and 160 ° C, thermally treated and then with electron beams or UV exposure under oxygen or preferably under inert gas is hardened.
  • the curing of the films formed on the substrate can be effected exclusively thermally.
  • the coatings are cured both by irradiation with high-energy radiation and thermally.
  • the curing can also take place in addition to or instead of the thermal curing by NIR radiation, wherein NIR radiation here electromagnetic radiation in the wavelength range of 760 nm to 2.5 microns, preferably from 900 to 1500 nm is designated.
  • thermal, NIR and / or radiation curing can take place after each coating operation.
  • Suitable radiation sources for radiation curing are, for example, low-pressure mercury lamps, medium-pressure lamps with high-pressure lamps and fluorescent tubes, pulse emitters, metal halide, electronic flash devices, whereby a Radiation curing without photoinitiator is possible, or Excimerstrahler.
  • the radiation sources used are, for example, high-pressure mercury vapor lamps, lasers, pulsed lamps (flash light), halogen lamps or excimer radiators.
  • the radiation dose for UV curing which is usually sufficient for crosslinking, is in the range from 80 to 3000 mJ / cm 2 .
  • radiation sources can be used for the curing, e.g. two to four.
  • the irradiation may optionally also in the absence of oxygen, for. B. under inert gas atmosphere, are performed.
  • inert gases are preferably nitrogen, noble gases, carbon dioxide, or combustion gases.
  • the irradiation can be carried out by covering the coating composition with transparent media.
  • Transparent.Media are z.
  • plastic films glass or liquids, eg. B. water. Particular preference is given to irradiation in the manner as described in US Pat DE-A1 199 57 900 is described.
  • substrate coated with a multi-layer coating according to the invention are the subject of the present invention.
  • the coating can take place according to one of the above-mentioned methods, and the above applies to the radiation-curable coating systems (F) and the elastic intermediate layer (D).
  • the thickness of such a layer to be cured as described may be from 0.1 ⁇ m to several mm, preferably from 1 to 2000 ⁇ m, more preferably from 5 to 1000 ⁇ m, most preferably from 10 to 500 ⁇ m and especially from 10 to 250 ⁇ m.
  • values V are at least 0.05 at temperatures of at least 25 ° C., preferably at least 0.1 at temperatures of at least 0 ° C., more preferably at least 0.2 at temperatures of at least -20 ° C., and very particularly preferably at least 0, 3 at temperatures of -50 ° C.
  • the multicoat paint systems according to the invention achieve improved adhesion in comparison with known UV-curable coatings, especially on engineering plastics as well as better hardness, elasticity, abrasion resistance and chemical resistance.
  • the multicoat paint systems according to the invention are particularly preferably suitable as or in exterior coatings, ie those applications that are exposed to daylight, preferably buildings or parts of buildings, interior coatings, road markings, coatings on vehicles and aircraft.
  • the multicoat paint systems according to the invention are used as or in automotive clearcoats and topcoats, both for the automotive exterior and for the interior.
  • the multicoat systems according to the invention can intercept cracks occurring in the outer lacquer layer by the intermediate layer (D) present according to the invention so that they do not propagate into the substrate.
  • a plurality of elastic intermediate layers can also be incorporated into a multi-layer coating for this purpose, for example between the layers (E) and (F) and / or between (A) and (C), if these layers are contained in the multi-layer coating.
  • the scratch resistance was determined by the Scotch Brite test, as determined in the DE-A1 199 40 312 , P. 8, Z. 64 to p. 9, Z. 5:
  • the test piece is a 3 x 3 cm large, silicon carbide-modified nonwoven fabric (Scotch Brite SUFN, 3M Germany, 41453 Neuss) attached to a cylinder.
  • This cylinder presses the nonwoven fabric at 750 g onto the coating and is pneumatically moved across the coating. The distance of the deflection is 7 cm.
  • the gloss (six-fold determination) is measured analogously to DIN 67530, ISO 2813 at an incidence angle of 60 ° in the middle region of the stress. The difference is formed from the gloss values of the coatings before and after the mechanical stresses.
  • the loss of gloss is inversely proportional to the scratch resistance.
  • the strength a cu was measured according to DIN EN ISO 179 / 1fU at -50 ° C.
  • the topcoat 1 was prepared from Laromer® LR 8987 from BASF AG, Ludwigshafen and additives.
  • the topcoat 2 was prepared from Laromer® LR 8949 from BASF AG, Ludwigshafen and additives.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)

Abstract

A multicoat system on a substrate, comprising at least one radiation-curable coating system (F) and at least one elastic intercoat (D) which is located between substrate and radiation-curable coating system (F) and has a glass transition temperature (Tg) of −20° C. or less.

Description

Die vorliegende Erfindung betrifft ein Verfahren zur Verbesserung der bruchmechanischen Eigenschaften von hochkratzfesten strahlungshärtbaren Lacksystemen, nach diesem Verfahren erhältliche Lackierungen und die Verwendung solcher Lackierungen.The present invention relates to a method for improving the fracture-mechanical properties of highly scratch-resistant radiation-curable coating systems, coatings obtainable by this process and the use of such coatings.

Eine hohe Kratzfestigkeit ist eine weitverbreitete Forderung an Lacke. Dazu werden beispielsweise in der Automobilindustrie Kunststoffteile mit einer kratzfesten Klarlackierung überzogen, bei denen es sich zum einen um thermisch härtende, sog. Ein- oder Zwei-Komponenten-PU-Lacke handeln kann, oder zum anderen bevorzugt um Klarlacke, die bei Bestrahlung mit aktinischer Strahlung härten. Bei harten Lackierungen stellt sich jedoch häufig das Problem, daß ein in der Lackierung initierter Mikroriß sich sehr örtlich definiert durch die Lackierung in das Substrat, auf das der Lack aufgebracht wird, fortpflanzt, wie es z.B. in der DE-A1 199 56 483 beschrieben ist.High scratch resistance is a widespread requirement for paints. For this purpose, for example, in the automotive industry plastic parts are coated with a scratch-resistant clearcoat, which may be on the one hand to thermosetting, so-called. One or two-component PU paints, or on the other preferred to clearcoats, which upon irradiation with actinic Cure radiation. In hard coatings, however, there is often the problem that a micro-crack initiated in the paint propagates very locally defined by the coating in the substrate to which the paint is applied, as in eg DE-A1 199 56 483 is described.

DE-A1 199 56 483 beschreibt lackierte Kunststofformteile, die auf einer Kunststoffschicht aus mindestens einem Pfropfpolymerisat aus einer kautschukelastischen Pfropfgrundlage mit einer Glasübergangstemperatur Tg unter 10 °C und einer Pfropfauflage mit einer Tg von mehr als 30 °C, mindestens eine Lackierung mit bestimmten Eigenschaften aufweisen. Eine Kautschukphase befindet sich somit im Substrat verteilt. DE-A1 199 56 483 describes lacquered plastic moldings which have on a plastic layer of at least one graft polymer of a rubber-elastic graft with a glass transition temperature T g below 10 ° C and a graft with a T g of more than 30 ° C, at least one coating with certain properties. A rubber phase is thus distributed in the substrate.

Nachteilig an dem beschriebenen Verfahren ist, daß derlei Pfropfpolymerisate nur unzureichend an den Decklack kovalent anbinden können, da nur über den Volumenbruch der elastomeren Komponente des Blends gepfropft werden kann. Insbesondere ist es für einen hochbruchsicheren Lackaufbau wichtig, kleine Mikrorisse durch eine kontinuierliche Elastomerschicht am Ausbreiten zu hindern. DE-A1 199 20 801 beschreibt spezielle mehrschichtige Klarlackierungen, bei denen jede Klarlackschicht strahlungshärtbar ist wobei eine Schicht durch anorganischer Nanopartikel kratzfest ausgerüstet wird.A disadvantage of the described method is that such graft polymers can bind only insufficiently covalently to the topcoat, since grafting can only be achieved via the volume fraction of the elastomeric component of the blend. In particular, it is important for a high-barrier paint build-up to prevent small microcracks from spreading through a continuous elastomer layer. DE-A1 199 20 801 describes special multi-layer clearcoats in which each clearcoat layer is radiation-curable, whereby a layer is rendered scratch-resistant by inorganic nanoparticles.

DE-A1 100 27 268 beschreibt spezielle mehrschichtige Klarlackierungen, in denen die Härtung in einem Schritt mittels thermischer Vernetzung von Polyolen auf Basis von Acrylatcopolymeren mit Triazinvernetzer erfolgt, dies kann gleichzeitig oder aufeinanderfolgend geschehen. DE-A1 100 27 268 describes special multi-layer clearcoats in which the curing in one step by means of thermal crosslinking of polyols based on acrylate copolymers Triazine crosslinker takes place, this can be done simultaneously or sequentially.

WO 99/26732 beschreibt ein Verfahren zur Herstellung einer mehrschichtigen Lackierung, bei dem auf ein gegebenenfalls vorbeschichtetes Substrat ein Beschichtungsmittel und eine Klarlackschicht aufgebracht werden. WO 99/26732 describes a process for producing a multilayer coating, in which a coating agent and a clearcoat film are applied to an optionally precoated substrate.

Nachteilig an diesen genannten Schriften ist, daß auch bei Anwendung der dort offenbarten technischen Lehre die Kratzfestigkeit, insbesondere die Problematik der Rißbildung im Lack, nicht den heutigen Anforderungen zu genügen vermag.A disadvantage of these cited documents is that even when using the technical teaching disclosed therein, the scratch resistance, especially the problem of cracking in the paint, can not meet today's requirements.

Es bestand daher die Aufgabe, eine Lackierung zu entwickeln, die eine sehr hohe Kratzfestigkeit mit einer guten Haftung zum Substrat bei gleichzeitig verringerter Rißfortpflanzung in das Substrat aufweist.It was therefore an object to develop a coating which has a very high scratch resistance with good adhesion to the substrate with reduced crack propagation into the substrate.

Die Aufgabe wurde gelöst durch eine Mehrschichtlackierung auf einem Substrat, enthaltend mindestens ein strahlungshärtbares Lacksystem (F) und mindestens eine zwischen Substrat und strahlungshärtbarem Lacksystem (F) befindliche elastische Zwischenschicht (D) mit einer Glasübergangstemperatur (Tg) von -20 °C oder niedriger (gemessen im Frequenzbereich bis 1000 Hz) .The object is achieved by a multi-layer coating on a substrate comprising at least one radiation-curable coating system (F) and at least one elastic intermediate layer (D) located between substrate and radiation-curable coating system (F) with a glass transition temperature (Tg) of -20 ° C. or lower ( measured in the frequency range up to 1000 Hz).

Ein in einer erfindungsgemäßen Mehrschichtlackierung in einem außen befindlichen Lacksystem (F) entstandener Riß pflanzt sich bei in den beschriebenen Verwendungen typischen Belastungen nicht durch die elastische Zwischenschicht (D) hindurch fort, so daß das Substrat, auf dem die Mehrschichtlackierung aufgebracht ist, nicht geschädigt wird und seine charakteristischen mechanischen Eigenschaften behält.A crack formed in a multicoat paint system according to the invention in an exterior paint system (F) does not propagate through the elastic intermediate layer (D) under typical loads described in the applications, so that the substrate on which the multicoat paint system is applied is not damaged and retains its characteristic mechanical properties.

Eine solche erfindungsgemäße Mehrschichtlackierung kann weitere Schichten enthalten. Beispielsweise besteht eine erfindungsgemäße Mehrschichtlackierung aus folgenden Schichten, die typischerweise folgendermaßen angeordnet sein können:

  • (F) mindestens ein strahlungshärtbares Lacksystem,
  • (E) gegebenenfalls mindestens eine pigmentierte und/oder mit Effektstoffen versehene Schicht,
  • (D) mindestens eine elastische Zwischenschicht (D) mit einer Glasübergangstemperatur (Tg) von -20 °C oder niedriger,
  • (C) gegebenenfalls mindestens eine Schicht, ausgewählt aus der Gruppe Primer, Basislack, Grundierung, pigmentierter oder mit Effektstoffen versehener Lack und Substrat 2,
  • (B) gegebenenfalls mindestens einer elastischen Zwischenschicht, falls Schicht (C) ein Substrat 2 ist sowie
  • (A) Substrat 1 mit einer Zähigkeit nach DIN EN ISO 179/1fU bei 23 °C und 50 % Feuchtigkeit von mindestens 20 kJ/m2.
Such a multicoat system of the invention may contain further layers. For example, a multi-layer coating according to the invention consists of the following layers, which can typically be arranged as follows:
  • (F) at least one radiation-curable coating system,
  • (E) optionally at least one pigmented and / or effect-coated layer,
  • (D) at least one elastic intermediate layer (D) having a glass transition temperature (T g ) of -20 ° C or lower,
  • (C) optionally at least one layer selected from the group consisting of primer, basecoat, primer, pigmented or effect paint and substrate 2,
  • (B) optionally at least one elastic intermediate layer, if layer (C) is a substrate 2 and
  • (A) Substrate 1 with a toughness according to DIN EN ISO 179 / 1fU at 23 ° C and 50% moisture of at least 20 kJ / m 2 .

Der Aufbau einer solchen Mehrschichtlackierung ist dabei in der Regel in der angegebenen Reihenfolge, so daß sich das Substrat 1 (A) vereinbarungsgemäß unten, das strahlungshärtbare Lacksystem (F) oben und die elastische Zwischenschicht (D) dazwischen befindet.The structure of such a multi-layer coating is usually in the order given, so that the substrate 1 (A) is agreed below, the radiation-curable coating system (F) above and the elastic intermediate layer (D) therebetween.

Substrate 1 und/oder 2 in den Schichten (A) und/oder (C) können beispielsweise sein Holz, Holzfurnier, Papier, Pappe, Karton, Textil, Leder, Vlies, Kunststoffoberflächen, Metalle oder beschichtete Metalle, bevorzugt sind Papier, Kunststoffe oder Metalle, besonders bevorzugt sind Kunststoffe und ganz besonders bevorzugt transparente Kunststoffe.Substrates 1 and / or 2 in the layers (A) and / or (C) may be, for example, wood, wood veneer, paper, cardboard, textile, leather, fleece, plastic surfaces, metals or coated metals, preferably paper, plastics or Metals, particularly preferred are plastics and most preferably transparent plastics.

Als Kunststoffe werden dabei die dem Fachmann an sich bekannten technischen Kunststoffe verstanden mit Zähigkeiten gem. DIN EN ISO 179/1fU bei 23 °C und 50 % Feuchtigkeit von mindestens 20, bevorzugt mindestens 25 kJ/m2, z.B. Polymere und Copolymere, die (Meth)acrylsäureester, Vinylaromatische Verbindungen, z.B. Styrol, Divinylbenzol, Vinylester, z.B. Vinylacetat, halogenierte ethylenisch ungesättigte Verbindungen, z.B. Vinylchlorid, Vinylidenchlorid, konjugierte ungesättigte Verbindungen, z.B. Butadien, Isopren, Chloropren, α,β-ungesättigte Nitrile, z.B. Acrylnitril, einfach ungesättigte Verbindungen, z.B. Ethylen, Propylen, 1-Buten, 2-Buten, iso-Buten, cyclische einfach ungesättigte Verbindungen, z.B. Cyclopenten, Cyclohexen, N-Vinylpyrrolidon, N-Vinyllactame, wie z.B. N-Vinylcaprolactam, Vinylether, z.B. Methylvinylether, Ethylvinylether, n-Propylvinylether, iso-Propylvinylether, n-Butylvinylether in einpolymerisierter Form enthalten.Plastics are understood to mean the technical plastics known per se to the person skilled in the art with toughness according to. DIN EN ISO 179 / 1fU at 23 ° C and 50% moisture of at least 20, preferably at least 25 kJ / m 2 , for example polymers and copolymers containing (meth) acrylic acid esters, vinylaromatic compounds, eg styrene, divinylbenzene, vinyl esters, eg vinyl acetate, halogenated ethylenically unsaturated compounds, for example vinyl chloride, vinylidene chloride, conjugated unsaturated compounds, for example butadiene, isoprene, chloroprene, α, β-unsaturated nitriles, for example acrylonitrile, monounsaturated compounds, for example ethylene, propylene, 1-butene, 2-butene, iso- Butene, cyclic monounsaturated compounds, for example cyclopentene, cyclohexene, N-vinylpyrrolidone, N-vinyllactams, such as N-vinylcaprolactam, vinyl ethers, for example methyl vinyl ether, ethyl vinyl ether, n-propyl vinyl ether, iso-propyl vinyl ether, n-butyl vinyl ether in polymerized form.

Namentlich genannt seien Polyethylen, Polypropylen, Polystyrol, Polybutadien, Polyester, Polyamide, Polyether, Polyvinylchlorid, Polycarbonat, Polyvinylacetal, Polyacrylnitril, Polyacetal, Polyvinylalkohol, Polyvinylacetat, Phenolharze, Harnstoffharze, Melaminharze, Alkydharze, Epoxidharze oder Polyurethane, deren Block- oder Pfropfcopolymere und Blends davon.Specifically mentioned are polyethylene, polypropylene, polystyrene, polybutadiene, polyesters, polyamides, polyethers, polyvinyl chloride, polycarbonate, polyvinyl acetal, polyacrylonitrile, polyacetal, polyvinyl alcohol, polyvinyl acetate, phenolic resins, urea resins, melamine resins, alkyd resins, epoxy resins or polyurethanes, their block or graft copolymers and blends from that.

Insbesondere genannt seien ABS, AES, AMMA, ASA, EP, EPS, EVA, EVAL, HDPE, LDPE, MABS, MBS, MF, PA, PA6, PA66, PAN, PB, PBT, PBTP, PC, PE, PEC, PEEK, PEI, PEK, PEP, PES, PET, PETP, PF, PI, PIB, PMMA, POM, PP, PPS, PS, PSU, PUR, PVAC, PVAL, PVC, PVDC, PVP, SAN, SB, SMS, UF, UP-Kunststoffe (Kurzzeichen gemäß DIN 7728) und aliphatische Polyketone.Particular mention may be made of ABS, AES, AMMA, ASA, EP, EPS, EVA, EVAL, HDPE, LDPE, MABS, MBS, MF, PA, PA6, PA66, PAN, PB, PBT, PBTP, PC, PE, PEC, PEEK , PEI, PEK, PEP, PES, PET, PETP, PF, PI, PIB, PMMA, POM, PP, PPS, PS, PSU, PUR, PVAC, PVAL, PVC, PVDC, PVP, SAN, SB, SMS, UF, UP plastics (abbreviated to DIN 7728) and aliphatic polyketones.

Die genannten Kunststoffe können bevorzugt auch coronisiert sein. Die Substrate können wahlweise pigmentiert oder unpigmentiert sein.The plastics mentioned may preferably also be coronized. The substrates may optionally be pigmented or unpigmented.

Bevorzugte Substrate sind Polyolefine, wie z.B. PP(Polypropylen), das wahlweise isotaktisch, syndiotaktisch oder ataktisch und wahlweise nicht-orientiert oder durch uni- oder bisaxiales Recken orientiert sein kann, SAN (Styrol-Acrylnitril-Copolymere), PC (Polycarbonate), PMMA (Polymethylmethacrylate), PBT (Poly(butylenterephthalat)e), PA (Polyamide), ASA (Acrylnitril-Styrol-Acrylester-Copolymere) und ABS (Acrylnitril-Butadien-Styrol-Copolymere), sowie deren physikalische Mischungen (Blends). Besonders bevorzugt sind PP, SAN, ABS, ASA sowie Blends von ABS oder ASA mit PA oder PBT oder PC.Preferred substrates are polyolefins, e.g. PP (polypropylene) which may optionally be isotactic, syndiotactic or atactic and optionally non-oriented or oriented by uni- or bis-axial stretching, SAN (styrene-acrylonitrile copolymers), PC (polycarbonates), PMMA (polymethyl methacrylates), PBT (poly (Butylene terephthalate) e), PA (polyamides), ASA (acrylonitrile-styrene-acrylic ester copolymers) and ABS (acrylonitrile-butadiene-styrene copolymers), as well as their physical blends. Particularly preferred are PP, SAN, ABS, ASA and blends of ABS or ASA with PA or PBT or PC.

Substrate 1 in Schicht (A) können auch gleiche oder unterschiedliche, aufeinander laminierte Substrate, beispielsweise laminierte Kunststoffe sein.Substrates 1 in layer (A) may also be the same or different, laminated substrates, for example laminated plastics.

Die Substrate 1 und 2 in den Schichten (A) und (C) können gleich oder verschieden sein.The substrates 1 and 2 in the layers (A) and (C) may be the same or different.

Es können jeweils ein oder mehrere Substrate 1 und/oder 2 in den Schichten (A) und/oder (C) vorhanden sein, beispielsweise 1 bis 3, bevorzugt 1 bis 2 und besonders bevorzugt eines.In each case one or more substrates 1 and / or 2 can be present in the layers (A) and / or (C), for example 1 to 3, preferably 1 to 2 and particularly preferably one.

Enthält Schicht (C) mindestens ein Substrat 2, so kann es sich dabei bevorzugt um eine Folie handeln, beispielsweise eine Kunststoff- oder Metall- oder besonders bevorzugt eine Kunststoffolie handeln, die aus den angegebenen Kunststoffen gefertigt sein kann.If layer (C) contains at least one substrate 2, then it may preferably be a film, for example a plastic or metal or particularly preferably a plastic film, which may be made of the stated plastics.

Eine solche Folie kann eine Dicke von 1 µm bis 2 mm aufweisen, bevorzugt 5 µm bis 1000 µm, besonders bevorzugt 5 µm bis 750 µm, ganz besonders bevorzugt 10 µm bis 500 µm und insbesondere 25 µm bis 300 µm.Such a film may have a thickness of 1 μm to 2 mm, preferably 5 μm to 1000 μm, particularly preferably 5 μm to 750 μm, very particularly preferably 10 μm to 500 μm and in particular 25 μm to 300 μm.

Wenn Schicht (C) ein Substrat 2 enthält, so kann dies sinnvollerweise mit einer weiteren elastischen Zwischenschicht (B) mit dem Substrat (A) verbunden sein.If layer (C) contains a substrate 2, this can usefully be combined with a further elastic intermediate layer (B) with the substrate (A).

Eine solche Zwischenschicht weist die gleichen Merkmale auf wie die Zwischenschicht (D) (siehe unten) und kann von dieser verschieden oder gleich sein.Such an intermediate layer has the same characteristics as the intermediate layer (D) (see below) and may be different from or the same.

Typische Dicken der Schicht (B) reichen von 0,1 bis 1000 µm, bevorzugt 0,5 bis 500 µm, besonders bevorzugt von 1 bis 250 µm und ganz besonders bevorzugt von 1 bis 100 µm.Typical thicknesses of the layer (B) range from 0.1 to 1000 microns, preferably 0.5 to 500 microns, more preferably from 1 to 250 microns and most preferably from 1 to 100 microns.

Es können ein oder mehrere elastische Verbindungen in der Schicht (B) eingesetzt werden, beispielsweise 1 bis 3, bevorzugt 1 bis 2 und besonders bevorzugt eine.One or more elastic compounds can be used in the layer (B), for example 1 to 3, preferably 1 to 2 and particularly preferably one.

Schicht (C) kann beispielsweise mindestens einen Primer, Basislack, Grundierungs-, pigmentierten oder mit Effektstoffen versehenen Lack enthalten, und/oder gegebenenfalls mindestens ein Substrat 2, das bereits oben beschrieben wurde.Layer (C) may contain, for example, at least one primer, basecoat, primer, pigmented or effect paint, and / or optionally at least one substrate 2, which has already been described above.

Als farb- und/oder effektgebende Lacke in der Schicht (C) und/oder (E) kommen im Grunde alle für diese Zwecke üblichen und dem Fachmann bekannten Lacke in Betracht. Diese können physikalisch, thermisch, mit aktinischer Strahlung oder thermisch und mit aktinischer Strahlung (dual-cure) härtbar sein. Es kann sich um konventionelle Basislacke, Wasserbasislacke, im wesentlichen lösemittel- und wasserfreie flüssige Basislacke (100%-Systeme), im wesentlichen lösemittel- und wasserfreie feste Basislacke (pigmentierte Pulverlacke) oder im wesentlichen lösemittelfreie pigmentierte Pulverlackdispersionen (Pulverslurry-Basislacke) handeln. Sie können thermisch oder DualCure-härtbar sein, und selbst- oder fremdvernetzend.As color and / or effect paints in the layer (C) and / or (E) are basically all customary for this purpose and known in the art paints into consideration. These may be curable physically, thermally, with actinic radiation or thermally and with actinic radiation (dual-cure). They may be conventional basecoats, waterborne basecoats, substantially solventborne and waterborne liquid basecoat materials (100% systems), substantially solventborne and waterborne solid basecoats (pigmented powder coatings), or substantially solventless pigmented powder coating dispersions (powder slurry basecoats). They can be thermally or dual-cure, and self or externally crosslinked.

Dies können ein oder mehrer, bevorzugt 1 bis 3, besonders bevorzugt 1 bis 2 und ganz besonders bevorzugt ein farb- und/oder effektgebender Lack sein.These may be one or more, preferably 1 to 3, more preferably 1 to 2 and most preferably a color and / or effect paint.

Im Rahmen der vorliegenden Erfindung bedeutet im wesentlichen lösemittelfrei, daß der betreffende Beschichtungsstoff einen Restgehalt an flüchtigen Lösemitteln von < 2,0 Gew.-%, bevorzugt < 1,5 Gew.-% und besonders bevorzugt < 1,0 Gew.-% hat. Es ist von ganz besonderem Vorteil, wenn der Restgehalt unterhalb der gaschromatographischen Nachweisgrenze liegt.In the context of the present invention, substantially solvent-free means that the relevant coating material has a residual content of volatile solvents of <2.0% by weight, preferably <1.5% by weight and particularly preferably <1.0% by weight , It is of very particular advantage if the residual content is below the gas chromatographic detection limit.

Besonders bevorzugt werden in den erfindungsgemäßen Mehrschichtlackierungen Wasserbasislacke angewandt, wie sie aus den Patentanmeldungen EP 0 089 497 A1 , EP 0 256 540 A1 , EP 0 260 447 A1 , EP 0 297 576 A1 , WO 96/12747 , EP 0 523 610 A1 , EP 0 228 003 A1 , EP 0 397 806 A1 , EP 0 574 417 A1 , EP 0 531 510 A1 , EP 0 581211 A1 , EP 0 708 788 A1 , EP 0 593 454 A1 , DE-A-43 28 092 A1 , EP 0 299 148 A1 , EP 0 394 737 A1 , EP 0 590 484 A1 , EP 0 234 362 A1 , EP 0 234 361 A1 , EP 0 543 817 A1 , W095/14721 , EP 0 521 928 A1 , EP 0 522 420 A1 , EP 0 522 419 A1 , EP 0 649 865 A1 , EP 0 536 712 A1 , EP 0 596 460 A1 , EP 0 596 461 A1 , EP 0 584 818 A1 , EP 0 669 356 A1 , EP 0 669 356 A1 , EP 0 634 431 A1 , EP 0 678 536 A1 , EP 0 354 261 A1 , EP 0 424 705 A1 , WO 97/49745 , WO 97/49747 , EP 0 401 565 A1 oder EP 0 817 684 , Spalte 5, Zeilen 31 bis 45, bekannt sind.With particular preference, water-based paints are used in the multicoat paint systems according to the invention, as disclosed in the patent applications EP 0 089 497 A1 . EP 0 256 540 A1 . EP 0 260 447 A1 . EP 0 297 576 A1 . WO 96/12747 . EP 0 523 610 A1 . EP 0 228 003 A1 . EP 0 397 806 A1 . EP 0 574 417 A1 . EP 0 531 510 A1 . EP 0 581211 A1 . EP 0 708 788 A1 . EP 0 593 454 A1 . DE-A-43 28 092 A1 . EP 0 299 148 A1 . EP 0 394 737 A1 . EP 0 590 484 A1 . EP 0 234 362 A1 . EP 0 234 361 A1 . EP 0 543 817 A1 . W095 / 14721 . EP 0 521 928 A1 . EP 0 522 420 A1 . EP 0 522 419 A1 . EP 0 649 865 A1 . EP 0 536 712 A1 . EP 0 596 460 A1 . EP 0 596 461 A1 . EP 0 584 818 A1 . EP 0 669 356 A1 . EP 0 669 356 A1 . EP 0 634 431 A1 . EP 0 678 536 A1 . EP 0 354 261 A1 . EP 0 424 705 A1 . WO 97/49745 . WO 97/49747 . EP 0 401 565 A1 or EP 0 817 684 , Column 5, lines 31 to 45, are known.

Die vorstehend beschriebenen farb- und/oder effektgebenden Lacke können nicht nur der Herstellung von farb- und/oder effektgebenden Basislackierungen, sondern auch von farb- und/oder effektgebenden Kombinationseffektschichten dienen. Im Rahmen der vorliegenden Erfindung ist hierunter eine Lackierung zu verstehen, die in einer farb- und/oder effektgebenden Mehrschichtlackierung mindestens zwei Funktionen erfüllt. Funktionen dieser Art sind insbesondere der Schutz vor Korrosion, die Haftvermittlung, die Absorption mechanischer Energie und die Farb- und/oder Effektgebung. Vor allem dient die Kombinationseffektschicht der Absorption mechanischer Energie sowie der Farb- und/ oder Effektgebung zugleich; sie erfüllt also die Funktionen einer Füllerlackierung oder Steinschlagschutzgrundierung und einer Basislackierung. Vorzugsweise hat die Kombinationseffektschicht darüberhinaus noch Korrosionsschutzwirkung und/oder haftvermittelnde Wirkung.The color and / or effect paints described above can serve not only for the production of color and / or effect basecoats, but also for color and / or effect combination effect layers. In the context of the present invention, this is to be understood as a coating which fulfills at least two functions in a multicoat color and / or effect coating. Functions of this kind are, in particular, the protection against corrosion, the adhesion promotion, the absorption of mechanical energy and the color and / or effect. Above all, the combination effect layer serves the absorption of mechanical energy as well as the color and / or effect at the same time; it thus fulfills the functions of a primer coat or antistonechip primer and a base coat. In addition, the combination effect layer moreover still has anticorrosive effect and / or adhesion-promoting action.

Typische Dicken der Schicht (C) und/oder (E) reichen von 0,1 bis 2000 µm, bevorzugt 0,5 bis 1000 µm, besonders bevorzugt von 1 bis 500 µm, ganz besonders bevorzugt von 1 bis 250 µm und insbesondere von 10 bis 100 µm.Typical thicknesses of the layer (C) and / or (E) range from 0.1 to 2000 .mu.m, preferably 0.5 to 1000 .mu.m, particularly preferably from 1 to 500 .mu.m, very particularly preferably from 1 to 250 .mu.m and in particular from 10 up to 100 μm.

Die in den erfindungsgemäßen Mehrschichtlackierungen einsetzbaren Lacke können farb- und/oder effektgebende Pigmente enthalten. Als farbgebende Pigmente sind alle lacküblichen Pigmente organischer oder anorganischer Natur geeignet. Beispiele für anorganische oder organische Farbpigmente sind Titandioxid, mikronisiertes Titandioxid, Eisenoxidpigmente, Ruß, Azopigmente, Phthalocyaninpigmente, Chinacridon- und Pyrrolopyrrolpigmente.The paints which can be used in the multicoat paint systems according to the invention can contain color and / or effect pigments. As coloring pigments all customary pigments of organic or inorganic nature are suitable. Examples of inorganic or organic color pigments are titanium dioxide, micronized titanium dioxide, iron oxide pigments, carbon black, azo pigments, phthalocyanine pigments, quinacridone and pyrrolopyrrole pigments.

Die Effektpigmente zeichnen sich insbesondere durch einen plättchenartigen Aufbau aus. Beispiele für Effektpigmente sind:
Metallpigmente, z.B. aus Aluminium, Kupfer oder anderen Metallen; Interferenzpigmente, wie z.B. metalloxidbeschichtete Metallpigmente, z.B. titandioxidbeschichtetes oder mischoxidbeschichtetes Aluminium, beschichteter Glimmer, wie z.B. titandioxidbeschichteter Glimmer und Graphiteffektpigmente. Vorteilhaft können, beispielsweise zur Verbesserung der Härte, UV-härtbare Pigmente und gegebenenfalls auch Füllstoffe eingesetzt werden. Es handelt sich hierbei um mit strahlungshärtbaren Verbindungen, z.B. acrylfunktionellen Silanen, gecoatete Pigmente/Füllstoffe, die somit in den Strahlenhärteprozeß mit einbezogen werden können.
The effect pigments are characterized in particular by a platelet-like structure. Examples of effect pigments are:
Metal pigments, eg of aluminum, copper or other metals; Interference pigments, such as metal oxide-coated metal pigments, eg titanium dioxide-coated or mixed oxide-coated aluminum, coated mica, such as titanium dioxide-coated mica and graphite effect pigments. Advantageously, for example, to improve the hardness, UV-curable pigments and optionally also fillers can be used. These are radiation-curable compounds, For example, acrylic-functional silanes, coated pigments / fillers, which can thus be included in the radiation hardening process.

In der Zwischenschicht (D) ist erfindungsgemäß mindestens eine Verbindung mit einer Glasübergangstemperatur (Tg) von jeweils -20 °C oder niedriger enthalten, bevorzugt - 30 °C oder niedriger, besonders bevorzugt -40 °C oder niedriger, ganz besonders bevorzugt -50 °C oder niedriger und insbesondere -60 °C oder niedriger.In the intermediate layer (D) according to the invention at least one compound having a glass transition temperature (Tg) of -20 ° C or lower, preferably - 30 ° C or lower, more preferably -40 ° C or lower, most preferably -50 ° C or lower and especially -60 ° C or lower.

Die Glasübergangstemperatur Tg wurde mit Biegeschwingungsversuchen (gemäß DIN 53440 T1 bis T3) bei einer Frequenz von 0 bis 1000 Hz, bevorzugt 100 bis 1000 Hz bestimmt. Dabei liefert die Biegeschwingung die aus bruchmechanischer Sicht wichtige Tg bei hohen Verformungsgeschwindigkeiten (Frequenzen).The glass transition temperature Tg was determined using flexural vibration tests (according to DIN 53440 T1 to T3) at a frequency of 0 to 1000 Hz, preferably 100 to 1000 Hz. At the same time, the flexural vibration provides the Tg, which is important from a fracture mechanics point of view, at high deformation rates (frequencies).

Die Dicke ZS der erfindungsgemäß in der Mehrschichtlackierung enthaltenen Zwischenschicht (D) kann beispielsweise von 0,1 bis 1000 µm, bevorzugt 0,5 bis 500 µm, besonders bevorzugt von 1 bis 250 µm, ganz besonders bevorzugt von 5 bis 50 µm und insbesondere von 10 bis 50 µm.The thickness ZS of the intermediate layer (D) according to the invention contained in the multi-layer coating can, for example, from 0.1 to 1000 .mu.m, preferably 0.5 to 500 .mu.m, more preferably from 1 to 250 .mu.m, very particularly preferably from 5 to 50 .mu.m and in particular of 10 to 50 μm.

Beispielsweise als Verbindungen in der elastischen Zwischenschicht einsetzbar sind kautschukhaltige Polymere, ac-Resins, Polyacrylate mit einer Tg wie angegeben und Poly-iso-Butylene. Als kautschukhaltige Polymere kommen beispielsweise thermoplastische Elastomere in Betracht. Solche thermoplastischen Elastomere enthalten in der Regel mindestens eine elastomere Komponente (weiche Domäne) und mindestens eine thermoplastische Komponente (harte Domäne), die miteinander als Blend, Vulkanisat oder Blockpolymer verbunden sein können, bevorzugt als Blockpolymer.For example, rubber-containing polymers, ac-resins, polyacrylates having a Tg as indicated and poly-iso-butylenes can be used as compounds in the elastic intermediate layer. Suitable rubber-containing polymers are, for example, thermoplastic elastomers. Such thermoplastic elastomers usually contain at least one elastomeric component (soft domain) and at least one thermoplastic component (hard domain), which may be joined together as a blend, vulcanizate or block polymer, preferably as a block polymer.

Bei der elastomeren Komponente kann es sich um Styrol-Butadien-(SBR), Polyisopren- (IR), Polybutadien- (BR), Chloropren- (CR) Acrylnitril-Butadien- (NBR), Butyl- (Isobuten/Isopren-Copolymer, IIR), Butyl/α-Methylstyrol-Terpolymer, Ethylen/Propylen- (EPM), Ethylen/Propylen/Dien- (EPDM), Epichlorhydrin (CO), Epichlorhydrin/Ethylenoxid- (ECO) oder Ethylen/Vinylacetat-Kautschuk (EVA/EVM) handeln, bevorzugt um Polybutadien-, Polyisopren-, Ethylen/Propylen- oder Ethylen/Propylen/Dien-Kautschuk, besonders bevorzugt um Polybutadien- oder Polyisoprenkautschuk und ganz besonders bevorzugt um Polybutadienkautschuk handeln.The elastomeric component may be styrene butadiene (SBR), polyisoprene (IR), polybutadiene (BR), chloroprene (CR) acrylonitrile butadiene (NBR), butyl (isobutene / isoprene copolymer, IIR), butyl / α-methylstyrene terpolymer, ethylene / propylene (EPM), ethylene / propylene / diene (EPDM), epichlorohydrin (CO), epichlorohydrin / ethylene oxide (ECO) or ethylene / vinyl acetate rubber (EVA / EVM), preferably polybutadiene, polyisoprene, ethylene / propylene or ethylene / propylene / diene rubber, more preferably polybutadiene or polyisoprene rubber, and most preferably polybutadiene rubber.

Die elastomere Komponente weist (in einem Blockpolymer bezogen auf den Block) in der Regel Molmassen von mindestens 80.000 g/mol auf, bevorzugt mindestens 100.000, besonders bevorzugt 100.000 bis 250.000 und ganz besonders bevorzugt 120.000 bis 230.000 g/mol.The elastomeric component generally has (in a block polymer based on the block) molar masses of at least 80,000 g / mol, preferably at least 100,000, particularly preferably 100,000 to 250,000 and most preferably from 120,000 to 230,000 g / mol.

Bei der thermoplastischen Komponente kann es sich beispielsweise um Polypropylen, bevorzugt isotaktisches Polypropylen, ein statistisches oder Blockcopolymer aus Propylen und Ethylen, HDPE, LDPE, LLDPE, EVA, Ethylen/Methacrylat-Copolymere, Ethylen/Ethylacrylat-Copolymere, SAN, ABS, ASA, PMMA oder Polystyrol handeln, bevorzugt sind Polystyrol und Polypropylen und besonders bevorzugt ist Polystyrol.The thermoplastic component may be, for example, polypropylene, preferably isotactic polypropylene, a random or block copolymer of propylene and ethylene, HDPE, LDPE, LLDPE, EVA, ethylene / methacrylate copolymers, ethylene / ethyl acrylate copolymers, SAN, ABS, ASA, PMMA or polystyrene act, preferred are polystyrene and polypropylene and particularly preferred is polystyrene.

Die thermoplastische Komponente weist (in einem Blockpolymer bezogen auf den Block) in der Regel Molmassen von bis zu 50.000 g/mol auf, bevorzugt 5.000 bis 40.000 und besonders bevorzugt 6.000 bis 20.000 g/mol.The thermoplastic component generally has (in a block polymer based on the block) molar masses of up to 50,000 g / mol, preferably 5,000 to 40,000 and more preferably 6,000 to 20,000 g / mol.

In der Regel beträgt der Anteil der thermoplastischen Komponente am gesamten thermoplastischen Elastomer bis zu 50 Gew%, bevorzugt bis zu 40 und besonders bevorzugt bis zu 35 Gew%. Der Mindestgehalt an thermoplastischer Komponente beträgt in der Regel mindestens 8 Gew%, bevorzugt mindestens 20 und besonders bevorzugt mindestens 25 Gew%.As a rule, the proportion of the thermoplastic component in the total thermoplastic elastomer is up to 50% by weight, preferably up to 40% and particularly preferably up to 35% by weight. The minimum content of thermoplastic component is generally at least 8% by weight, preferably at least 20% and particularly preferably at least 25% by weight.

Bevorzugte thermoplastische Elastomere sind solche mit mindestens einem elastomeren Block Y und mindestens einem thermoplastischen Block Z der allgemeinen Form Z(-Y-Z)m, worin m eine positive ganze Zahl von 1 bis 10, bevorzugt 1 bis 5, besonders bevorzugt 1 bis 3, ganz besonders bevorzugt 1 oder 2 und insbesondere 1 bedeutet. Im letzeren Fall spricht man von sog. Triblock-Polymeren. Die Polymere können beispielsweise linear oder verzweigt, wie z.B. sternförmig, aufgebaut sein, bevorzugt linear.Preferred thermoplastic elastomers are those having at least one elastomeric block Y and at least one thermoplastic block Z of the general formula Z (-YZ) m, where m is a positive integer from 1 to 10, preferably 1 to 5, particularly preferably 1 to 3, completely particularly preferably 1 or 2 and in particular 1 means. In the latter case one speaks of so-called triblock polymers. For example, the polymers may be linear or branched, e.g. star-shaped, constructed, preferably linear.

Besonders bevorzugte thermoplastische Elastomere sind Styrololigoblockpolymere, ganz besonders bevorzugt sind Styrol-Triblockpolymere, bei denen der thermoplastische Block überwiegend, bevorzugt vollständig aus Styrol besteht. Insbesondere bevorzugt sind sog. Styrol-Butadien-Styrol (SBS), Styrol-Isopren-Styrol (SIS), Styrol-Ethylen/Butylen-Styrol (SEBS) und Styrol-Ethylen/Propylen-Styrol (SEPS) Blockpolymere, die gegebenenfalls noch mit reaktiven Comonomeren wie z.B. Maleinsäureanhydrid funktionalisiert sein können. Die thermoplastischen Elastomere können weiterhin vollständig oder teilweise hydriert sein.Particularly preferred thermoplastic elastomers are styrene oligoblock polymers, very particular preference is given to styrene triblock polymers in which the thermoplastic block consists predominantly, preferably completely, of styrene. Particular preference is given to so-called. Styrene-butadiene-styrene (SBS), styrene-isoprene-styrene (SIS), styrene-ethylene / butylene-styrene (SEBS) and styrene-ethylene / propylene-styrene (SEPS) block polymers, which may still with reactive comonomers such as Maleic anhydride can be functionalized. The thermoplastic elastomers may further be fully or partially hydrogenated.

Die erfindungsgemäß einsetzbaren thermoplastischen Elastomere können darüberhinaus auch einen sog. Diblock-Anteil (Z-Y-)m enthalten, der bevorzugt bis zu 50 Gew%, besonders bevorzugt bis zu 40, ganz besonders bevorzugt bis zu 30 Gew% und insbesondere bis zu 20 Gew% betragen kann.The thermoplastic elastomers which can be used according to the invention can moreover also contain a so-called diblock fraction (ZY) m, which is preferably up to 50% by weight, particularly preferably up to 40, most preferably up to 30% by weight and in particular up to 20% by weight may be.

Weiterhin können die erfindungsgemäß einsetzbaren thermoplastischen Elastomere mit Mineralöl, Polystyrol, Polyolefinen, Füllstoffen oder Additiven, wie Antioxidantien, UV-Stabilisatoren oder Antiozonantien versetzt werden.Furthermore, the thermoplastic elastomers which can be used according to the invention can be mixed with mineral oil, polystyrene, polyolefins, fillers or additives, such as antioxidants, UV stabilizers or antiozonants.

Ganz besonders bevorzugt kommen als thermoplastische Elastomere die Kraton®-Marken der Firma Kraton Polymers U.S. LLC, Houston, Texas, USA und Vector®-Marken der Firma Dexco Polymer, Houston, Texas, USA in Frage. Insbesondere bevorzugt sind die Kraton D- und -G-Marken, bevorzugt die Kraton-D-Marken und besonders bevorzugt Kraton D1101, D1118, D4150, D1112, D-KS 225 ES, D1102, D1116, D1186 und D4123, sowie die Vector-Marken 7400, 8508 und 2518.Most preferably, Kraton® Kraton® Kraton® grades are used as thermoplastic elastomers. LLC, Houston, Texas, USA and Vector® trademarks of Dexco Polymer, Houston, Texas, USA. Particular preference is given to the Kraton D and G marks, preferably the Kraton D marks and particularly preferably Kraton D1101, D1118, D4150, D1112, D-KS 225 ES, D1102, D1116, D1186 and D4123, and also the Brands 7400, 8508 and 2518.

Als Polyacrylate kommen (Co)Polymere mit einer Tg wie angegeben in Frage.Suitable polyacrylates are (co) polymers having a Tg as indicated.

Diese setzen sich in der Regel folgendermaßen zusammen:

  • Hauptmonomer 50 - 98 Gew%
  • Nebenmonomer 10 - 40 Gew%
  • Funktionalisiertes Monomer 0 - 20 Gew%,
mit der Maßgabe daß die Summe immer 100 Gew% beträgt.These are usually composed as follows:
  • Main monomer 50-98% by weight
  • Secondary monomer 10 - 40% by weight
  • Functionalized monomer 0-20% by weight
with the proviso that the sum is always 100% by weight.

Darin sind Hauptmonomere beispielsweise (Meth)acrylsäuremethylester, (Meth)acrylsäureethylester, (Meth)acrylsäure-n-propylester, (Meth)acrylsäure-n-butylester, (Meth)acrylsäure-iso-butylester, (Meth)acrylsäure-sek-butylester, (Meth)acrylsäure-n-pentylester, (Meth)acrylsäure-iso-pentylester, (Meth)acrylsäure-2-methyl-butylester, (Meth)acrylsäureamylester, (Meth)acrylsäure-n-hexylester, (Meth)acrylsäure-2-ethylbutylester, (Meth)acrylsäurepentylester, (Meth)acrylsäure-n-heptylester, (Meth)acrylsäure-n-octylester, (Meth)acrylsäure-2-ethylhexylester, (Meth)acrylsäuren-decylester, (Meth)acrylsäureundecylester, (Meth)acrylsäuren-dodecylester, (Meth) acrylsäure-2-methoxyethylester, (Meth)acrylsäure-2-ethoxyethylester, (Meth)acrylsäure-4-methoxybutylester, (Meth)acrylsäure-2-(2'-methoxyethoxy-)ethylester, (Meth)acrylsäure-2-hydroxyethylester, (Meth)acrylsäure-2-hydroxypropylester, (Meth)acrylsäure-3-hydroxypropylester, (Meth)acrylsäure-4-hydroxybutylester, Ethylenglykol(meth)acrylat, Propylenglykol(meth)acrylat, 1,6-Hexandioldi(meth)acrylat, 1,2-Ethylenglykoldi(meth)acrylat, Diethylenglykoldi(meth)acrylat, Triethylenglykoldi(meth)acrylat, Tetraethylenglykoldi(meth)acrylat, Trimethylolpropantri (meth) acrylat, Trimethylolethantri(meth)acrylat, Pentaerythritoltri- und -tetra(meth)acrylat, Vinylchlorid, Vinylidenchlorid, Vinylacetat, Vinylpropionat, Vinylbutyrat, Methylvinylketon, Vinyltoluol, Vinylnaphthalin, Methylvinylether, Ethylvinylether, n-Propylvinylether, iso-Propylvinylether, n-Butylvinylether, sek-Butylvinylether, iso-Butylvinylether, tert-Butylvinylether, 4-Hydroxybutylvinylether, n-Octylvinylether, Ethylen, Propylen, 1-Buten, 2-Buten, iso-Buten, Cyclopenten, Cyclohexen, Cyclododecen, Butadien, Isopren, Chloropren, Styrol, α-Methylstyrol, Divinylbenzol, tert.-Butylstyrol sowie Gemische davon.Therein, main monomers are, for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, n-butyl (meth) acrylate, iso-butyl (meth) acrylate, sec-butyl (meth) acrylate, (Meth) acrylic acid n-pentyl ester, (meth) acrylic acid iso-pentyl ester, (meth) acrylic acid 2-methyl-butyl ester, (meth) acrylic acid amyl ester, (meth) acrylic acid n-hexyl ester, (meth) acrylic acid-2 ethyl butyl ester, (meth) acrylic acid pentyl ester, n-heptyl (meth) acrylate, n-octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, decyl (meth) acrylate, (meth) acrylic acid decyl ester, (meth) acrylic acid dodecyl ester, (meth) acrylic acid 2-methoxyethyl ester, (meth) acrylic acid 2-ethoxyethyl ester, (meth) acrylic acid 4-methoxybutyl ester, (meth) acrylic acid 2- (2'-methoxyethoxy) ethyl ester, (meth) acrylic acid 2-hydroxyethyl ester, (meth) acrylic acid 2-hydroxypropyl ester, (meth) acrylic acid 3-hydroxypropyl ester, (meth) acrylic acid 4-hydroxybutyl ester, ethylene glycol ol (meth) acrylate, propylene glycol (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,2-ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, pentaerythritol tri- and tetra (meth) acrylate, vinyl chloride, vinylidene chloride, vinyl acetate, vinyl propionate, vinyl butyrate, methyl vinyl ketone, vinyl toluene, vinyl naphthalene, methyl vinyl ether, ethyl vinyl ether, n-propyl vinyl ether, iso- propyl vinyl ether, n Butyl vinyl ether, sec- butyl vinyl ether, iso -butyl vinyl ether, tert-butyl vinyl ether, 4-hydroxybutyl vinyl ether, n- octyl vinyl ether, ethylene, propylene, 1-butene, 2-butene, isobutene, cyclopentene, cyclohexene, cyclododecene, butadiene, isoprene, chloroprene , Styrene, α-methylstyrene, divinylbenzene, tert -butylstyrene and mixtures thereof.

Als Nebenmonomere geeignet sind z.B.Suitable as minor monomers are e.g.

(Meth)acrylsäure-iso-bornylester, (Meth)acrylsäuretridecylester, (Meth)acrylsäurelaurylester, (Meth)acrylsäurestearylester, (Meth)acrylsäure-10-cyclohexylundecylester, (Meth)acrylsäure-2-cyanethylester, (Meth) acrylsäure-2-dimethylaminoethylester, (Meth)acrylsäureglycidylester, (Meth)acrylsäure-3-(trimethoxysilyl)propylester, (Meth)acrylsäure-2-(trimethoxysilyl)ethylester, N-(2-Hydroxyethyl)(meth)acrylamid, N,N-Dimethyl(meth)acrylamid, N-tert.-Butyl(meth)acrylamid, N-Octyl(meth)acrylamid, Acrolein, (Meth)acrylnitril, Fumarsäurediiso-propylester, Fumarsäuredi-n-butylester, Fumarsäuredi-sek-butylester, Fumarsäurediamylester, Fumarsäuredi-2-ethylbutylester, Fumarsäuredi-n-octylester, Fumarsäuredi-2-ethylhexylester, Fumarsäuredidodecylester, Bis-(2-hydroxyethyl)-fumarat, Maleinsäuredibutylester, Maleinsäuredi-2-ethylhexylester, Maleinsäuredi-(2-hydroxyethyl)ester, Maleinsäurenitril, Maleinsäuredinitril, Vinylvalerat, Divinylether, 2-Chlorethylvinylether, α-Propiolacton, δ-Valerolacton, ε-Caprolacton, N-Vinylformamid, N-Vinylacetamid, N-Vinyl-N-methylformamid, N-Vinyl-N-methylacetamid, Allylessigsäure, Vinylessigsäure sowie Gemische davon.(Meth) acrylic acid isobornyl ester, tridecyl (meth) acrylate, (meth) acrylic acid lauryl ester, (meth) acrylic acid stearyl ester, (meth) acrylic acid 10-cyclohexylundecylester, (meth) acrylic acid 2-cyanoethylester, (meth) acrylic acid 2-dimethylaminoethylester , Glycidyl (meth) acrylate, (meth) acrylic acid 3- (trimethoxysilyl) propyl ester, (meth) acrylic acid 2- (trimethoxysilyl) ethyl ester, N- (2-hydroxyethyl) (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-tert-butyl (meth) acrylamide, N-octyl (meth) acrylamide, acrolein, (meth) acrylonitrile, diiso-propyl fumarate, di-n-butyl fumarate, di-fumarate fumarate, diammonium fumarate, fumaric di-2- ethylbutylester, di-n-octyl fumarate, di-2-ethylhexyl fumarate, dodecyl fumarate, bis (2-hydroxyethyl) fumarate, dibutyl maleate, di-2-ethylhexyl maleate, di (2-hydroxyethyl) maleate, maleic acid nitrile, malononitrile, vinyl valerate, divinyl ether , 2-chloroethyl vinyl ether, α-propiolac clay, δ-valerolactone, ε-caprolactone, N-vinylformamide, N-vinylacetamide, N-vinyl-N-methylformamide, N-vinyl-N-methylacetamide, allylacetic acid, vinylacetic acid and mixtures thereof.

Funktionalisierte Monomere sind beispielsweise solche, die Carboxyl-, Hydroxyl-, Epoxy-, Allyl-, Carbonsäureamid-, Amin-, Isocyanat-, Hydroxymethyl-, Methoxymethyl- oder Silyloxygruppen tragen. Dies können beispielsweise sein (Meth)acrylsäure, (Meth)acrylsäureformal, (Meth)acrylsäurehydroxymethylester, (Meth)acrylsäurebenzophenonglycidylester, (Meth)acrylsäure-2-sulfoethylester, (Meth)acrylamid, N-Methylol(meth)acrylamid, Fumarsäure, Fumarsäuremono-iso-propylester, Fumarsäuremono-n-hexylester, Fumarsäureamid, Fumarsäurediamid, Fumarsäurenitril, Fumarsäuredinitril, Crotonsäure, Crotonsäureglycidylester, Itaconsäure, Itaconsäurehalbester, Itaconsäureanhydrid, Citraconsäure, Citraconsäurehalbester, Citraconsäureanhydrid, Bernsteinsäure, Maleinsäure, Maleinsäuremonomethylester, Maleinsäuremonoethylester, Maleinsäuremonobutylester, Maleinsäureanhydrid, Maleinsäureamid, Maleinsäurediamid, N-Methylolmaleinsäureamid, Vinylsuccinimid, Vinylimidazol, 2-Vinylpyridin, 4-Vinylpyridin, N-Vinylpyrrolidon, N-Vinylpiperidon, N-Vinylcaprolactam, Natriumvinylsulfonat, Tetraallyloxyethan, Diallylphthalat, Diallylsuccinat, Tetraallylethan, Tetraallyloxysilan, Allylglycidylether, Triallylcyanurat, Triallylisocyanurat, Diketen, monoethylenisch ungesättigten Carbonsäuren mit 3 bis 8 C-Atomen sowie deren wasserlöslichen Alkalimetall-, Erdalkalimetall- oder Ammoniumsalze wie beispielsweise: Acrylsäure, Methacrylsäure, Dimethylacrylsäure, Ethacrylsäure, Maleinsäure, Citraconsäure, Methylenmalonsäure, Crotonsäure, Fumarsäure, Mesaconsäure oder Itaconsäure sowie Gemische davon.Functionalized monomers are, for example, those which carry carboxyl, hydroxyl, epoxy, allyl, carboxamide, amine, isocyanate, hydroxymethyl, methoxymethyl or silyloxy groups. These may be, for example, (meth) acrylic acid, (meth) acrylic acid formate, (meth) acrylic acid hydroxymethyl ester, (meth) acrylic acid benzophenone glycidyl ester, (meth) acrylic acid 2-sulfoethyl ester, (meth) acrylamide, N-methylol (meth) acrylamide, fumaric acid, fumaric acid mono- iso-propyl, n hexyl fumaric acid, fumaric acid amide, fumaric acid diamide, fumaronitrile, fumaronitrile, crotonic acid, Crotonsäureglycidylester, itaconic acid, itaconic acid, itaconic anhydride, citraconic acid, Citraconsäurehalbester, citraconic anhydride, succinic acid, maleic acid, monomethyl maleate, monoethyl maleate, Maleic acid monobutyl ester, maleic anhydride, maleic acid amide, maleic acid diamide, N-methylolmaleic acid amide, vinylsuccinimide, vinylimidazole, 2-vinylpyridine, 4-vinylpyridine, N-vinylpyrrolidone, N-vinylpiperidone, N-vinylcaprolactam, sodium vinylsulfonate, tetraallyloxyethane, diallyl phthalate, diallyl succinate, tetraallylethane, tetraallyloxysilane, allyl glycidyl ether, Triallylcyanurat, triallyl isocyanurate, diketene, monoethylenically unsaturated carboxylic acids having 3 to 8 carbon atoms and their water-soluble alkali metal, alkaline earth metal or ammonium salts such as: acrylic acid, methacrylic acid, dimethylacrylic acid, ethacrylic acid, maleic acid, citraconic acid, methylenemalonic acid, crotonic acid, fumaric acid, mesaconic acid or itaconic acid as well as mixtures thereof.

Um die angegebene Tg zu erhalten, weisen diese in der Regel einen hohen Anteil n-Butylacrylat oder 2-Ethylhexylacrylat auf, bevorzugt mindestens 50 Gew%.In order to obtain the stated T g , these generally have a high proportion of n-butyl acrylate or 2-ethylhexyl acrylate, preferably at least 50% by weight.

Das gewichtsmittlere Molgewicht der verwendbaren (Co)Polymere, gegebenenfalls vor einer weiteren Vernetzung, (bestimmt durch Gelpermeationschromatographie mit Polystyrol als Standard und Tetrahydrofuran als Elutionsmittel) liegt beispielsweise zwischen 200.000 und 1.500.000 g/mol, bevorzugt zwischen 250.000 und 1.200.000, besonders bevorzugt zwischen 300.000 und 900.000.The weight average molecular weight of the useful (co) polymers, optionally before further crosslinking, (determined by gel permeation chromatography using polystyrene as standard and tetrahydrofuran as eluent) is, for example, between 200,000 and 1,500,000 g / mol, preferably between 250,000 and 1,200,000 preferably between 300,000 and 900,000.

Der Gelgehalt der verwendbaren (Co)Polymere, d.h. der bei 24stündiger Lagerung bei Raumtemperatur unter THF lösliche Anteil eines Klebefilms, liegt zwischen 30 bis 70, bevorzugt zwischen 30 und 60 und besonders bevorzugt zwischen 40 und 60 Gew%.The gel content of the useful (co) polymers, i. the proportion of an adhesive film which is soluble at THF for 24 hours at room temperature is between 30 and 70, preferably between 30 and 60 and more preferably between 40 and 60% by weight.

Erfindungsgemäß besonders geeignet sind strahlungsvernetzbare Polyacrylate.Particularly suitable according to the invention are radiation-crosslinkable polyacrylates.

Dabei handelt es sich um Polyacrylate, die durch aktive Energieeinstrahlung vernetzbar sind. Diese Klebstoffe enthalten in der Regel Poly(meth)acrylat, bevorzugt Polyacrylat, gegebenenfalls in Kombination mit aliphatischen oder aromatischen Epoxyharzen, Urethanen, Polyestern oder Polyethern. Bevorzugt werden Epoxyharze, aliphatische, aromatische oder gemischt aliphatischaromatische Urethane eingesetzt.These are polyacrylates which can be crosslinked by active energy irradiation. These adhesives generally contain poly (meth) acrylate, preferably polyacrylate, optionally in combination with aliphatic or aromatic epoxy resins, urethanes, polyesters or polyethers. Preference is given to using epoxy resins, aliphatic, aromatic or mixed aliphatic-aromatic urethanes.

Die Vernetzung erfolgt durch aktive Energieeinstrahlung, es kann aber auch über einen zweiten Härtungsmechanismus oder weitere Härtungsmechanismen vernetzt werden (Dual Cure), z.B. durch Feuchtigkeit, Oxidation oder Wärmeeinwirkung, bevorzugt durch Wärme, z.B. bei der angegebenen Härtungstemperatur.The crosslinking takes place by active energy irradiation, but it can also be crosslinked via a second curing mechanism or other curing mechanisms (dual cure), for example by moisture, oxidation or heat, preferably by heat, for example at the stated curing temperature.

Weiterhin können vernetzende Monomere beigemischt werden, z.B. 1,3-Butylenglykoldi(meth)acrylat, Tripropylenglykoldi(meth)acrylat, Trimethylolpropantriacrylat oder Pentaerythritoltetraacrylat.Furthermore, crosslinking monomers can be admixed, e.g. 1,3-Butylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate, trimethylolpropane triacrylate or pentaerythritol tetraacrylate.

Zur Vernetzung durch UV-Licht kann ein Photoinitiator zugesetzt werden.For crosslinking by UV light, a photoinitiator can be added.

Der Photoinitiator kann aber auch an das Poly(meth)acrylat gebunden sein. Bei dem Photoinitiator kann es sich dann z.B. um cyclische Imidstrukturen, z.B. Maleinimid oder Maleinimidderivate, Benzo- oder Acetophenongruppen handeln. Letztere sind z.B. in der EP-B1 377 199 , Seite 3, Zeile 14 bis Seite 13, Zeile 45, sowie in der EP-A 395 987 , Seite 3, Zeile 24 bis Seite 5, Zeile 42 beschrieben und seien hiermit durch Referenznahme eingefügt.However, the photoinitiator can also be bound to the poly (meth) acrylate. The photoinitiator may then be, for example, cyclic imide structures, for example maleimide or maleimide derivatives, benzo or acetophenone groups. The latter are eg in the EP-B1 377 199 , Page 3, line 14 to page 13, line 45, as well as in the EP-A 395 987 , Page 3, line 24 to page 5, line 42 and are hereby incorporated by reference.

Insbesondere geeignet sind die UV-Acrylate acResin® A 203 UV und acResin® A 258 UV der BASF AG, Ludwigshafen.Particularly suitable are UV acrylates acResin ® A 203 UV and acResin A 258 UV ® from BASF AG, Ludwigshafen.

Als Poly-iso-Butene (PIB) oder modifizierte Poly-iso-Butene, beispielsweise die Reaktionsprodukte von PIB mit Maleinsäureanhydrid, hydroformylierte PIB, hydroformylierte und anschließend hydrierte PIB sowie hydroformylierte und anschließend aminierend hydrierte PIB, kommen Glissopal® bzw. Oppanol®-Marken der BASF AG, Polybutene®-Marken der Firma BP, die Infineum®-C-Serie der Firma Infineum Int. Ltd., Lubrizol® LZ-Marken der Firma Lubrizol, Vistanex®-Marken der Firma ExxonMobil Chemical Corp., Tetrox®-Marken der Firma Nippon Petrochemicals und Efrolen®-Marken der Firma Efrimov. in Frage, die ein Molgewicht von ca. 200 bis 1.000.000 aufweisen, bevorzugt die Oppanole® B10, B10N, B10SFN, B100, B100G, B12N, B12SF, B12SFN, B15, B15 BULK, B15N, B15SF, B15SFN, B150, B150G, B200, B200G, B246, B250, B30SF, B50, B50SF, B80, NTK und NTS, sowie die Glissopale® 1300, 2300, 550, 750, ES 3252, M 1600, OS, SA, V 1500, V 220, V 230, V33, V 500, V640, V700, V90 und 1000, Infineum® C9945, C9925, C9950, C9970, C9980, C9983, C9984, C9913, C9922, C9907, C9924 und C9995 sowie Vistanex® L-80, L-100, L-120, L-140, LM-MS, LM-MH, LM-MS-LC, LM-MH-LC und LM-H-LC.As poly-isobutene (PIB) or modified polyisobutene, for example, the reaction products of PIB with maleic anhydride, hydroformylated PIB, hydroformylated and then hydrogenated PIB and hydroformylated and then aminated hydrogenated PIB, Glissopal® or Oppanol® brands BASF AG, Polybutene® brands from BP, the Infineum® C series from Infineum Int. Ltd., Lubrizol® LZ brands from Lubrizol, Vistanex® brands from ExxonMobil Chemical Corp., Tetrox® brands from Nippon Petrochemicals and Efrolen® brands from Efrimov. in question, which have a molecular weight of about 200 to 1,000,000, preferably the Oppanole® B10, B10N, B10SFN, B100, B100G, B12N, B12SF, B12SFN, B15, B15 BULK, B15N, B15SF, B15SFN, B150, B150G , B200, B200G, B246, B250, B30SF, B50, B50SF, B80, NTK and NTS, as well as the Glissopale® 1300, 2300, 550, 750, ES 3252, M 1600, OS, SA, V 1500, V 220, V 230, V33, V500, V640, V700, V90 and 1000, Infineum® C9945, C9925, C9950, C9970, C9980, C9983, C9984, C9913, C9922, C9907, C9924 and C9995 and Vistanex® L-80, L-100 , L-120, L-140, LM-MS, LM-MH, LM-MS-LC, LM-MH-LC and LM-H-LC.

Selbstverständlich kann auch ein Gemisch aus verschiedenen Verbindungen mit einer Glasübergangstemperatur von -20 °C oder niedriger eingesetzt werden, beispielsweise 1 bis 5, bevorzugt 1 bis 4, besonders bevorzugt 1 bis 3 und ganz besonders bevorzugt 1 bis 2 Verbindungen. Insbesondere wird eine Verbindung eingesetzt.Of course, a mixture of different compounds with a glass transition temperature of -20 ° C or lower can be used, for example 1 to 5, preferably 1 to 4, more preferably 1 to 3 and most preferably 1 to 2 compounds. In particular, a compound is used.

Die erfindungsgemäß in strahlungshärtbaren Lacksystemen (F) einsetzbaren strahlungshärtbaren Massen sind an sich bekannt und nicht beschränkt, es kann sich dabei beispielsweise um die dem Fachmann für solche Zwecke bekannten strahlungshärtbaren Klar- oder Decklacke handeln. Sie enthalten in der Regel mindestens eine radikalisch und/oder kationisch polymerisierbare Gruppe, bevorzugt sind sie radikalisch polymerisierbar.The radiation-curable compositions which can be used according to the invention in radiation-curable coating systems (F) are known per se and are not restricted; they may be, for example, the radiation-curable clearcoat or topcoat materials known to the person skilled in the art for such purposes. They usually contain at least one free-radically and / or cationically polymerizable group, preferably they are free-radically polymerizable.

Polymerisierbare Gruppen können solche sein, die ungesättigte Bindungen aufweisen, bevorzugt Kohlenstoff-Kohlenstoff-Doppelbindungen.Polymerizable groups may be those having unsaturated bonds, preferably carbon-carbon double bonds.

Radikalisch polymerisierbare Gruppen sind beispielsweise isolierte ethylenisch ungesättigte Gruppen, konjugierte ungesättigte Gruppen, vinylaromatische Gruppen, vinyl- und vinylidenchloridische Gruppen, N-Vinylamide, Vinylpyrrolidone, Vinyllactame, Vinylester, (Meth)acrylester oder Acrylnitrile.Radically polymerizable groups are, for example, isolated ethylenically unsaturated groups, conjugated unsaturated groups, vinylaromatic groups, vinyl and vinylidene chloride groups, N-vinylamides, vinylpyrrolidones, vinyllactams, vinyl esters, (meth) acrylic esters or acrylonitriles.

Kationisch polymerisierbare Gruppen sind beispielsweise Isobutyleneinheiten oder Vinylether.Cationically polymerizable groups are, for example, isobutylene units or vinyl ethers.

Die bevorzugten strahlungshärtbaren Massen enthalten als polymerisierbare Gruppen bevorzugt Acrylat-, Methacrylat- oder Vinyletherfunktionen.The preferred radiation-curable compositions contain as polymerizable groups preferably acrylate, methacrylate or vinyl ether functions.

Üblicherweise enthält eine erfindungsgemäß verwendbare strahlungshärtbare MasseUsually, a radiation-curable composition which can be used according to the invention contains

  • (F1) mindestens eine polymerisierbare Verbindung mit mehreren copolymerisierbaren, ethylenisch ungesättigten Gruppen,(F1) at least one polymerizable compound having a plurality of copolymerizable, ethylenically unsaturated groups,
  • (F2) gegebenenfalls Reaktivverdünner,(F2) optionally reactive diluents,
  • (F3) gegebenenfalls Photoinitiator sowie(F3) optionally photoinitiator as well
  • (F4) gegebenenfalls weitere lacktypische Additive.(F4) if appropriate, further typical coatings additives.

Als Verbindungen (F1) kommen strahlungshärtbare, radikalisch polymerisierbare Verbindungen mit mehreren, d.h. mindestens zwei, copolymerisierbaren, ethylenisch ungesättigten Gruppen in Betracht.As compounds (F1), radiation-curable, free-radically polymerizable compounds having plural, i. at least two copolymerizable, ethylenically unsaturated groups into consideration.

Bevorzugt handelt es sich bei Verbindungen (F1) um Vinylether- oder (Meth)acrylatverbindungen, besonders bevorzugt sind jeweils die Acrylatverbindungen, d.h. die Derivate der Acrylsäure.It is preferable that compounds (F1) are vinyl ether or (meth) acrylate compounds, particularly preferred are the acrylate compounds, ie the derivatives of acrylic acid.

Bevorzugte Vinylether- und (Meth)acrylat-Verbindungen (F1) enthalten 2 bis 20, bevorzugt 2 bis 10 und ganz besonders bevorzugt 2 bis 6 copolymerisierbare, ethylenisch ungesättigte Doppelbindungen.Preferred vinyl ether and (meth) acrylate compounds (F1) contain 2 to 20, preferably 2 to 10 and very particularly preferably 2 to 6 copolymerizable, ethylenically unsaturated double bonds.

Besonders bevorzugt sind solche Verbindungen (F1) mit einem Gehalt an ethylenisch ungesättigte Doppelbindungen von 0,1 - 0,7 mol /100 g, ganz besonders bevorzugt 0,2 - 0,6 mol / 100 g. Das zahlenmittlere Molekulargewicht Mn der Verbindungen (F1) liegt, wenn nicht anders angegeben, bevorzugt unter 15000, besonders bevorzugt bei 300 - 12000, ganz besonders bevorzugt bei 400 bis 5000 und insbesondere bei 500 - 3000 g/mol (bestimmt durch Gelpermeationschromatographie mit Polystyrol als Standard und Tetrahydrofuran als Elutionsmittel).Particular preference is given to those compounds (F1) having a content of ethylenically unsaturated double bonds of 0.1-0.7 mol / 100 g, very particularly preferably 0.2-0.6 mol / 100 g. The number average molecular weight M n of the compounds (F1) is, unless stated otherwise, preferably below 15,000, more preferably 300-12,000, most preferably 400-5000 and especially 500-3000 g / mol (determined by gel permeation chromatography with polystyrene as standard and tetrahydrofuran as eluent).

Als (Meth)acrylatverbindungen genannt seien (Meth)acrylsäureester und insbesondere Acrylsäureester sowie Vinylether von mehrfunktionellen Alkoholen, insbesondere solchen, die neben den Hydroxylgruppen keine weiteren funktionellen Gruppen oder allenfalls Ethergruppen enthalten. Beispiele solcher Alkohole sind z.B. bifunktionelle Alkohole, wie Ethylenglykol, Propylenglykol und deren höher kondensierte Vertreter, z.B. wie Diethylenglykol, Triethylenglykol, Dipropylenglykol, Tripropylenglykol etc., 1,2-, 1,3- oder 1,4-Butandiol, 1,5-Pentandiol, 1,6-Hexandiol, 3-Methyl-1,5-pentandiol, Neopentylglykol, alkoxylierte phenolische Verbindungen, wie ethoxylierte bzw. propoxylierte Bisphenole, 1,2-, 1,3- oder 1,4-Cyclohexandimethanol, trifunktionelle und höherfunktionelle Alkohole, wie Glycerin, Trimethylolpropan, Butantriol, Trimethylolethan, Pentaerythrit, Ditrimethylolpropan, Dipentaerythrit, Sorbit, Mannit und die entsprechenden alkoxylierten, insbesondere ethoxylierten und/oder propoxylierten Alkohole.As (meth) acrylate compounds may be mentioned (meth) acrylic acid esters and in particular acrylic acid esters and vinyl ethers of polyfunctional alcohols, in particular those which contain no further functional groups or at most ether groups in addition to the hydroxyl groups. Examples of such alcohols are e.g. bifunctional alcohols such as ethylene glycol, propylene glycol and their more highly condensed species, e.g. such as diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, etc., 1,2-, 1,3- or 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol , alkoxylated phenolic compounds, such as ethoxylated or propoxylated bisphenols, 1,2-, 1,3- or 1,4-cyclohexanedimethanol, trifunctional and higher-functional alcohols, such as glycerol, trimethylolpropane, butanetriol, trimethylolethane, pentaerythritol, ditrimethylolpropane, dipentaerythritol, sorbitol, Mannitol and the corresponding alkoxylated, in particular ethoxylated and / or propoxylated alcohols.

Die Alkoxylierungsprodukte sind in bekannter Weise durch Umsetzung der vorstehenden Alkohole mit Alkylenoxiden, insbesondere Ethylen- oder Propylenoxid, erhältlich. Vorzugsweise beträgt der Alkoxylierungsgrad je Hydroxylgruppe 0 bis 10, d.h. 1 mol Hydroxylgruppe kann mit bis zu 10 mol Alkylenoxiden alkoxyliert sein.The alkoxylation products are obtainable in a known manner by reacting the above alcohols with alkylene oxides, in particular ethylene oxide or propylene oxide. Preferably, the degree of alkoxylation per hydroxyl group is 0 to 10, i. 1 mol of hydroxyl group can be alkoxylated with up to 10 mol of alkylene oxides.

Als (Meth)acrylatverbindungen seien weiterhin Polyester(meth)acrylate genannt, wobei es sich um die (Meth)acrylsäureester oder Vinylether von Polyesterolen handelt.Other suitable (meth) acrylate compounds are polyester (meth) acrylates, which are the (meth) acrylic esters or vinyl ethers of polyesterols.

Als Polyesterole kommen z.B. solche in Betracht, wie sie durch Veresterung von Polycarbonsäuren, vorzugsweise Dicarbonsäuren, mit Polyolen, vorzugsweise Diolen, hergestellt werden können. Die Ausgangsstoffe für solche hydroxylgruppenhaltige Polyester sind dem Fachmann bekannt. Bevorzugt können als Dicarbonsäuren Bernsteinsäure, Glutarsäure, Adipinsäure, Sebacinsäure, o-Phthalsäure, Tetrahydrophthalsäure, Terephthalsäure deren Isomere und Hydrierungsprodukte sowie veresterbare Derivate, wie Anhydride oder Dialkylester der genannten Säuren eingesetzt werden. Als Polyole kommen die oben genannten Alkohole, vorzugsweise Ethylenglykol, Propylenglykol-1,2 und -1,3, Butandiol-1,4, Hexandiol-1,6, Neopentylglykol, Cyclohexandimethanol, 2,2-Bis(4-hydroxycyclohexyl)propan sowie Polyglykole vom Typ des Ethylenglykols und Propylenglykols in Betracht.
Als strahlungshärtbare Verbindungen (F1) kommen z.B. auch ungesättigte Polyesterharze in Betracht, welche im wesentlichen aus Polyolen, insbesondere Diolen, und Polycarbonsäuren, insbesondere Dicarbonsäuren, bestehen, wobei eine der Veresterungskomponenten eine copolymerisierbare, ethylenisch ungesättigte Gruppe enthält. Z.B. handelt es sich dabei um Maleinsäure, Fumarsäure oder Maleinsäureanhydrid.
Polyester(meth)acrylate können in mehreren Stufen oder auch einstufig, wie z.B. in EP-A 279 303 beschrieben, aus (Meth)acrylsäure, Polycarbonsäure und Polyol hergestellt werden.
Suitable polyesterols are, for example, those which can be prepared by esterification of polycarboxylic acids, preferably dicarboxylic acids, with polyols, preferably diols. The starting materials for such hydroxyl-containing polyester are known in the art. Succinic acid, glutaric acid, adipic acid, sebacic acid, o-phthalic acid, tetrahydrophthalic acid, terephthalic acid, their isomers and hydrogenation products and also esterifiable derivatives, such as anhydrides or dialkyl esters of the acids mentioned, may preferably be used as dicarboxylic acids. Suitable polyols are the abovementioned alcohols, preferably ethylene glycol, 1,2-propylene glycol and 1,3-butanediol, 1,4-hexanediol, 1,6-hexanediol, neopentyl glycol, cyclohexanedimethanol, 2,2-bis (4-hydroxycyclohexyl) propane and Polyglycols of the type of ethylene glycol and propylene glycol into consideration.
Suitable radiation-curable compounds (F1) include, for example, unsaturated polyester resins which consist essentially of polyols, in particular diols, and polycarboxylic acids, in particular dicarboxylic acids, one of the esterification components containing a copolymerizable, ethylenically unsaturated group. For example, these are maleic acid, fumaric acid or maleic anhydride.
Polyester (meth) acrylates can be used in several stages or in one stage, such as in EP-A 279 303 described, be prepared from (meth) acrylic acid, polycarboxylic acid and polyol.

Weiterhin kann es sich bei Verbindungen (F1) z.B. um Urethan- oder Epoxid(meth)acrylate oder -Vinylether handeln.Furthermore, compounds (F1) may be e.g. urethane or epoxy (meth) acrylates or vinyl ethers.

Urethan(meth)acrylate sind z.B. erhältlich durch Umsetzung von Polyisocyanaten mit Hydroxyalkyl(meth)acrylaten oder -vinylethern und gegebenenfalls Kettenverlängerungsmitteln wie Diolen, Polyolen, Diaminen, Polyaminen oder Dithiolen oder Polythiolen. In Wasser ohne Zusatz von Emulgatoren dispergierbare Urethan(meth)acrylate enthalten zusätzlich noch ionische und/oder nichtionische hydrophile Gruppen, welche z.B. durch Aufbaukomponenten wie Hydroxycarbonsäuren ins Urethan eingebracht werden.Urethane (meth) acrylates are e.g. obtainable by reacting polyisocyanates with hydroxyalkyl (meth) acrylates or vinyl ethers and optionally chain extenders such as diols, polyols, diamines, polyamines or dithiols or polythiols. In addition, urethane (meth) acrylates dispersible in water without the addition of emulsifiers additionally contain ionic and / or nonionic hydrophilic groups which are present, for example. be incorporated by structural components such as hydroxycarboxylic acids in the urethane.

Die erfindungsgemäß als Bindemittel (F1) verwendbaren Polyurethane enthalten als Aufbaukomponenten im wesentlichen:

  • (F1-a) mindestens ein organisches aliphatisches, aromatisches oder cycloaliphatisches Di- oder Polyisocyanat,
  • (F1-b) mindestens eine Verbindung mit mindestens einer gegenüber Isocyanat reaktiven Gruppe und mindestens einer radikalisch polymerisierbaren ungesättigten Gruppe und
  • (F1-c) gegebenenfalls mindestens eine Verbindung mit mindestens zwei gegenüber Isocyanat reaktiven Gruppen.
The polyurethanes which can be used according to the invention as binders (F1) essentially contain as structural components:
  • (F1-a) at least one organic aliphatic, aromatic or cycloaliphatic di- or polyisocyanate,
  • (F1-b) at least one compound having at least one isocyanate-reactive group and at least one free-radically polymerizable unsaturated group and
  • (F1-c) optionally at least one compound having at least two isocyanate-reactive groups.

Als Komponente (F1-a) kommen beispielsweise aliphatische, aromatische und cycloaliphatische Di- und Polyisocyanate mit einer NCO Funktionalität von mindestens 1,8, bevorzugt 1,8 bis 5 und besonders bevorzugt 2 bis 4 in Frage, sowie deren Isocyanurate, Biurete, Allophanate und Uretdione.Suitable components (F1-a) are, for example, aliphatic, aromatic and cycloaliphatic di- and polyisocyanates having an NCO functionality of at least 1.8, preferably 1.8 to 5 and more preferably 2 to 4, and also their isocyanurates, biurets, allophanates and uretdione.

Bei den Diisocyanaten handelt es sich bevorzugt um Isocyanate mit 4 bis 20 C-Atomen. Beispiele für übliche Diisocyanate sind aliphatische Diisocyanate wie Tetramethylendiisocyanat, Hexamethylendiisocyanat(1,6-Diisocyanatohexan), Octamethylendiisocyanat, Decamethylendiisocyanat, Dodecamethylendiisocyanat, Tetradecamethylendiisocyanat, Derivate des Lysindiisocyanates, Tetramethylxylylendiisocyanat, Trimethylhexandiisocyanat oder Tetramethylhexandiisocyanat, cycloaliphatische Diisocyanate wie 1,4-, 1,3- oder 1,2-Diisocyanatocyclohexan, 4,4'- oder 2,4'-Di(isocyanatocyclohexyl)methan, 1-Isocyanato-3,3,5- trimethyl-5-(isocyanatomethyl)cyclohexan(Isophorondiisocyanat), 1,3- oder 1,4-Bis(isocyanatomethyl)cyclohexan oder 2,4-, oder 2,6-Diisocyanato-1-methylcyclohexan sowie aromatische Diisocyanate wie 2,4- oder 2,6-Toluylendiisocyanat und deren Isomerengemische, m- oder p-Xylylendiisocyanat, 2,4'- oder 4,4'-Diisocyanatodiphenylmethan und deren Isomerengemische, 1,3- oder 1,4-Phenylendiisocyanat, 1-Chlor-2,4-phenylendiisocyanat, 1,5-Naphthylendiisocyanat, Diphenylen-4,4'-diisocyanat, 4,4'-Diisocyanato-3,3'-dimethyldiphenyl, 3-Methyldiphenylmethan-4,4'-diisocyanat, Tetramethylhylylendiisocyanat, 1,4-Diisocyanatobenzol oder Diphenylether-4,4'-diisocyanat.The diisocyanates are preferably isocyanates having 4 to 20 C atoms. Examples of conventional diisocyanates are aliphatic diisocyanates such as tetramethylene diisocyanate, hexamethylene diisocyanate (1,6-diisocyanatohexane), octamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate, tetradecamethylene diisocyanate, derivatives of lysine diisocyanate, tetramethylxylylene diisocyanate, trimethylhexane diisocyanate or tetramethylhexane diisocyanate, cycloaliphatic diisocyanates such as 1,4-, 1,3- or 1,2-diisocyanatocyclohexane, 4,4'- or 2,4'-di (isocyanatocyclohexyl) methane, 1-isocyanato-3,3,5-trimethyl-5- (isocyanatomethyl) cyclohexane (isophorone diisocyanate), 1,3- or 1,4-bis (isocyanatomethyl) cyclohexane or 2,4- or 2,6-diisocyanato-1-methylcyclohexane and also aromatic diisocyanates such as tolylene 2,4- or 2,6-diisocyanate and isomer mixtures thereof, m- or p-xylylene diisocyanate, 2,4'- or 4,4'-diisocyanatodiphenylmethane and their mixtures of isomers, 1,3- or 1,4-phenylenediisocyanate, 1-chloro-2,4-phenylenediisocyanate, 1,5-naphthylenediisocyanate, diphenyl-4,4'- diiso cyanate, 4,4'-diisocyanato-3,3'-dimethyldiphenyl, 3-methyldiphenylmethane-4,4'-diisocyanate, tetramethylhylylene diisocyanate, 1,4-diisocyanatobenzene or diphenyl ether-4,4'-diisocyanate.

Es können auch Gemische der genannten Diisocyanate vorliegen.There may also be mixtures of said diisocyanates.

Bevorzugt sind Hexamethylendiisocyanat, 1,3-Bis(isocyanatomethyl)cyclohexan, Isophorondiisocyanat und Di(isocyanatocyclohexyl)methan.Preference is given to hexamethylene diisocyanate, 1,3-bis (isocyanatomethyl) cyclohexane, isophorone diisocyanate and di (isocyanatocyclohexyl) methane.

Als Polyisocyanate kommen Isocyanuratgruppen aufweisende Polyisocyanate, Uretdiondiisocyanate, Biuretgruppen aufweisende Polyisocyanate, Urethan- oder Allophanatgruppen aufweisende Polyisocyanate, Oxadiazintriongruppen enthaltende Polyisocyanate, Uretonimin-modifizierte Polyisocyanate von geradlinigen oder verzweigten C4-C20-Alkylendiisocyanaten, cycloaliphatischen Diisocyanaten mit insgesamt 6 bis 20 C-Atomen oder aromatischen Diisocyanaten mit insgesamt 8 bis 20 C-Atomen oder deren Gemische in Betracht.Suitable polyisocyanates are polyisocyanates containing isocyanurate groups, uretdione diisocyanates, polyisocyanates containing biuret groups, polyisocyanates containing oxadiazinetrione groups, uretonimine-modified polyisocyanates of straight-chain or branched C 4 -C 20 -alkylene diisocyanates, cycloaliphatic diisocyanates having a total of from 6 to 20 carbon atoms or aromatic diisocyanates having a total of 8 to 20 carbon atoms or mixtures thereof.

Die einsetzbaren Di- und Polyisocyanate haben bevorzugt einen Gehalt an Isocyanatgruppen (berechnet als NCO, Molekulargewicht = 42) von 10 bis 60 Gew% bezogen auf das Di- und Polyisocyanat(gemisch), bevorzugt 15 bis 60 Gew% und besonders bevorzugt 20 bis 55 Gew%.The usable di- and polyisocyanates preferably have a content of isocyanate groups (calculated as NCO, molecular weight = 42) of 10 to 60% by weight, based on the di- and polyisocyanate (mixture), preferably 15 to 60% by weight and more preferably 20 to 55% by weight.

Bevorzugt sind aliphatische bzw. cycloaliphatische Di- und Polyisocyanate, z.B. die vorstehend genannten aliphatischen bzw. cycloaliphatischen Diisocyanate, oder deren Mischungen.Preferred are aliphatic or cycloaliphatic di- and polyisocyanates, e.g. the abovementioned aliphatic or cycloaliphatic diisocyanates, or mixtures thereof.

Weiterhin bevorzugt sind

  1. 1) Isocyanuratgruppen aufweisende Polyisocyanate von aromatischen, aliphatischen und/oder cycloaliphatischen Diisocyanaten. Besonders bevorzugt sind hierbei die entsprechenden aliphatischen und/oder cycloaliphatischen Isocyanato-Isocyanurate und insbesondere die auf Basis von Hexamethylendiisocyanat und Isophorondiisocyanat. Bei den dabei vorliegenden Isocyanuraten handelt es sich insbesondere um Trisisocyanatoalkyl- bzw. Tris-isocyanatocycloalkyl-Isocyanurate, welche cyclische Trimere der Diisocyanate darstellen, oder um Gemische mit ihren höheren, mehr als einen Isocyanuratring aufweisenden Homologen. Die Isocyanato-Isocyanurate haben im allgemeinen einen NCO-Gehalt von 10 bis 30 Gew.-%, insbesondere 15 bis 25 Gew.-% und eine mittlere NCO-Funktionalität von 3 bis 4,5.
  2. 2) Uretdiondiisocyanate mit aromatisch, aliphatisch und/oder cycloaliphatisch gebundenen Isocyanatgruppen, vorzugsweise aliphatisch und/oder cycloaliphatisch gebundenen und insbesondere die von Hexamethylendiisocyanat oder Isophorondiisocyanat abgeleiteten. Bei Uretdiondiisocyanaten handelt es sich um cyclische Dimerisierungsprodukte von Diisocyanaten. Die Uretdiondiisocyanate können in den Zubereitungen als alleinige Komponente oder im Gemisch mit anderen Polyisocyanaten, insbesondere den unter 1) genannten, eingesetzt werden.
  3. 3) Biuretgruppen aufweisende Polyisocyanate mit aromatisch, cycloaliphatisch oder aliphatisch gebundenen, bevorzugt cycloaliphatisch oder aliphatisch gebundenen Isocyanatgruppen, insbesondere Tris(6-isocyanatohexyl)biuret oder dessen Gemische mit seinen höheren Homologen. Diese Biuretgruppen aufweisenden Polyisocyanate weisen im allgemeinen einen NCO-Gehalt von 18 bis 22 Gew.-% und eine mittlere NCO-Funktionalität von 3 bis 4,5 auf.
  4. 4) Urethan- und/oder Allophanatgruppen aufweisende Polyisocyanate mit aromatisch, aliphatisch oder cycloaliphatisch gebundenen, bevorzugt aliphatisch oder cycloaliphatisch gebundenen Isocyanatgruppen, wie sie beispielsweise durch Umsetzung von überschüssigen Mengen an Hexamethylendiisocyanat oder an Isophorondiisocyanat mit mehrwertigen Alkoholen wie z.B. Trimethylolpropan, Neopentylglykol, Pentaerythrit, 1,4-Butandiol, 1,6-Hexandiol, 1,3-Propandiol, Ethylenglykol, Diethylenglykol, Glycerin, 1,2-Dihydroxypropan oder deren Gemische erhalten werden können. Diese Urethan- und/oder Allophanatgruppen aufweisenden Polyisocyanate haben im allgemeinen einen NCO-Gehalt von 12 bis 20 Gew.-% und eine mittlere NCO-Funktionalität von 2,5 bis 3.
  5. 5) Oxadiazintriongruppen enthaltende Polyisocyanate, vorzugsweise von Hexamethylendiisocyanat oder Isophorondiisocyanat abgeleitet. Solche Oxadiazintriongruppen enthaltenden Polyisocyanate sind aus Diisocyanat und Kohlendioxid herstellbar.
  6. 6) Uretonimin-modifizierte Polyisocyanate.
Further preferred
  1. 1) isocyanurate-containing polyisocyanates of aromatic, aliphatic and / or cycloaliphatic diisocyanates. Particular preference is given here to the corresponding aliphatic and / or cycloaliphatic isocyanato-isocyanurates and in particular those based on hexamethylene diisocyanate and isophorone diisocyanate. The isocyanurates present are, in particular, trisisocyanatoalkyl or trisisocyanatocycloalkyl isocyanurates, which are cyclic trimers of the diisocyanates, or mixtures with their higher homologs having more than one isocyanurate ring. The isocyanato-isocyanurates generally have an NCO content of 10 to 30 wt .-%, in particular 15 to 25 wt .-% and an average NCO functionality of 3 to 4.5.
  2. 2) uretdione diisocyanates having aromatic, aliphatic and / or cycloaliphatic bound isocyanate groups, preferably aliphatically and / or cycloaliphatically bonded and in particular those derived from hexamethylene diisocyanate or isophorone diisocyanate. Uretdione diisocyanates are cyclic dimerization products of diisocyanates. The uretdione diisocyanates can be used in the preparations as the sole component or in a mixture with other polyisocyanates, in particular those mentioned under 1).
  3. 3) biuret polyisocyanates having aromatic, cycloaliphatic or aliphatic bound, preferably cycloaliphatic or aliphatic bound isocyanate groups, in particular tris (6-isocyanatohexyl) biuret or mixtures thereof with its higher homologues. These biuret polyisocyanates generally have an NCO content of 18 to 22 wt .-% and an average NCO functionality of 3 to 4.5.
  4. 4) polyisocyanates containing urethane and / or allophanate groups with aromatic, aliphatic or cycloaliphatic bound, preferably aliphatic or cycloaliphatic bound Isocyanate groups, as obtained, for example, by reacting excess amounts of hexamethylene diisocyanate or of isophorone diisocyanate with polyhydric alcohols, for example trimethylolpropane, neopentyl glycol, pentaerythritol, 1,4-butanediol, 1,6-hexanediol, 1,3-propanediol, ethylene glycol, diethylene glycol, glycerol, 1,2-Dihydroxypropane or mixtures thereof can be obtained. These urethane and / or allophanate-containing polyisocyanates generally have an NCO content of 12 to 20 wt .-% and an average NCO functionality of 2.5 to 3.
  5. 5) oxadiazinetrione-containing polyisocyanates, preferably derived from hexamethylene diisocyanate or isophorone diisocyanate. Such oxadiazinetrione-containing polyisocyanates can be prepared from diisocyanate and carbon dioxide.
  6. 6) Uretonimine-modified polyisocyanates.

Die Polyisocyanate 1) bis 6) können im Gemisch, gegebenenfalls auch im Gemisch mit Diisocyanaten, eingesetzt werden.The polyisocyanates 1) to 6) can be used in a mixture, if appropriate also in a mixture with diisocyanates.

Als Komponente (F1-b) kommen Verbindungen in Betracht, die mindestens eine gegenüber Isocyanat reaktive Gruppe und mindestens eine radikalisch polymerisierbare Gruppe tragen.Suitable components (F1-b) are compounds which carry at least one isocyanate-reactive group and at least one free-radically polymerizable group.

Gegenüber Isocyanat reaktive Gruppen können z.B. sein -OH, -SH, -NH2 und -NHR1, wobei R1 Wasserstoff oder eine 1 bis 4 Kohlenstoffatome enthaltende Alkylgruppe, wie z.B. Methyl, Ethyl, n-Propyl, iso-Propyl, n-Butyl, iso-Butyl, sek-Butyl oder tert-Butyl, bedeutet.Isocyanate-reactive groups can be, for example, -OH, -SH, -NH 2 and -NHR 1 , where R 1 is hydrogen or an alkyl group containing 1 to 4 carbon atoms, such as, for example, methyl, ethyl, n-propyl, iso -propyl, n- Butyl, iso- butyl, sec- butyl or tert- butyl, means.

Komponenten (F1-b) können z.B. Monoester von α,β-ungesättigten Carbonsäuren, wie Acrylsäure, Methacrylsäure, Crotonsäure, Itaconsäure, Fumarsäure, Maleinsäure, Acrylamidoglykolsäure, Methacrylamidoglykolsäure oder Vinylether mit Di- oder Polyolen sein, die vorzugsweise 2 bis 20 C-Atome und wenigstens zwei Hydroxygruppen aufweisen, wie Ethylenglykol, Diethylenglykol, Triethylenglykol, 1,2-Propylenglykol, 1,3-Propylenglykol, 1,1-Dimethyl-1,2-Ethandiol, Dipropylenglykol, Triethylenglykol, Tetraethylenglykol, Pentaethylenglykol, Tripropylenglykol, 1,4-Butandiol, 1,5-Pentandiol, Neopentylglykol, 1,6-Hexandiol, 2-Methyl-1,5-pentandiol, 2-Ethyl-1,4-butandiol, 1,4-Dimethylolcyclohexan, 2,2-Bis(4-hydroxycyclohexyl)propan, Glycerin, Trimethylolethan, Trimethylolpropan, Trimethylolbutan, Pentaerythrit, Ditrimethylolpropan, Erythrit, Sorbit, Poly-THF mit einem Molgewicht zwischen 162 und 2000, Poly-1,3-propandiol mit einem Molgewicht zwischen 134 und 400 oder Polyethylenglykol mit einem Molgewicht zwischen 238 und 458. Weiterhin können auch Ester oder Amide der (Meth)acrylsäure mit Aminoalkoholen z. B. 2-Aminoethanol, 2-(Methylamino)ethanol, 3-Amino-1-propanol, 1-Amino-2-propanol oder 2-(2-Aminoethoxy)ethanol, 2-Mercaptoethanol oder Polyaminoalkane, wie Ethylendiamin oder Diethylentriamin, oder Vinylessigsäure verwendet werden.Components (F1-b) can be, for example, monoesters of α, β-unsaturated carboxylic acids, such as acrylic acid, methacrylic acid, crotonic acid, itaconic acid, fumaric acid, maleic acid, acrylamidoglycolic acid, methacrylamidoglycolic acid or vinyl ethers with diols or polyols, preferably 2 to 20 C atoms and at least two hydroxy groups, such as ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,1-dimethyl-1,2-ethanediol, dipropylene glycol, triethylene glycol, tetraethylene glycol, pentaethylene glycol, tripropylene glycol, 1,4 Butanediol, 1,5-pentanediol, neopentyl glycol, 1,6-hexanediol, 2-methyl-1,5-pentanediol, 2-ethyl-1,4-butanediol, 1,4-dimethylolcyclohexane, 2,2-bis (4 -hydroxycyclohexyl) propane, glycerol, trimethylolethane, trimethylolpropane, trimethylolbutane, pentaerythritol, ditrimethylolpropane, erythritol, sorbitol, poly-THF having a molecular weight between 162 and 2000, poly-1,3-propanediol having a molecular weight between 134 and 400 or polyethylene glycol with a molecular weight between 238 and 458. Furthermore, esters or amides of (meth) acrylic acid with amino alcohols z. B. 2-aminoethanol, 2- (methylamino) ethanol, 3-amino-1-propanol, 1-amino-2-propanol or 2- (2-aminoethoxy) ethanol, 2-mercaptoethanol or polyaminoalkanes, such as ethylenediamine or diethylenetriamine, or Vinylacetic acid are used.

Weiterhin sind auch ungesättigte Polyether- oder Polyesterole oder Polyacrylatpolyole mit einer mittleren OH-Funktionalität von 2 bis 10 geeignet.Also suitable are unsaturated polyether or polyesterols or polyacrylate polyols having an average OH functionality of 2 to 10.

Beispiele für Amide ethylenisch ungesättigter Carbonsäuren mit Aminoalkoholen sind Hydroxyalkyl(meth)acrylamide wie N-Hydroxymethylacrylamid, N-Hydroxymethylmethacrylamid, N-Hydroxyethylacrylamid, N-Hydroyxethylmethacrylamid, 5-Hydroxy-3-oxa-pentyl(meth)acrylamid, N-Hydroxyalkylcrotonamide wie N-Hydroxymethylcrotonamid oder N-Hydroxyalkylmaleinimide wie N-Hydroxyethylmaleinimid.Examples of amides of ethylenically unsaturated carboxylic acids with amino alcohols are hydroxyalkyl (meth) acrylamides such as N-hydroxymethylacrylamide, N-hydroxymethylmethacrylamide, N-hydroxyethylacrylamide, N-hydroxymethylmethacrylamide, 5-hydroxy-3-oxa-pentyl (meth) acrylamide, N-hydroxyalkylcrotonamides such as N Hydroxymethylcrotonamide or N-hydroxyalkylmaleimides such as N-hydroxyethylmaleimide.

Bevorzugt verwendet werden 2-Hydroxyethyl(meth)acrylat, 2- oder 3-Hydroxypropyl(meth)acrylat, 1,4-Butandiolmono(meth)acrylat, Neopentylglykolmono(meth)acrylat, 1,5-Pentandiolmono (meth) acrylat, 1,6-Hexandiolmono(meth)acrylat, Glycerinmono- und di(meth)acrylat, Trimethylolpropanmono- und di(meth)acrylat, Pentaerythritmono-, -di- und -tri(meth)acrylat sowie 4-Hydroxybutylvinylether, 2-Aminoethyl(meth)acrylat, 2-Aminopropyl(meth)acrylat, 3-Aminopropyl(meth)acrylat, 4-Aminobutyl(meth)acrylat, 6-Aminohexyl(meth)acrylat, 2-Thioethyl(meth)acrylat, 2-Aminoethyl(meth)acrylamid, 2-Aminopropyl(meth)acrylamid, 3-Aminopropyl(meth)acrylamid, 2-Hydroxyethyl(meth)acrylamid, 2-Hydroxypropyl(meth)acrylamid oder 3-Hydroxypropyl(meth)acrylamid. Besonders bevorzugt sind 2-Hydroxyethylacrylat, 2-Hydroxyethylmethacrylat, 2- oder 3-Hydroxypropylacrylat, 1,4-Butandiolmonoacrylat und 3-(Acryloyloxy)-2-hydroxypropylmethacrylat.Preference is given to using 2-hydroxyethyl (meth) acrylate, 2- or 3-hydroxypropyl (meth) acrylate, 1,4-butanediol mono (meth) acrylate, neopentyl glycol mono (meth) acrylate, 1,5-pentanediol mono (meth) acrylate, 1, 6-hexanediol mono (meth) acrylate, glycerol mono- and di (meth) acrylate, trimethylolpropane mono- and di (meth) acrylate, pentaerythritol mono-, di- and tri (meth) acrylate and 4-hydroxybutyl vinyl ether, 2-aminoethyl (meth) acrylate, 2-aminopropyl (meth) acrylate, 3-aminopropyl (meth) acrylate, 4-aminobutyl (meth) acrylate, 6-aminohexyl (meth) acrylate, 2-thioethyl (meth) acrylate, 2-aminoethyl (meth) acrylamide, 2-aminopropyl (meth) acrylamide, 3-aminopropyl (meth) acrylamide, 2-hydroxyethyl (meth) acrylamide, 2-hydroxypropyl (meth) acrylamide or 3-hydroxypropyl (meth) acrylamide. Particularly preferred are 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2- or 3-hydroxypropyl acrylate, 1,4-butanediol monoacrylate and 3- (acryloyloxy) -2-hydroxypropyl methacrylate.

Als Komponente (F1-c) kommen Verbindungen in Betracht, die mindestens zwei gegenüber Isocyanat reaktive Gruppen, beispielsweise -OH, -SH, -NH2 oder -NHR2, worin R2 darin unabhängig voneinander Wasserstoff, Methyl, Ethyl, iso-Propyl, n-Propyl, n-Butyl, iso-Butyl, sek-Butyl oder tert-Butyl bedeuten kann, aufweisen.Suitable components (F1-c) are compounds which have at least two isocyanate-reactive groups, for example -OH, -SH, -NH 2 or -NHR 2 , where R 2 independently of one another is hydrogen, methyl, ethyl, isopropyl , n-propyl, n-butyl, iso- butyl, sec -butyl or tert -butyl.

Dies sind bevorzugt Diole oder Polyole, wie 2 bis 20 Kohlenstoffatome aufweisende Kohlenwasserstoffdiole, z.B. Ethylenglycol, 1,2-Propandiol, 1,3-Propandiol, 1,1-Dimethylethan-1,2-diol, 1,6-Hexandiol, 1,10-Dekandiol, Bis-(4-hydroxycyclohexan) isopropyliden, Tetramethylcyclobutandiol, 1,2-, 1,3- oder 1,4-Cyclohexandiol, Cyclooctandiol, Norbornandiol, Pinandiol, Decalindiol, etc. deren Ester mit kurzkettigen Dicarbonsäuren, wie Adipinsäure, Cyclohexandicarbonsäure, deren Carbonate, hergestellt durch Reaktion der Diole mit Phosgen oder durch Umesterung mit Dialkyl- oder Diarylcarbonaten, oder aliphatische Diamine, wie Methylen-, und Isopropyliden-bis-(cyclohexylamin), Piperazin, 1,2-, 1,3- oder 1,4-Diaminocyclohexan, 1,2-, 1,3- oder 1,4-Cyclohexan-bis-(methylamin), etc., Dithiole oder mehrfunktionelle Alkohole, sekundäre oder primäre Aminoalkohole, wie Ethanolamin, Diethanolamin, Monopropanolamin, Dipropanolamin etc. oder Thioalkohole, wie Thioethylenglykol.These are preferably diols or polyols, such as hydrocarbon diols having from 2 to 20 carbon atoms, for example ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,1-dimethylethane-1,2-diol, 1,6-hexanediol, 1, 10-decanediol, bis (4-hydroxycyclohexane) isopropylidene, tetramethylcyclobutanediol, 1,2-, 1,3- or 1,4-cyclohexanediol, Cyclooctanediol, norbornanediol, pinanediol, decalindiol, etc. their esters with short-chain dicarboxylic acids, such as adipic acid, cyclohexanedicarboxylic acid, their carbonates, prepared by reaction of the diols with phosgene or by transesterification with dialkyl or diaryl carbonates, or aliphatic diamines, such as methylene, and isopropylidene -bis- (cyclohexylamine), piperazine, 1,2-, 1,3- or 1,4-diaminocyclohexane, 1,2-, 1,3- or 1,4-cyclohexane-bis- (methylamine), etc., Dithiols or polyhydric alcohols, secondary or primary amino alcohols, such as ethanolamine, diethanolamine, monopropanolamine, dipropanolamine, etc., or thioalcohols, such as thioethylene glycol.

Weiterhin sind denkbar Diethylenglykol, Triethylenglykol, Dipropylenglykol, Tripropylenglykol, Neopentylglykol, Pentaerythrit, 1,2- und 1,4-Butandiol, 1,5-Pentandiol, 2-Methyl-1,5-pentandiol, 2-Ethyl-1,4-butandiol, 1,2-, 1,3- und 1,4-Dimethylolcyclohexan, 2,2-Bis(4-hydro-xycyclohex-yl)propan, Glycerin, Trimethylolethan, Trimethylolpropan, Trimethylolbutan, Dipentaerythrit, Ditrimethylolpropan, Erythrit und Sorbit, 2-Aminoethanol, 3-Amino-1-propanol, 1-Amino-2-propanol oder 2-(2-Aminoethoxy)ethanol, Bisphenol A, oder Butantriol.Also conceivable are diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, neopentyl glycol, pentaerythritol, 1,2- and 1,4-butanediol, 1,5-pentanediol, 2-methyl-1,5-pentanediol, 2-ethyl-1,4- butanediol, 1,2-, 1,3- and 1,4-dimethylolcyclohexane, 2,2-bis (4-hydroxycyclohex-yl) propane, glycerol, trimethylolethane, trimethylolpropane, trimethylolbutane, dipentaerythritol, ditrimethylolpropane, erythritol and sorbitol, 2-aminoethanol, 3-amino-1-propanol, 1-amino-2-propanol or 2- (2-aminoethoxy) ethanol, bisphenol A, or butanetriol.

Weiterhin sind auch ungesättigte Polyether- oder Polyesterole oder Polyacrylatpolyole mit einer mittleren OH-Funktionalität von 2 bis 10 geeignet, sowie Polyamine, wie z.B. Polyethylenimin oder freie Amingruppen enthaltende Polymere von z.B. Poly-N-vinylformamid.Also suitable are unsaturated polyether or polyesterols or polyacrylate polyols having an average OH functionality of 2 to 10, as well as polyamines, e.g. Polyethyleneimine or free amine group-containing polymers of e.g. Poly-N-vinylformamide.

Besonders geeignet sind hier die cycloaliphatischen Diole, wie z.B. Bis-(4-hydroxycyclohexan) isopropyliden, Tetramethylcyclobutandiol, 1,2-, 1,3- oder 1,4-Cyclohexandiol, Cyclooctandiol oder Norbornandiol.Particularly suitable here are the cycloaliphatic diols, e.g. Bis- (4-hydroxycyclohexane) isopropylidene, tetramethylcyclobutanediol, 1,2-, 1,3- or 1,4-cyclohexanediol, cyclooctanediol or norbornanediol.

Die erfindungsgemäß verwendbaren Polyurethane werden durch Reaktion der Komponenten (F1-a), (F1-b) und (F1-c) miteinander erhalten.The polyurethanes which can be used according to the invention are obtained by reacting components (F1-a), (F1-b) and (F1-c) with one another.

Dabei ist die molare Zusammensetzung (F1-a) (F1-b) : (F1-c) pro 3 mol reaktive Isocycanatgrüppen in (F1-a) in der Regel wie folgt: (F1-b) 1,5 - 3,0, bevorzugt 2,0 - 2,9, besonders bevorzugt 2,0 - 2,5 und insbesondere 2,0 - 2,3 mol gegenüber Isocyanat reaktive Gruppen sowieHere, the molar composition (F1-a) (F1-b): (F1-c) per 3 moles of reactive isocyanate groups in (F1-a) is usually as follows: (F1-b) 1.5-3.0 , preferably 2.0-2.9, particularly preferably 2.0-2.5 and in particular 2.0-2.3, moles of isocyanate-reactive groups and

(F1-c) 0 - 1,5, bevorzugt 0,1 - 1,0, besonders bevorzugt 0,5 - 1,0 und insbesondere 0,7 - 1,0 mol an gegenüber Isocyanat reaktiven Gruppen.(F1-c) 0-1.5, preferably 0.1-1.0, particularly preferably 0.5-1.0 and especially 0.7-1.0 moles of isocyanate-reactive groups.

Bei Verwendung der Polyurethane in wäßrigen Systemen sind bevorzugt im wesentlichen alle vorhandenen Isocyanatgruppen abreagiert.When using the polyurethanes in aqueous systems, essentially all the isocyanate groups present are preferably reacted.

Die Bildung des Addukts aus isocyanatgruppenhaltiger Verbindung und der Verbindung, die gegenüber Isocyanatgruppen reaktive Gruppen enthält erfolgt in der Regel durch Mischen der Komponenten in beliebiger Reihenfolge, gegebenenfalls bei erhöhter Temperatur.The formation of the adduct of isocyanate group-containing compound and the compound containing isocyanate-reactive groups is generally carried out by mixing the components in any order, optionally at elevated temperature.

Bevorzugt wird dabei die Verbindung, die gegenüber Isocyanatgruppen reaktive Gruppen enthält, zu der isocyanatgruppenhaltigen Verbindung zugegeben, bevorzugt in mehreren Schritten.In this case, the compound containing isocyanate-reactive groups is preferably added to the compound containing isocyanate groups, preferably in several steps.

Besonders bevorzugt wird die isocyanatgruppenhaltige Verbindung vorgelegt und die Verbindungen, die gegenüber Isocyanat reaktive Gruppen enthalten, zugegeben. Insbesondere wird die isocyanatgruppenhaltige Verbindung (F1-a) vorgelegt und daraufhin (F1-b) zugegeben. Nachfolgend können gegebenenfalls gewünschte weitere Komponenten zugegeben werden.The isocyanate group-containing compound is more preferably initially introduced, and the compounds containing isocyanate-reactive groups are added. In particular, the isocyanate group-containing compound (F1-a) is initially introduced and then (F1-b) added. Subsequently, optionally desired further components can be added.

In der Regel wird die Reaktion bei Temperaturen zwischen 5 und 100 °C, bevorzugt zwischen 20 bis 90 °C und besonders bevorzugt zwischen 40 und 80°C und insbesondere zwischen 60 und 80 °C durchgeführt.In general, the reaction is carried out at temperatures between 5 and 100 ° C, preferably between 20 to 90 ° C and more preferably between 40 and 80 ° C and in particular between 60 and 80 ° C.

Bevorzugt wird dabei unter wasserfreien Bedingungen gearbeitet.Preference is given to work under anhydrous conditions.

Wasserfrei bedeutet dabei, daß der Wassergehalt im Reaktionssystem nicht mehr als 5 Gew% beträgt, bevorzugt nicht mehr als 3 Gew% und besonders bevorzugt nicht mehr als 1 Gew%.Anhydrous here means that the water content in the reaction system is not more than 5% by weight, preferably not more than 3% by weight, and more preferably not more than 1% by weight.

Bevorzugt wird die Reaktion in Gegenwart mindestens eines geeigneten Inertgases durchgeführt, z.B. Stickstoff, Argon, Helium, Kohlenstoffdioxid oder dergleichen.Preferably, the reaction is carried out in the presence of at least one suitable inert gas, e.g. Nitrogen, argon, helium, carbon dioxide or the like.

Die Reaktion kann auch in Gegenwart eines inerten Solvens durchgeführt werden, z.B. Aceton, Iso-butyl-methylketon, Toluol, Xylol, Butylacetat oder Ethoxyethylacetat. Bevorzugt wird die Reaktion jedoch in Abwesenheit eines Solvens durchgeführt.The reaction may also be carried out in the presence of an inert solvent, e.g. Acetone, iso-butyl methyl ketone, toluene, xylene, butyl acetate or ethoxyethyl acetate. Preferably, however, the reaction is carried out in the absence of a solvent.

Die Urethan(meth)acrylate haben vorzugsweise ein zahlenmittleres Molgewicht Mn von 500 bis 20 000, insbesondere von 750 bis 10 000 besonders bevorzugt 750 bis 3000 g/mol (bestimmt durch Gelpermeationschromatographie mit Tetrahydrofuran und Polystyrol als Standard).The urethane (meth) acrylates preferably have a number-average molecular weight M n of from 500 to 20,000, in particular from 750 to 10,000, more preferably from 750 to 3,000 g / mol (determined by gel permeation chromatography with tetrahydrofuran and polystyrene as standard).

Die Urethan(meth)acrylate haben vorzugsweise einen Gehalt von 1 bis 5, besonders bevorzugt von 2 bis 4 Mol (Meth)acrylgruppen pro 1000 g Urethan(meth)acrylat.The urethane (meth) acrylates preferably have a content of 1 to 5, particularly preferably 2 to 4 moles of (meth) acrylic groups per 1000 g of urethane (meth) acrylate.

Die Urethanvinylether haben vorzugsweise einen Gehalt von 1 bis 5, besonders bevorzugt von 2 bis 4 Mol Vinylethergruppen pro 1000 g Urethanvinylether.The urethane vinyl ethers preferably have a content of from 1 to 5, particularly preferably from 2 to 4, mol of vinyl ether groups per 1000 g of urethane vinyl ether.

Epoxid(meth)acrylate sind erhältlich durch Umsetzung von Epoxiden mit (Meth)acrylsäure. Als Epoxide in Betracht kommen z.B epoxidierte Olefine, aromatische Glycidylether oder aliphatische Glycidylether, bevorzugt solche von aromatischen oder aliphatischen Glycidylethern.Epoxy (meth) acrylates are obtainable by reacting epoxides with (meth) acrylic acid. Suitable epoxides are, for example, epoxidized olefins, aromatic glycidyl ethers or aliphatic glycidyl ethers, preferably those of aromatic or aliphatic glycidyl ethers.

Epoxidierte Olefine können beispielsweise sein Ethylenoxid, Propylenoxid, iso-Butylenoxid, 1-Butenoxid, 2-Butenoxid, Vinyloxiran, Styroloxid oder Epichlorhydrin, bevorzugt sind Ethylenoxid, Propylenoxid, iso-Butylenoxid, Vinyloxiran, Styroloxid oder Epichlorhydrin, besonders bevorzugt Ethylenoxid, Propylenoxid oder Epichlorhydrin und ganz besonders bevorzugt Ethylenoxid und Epichlorhydrin.Epoxidized olefins may be, for example, ethylene oxide, propylene oxide, isobutylene oxide, 1-butene oxide, 2-butene oxide, vinyl oxirane, styrene oxide or epichlorohydrin. Preferred are ethylene oxide, propylene oxide, isobutylene oxide, vinyl oxirane, styrene oxide or epichlorohydrin, particularly preferably ethylene oxide, propylene oxide or epichlorohydrin and most preferably ethylene oxide and epichlorohydrin.

Aromatische Glycidylether sind z.B. Bisphenol-A-diglycidylether, Bisphenol-F-diglycidylether, Bisphenol-B-diglycidylether, Bisphenol-S-diglycidylether, Hydrochinondiglycidylether, Alkylierungsprodukte von Phenol/Dicyclopentadien, z.B. 2,5-bis[(2,3-Epoxypropoxy)phenyl]octahydro-4,7-methano-5H-inden) (CAS-Nr. [13446-85-0]), Tris[4-(2,3-epoxypropoxy)phenyl]methan Isomere (CAS-Nr. [66072-39-7]), Phenol basierte Epoxy Novolake (CAS-Nr. [9003-35-4]) und Kresol basierte Epoxy Novolake (CAS-Nr. [37382-79-9]).Aromatic glycidyl ethers are e.g. Bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, bisphenol B diglycidyl ether, bisphenol S diglycidyl ether, hydroquinone diglycidyl ether, alkylation products of phenol / dicyclopentadiene, e.g. 2,5-bis [(2,3-epoxypropoxy) phenyl] octahydro-4,7-methano-5H-indene (CAS # [13446-85-0]), tris [4- (2,3-) epoxypropoxy) phenyl] methane isomers (CAS No. [66072-39-7]), phenol based epoxy novolacs (CAS No. [9003-35-4]) and cresol based epoxy novolacs (CAS No. [37382- 79-9]).

Aliphatische Glycidylether sind beispielsweise 1,4-Butandioldiglycidether, 1,6-Hexandioldiglycidylether, Trimethylolpropantriglycidylether, Pentaerythrittetraglycidylether, 1,1,2,2-tetrakis[4-(2,3-epoxypropoxy)phenyl]ethan (CAS-Nr. [27043-37-4]), Diglycidylether von Polypropylenglykol (α,ω-bis(2,3-epoxypropoxy)poly(oxypropylen) (CAS-Nr. [16096-30-3]) und von hydriertem Bisphenol A (2,2-bis[4-(2,3-epoxypropoxy)cyclohexyl]propan, CAS-Nr. [13410-58-7]).Aliphatic glycidyl ethers are, for example, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, pentaerythritol tetraglycidyl ether, 1,1,2,2-tetrakis [4- (2,3-epoxypropoxy) phenyl] ethane (CAS No. [27043] 37-4]), diglycidyl ethers of polypropylene glycol (α, ω-bis (2,3-epoxypropoxy) poly (oxypropylene) (CAS No. [16096-30-3]) and hydrogenated bisphenol A (2,2-bis [4- (2,3-epoxypropoxy) cyclohexyl] propane, CAS No. [13410-58-7]).

Die Epoxid(meth)acrylate und -vinylether haben vorzugsweise ein zahlenmittleres Molgewicht Mn von 340 bis 20000, besonders bevorzugt von 500 bis 10000 g/mol und ganz besonders bevorzugt von 750 bis 3000 g/mol; der Gehalt an (Meth)acryl- oder Vinylethergruppen beträgt vorzugsweise 1 bis 5, besonders bevorzugt 2 bis 4 pro 1000 g Epoxid(meth)acrylat oder Vinyletherepoxid (bestimmt durch Gelpermeationschromatographie mit Polystyrol als Standard und Tetrahydrofuran als Elutionsmittel) .The epoxy (meth) acrylates and vinyl ethers preferably have a number average molecular weight M n of from 340 to 20,000, particularly preferably from 500 to 10,000 g / mol and very particularly preferably from 750 to 3,000 g / mol; the content of (meth) acrylic or vinyl ether groups is preferably 1 to 5, more preferably 2 to 4 per 1000 g of epoxy (meth) acrylate or vinyl ether epoxide (determined by Gel permeation chromatography with polystyrene as standard and tetrahydrofuran as eluent).

Weiterhin geeignete strahlungshärtbare Verbindungen (F1) sind Carbonat(meth)acrylate, die im Mittel vorzugsweise 1 bis 5, insbesondere 2 bis 4, besonders bevorzugt 2 bis 3 (Meth)acrylgruppen und ganz besonders bevorzugt 2(Meth)acrylgruppen enthalten.Further suitable radiation-curable compounds (F1) are carbonate (meth) acrylates which contain on average preferably 1 to 5, in particular 2 to 4, particularly preferably 2 to 3 (meth) acrylic groups and very particularly preferably 2 (meth) acrylic groups.

Das zahlenmittlere Molekulargewicht Mn der Carbonat(meth)acrylate ist vorzugsweise kleiner 3000 g/mol, besonders bevorzugt kleiner 1500 g/mol, besonders bevorzugt kleiner 800 g/mol (bestimmt durch Gelpermeationschromatgraphie mit Polystyrol als Standard, Lösemittel Tetrahydrofuran).The number average molecular weight M n of the carbonate (meth) acrylates is preferably less than 3000 g / mol, more preferably less than 1500 g / mol, more preferably less than 800 g / mol (determined by gel permeation chromatography with polystyrene as standard, solvent tetrahydrofuran).

Die Carbonat(meth)acrylate sind in einfacher Weise erhältlich durch Umesterung von Kohlensäureestern mit mehrwertigen, vorzugsweise zweiwertigen Alkoholen (Diolen, z.B. Hexandiol) und anschließende Veresterung der freien OH-Gruppen mit (Meth)acrylsäure oder auch Umesterung mit (Meth)acrylsäureestern, wie es z.B. in EP-A 92 269 beschrieben ist. Erhältlich sind sie auch durch Umsetzung von Phosgen, Harnstoffderivaten mit mehrwertigen, z.B. zweiwertigen Alkoholen.The carbonate (meth) acrylates are obtainable in a simple manner by transesterification of carbonic acid esters with polyhydric, preferably dihydric alcohols (diols, eg hexanediol) and subsequent esterification of the free OH groups with (meth) acrylic acid or else transesterification with (meth) acrylic esters, such as it eg in EP-A 92 269 is described. They are also available by reacting phosgene, urea derivatives with polyhydric, for example dihydric alcohols.

In analoger Weise sind auch Vinylethercarbonate erhältlich, indem man einen Hydroxyalkylvinylether mit Kohlensäureestern sowie gegebenenfalls zweiwertigen Alkoholen umsetzt.In a similar manner, vinyl ether carbonates are obtainable by reacting a hydroxyalkyl vinyl ether with carbonic acid esters and optionally dihydric alcohols.

Denkbar sind auch (Meth)acrylate oder Vinylether von Polycarbonatpolyolen, wie das Reaktionsprodukt aus einem der genannten Di- oder Polyole und einem Kohlensäureester sowie einem hydroxylgruppenhaltigen (Meth)acrylat oder Vinylether.Also conceivable are (meth) acrylates or vinyl ethers of polycarbonate polyols, such as the reaction product of one of said diols or polyols and a carbonic acid ester and a hydroxyl-containing (meth) acrylate or vinyl ether.

Geeignete Kohlensäureester sind z.B. Ethylen-, 1,2- oder 1,3-Propylencarbonat, Kohlensäuredimethyl-, -diethyl- oder -dibutylester.Suitable carbonic acid esters are e.g. Ethylene, 1,2 or 1,3-propylene carbonate, carbonic acid dimethyl, diethyl or dibutyl ester.

Geeignete hydroxygruppenhaltige (Meth)acrylate sind beispielsweise 2-Hydroxyethyl(meth)acrylat, 2- oder 3-Hydroxypropyl(meth)acrylat, 1,4-Butandiolmono(meth)acrylat, Neopentylglykolmono(meth)acrylat, Glycerinmono- und di(meth)acrylat, Trimethylolpropanmono- und di(meth)acrylat sowie Pentaerythritmono-, -di- und -tri(meth)acrylat.Suitable hydroxyl-containing (meth) acrylates are, for example, 2-hydroxyethyl (meth) acrylate, 2- or 3-hydroxypropyl (meth) acrylate, 1,4-butanediol mono (meth) acrylate, neopentyl glycol mono (meth) acrylate, glycerol mono- and di (meth) acrylate, trimethylolpropane mono- and di (meth) acrylate and pentaerythritol mono-, di- and tri (meth) acrylate.

Geeignete hydroxygruppenhaltige Vinylether sind z.B. 2-Hydroxyethylvinylether und 4-Hydroxybutylvinylether.Suitable hydroxyl-containing vinyl ethers are, for example, 2-hydroxyethyl vinyl ether and 4-hydroxybutyl vinyl ether.

Besonders bevorzugte Carbonat(meth)acrylate sind solche der Formel:

Figure imgb0001
worin R für H oder CH3 , X für eine C2-C18 Alkylengruppe und n für eine ganze Zahl von 1 bis 5, vorzugsweise 1 bis 3 steht.Particularly preferred carbonate (meth) acrylates are those of the formula:
Figure imgb0001
wherein R is H or CH 3 , X is a C 2 -C 18 alkylene group and n is an integer from 1 to 5, preferably 1 to 3.

R steht vorzugsweise für H und X steht vorzugsweise für C2- bis C10-Alkylen, beispielsweise 1,2-Ethylen, 1,2-Propylen, 1,3-Propylen, 1,4-Butylen oder 1,6-Hexylen, besonders bevorzugt für C4- bis C8-Alkylen. Ganz besonders bevorzugt steht X für C6-Alkylen.R is preferably H and X is preferably C 2 -C 10 -alkylene, for example 1,2-ethylene, 1,2-propylene, 1,3-propylene, 1,4-butylene or 1,6-hexylene, particularly preferred for C 4 - to C 8 -alkylene. Most preferably, X is C 6 alkylene.

Vorzugsweise handelt es sich um aliphatische Carbonat (meth) acrylate.Preferably, they are aliphatic carbonate (meth) acrylates.

Weiterhin sind als strahlungshärtbare Verbindungen (F1) auch (Meth)acrylate oder Vinylether von Polyetherpolyolen einsetzbar. Dies können ein oder bevorzugt mehrwertige, im statistischen Mittel 2 bis 70, bevorzugt 2 bis 60 Polyalkylenoxideinheiten pro Molekül aufweisende Poletheralkohole, wie sie in an sich bekannter Weise durch Alkoxlyierung geeigneter Startermolküle zugänglich sind. Zur Herstellung dieser Poletheralkohole können beliebige ein- oder mehrwertige Alkohole als Startermoleküle eingetzt werden.Furthermore, (meth) acrylates or vinyl ethers of polyether polyols can also be used as radiation-curable compounds (F1). These may be monohydric or preferably polyhydric polyether alcohols containing on average from 2 to 70, preferably from 2 to 60, polyalkylene oxide units per molecule, as are obtainable in a manner known per se by alkoxylation of suitable starter molecules. For the preparation of these polyether alcohols, any monohydric or polyhydric alcohols can be used as starter molecules.

Für die Alkoxylierung geeignete Alkylenoxide sind Ethylenoxid, Propylenoxid, Butylenoxid, iso-Butylenoxid und Vinyloxiran, die in beliebiger Reihenfolge oder auch als Gemisch bei der Alkoxylierungsreaktion eingesetzt werden können.Suitable for the alkoxylation alkylene oxides are ethylene oxide, propylene oxide, butylene oxide, iso- butylene oxide and vinyloxirane, which can be used in any order or as a mixture in the alkoxylation reaction.

Als Startermoleküle geeignet sind beispielsweise Trimethylolpropan, Trimethylolethan, Neopentylglykol, Pentaerythrit, Glycerin, Ditrimethylolpropan, Dipentaerythrit, Sorbitol, Mannitol, Diglycerol, 1,2-Propandiol, Ethylenglykol,2,2-Dimethyl-1,2-Ethandiol, Neopentylglykol, 1,3-Propandiol, 1,2-Butandiol oder 1,4-Butandiol.Suitable starter molecules are, for example, trimethylolpropane, trimethylolethane, neopentyl glycol, pentaerythritol, glycerol, ditrimethylolpropane, dipentaerythritol, sorbitol, mannitol, diglycerol, 1,2-propanediol, ethylene glycol, 2,2-dimethyl-1,2-ethanediol, neopentyl glycol, 1,3 Propanediol, 1,2-butanediol or 1,4-butanediol.

Vinylethergruppenhaltige Polyetheralkohole werden beispielsweise durch Umsetzung von Hydroxyalkylvinylethern mit Alkylenoxiden erhalten.Vinyl ether group-containing polyether alcohols are obtained, for example, by reacting hydroxyalkyl vinyl ethers with alkylene oxides.

(Meth)acrylsäuregruppenhaltige Polyetheralkohole können beispielsweise durch Umesterung von (Meth)acrylsäureestern mit den Polyetheralkoholen, durch Veresterung der Polyetheralkohole mit (Meth)acrylsäure oder durch Einsatz von hydroxylgruppenhaltigen (Meth)acrylaten wie oben unter (F1-b) beschrieben erhalten werden.(Meth) acrylic acid group-containing polyether alcohols can be obtained, for example, by transesterification of (meth) acrylic esters with the polyether alcohols, by esterification of the polyether alcohols with (meth) acrylic acid or by using hydroxyl-containing (meth) acrylates as described above under (F1-b).

Bevorzugte Poletheralkohole sind Polyethylenglykole mit einer Molmasse zwischen 106 und 2000, bevorzugt zwischen 106 und 898 besonders bevorzugt zwischen 238 und 678.Preferred polyether alcohols are polyethylene glycols having a molecular weight between 106 and 2000, preferably between 106 and 898, particularly preferably between 238 and 678.

Weiterhin sind als Polyetheralkohole Poly-THF mit einer Molmasse zwischen 162 und 2000 sowie Poly-1,3-propandiol mit einer Molmasse zwischen 134 und 1178 einsetzbar.Furthermore, as polyether poly-THF having a molecular weight between 162 and 2000 and poly-1,3-propanediol having a molecular weight between 134 and 1178 can be used.

Besonders bevorzugt als Verbindungen (F1) sind Urethan- oder Carbonat(meth)acrylate oder -vinylether, insbesondere Urethan(meth)acrylate.Particularly preferred compounds (F1) are urethane or carbonate (meth) acrylates or vinyl ethers, in particular urethane (meth) acrylates.

Verbindungen (F1) werden oft im Gemisch mit Verbindungen (F2), welche als Reaktivverdünner dienen, verwendet.Compounds (F1) are often used in admixture with compounds (F2) which serve as reactive diluents.

Als Reaktivverdünner (Verbindungen (F2)) kommen strahlungshärtbare, radikalisch oder kationisch polymerisierbare Verbindungen mit nur einer ethylenisch ungesättigten, copolymerisierbaren Gruppe in Betracht.Suitable reactive diluents (compounds (F2)) are radiation-curable, free-radically or cationically polymerizable compounds having only one ethylenically unsaturated copolymerizable group.

Genannt seien z.B. C1-C20-Alkyl(meth)acrylate, Vinylaromaten mit bis zu 20 C-Atomen, Vinylester von bis zu 20 C-Atomen enthaltenden Carbonsäuren, ethylenisch ungesättigte Nitrile, Vinylether von 1 bis 10 C-Atome enthaltenden Alkoholen, α,β-ungesättigte Carbonsäuren und deren Anhydride und aliphatischen Kohlenwasserstoffen mit 2 bis 8 C-Atomen und 1 oder 2 Doppelbindungen.Mention may be made, for example, of C 1 -C 20 -alkyl (meth) acrylates, vinylaromatics having up to 20 carbon atoms, vinyl esters of carboxylic acids containing up to 20 carbon atoms, ethylenically unsaturated nitriles, vinyl ethers of alcohols containing from 1 to 10 carbon atoms, α, β-unsaturated carboxylic acids and their anhydrides and aliphatic hydrocarbons having 2 to 8 carbon atoms and 1 or 2 double bonds.

Der Begriff (Meth)acrylsäure wird im Rahmen dieser Schrift für Acrylsäure und Methacrylsäure verwendet.The term (meth) acrylic acid is used in the context of this document for acrylic acid and methacrylic acid.

Als (Meth)acrylsäurealkylester bevorzugt sind solche mit einem C1-C10-Alkylrest, wie Methylmethacrylat, Methylacrylat, n-Butylacrylat, Ethylacrylat und 2-Ethylhexylacrylat.Preferred (meth) acrylic acid alkyl esters are those having a C 1 -C 10 -alkyl radical, such as methyl methacrylate, methyl acrylate, n-butyl acrylate, ethyl acrylate and 2-ethylhexyl acrylate.

Insbesondere sind auch Mischungen der (Meth)acrylsäurealkylester geeignet.In particular, mixtures of (meth) acrylic acid alkyl esters are also suitable.

Vinylester von Carbonsäuren mit 1 bis 20 C-Atomen sind z.B. Vinyllaurat, Vinylstearat, Vinylpropionat und Vinylacetat.Vinyl esters of carboxylic acids having 1 to 20 carbon atoms are e.g. Vinyl laurate, vinyl stearate, vinyl propionate and vinyl acetate.

α,β-Ungesättigte Carbonsäuren und deren Anhydride können beispielsweise sein Acrylsäure, Methacrylsäure, Fumarsäure, Crotonsäure, Itaconsäure, Maleinsäure oder Maleinsäureanhydrid, bevorzugt Acrylsäure.α, β-unsaturated carboxylic acids and their anhydrides can be, for example, acrylic acid, methacrylic acid, fumaric acid, crotonic acid, itaconic acid, maleic acid or maleic anhydride, preferably acrylic acid.

Als vinylaromatische Verbindungen kommen z.B. Vinyltoluol, α-Butylstyrol, 4-n-Butylstyrol, 4-n-Decylstyrol und vorzugsweise Styrol in Betracht.As vinyl aromatic compounds are e.g. Vinyltoluene, α-butylstyrene, 4-n-butylstyrene, 4-n-decylstyrene and preferably styrene into consideration.

Beispiele für Nitrile sind Acrylonitril und Methacrylnitril.Examples of nitriles are acrylonitrile and methacrylonitrile.

Geeignete Vinylether sind z.B. Vinylmethylether, Vinylisobutylether, Vinylhexylether und Vinyloctylether.Suitable vinyl ethers are e.g. Vinyl methyl ether, vinyl isobutyl ether, vinyl hexyl ether and vinyl octyl ether.

Als nicht aromatische Kohlenwasserstoffe mit 2 bis 8 C-Atomen und einer oder zwei olefinischen Doppelbindungen seien Butadien, Isopren, sowie Ethylen, Propylen und Isobutylen genannt.As non-aromatic hydrocarbons having 2 to 8 carbon atoms and one or two olefinic double bonds may be mentioned butadiene, isoprene, and ethylene, propylene and isobutylene.

Weiterhin sind N-Vinylformamid, N-Vinylpyrrolidon sowie N-Vinylcaprolactam einsetzbar.Furthermore, N-vinylformamide, N-vinylpyrrolidone and N-vinylcaprolactam can be used.

Als Photoinitiatoren (F3) können dem Fachmann bekannte Photoinitiatoren verwendet werden, z.B. solche in " Advances in Polymer Science", Volume 14, Springer Berlin 1974 oder in K. K. Dietliker, Chemistry and Technology of UV- and EB-Formulation for Coatings, Inks and Paints, Volume 3; Photoinitiators for Free Radical and Cationic Polymerization, P. K. T. Oldring (Eds), SITA Technology Ltd, London, genannt en.As photoinitiators (F3) it is possible to use photoinitiators known to the person skilled in the art, for example those in " Advances in Polymer Science ", Volume 14, Springer Berlin 1974 or in KK Dietliker, Chemistry and Technology of UV and EB Formulation for Coatings, Inks and Paints, Volume 3; Photoinitiators for Free Radical and Cationic Polymerization, PKT Oldring (Eds), SITA Technology Ltd, London s.

In Betracht kommen z.B. Mono- oder Bisacylphosphinoxide wie Irgacure® 819 (Bis(2,4,6-Trimethylbenzoyl)phenylphosphinoxid), wie sie z.B. in EP-A 7 508 , EP-A 57 474 , DE-A 196 18 720 , EP-A 495 751 oder EP-A 615 980 beschrieben sind, beispielsweise 2,4,6-Trimethylbenzoyldiphenylphosphinoxid (Lucirin® TPO), Ethyl-2,4,6-trimethylbenzoylphenylphosphinat, Benzophenone, Hydroxyacetophenone, Phenylglyoxylsäure und ihre Derivate oder Gemische dieser Photoinitiatoren. Als Beispiele seien genannt Benzophenon, Acetophenon, Acetonaphthochinon, Methylethylketon, Valerophenon, Hexanophenon, α-Phenylbutyrophenon, p-Morpholinopropiophenon, Dibenzosuberon, 4-Morpholinobenzophenon, 4-Morpholinodeoxybenzoin, p-Diacetylbenzol, 4-Aminobenzophenon, 4'-Methoxyacetophenon, β-Methylanthrachinon, tert-Butylanthrachinon, Anthrachinoncarbonysäureester, Benzaldehyd, α-Tetralon, 9-Acetylphenanthren, 2-Acetylphenanthren, 10-Thioxanthenon, 3-Acetylphenanthren, 3-Acetylindol, 9-Fluorenon, 1-Indanon, 1,3,4-Triacetylbenzol, Thioxanthen-9-on, Xanthen-9-on, 2,4-Dimethylthioxanthon, 2,4-Diethylthioxanthon, 2,4-Di-iso-propylthioxanthon, 2,4-Dichlorthioxanthon, Benzoin, Benzoin-iso-butylether, Chloroxanthenon, Benzoin-tetrahydropyranylether, Benzoin-methylether, Benzoinethylether, Benzoin-butylether, Benzoin-iso-propylether, 7-H-Benzoin-methylether, Benz[de]anthracen-7-on, 1-Naphthaldehyd, 4,4'-Bis(dimethylamino)benzophenon, 4-Phenylbenzophenon, 4-Chlorbenzophenon, Michlers Keton, 1-Acetonaphthon, 2-Acetonaphthon, 1-Benzoylcyclohexan-1-ol, 2-Hydroxy-2,2-dimethylacetophenon, 2,2-Dimethoxy-2-phenylacetophenon, 2,2-Diethoxy-2-phenylacetophenon, 1,1-Dichloracetophenon, 1-Hydroh-yacetophenon, Acetophenondimethylketal, o-Methoxybenzophenon, Triphenylphosphin, Trio-Tolylphosphin, Benz[a]anthracen-7,12-dion, 2,2-Diethoxyacetophenon, Benzilketale, wie Benzildimethylketal, 2-Methyl-1-[4-(methylthio)phenyl]-2-morpholinopropan-1-on, Anthrachinone wie 2-Methylanthrachinon, 2-Ethylanthrachinon, 2-tert-Butylanthrachinon, 1-Chloranthrachinon, 2-Amylanthrachinon und 2,3-Butandion.Suitable examples include mono- or bisacylphosphine oxides such as Irgacure® 819 (bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide), as used, for example, in US Pat EP-A 7 508 . EP-A 57 474 . DE-A 196 18 720 . EP-A 495 751 or EP-A 615 980 are described, for example, 2,4,6-trimethylbenzoyldiphenylphosphine oxide (Lucirin ® TPO), ethyl 2,4,6-trimethylbenzoylphenylphosphinate, benzophenones, hydroxyacetophenones, phenylglyoxylic acid and its derivatives or mixtures of these photoinitiators. Examples which may be mentioned are benzophenone, acetophenone, acetonaphthoquinone, methyl ethyl ketone, valerophenone, hexanophenone, α-phenylbutyrophenone, p-morpholinopropiophenone, dibenzosuberone, 4-morpholinobenzophenone, 4-morpholinodeoxybenzoin, p-diacetylbenzene, 4-aminobenzophenone, 4'-methoxyacetophenone, β-methylanthraquinone, tert-butylanthraquinone, anthraquinone-carboxylic acid ester, benzaldehyde, α-tetralone, 9-acetylphenanthrene, 2-acetylphenanthrene, 10-thioxanthenone, 3-acetylphenanthrene, 3-acetylindole, 9-fluorenone, 1-indanone, 1,3,4- triacetylbenzene, thioxanthen-9-one, xanthene-9-one, 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2,4-di- iso -propylthioxanthon, 2,4-dichlorothioxanthone, benzoin, benzoin iso-butyl ether, Chloroxanthenone, benzoin tetrahydropyranyl ether, benzoin methyl ether, benzoin ethyl ether, benzoin butyl ether, benzoin iso- propyl ether, 7-H-benzoin methyl ether, benz [de] anthracen-7-one, 1-naphthaldehyde, 4,4'-bis (dimethylamino) benzophenone, 4-phenylbenzophenone, 4-chlorobenzophenone, Michler's ketone, 1-acetonaphthone, 2-acetonaphthone, 1-benzoylcyclohexan-1-ol, 2-hydroxy-2,2-dimethylacetophenone, 2,2-dimethoxy-2- phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, 1,1-dichloroacetophenone, 1-hydroxycetophenone, acetophenone dimethyl ketal, o-methoxybenzophenone, triphenylphosphine, trio-to lylphosphine, benz [a] anthracene-7,12-dione, 2,2-diethoxyacetophenone, benzil ketals such as benzil dimethyl ketal, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, anthraquinones such as 2-methylanthraquinone, 2-ethylanthraquinone, 2- tert- butylanthraquinone, 1-chloroanthraquinone, 2-amylanthraquinone and 2,3-butanedione.

Geeignet sind auch nicht- oder wenig vergilbende Photoinitiatoren vom Phenylglyoxalsäureestertyp, wie in DE-A 198 26 712 , DE-A 199 13 353 oder WO 98/33761 beschrieben.Also suitable are non- or slightly yellowing photoinitiators of the phenylglyoxalic acid ester type, as in DE-A 198 26 712 . DE-A 199 13 353 or WO 98/33761 described.

Unter den genannten Photoinitiatoren sind Phosphinoxide, α-Hydroxyketone und Benzophenone bevorzugt.Among the photoinitiators mentioned, phosphine oxides, α-hydroxyketones and benzophenones are preferred.

Insbesondere können auch Gemische verschiedener Photoinitiatoren verwendet werden.In particular, mixtures of different photoinitiators can be used.

Die Photoinitiatoren können allein oder in Kombination mit einem Photopolymerisationspromotor, z.B. vom Benzoesäure-, Amin- oder ähnlichem Typ verwendet werden.The photoinitiators may be used alone or in combination with a photopolymerization promoter, e.g. benzoic, amine or similar type.

Als weitere lacktypische Additive (F4) können beispielsweise Antioxidantien, Oxidationsinhibitoren, Stabilisatoren, Aktivatoren (Beschleuniger), Füllmittel, Pigmente, Farbstoffe, Entgasungsmittel, Glanzmittel, antistatische Agentien, Flammschutzmittel, Verdicker, thixotrope Agentien, Verlaufshilfsmittel, Bindemittel, Antischaummittel, Duftstoffe, oberflächenaktive Agentien, Viskositätsmodifikatoren, Weichmacher, Plastifizierer, klebrigmachende Harze (Tackifier), Chelatbildner oder Verträglichkeitsmittel (compatibilizer) verwendet werden.As further paint typical additives (F4), for example, antioxidants, oxidation inhibitors, stabilizers, activators (accelerators), fillers, pigments, dyes, degassing agents, brighteners, antistatic agents, flame retardants, thickeners, thixotropic agents, flow control agents, binders, antifoaming agents, fragrances, surface-active agents , Viscosity modifiers, plasticizers, plasticizers, tackifiers, chelating agents or compatibilizers.

Als Beschleuniger für die thermische Nachhärtung kann z.B. Zinnoctoat, Zinkoctoat, Dibutylzinnlaureat oder Diazabicyclo[3.2.2]octan verwendet werden.As a post-curing accelerator, e.g. Tin octoate, zinc octoate, dibutyltin laureate or diazabicyclo [3.2.2] octane.

Weiterhin können ein oder mehrere photochemisch und/oder thermisch aktivierbare Initiatoren zugesetzt werden, z.B. Kaliumperoxodisulfat, Dibenzoylperoxid, Cyclohexanonperoxid, Di-tert.-Butylperoxid, Azobis-iso-butyronitril, Cyclohexylsulfonylacetylperoxid, Di-iso-propylpercarbonat, tert-Butylperoktoat oder Benzpinakol, sowie beispielsweise solche thermisch aktivierbare Initiatoren, die eine Halbwertszeit bei 80°C von mehr als 100 Stunden aufweisen, wie Di-t-Butylperoxid, Cumolhydroperoxid, Dicumylperoxid, t-Butylperbenzoat, silylierte Pinakole, die z. B. unter dem Handelsnamen ADDID 600 der Firma Wacker kommerziell erhältlich sind oder Hydroxylgruppen-haltige Amin-N-Oxide, wie 2,2,6,6-Tetramethylpiperidin-N-oxyl, 4-Hydroxy-2,2,6,6-Tetramethylpiperidin-N-oxyl etc.Furthermore, one or more photochemically and / or thermally activatable initiators may be added, e.g. Potassium peroxodisulfate, dibenzoyl peroxide, cyclohexanone peroxide, di-tert-butyl peroxide, azobisisobutyronitrile, cyclohexylsulfonylacetyl peroxide, di-isopropyl percarbonate, tert-butyl peroctoate or benzpinacol, and for example those thermally activatable initiators having a half-life of more than 80 ° C 100 hours, such as di-t-butyl peroxide, cumene hydroperoxide, dicumyl peroxide, t-butyl perbenzoate, silylated pinacols, the z. B. commercially available under the trade name ADDID 600 from Wacker or hydroxyl-containing amine-N-oxides, such as 2,2,6,6-tetramethylpiperidine-N-oxyl, 4-hydroxy-2,2,6,6- Tetramethylpiperidine-N-oxyl etc.

Weitere Beispiele geeigneter Initiatoren sind in " Polymer Handbook", 2. Aufl., Wiley & Sons, New York beschrieb en.Further examples of suitable initiators are in " Polymer Handbook, 2nd ed., Wiley & Sons, New York described s.

Als Verdicker kommen neben radikalisch (co)polymerisierten (Co)Polymerisaten, übliche organische und anorganische Verdicker wie Hydroxymethylcellulose oder Bentonit in Betracht.Suitable thickeners besides free-radically (co) polymerized (co) polymers, customary organic and inorganic thickeners such as hydroxymethylcellulose or bentonite.

Als Chelatbildner können z.B. Ethylendiaminessigsäure und deren Salze sowie β-Diketone verwendet werden.As chelating agents, e.g. Ethylenediaminetic acid and its salts and β-diketones can be used.

Geeignete Füllstoffe umfassen Silikate, z. B. durch Hydrolyse von Siliciumtetrachlorid erhältliche Silikate wie Aerosl® der Fa. Degussa, Kieselerde, Talkum, Aluminiumsilikate, Magnesiumsilikate, Calciumcarbonate etc.Suitable fillers include silicates, e.g. Example by hydrolysis of silicon tetrachloride available silicates such as Aerosl ® the Fa. Degussa, silica, talc, aluminum silicates, magnesium silicates, calcium carbonates, etc.

Geeignete Stabilisatoren umfassen typische UV-Absorber wie Oxanilide, Triazine und Benzotriazol (letztere erhältlich als Tinuvin® -Marken der Ciba-Spezialitätenchemie) und Benzophenone. Diese können allein oder zusammen mit geeigneten Radikalfängern, beispielsweise sterisch gehinderten Aminen wie 2,2,6,6-Tetramethylpiperidin, 2,6-Di-tert.-butylpiperidin oder deren Derivaten, z. B. Bis-(2,2,6,6-tetra-methyl-4-piperidyl)sebacinat, eingesetzt werden. Stabilisatoren werden üblicherweise in Mengen von 0,1 bis 5,0 Gew.-%, bezogen auf die in der Zubereitung enthaltenen festen Komponenten, eingesetzt.Suitable stabilizers include typical UV absorbers such as oxanilides, triazines and benzotriazole (the latter available as Tinuvin ® grades from Ciba-Spezialitatenchemie) and benzophenones. These may be used alone or together with suitable radical scavengers, for example sterically hindered amines such as 2,2,6,6-tetramethylpiperidine, 2,6-di-tert-butylpiperidine or derivatives thereof, eg. B. bis (2,2,6,6-tetra-methyl-4-piperidyl) sebacinate used. Stabilizers are usually used in amounts of 0.1 to 5.0 wt .-%, based on the solid components contained in the preparation.

Weiterhin geeignete Stabilisatoren sind beispielsweise N-Oxyle, wie z.B. 4-Hydroxy-2,2,6,6-tetramethyl-piperidin-N-oxyl, 4-Oxo-2,2,6,6-tetramethyl-piperidin-N-oxyl, 4-Acetoxy-2,2,6,6-tetramethyl-piperidin-N-oxyl, 2,2,6,6-tetramethyl-piperidin-N-oxyl, 4,4',4"-Tris(2,2,6,6-tetramethyl-piperidin-N-oxyl)-phosphit oder 3-Oxo-2,2,5,5-tetramethyl-pyrrolidin-N-oxyl, Phenole und Naphthole, wie z.B. p-Aminophenol, p-Nitrosophenol, 2-tert.-Butylphenol, 4-tert.-Butylphenol, 2,4-di-tert.-Butylphenol, 2-Methyl-4-tert.-Butylphenol, 4-Methyl-2,6-tert.-Butylphenol (2,6-tert.-Butyl-p-Kresol) oder 4-tert.-Butyl-2,6-dimethylphenol, Chinone, wie z.B. Hydrochinon oder Hydrochinonmonomethylether, aromatische Amine, wie z.B. N,N-Diphenylamin, N-Nitroso-diphenylamin, Phenylendiamine, wie z.B. N,N'-Dialkyl-para-phenylendiamin, wobei die Alkylreste gleich oder verschieden sein können und jeweils unabhängig voneinander aus 1 bis 4 Kohlenstoffatome bestehen und geradkettig oder verzweigt sein können, Hydroxylamine, wie z.B. N,N-Diethylhydroxylamin, Harnstoffderivate, wie z.B. Harnstoff oder Thioharnstoff, phosphorhaltige Verbindungen, wie z.B. Triphenylphosphin, Triphenylphosphit oder Triethylphosphit oder schwefelhaltige Verbindungen, wie z.B. Diphenylsulfid oder Phenothiazin.Further suitable stabilizers are, for example, N-oxyls, such as 4-hydroxy-2,2,6,6-tetramethyl-piperidine-N-oxyl, 4-oxo-2,2,6,6-tetramethyl-piperidine-N-oxyl , 4-acetoxy-2,2,6,6-tetramethyl-piperidine-N-oxyl, 2,2,6,6-tetramethyl-piperidine-N-oxyl, 4,4 ', 4 "-tris (2,2,6,6-tetramethyl-piperidine-N-oxyl) -phosphite or 3-oxo-2 , 2,5,5-tetramethyl-pyrrolidine-N-oxyl, phenols and naphthols, such as p-aminophenol, p-nitrosophenol, 2-tert-butylphenol, 4-tert-butylphenol, 2,4-di- tert Butylphenol, 2-methyl-4- tert -butylphenol, 4-methyl-2,6-tert-butylphenol (2,6- tert -butyl-p-cresol) or 4- tert -butyl-2 , 6-dimethylphenol, quinones, such as hydroquinone or hydroquinone monomethyl ether, aromatic amines, such as N, N-diphenylamine, N-nitroso-diphenylamine, phenylenediamines, such as N, N'-dialkyl-para-phenylenediamine, wherein the alkyl radicals are the same or may be different and each independently of one another from 1 to 4 carbon atoms and may be straight or branched, hydroxylamines such as N, N-diethylhydroxylamine, urea derivatives such as urea or thiourea, phosphorus-containing compounds such as triphenylphosphine, triphenyl phosphite or triethyl phosphite or sulfur-containing Ver bonds, such as diphenyl sulfide or phenothiazine.

Typische Zusammensetzungen für strahlungshärtbare Massen sind beispielsweiseTypical compositions for radiation-curable compositions are, for example

  • (F1) 0 - 100 Gew%, bevorzugt 50 - 90, besonders bevorzugt 60 - 90 und insbesondere 60 - 80 Gew%,
  • (F2)0 - 60 Gew%, bevorzugt 5 - 50, besonders bevorzugt 6 - 40 und insbesondere 10 - 30 Gew%,
  • (F3)0 - 20 Gew%, bevorzugt 0,5 - 15, besonders bevorzugt 1 - 10 und insbesondere 2 - 5 Gew% sowie
  • (F4) 0 - 50 Gew%, bevorzugt 2 - 40, besonders bevorzugt 3 - 30 und insbesondere 5 - 20 Gew%,
mit der Maßgabe, daß (F1), (F2), (F3) und (F4) zusammen 100 Gew% ergeben.
  • (F1) 0-100% by weight, preferably 50-90, particularly preferably 60-90 and in particular 60-80% by weight,
  • (F2) 0-60% by weight, preferably 5-50, particularly preferably 6-40 and in particular 10-30% by weight,
  • (F3) 0-20% by weight, preferably 0.5-15, particularly preferably 1-10 and in particular 2-5% by weight and also
  • (F4) 0-50% by weight, preferably 2-40, particularly preferably 3-30 and in particular 5-20% by weight,
with the proviso that (F1), (F2), (F3) and (F4) together give 100% by weight.

Bei besonders bevorzugten strahlungshärtbaren Massen besteht die Verbindung (F1) zu 10 bis 100 Gew.-%, bezogen auf die Gesamtmenge der Verbindung (F1), aus Urethan(meth)acrylat(en), Epoxyacrylaten, Polyetheracrylaten oder Polyesteracrylaten.In particularly preferred radiation-curable compositions, compound (F1) consists of from 10 to 100% by weight, based on the total amount of compound (F1), of urethane (meth) acrylate (s), epoxyacrylates, polyether acrylates or polyester acrylates.

Besonders geeignete, als Schichten (F) einsetzbare strahlungshärtbare Massen sind die in EP-A1 942 022 , dort besonders von S. 4, Z. 18 bis S. 18, Z.31 beschriebenen, die in DE-A1 199 44 156 , S. 1, Z. 26 bis S. 6, Z. 63 und in DE-A1 199 56 231 , S. 2, Z. 33 bis S. 4, Z. 65 beschriebenen, sowie die in der deutschen Patentanmeldung mit dem Aktenzeichen 101 40 769.6 und dem Einreichedatum 20.08.2001 beschriebenen.Particularly suitable radiation-curable compositions which can be used as layers (F) are those in EP-A1 942 022 , there especially from S. 4, Z. 18 to P. 18, Z.31 described in DE-A1 199 44 156 , P. 1, lines 26 to 6, line 63 and in DE-A1 199 56 231 , P. 2, Z. 33 to p. 4, Z. 65, as well as those in the German patent application with the file reference 101 40 769.6 and the submission date 20.08.2001.

Die Beschichtung der Substrate erfolgt nach üblichen, dem Fachmann bekannten Verfahren, wobei man wenigstens eine Beschichtungsmasse auf das zu beschichtende Substrat in der gewünschten Stärke aufbringt und die gegebenenfalls enthaltenen flüchtigen Bestandteile der Bechichtungsmasse, gegebenenfalls unter Erhitzen, entfernt. Dieser Vorgang kann gewünschtenfalls ein- oder mehrfach wiederholt werden. Das Aufbringen auf das Substrat kann in bekannter Weise, z. B. durch Spritzen, Spachteln, Rakeln, Bürsten, Rollen, Walzen, Gießen, Laminieren, Hinterspritzen oder Coextrudieren erfolgen. Die Beschichtungsstärke liegt in der Regel in einem Bereich von etwa 3 bis 1000 g/m2 und vorzugsweise 10 bis 200 g/m2.The substrates are coated by customary methods known to the person skilled in the art, at least one coating composition being applied to the substrate to be coated in the desired thickness and the volatile constituents of the coating composition, if appropriate with heating, being removed. If desired, this process can be repeated one or more times. The application to the substrate can in a known manner, for. Example by spraying, filling, doctoring, brushing, rolling, rolling, pouring, lamination, injection molding or coextrusion. The coating thickness is generally in a range of about 3 to 1000 g / m 2 and preferably 10 to 200 g / m 2 .

Weiterhin wird ein Verfahren zum Beschichten von Substraten offenbart, bei dem man die Beschichtungsmasse auf das Substrat aufbringt und gegebenenfalls trocknet, mit Elektronenstrahlen oder UV Belichtung unter sauerstoffhaltiger Atmosphäre oder bevorzugt unter Inertgas härtet, gegebenenfalls bei Temperaturen bis zur Höhe der Trocknungstemperatur und anschließend bei Temperaturen bis zu 160°C, bevorzugt zwischen 60 und 160 °C, thermisch behandelt.Furthermore, a method for coating substrates is disclosed, in which the coating composition is applied to the substrate and optionally dried, cured with electron beams or UV exposure under oxygen-containing atmosphere or preferably under inert gas, optionally at temperatures up to the height of the drying temperature and then at temperatures up to at 160 ° C, preferably between 60 and 160 ° C, thermally treated.

Das Verfahren zum Beschichten von Substraten kann auch so durchgeführt werden, daß nach dem Aufbringen der Beschichtungsmasse zunächst bei Temperaturen bis zu 160°C, bevorzugt zwischen 60 und 160 °C, thermisch behandelt und anschließend mit Elektronenstrahlen oder UV Belichtung unter Sauerstoff oder bevorzugt unter Inertgas gehärtet wird.The process for coating substrates can also be carried out so that after application of the coating composition initially at temperatures up to 160 ° C, preferably between 60 and 160 ° C, thermally treated and then with electron beams or UV exposure under oxygen or preferably under inert gas is hardened.

Die Härtung der auf dem Substrat gebildeten Filme kann gewünschtenfalls ausschließlich thermisch erfolgen. Im allgemeinen härtet man die Beschichtungen jedoch sowohl durch Bestrahlung mit energiereicher Strahlung als auch thermisch.If desired, the curing of the films formed on the substrate can be effected exclusively thermally. In general, however, the coatings are cured both by irradiation with high-energy radiation and thermally.

Die Härtung kann auch zusätzlich oder anstelle der thermischen Härtung durch NIR-Strahlung erfolgen, wobei als NIR-Strahlung hier elektromagnetische Strahlung im Wellenlängenbereich von 760 nm bis 2,5 µm, bevorzugt von 900 bis 1500 nm bezeichnet ist.The curing can also take place in addition to or instead of the thermal curing by NIR radiation, wherein NIR radiation here electromagnetic radiation in the wavelength range of 760 nm to 2.5 microns, preferably from 900 to 1500 nm is designated.

Gegebenenfalls kann, wenn mehrere Schichten des Beschichtungsmittels übereinander aufgetragen werden, nach jedem Beschichtungsvorgang eine thermische, NIR und/oder Strahlungshärtung erfolgen.Optionally, if several layers of the coating composition are applied to one another, thermal, NIR and / or radiation curing can take place after each coating operation.

Als Strahlungsquellen für die Strahlungshärtung geeignet sind z.B. Quecksilber-Niederdruckstrahler, -Mitteldruckstrahler mit Hochdruckstrahler sowie Leuchtstoffröhren, Impulsstrahler, Metallhalogenidstrahler, Elektronenblitzeinrichtungen, wodurch eine Strahlungshärtung ohne Photoinitiator möglich ist, oder Excimerstrahler. Die Strahlungshärtung erfolgt durch Einwirkung energiereicher Strahlung, also UV-Strahlung oder Tageslicht, vorzugsweise Licht im Wellenlängenbereich von λ=200 bis 700 nm strahlt, besonders bevorzugt von λ=200 bis 500 nm und ganz besonders bevorzugt λ=250 bis 400 nm, oder durch Bestrahlung mit energiereichen Elektronen (Elektronenstrahlung; 150 bis 300 keV). Als Strahlungsquellen dienen beispielsweise Hochdruckquecksilberdampflampen, Laser, gepulste Lampen (Blitzlicht), Halogenlampen oder Excimerstrahler. Die üblicherweise zur Vernetzung ausreichende Strahlungsdosis bei UV-Härtung liegt im Bereich von 80 bis 3000 mJ/cm2 .Suitable radiation sources for radiation curing are, for example, low-pressure mercury lamps, medium-pressure lamps with high-pressure lamps and fluorescent tubes, pulse emitters, metal halide, electronic flash devices, whereby a Radiation curing without photoinitiator is possible, or Excimerstrahler. The radiation is cured by exposure to high-energy radiation, ie UV radiation or daylight, preferably light in the wavelength range of λ = 200 to 700 nm, particularly preferably from λ = 200 to 500 nm and most preferably λ = 250 to 400 nm, or by Irradiation with high-energy electrons (electron radiation, 150 to 300 keV). The radiation sources used are, for example, high-pressure mercury vapor lamps, lasers, pulsed lamps (flash light), halogen lamps or excimer radiators. The radiation dose for UV curing, which is usually sufficient for crosslinking, is in the range from 80 to 3000 mJ / cm 2 .

Selbstverständlich sind auch mehrere Strahlungsquellen für die Härtung einsetzbar, z.B. zwei bis vier.Of course, several radiation sources can be used for the curing, e.g. two to four.

Diese können auch in jeweils unterschiedlichen Wellenlängebereichen strahlen.These can also radiate in different wavelength ranges.

Die Bestrahlung kann gegebenenfalls auch unter Ausschluß von Sauerstoff, z. B. unter Inertgas-Atmosphäre, durchgeführt werden.
Als Inertgase eignen sich vorzugsweise Stickstoff, Edelgase, Kohlendioxid, oder Verbrennungsgase. Desweiteren kann die Bestrahlung erfolgen, indem die Beschichtungsmasse mit transparenten Medien abgedeckt wird. Transparente.Medien sind z. B. Kunststofffolien, Glas oder Flüssigkeiten, z. B. Wasser. Besonders bevorzugt ist eine Bestrahlung in der Weise, wie sie in der DE-A1 199 57 900 beschrieben ist.
The irradiation may optionally also in the absence of oxygen, for. B. under inert gas atmosphere, are performed.
As inert gases are preferably nitrogen, noble gases, carbon dioxide, or combustion gases. Furthermore, the irradiation can be carried out by covering the coating composition with transparent media. Transparent.Media are z. As plastic films, glass or liquids, eg. B. water. Particular preference is given to irradiation in the manner as described in US Pat DE-A1 199 57 900 is described.

Ein weiterer Gegenstand der Erfindung ist ein Verfahren zur Beschichtung von Substraten, wobei man

  1. i) ein Substrat mit einer Beschichtungsmasse, wie zuvor beschrieben, beschichtet,
  2. ii) flüchtige Bestandteile der Beschichtungsmasse zur Filmbildung unter Bedingungen entfernt, bei denen der Photoinitiator (C) im wesentlichen noch keine freien Radikale ausbildet,
  3. iii) gegebenenfalls den in Schritt ii) gebildeten Film mit energiereicher Strahlung bestrahlt, wobei der Film vorgehärtet wird, und anschließend gegebenenfalls den mit dem vorgehärteten Film beschichteten Gegenstand mechanisch bearbeitet oder die Oberfläche des vorgehärteten Films mit einem anderen Substrat in Kontakt bringt,
  4. iv) dem Film thermisch oder mit NIR-Strahlung endhärtet Dabei können die Schritte iv) und iii) auch in umgekehrter Reihenfolge durchgeführt, d. h. der Film kann zuerst thermisch oder per NIR-Strahlung und dann mit energiereicher Strahlung gehärtet werden.
Another object of the invention is a method for coating substrates, wherein
  1. i) coating a substrate with a coating composition as described above,
  2. ii) removing volatile constituents of the coating composition for film formation under conditions in which the photoinitiator (C) still substantially does not form free radicals,
  3. iii) optionally irradiating the film formed in step ii) with high energy radiation, whereby the film is precured, then optionally mechanically working the precured film coated article or contacting the surface of the precured film with another substrate,
  4. iv) the film is cured thermally or with NIR radiation. In this case, steps iv) and iii) can also be carried out in the reverse order, ie the film can first be cured thermally or by NIR radiation and then with high-energy radiation.

Weiterhin sind auch Substrat, beschichtet mit einer erfindungsgemäßen Mehrschichtlackierung Gegenstand der vorliegenden Erfindung.Furthermore, also substrate coated with a multi-layer coating according to the invention are the subject of the present invention.

Ebenfalls ist Gegenstand der vorliegenden Erfindung ein Verfahren zur Beschichtung von Substraten mit mindestens einem strahlungshärtbaren Lacksystem (F), in dem zwischen Substrat und dem mindestens einem strahlungshärtbaren Lacksystem (F) eine elastische Zwischenschicht (D) mit einer Glasübergangstemperatur (Tg) von -20 °C oder niedriger aufgebracht wird.Likewise provided by the present invention is a process for coating substrates with at least one radiation-curable coating system (F), in which between the substrate and the at least one radiation-curable coating system (F) an elastic intermediate layer (D) with a glass transition temperature (Tg) of -20 ° C or lower is applied.

Die Beschichtung kann nach einem der oben erwähnten Verfahren erfolgen und für die strahlungshärtbaren Lacksysteme (F) und die elastische Zwischenschicht (D) gilt das oben Gesagte.The coating can take place according to one of the above-mentioned methods, and the above applies to the radiation-curable coating systems (F) and the elastic intermediate layer (D).

Die Dicke einer solche wie beschrieben zu härtenden Schicht kann von 0,1 µm bis mehrere mm betragen, bevorzugt von 1 bis 2000 µm, besonders bevorzugt 5 bis 1000 µm, ganz besonders bevorzugt von 10 bis 500 µm und insbesondere von 10 bis 250 µm.The thickness of such a layer to be cured as described may be from 0.1 μm to several mm, preferably from 1 to 2000 μm, more preferably from 5 to 1000 μm, most preferably from 10 to 500 μm and especially from 10 to 250 μm.

Für ein vorgegebenes System wird das bruchmechanische Verhalten vom Verhältnis V der Zwischenschichtdicke ZS (Schicht (D)) zur Gesamtdicke der Zwischenschicht plus der Dicke DL des Decklacks, d.h. die Summe der Dicke der Schichten (E) und (F), bestimmt V = ZS/(ZS+DL). Je tiefer die Temperaturen, denen die Systeme ausgesetzt sind, und je höher die Verformungsgeschwindigkeiten sind, um so größer muß V gewählt werden, damit es bei mechanischer Beanspruchung nicht zum Bruch kommt. Erfindungsgemäß betragen Werte V mindestens 0,05 bei Temperaturen von mindestens 25 °C, bevorzugt mindestens 0,1 bei Temperaturen von mindestens 0 °C, besonders bevorzugt mindestens 0,2 bei Temperaturen von mindestens -20 °C und ganz besonders bevorzugt mindestens 0,3 bei Temperaturen von -50 °C.For a given system, the fracture mechanical behavior is determined by the ratio V of the interlayer thickness ZS (layer (D)) to the total thickness of the interlayer plus the thickness DL of the topcoat, i. the sum of the thickness of the layers (E) and (F), determined V = ZS / (ZS + DL). The lower the temperatures to which the systems are exposed and the higher the rates of deformation, the greater V must be chosen so that it does not break under mechanical stress. According to the invention, values V are at least 0.05 at temperatures of at least 25 ° C., preferably at least 0.1 at temperatures of at least 0 ° C., more preferably at least 0.2 at temperatures of at least -20 ° C., and very particularly preferably at least 0, 3 at temperatures of -50 ° C.

Die erfindungsgemäßen Mehrschichtlackierungen erreichen im Vergleich zu bekannten UV-härtbaren Lacken eine verbesserte Haftung, besonders auf technischen Kunststoffen sowie bessere Härte, Elastizität, Abriebfestigkeit und Chemikalienbeständigkeit.The multicoat paint systems according to the invention achieve improved adhesion in comparison with known UV-curable coatings, especially on engineering plastics as well as better hardness, elasticity, abrasion resistance and chemical resistance.

Besonders bevorzugt eignen sich die erfindungsgemäßen Mehrschichtlackierungen als oder in Außenbeschichtungen, also solche Anwendungen, die dem Tageslicht ausgesetzt sind, bevorzugt von Gebäuden oder Gebäudeteilen, Innenbeschichtungen, Straßenmarkierungen, Beschichtungen auf Fahrzeugen und Flugzeugen. Insbesondere werden die erfindungsgemäßen Mehrschichtlackierungen als oder in Automobilklar- und -decklacke(n) eingesetzt, sowohl für den Automobilaußen- als auch für den -innenbereich.The multicoat paint systems according to the invention are particularly preferably suitable as or in exterior coatings, ie those applications that are exposed to daylight, preferably buildings or parts of buildings, interior coatings, road markings, coatings on vehicles and aircraft. In particular, the multicoat paint systems according to the invention are used as or in automotive clearcoats and topcoats, both for the automotive exterior and for the interior.

Die erfindungsgemäßen Mehschichtlackierungen können in der äußeren Lackschicht auftretende Risse durch die erfindungsgemäß anwesende Zwischenschicht (D) so abfangen, daß sich diese nicht bis in das Substrat fortpflanzen. Für diesen Zweck können in eine Mehrschichtlackierung selbstverständlich auch mehrere elastische Zwischenschichten eingebaut werden, beispielsweise zwischen die Schichten (E) und (F) und/oder zwischen (A) und (C), sofern diese Schichten in der Mehrschichtlackierung enthalten sind.The multicoat systems according to the invention can intercept cracks occurring in the outer lacquer layer by the intermediate layer (D) present according to the invention so that they do not propagate into the substrate. Naturally, a plurality of elastic intermediate layers can also be incorporated into a multi-layer coating for this purpose, for example between the layers (E) and (F) and / or between (A) and (C), if these layers are contained in the multi-layer coating.

Mit den erfindungsgemäßen Mehrschichtlackierungen lassen sich hohe Kratzfestigkeit erzielen.With the multicoat paint systems according to the invention, high scratch resistance can be achieved.

In dieser Schrift verwendete ppm- und Prozentangaben beziehen sich, falls nicht anders angegeben, auf Gewichtsprozente und -ppm.Ppm and percentages used in this specification, unless otherwise indicated, are by weight percent and ppm.

BeispieleExamples

Die Kratzfestigkeit wurde nach dem Scotch Brite-Test bestimmt bestimmt, wie er in der DE-A1 199 40 312 , S. 8, Z. 64 bis S. 9, Z. 5 beschrieben ist:The scratch resistance was determined by the Scotch Brite test, as determined in the DE-A1 199 40 312 , P. 8, Z. 64 to p. 9, Z. 5:

Als Prüfkörper wird ein 3 x 3 cm großer, Siliciumcarbid-modifizierter Faservlies (Scotch Brite SUFN, 3M Deutschland, 41453 Neuss) an einem Zylinder befestigt. Dieser Zylinder drückt das Faservlies mit 750 g an die Beschichtung und wird pneumatisch über die Beschichtung bewegt. Die Wegstrecke der Auslenkung beträgt 7 cm. Nach 10 beziehungsweise 50 Doppelhüben (DH) wird im mittleren Bereich der Beanspruchung der Glanz (Sechsfachbestimmung) analog DIN 67530, ISO 2813 bei einem Einfallwinkel von 60 ° gemessen. Aus den Glanzwerten der Beschichtungen vor und nach den mechanischen Beanspruchungen wird die Differenz gebildet. Der Glanzverlust ist umgekehrt proportional zur Kratzfestigkeit.The test piece is a 3 x 3 cm large, silicon carbide-modified nonwoven fabric (Scotch Brite SUFN, 3M Germany, 41453 Neuss) attached to a cylinder. This cylinder presses the nonwoven fabric at 750 g onto the coating and is pneumatically moved across the coating. The distance of the deflection is 7 cm. After 10 or 50 double strokes (DH), the gloss (six-fold determination) is measured analogously to DIN 67530, ISO 2813 at an incidence angle of 60 ° in the middle region of the stress. The difference is formed from the gloss values of the coatings before and after the mechanical stresses. The loss of gloss is inversely proportional to the scratch resistance.

Die Zähigkeit acu wurde gemäß DIN EN ISO 179/1fU bei -50 °C gemessen.The strength a cu was measured according to DIN EN ISO 179 / 1fU at -50 ° C.

Der Decklack 1 wurde hergestellt aus Laromer® LR 8987 der BASF AG, Ludwigshafen und Additiven.The topcoat 1 was prepared from Laromer® LR 8987 from BASF AG, Ludwigshafen and additives.

Der Decklack 2 wurde hergestellt aus Laromer® LR 8949 der BASF AG, Ludwigshafen und Additiven.The topcoat 2 was prepared from Laromer® LR 8949 from BASF AG, Ludwigshafen and additives.

Die folgenden Substrate wurden verwendet: Substrat Primer Decklack V acu bei -50°C [kJ/m2] f [Hz] Glanzverlust nach 10/50 DH [%] ASA/PC (Luran SC) Kraton D1101 1 0,34 100 1000 18/31 ASA/PC (Luran SC) Kraton KX222 2 0,21 15 1000 9/25 ASA/PC (Luran SC) Vector 8508 2 0,30 90 1000 12/28 ABS/PA (Terblend N) Kraton D1101 1 0,2 50 1000 13/21 ABS/PA (Terblend N) Kraton D4150 2 0,13 40 1000 8/22 ABS/PA (Terblend N) Vector 8508 2 0,3 40 1000 11/23 SAN (Luran) Vector D1101 1 0,1 13 500 9/18 PMMA (Lucryl) - - - <2 500 43/63 The following substrates were used: substratum primer topcoat V a cu at -50 ° C [kJ / m 2 ] f [Hz] Loss loss after 10/50 DH [%] ASA / PC (Luran SC) Kraton D1101 1 0.34 100 1000 18/31 ASA / PC (Luran SC) Kraton KX222 2 0.21 15 1000 9.25 ASA / PC (Luran SC) Vector 8508 2 0.30 90 1000 12.28 ABS / PA (Terblend N) Kraton D1101 1 0.2 50 1000 13/21 ABS / PA (Terblend N) Kraton D4150 2 0.13 40 1000 8.22 ABS / PA (Terblend N) Vector 8508 2 0.3 40 1000 11/23 SAN (Luran) Vector D1101 1 0.1 13 500 9.18 PMMA (Lucryl) - - - <2 500 43/63

Claims (10)

  1. A multicoat system on a substrate, comprising at least one radiation-curable coating system (F) and at least one elastic intercoat (D) which is located between substrate and radiation-curable coating system (F) and has a glass transition temperature (Tg) of -20°C, or less (measured in the frequency range up to 1000 Hz).
  2. The multicoat system according to claim 1, composed of
    (F) at least one radiation-curable coating system,
    (E) if appropriate, at least one coat which is pigmented and/or provided with effect substances,
    (D) at least one elastic intercoat (D) having a glass transition temperature (Tg) of -20°C or less,
    (C) if appropriate, at least one coat selected from the group consisting of primer, basecoat, undercoat, coat pigmented or provided with effect substances, and substrate 2,
    (B) if appropriate, at least one elastic intercoat, if coat (C) is a substrate 2, and
    (A) substrate 1.
  3. The multicoat system according to claim 1 or 2, wherein the substrates 1 and/or 2 in the coats (A) and/or (C) are selected from the group consisting of paper, plastics, and metals.
  4. The multicoat system according to claim 1 or 2, wherein the substrates are selected from the group consisting of PP (polypropylene), SAN (styreneacrylonitrile copolymers), PC, PMMA, PBT, PA, ASA (acrylonitrile-styrene-acrylate copolymers) and ABS (acrylonitrile-butadiene-styrene-copolymers) and also their physical mixtures (blends).
  5. The multicoat system according to any of the above claims, wherein the thickness of the elastic intercoat (D) is from 0.5 to 500 µm.
  6. The multicoat system according to any of the above claims, wherein at least one compound in the elastic intercoat (D) is selected from the group consisting of thermoplastic elastomers, polyacrylates, and poly-iso-butenes.
  7. The multicoat system according to claim 6, wherein at least one compound in the elastic intercoat (D) is selected from the group consisting of styrenebutadiene-styrene (SBS), styrene-isoprene-styrene (SIS), styrene-ethylene/butylene-styrene (SEBS) and styrene-ethylene/propylene-styrene (SEPS) block polymers.
  8. A substrate coated with a multicoat system according to any of the above claims.
  9. A method of coating a substrate with at least one radiation-curable coating system (F), which comprises applying, between the substrate and said at least one radiation-curable coating system (F), an elastic intercoat (D) having a glass transition temperature (Tg) of -20°C or less.
  10. The use of a multicoat system according to any of claims 1 to 7 for the coating of buildings or parts of buildings, interior coatings or coatings on vehicles and aircraft.
EP20030765002 2002-07-23 2003-07-16 Radiation-curable paint systems having a lower layer with low-temperature elasticity Expired - Lifetime EP1526923B1 (en)

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