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EP1383211B1 - Crimpenverfahren für einen Kontakt zu Kabelsträngen - Google Patents

Crimpenverfahren für einen Kontakt zu Kabelsträngen Download PDF

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Publication number
EP1383211B1
EP1383211B1 EP03102082A EP03102082A EP1383211B1 EP 1383211 B1 EP1383211 B1 EP 1383211B1 EP 03102082 A EP03102082 A EP 03102082A EP 03102082 A EP03102082 A EP 03102082A EP 1383211 B1 EP1383211 B1 EP 1383211B1
Authority
EP
European Patent Office
Prior art keywords
cable
jaw
contact
crimping
strands
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03102082A
Other languages
English (en)
French (fr)
Other versions
EP1383211A1 (de
Inventor
Daniel Gloaguen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Souriau SAS
Original Assignee
Souriau SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Souriau SAS filed Critical Souriau SAS
Publication of EP1383211A1 publication Critical patent/EP1383211A1/de
Application granted granted Critical
Publication of EP1383211B1 publication Critical patent/EP1383211B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H01R43/0425—Hand tools for crimping with mandrels actuated in axial direction to the wire
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49181—Assembling terminal to elongated conductor by deforming
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49181—Assembling terminal to elongated conductor by deforming
    • Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor
    • Y10T29/53222—Means comprising hand-manipulatable implement
    • Y10T29/53226—Fastening by deformation

Definitions

  • the subject of the present invention is a method of crimping a contact on strands of a cable.
  • it finds its use in the field of electrical connections, in particular those used in aeronautics, where the connection between a cable and a contact must be reliable whatever the external conditions to which it is subject.
  • electrical connections are generally subject to large variations in temperature and pressure amplitude due to boarding of airplanes capable of flying up to 10,000 meters above sea level. For example on an airplane, the temperature can vary between -50 ° C, when in the air, and + 40 ° C when placed on the ground.
  • the invention aims to reduce the consequences of the phenomena of differential expansion induced by these temperature variations. To do this, the invention provides a method for ensuring good crimping of the contact on the cable even when these are made of materials distinct.
  • the invention proposes a solution to guarantee the crimping of a contact forming a barrel inside which the cable is placed so that the barrel covers both bare strands of the cable and a non-stripped portion of this cable.
  • the core of a cable is made from individual strands which can be made of aluminum in particular for avionics, copper or other applications. These strands are surrounded by an insulating sheath generally made of a material plastic.
  • the constraint when the cable has strands is that these strands can roll on top of each other during a crimping operation.
  • the object of the invention is to remedy the drawbacks of mechanical strength and electrical continuity by proposing to connect the contact to both the soul namely the strands of the cable and both on the cable sheath.
  • the contact which is intended to receive in the barrel a end of a cable, comprising a portion of stripped strands and a portion of strands surrounded by a sheath, has at a second end a connection termination.
  • the contact has a flange between this connection termination and the area presenting the keg.
  • it is provided to retain the contact inside the crimping tool at this collar. Indeed, the collar is presented inside a means retention of the crimping tool. Then, after inserting the end of the cable to be crimped inside the barrel, the jaw is moved from the means of retention of the collar towards the opening of the barrel to crush the sections of this barrel on the cable.
  • connection strands inside the barrel while ensuring their integrity and tightness of the connection thus made.
  • the tightness of a connection is fundamental to prevent corrosion phenomena.
  • the current connection by the crimping method according to the invention allows provide connections that resist temperature variations and also corrosion by salt spray.
  • the object of the invention is to crimp a contact in which one inserts a stripped end of a cable inside a barrel of this contact. It is crimped at a first level, at the level of a first zone of the barrel surrounding bare strands of the cable by a radial tightening movement a jaw. And to crimp the barrel along its entire length along this end of cable, the closed position of the tools is maintained ensuring first crimping so as to guarantee the position of the cable strands by compared to the barrel. So when the barrel is crimped over its entire length by wire drawing it is guaranteed that the length of the strands crimped inside the barrel have a length in engagement corresponding well to the dimensions envisaged. Indeed, the cable strands are not pushed back or broken inside the barrel during of the wire drawing operation.
  • the subject of the invention is a crimping process which provides for crimping a contact 1 around one end 2 of a cable 3 by means of a crimping 4.
  • the contact 1 is preferably made of a deformable material. he has a first front end 5 intended to cooperate with a complementary device. Furthermore it has a second end rear 6 forming a barrel 7 for receiving the end 2 of the cable 3.
  • the first end 5 is a male plug intended to cooperate with a female socket of the complementary device.
  • Contact 1 has a main elongation axis 8 along which are presented for their respective connections on the one hand the first end of contact 5 and on the other hand the barrel 7.
  • the barrel 7 has a opening 9 perpendicular to the axis 8 and opening inside the barrel 7.
  • the inner cavity of barrel 7 preferably has a frustoconical outer shape so that the diameter of the opening 9 is significantly greater than one cable diameter 3, while an inner diameter at the bottom of the cavity is slightly smaller in diameter than the diameter of the cable 3 surrounded of its sheath 11, while being slightly greater than the diameter of the strands stripped 10 of cable 3
  • the contact 1 is made of copper alloy.
  • Cable 3 has metal strands, in particular made of aluminum, and is surrounded by a sheath 11 preferably insulating and plastic. The invention is particularly interesting for this type of connection.
  • the crimping tool 4 has a first jaw 12 and a second jaw 13. These two jaws 12 and 13 can be opened from so as to allow the introduction of contact 1 along its axis 8 between parts of the two jaws 12 and 13 respectively. Preferably, jaws open and close orthogonally to axis 8. When the contact 1 is correctly placed in crimping means 4, the first jaw 12 closes around a tubular portion 14 of the barrel 7.
  • the tubular portion 14 has a tubular outer periphery in the continuity of the frustoconical periphery of the barrel 7, in continuity with the smaller diameter end of this frustoconical portion. This portion more particularly surrounds the bottom of the barrel cavity 7.
  • the second jaw 13 closes around the portion frustoconical of the barrel 7.
  • the second jaw 13 has chamfered edges of shapes substantially complementary to the shape tapered barrel 7.
  • the contact is retained in the crimping tool 4, but it is still free to be slightly moved between these two jaws.
  • Contact retention 1 in the first jaw 12 makes it easy to insert the end 2 of the cable 3 inside the barrel 7.
  • Contact 1 preferably has a flange 15 to cooperate with flanges 16 of the first jaw 12.
  • the first jaw 12 has face-to-face flanges 16 'and 16 "between which the collar 15 is retained. Furthermore cooperation between the edges chamfered and the frustoconical outer wall also limits the mobility of the contact 1 along the axis 8 inside the crimping tool 4.
  • a jaw such as 12 or 13 has one or more movable parts respectively to cooperate together. These parts being able to approach and move away from each other to define a variable dimension space between these two parts. On the other hand these two parts can be adjusted in position with respect to each other to be arranged correctly either in an open position for receive a contact either in a retention position to retain the contact, either in a crimping position to compress contact walls on cable 3. Generally these parts are symmetrical one by compared to others. They approach and move away from each other according to an axis preferably perpendicular to the axis 8 of elongation of the contact 1. As regards the second jaw 13, this is furthermore provided with a means of translation to be moved longitudinally along the axis 8.
  • a first step we first crimp the portion tubular 14 disposed between the moving parts of the first jaw 12 in a radial movement of the jaw relative to the axis 8.
  • the parts of jaw 12 move towards each other to constrain the portion 14 around the terminal end 17 of the stripped strands 10.
  • the parts constituting the jaw 12 are brought closer to one another according to radially directed forces. The forces are equivalent.
  • This reconciliation is on the one hand limited by the presence of the flange 15 against which walls 16 '' 'respectively on each of the parts of the jaw 12 abut. Given that contact 1 is retained in crimping means 4 by cooperation with the walls 16 'and 16 ", the approximation of the parts of the jaw 12 a for simple effect, radial compression, without any axial stress.
  • the first jaw 12 thus remains pressed into portion 14, while the second jaw 13 is it moved axially along the axis 8 of way to come to rest against the outer edges 18 of the frustoconical portion of the barrel 7.
  • the axial displacement along the axis 8 of these two parts causes a progressive crushing of the walls 18.
  • a spacing of the parts 20, 21 is such that a distance between the flanges respectively 19 is slightly greater than the outside diameter of strands stripped 10 and successively from the sheath 11.
  • a crimping is thus obtained by wire drawing, where the rear barrel 7, as shown in FIG. 5, is crimped progressively on the stripped strands 10 and then on the sheath 11. We thus obtains a crimp which still gives a slightly tapered in the barrel 7.
  • the two jaws 12 and 13 are joined together.
  • the second jaw 13 gradually deviates from the first jaw 12 to extend along its entire length of the barrel 7. This second jaw 13 is moved to a termination of the barrel 7, namely up to the opening 9 of the barrel 7.
  • the crimping carried out by the first jaw 12 corresponds to a crimping in four or eight points.
  • the parts of the first jaw 12 may for example be two in number and each include four pressure points each to apply against the outer periphery of the portion 14.
  • the crimping means 4 has a trigger which allows the first to be successively engaged jaw 12 around contact 1 and directly chain this insertion of the first jaw 12 in contact 1 by a displacement of the second jaw 13 along this contact 1 for crimping full.
  • the second jaw 13 automatically returns next to the first jaw 12, and the respective parts of each of the jaws 12 and 13 open again to allow the end of the cable to exit with its contact 1 now crimped around.
  • the crimping tool can receive a new contact such as 1 to crimp on a new end such as 2.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Claims (6)

  1. Verfahren zum Crimpen eines Kontaktes (1) auf einem Ende (2) eines Kabels (3), wobei der Kontakt einen Schaft (7) mit einem röhrenförmigen Abschnitt (14) umfasst, der durch einen kegelstumpfartigen Abschnitt verlängert ist, um durch eine Öffnung (9) zu münden, und wobei das Ende des Kabels einen Teil von freigelegten Strängen (10) und einen Teil von ummantelten Strängen (11) aufweist, umfassend die folgenden Schritte:
    Versenken des Endes des Kabels im Inneren des Schaftes durch die Öffnung des Schaftes, bis mindestens ein Teil der freigelegten Stränge (10) in dem röhrenförmigen Abschnitt des Schaftes vorhanden ist, dann
    radiales Festklemmen einer ersten Klemme (12) eines Crimpmittels (4) auf dem Schaft, um diesen an einer ersten Stelle des röhrenförmigen Abschnittes auf dem Teil von freigelegten Strängen des Endes des Kabels zu crimpen, und schließlich
    Halten dieser ersten Klemme in der festgeklemmten Position, indem eine zweite Klemme (13) des Crimpmittels entlang des kegelstumpfartigen Abschnittes des Schaftes entlang der Hauptdehnungsachse (8) des Kontaktes (1) verschoben wird, um den Schaft auf seiner gesamten Länge um das Ende des Kabels zu crimpen.
  2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die zweite Klemme von einer ersten Position bis zur Öffnung (9) des Schaftes verschoben wird.
  3. Verfahren nach einem der Ansprüche 1 bis 2, dadurch gekennzeichnet, dass ein Kupferschaft auf Aluminiumstränge des Kabels gecrimpt wird.
  4. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass das Kabel an acht Punkten mit Hilfe der ersten Klamme gecrimpt wird.
  5. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass ein Drücker des Crimpmittels gedrückt wird, um nacheinander das Versenken der ersten Klemme und die Verschiebung der zweiten Klemme zu bewirken.
  6. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die zweite Klemme um das Kabel geschlossen wird, um eine etwas größere Öffnung als der Durchmesser des Kabels und eine etwas kleinere Öffnung als der Außendurchmesser des Schaftes aufzuweisen.
EP03102082A 2002-07-17 2003-07-10 Crimpenverfahren für einen Kontakt zu Kabelsträngen Expired - Lifetime EP1383211B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0209088 2002-07-17
FR0209088A FR2842660B1 (fr) 2002-07-17 2002-07-17 Procede de sertissage d'un contact sur des brins d'un cable

Publications (2)

Publication Number Publication Date
EP1383211A1 EP1383211A1 (de) 2004-01-21
EP1383211B1 true EP1383211B1 (de) 2004-05-19

Family

ID=29763904

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03102082A Expired - Lifetime EP1383211B1 (de) 2002-07-17 2003-07-10 Crimpenverfahren für einen Kontakt zu Kabelsträngen

Country Status (6)

Country Link
US (1) US7010857B2 (de)
EP (1) EP1383211B1 (de)
AT (1) ATE267477T1 (de)
CA (1) CA2434594A1 (de)
DE (1) DE60300002T2 (de)
FR (1) FR2842660B1 (de)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070119562A1 (en) * 2004-04-14 2007-05-31 Gregory George R System and method for termination of a wire rope
US7231957B2 (en) * 2004-04-14 2007-06-19 George Robert Gregory System and method for termination of a wire rope
AR059373A1 (es) * 2006-02-10 2008-03-26 Delas Fernando Garcia-Maurino Bloque de conexion para conductores electricos y herramienta manual para la deformacion de puntas terminales de cables electricos
ES2279726B1 (es) * 2006-02-10 2008-08-01 Fernando Garcia-Mauriño Delas Herramienta manual para la deformacion de puntas terminales de cables electricos.
US7610676B2 (en) * 2007-02-19 2009-11-03 Northrop Grumman Space & Missions Systems Corp. Bundle cable connector assembly, components, tooling and manufacturing method
DE102010053519B4 (de) * 2010-12-04 2016-06-16 Amphenol-Tuchel Electronics Gmbh Steckbuchse zur Erzeugung einer Crimpverbindung
DE102012020798B3 (de) * 2012-10-23 2014-04-10 Rosenberger Hochfrequenztechnik Gmbh & Co. Kg Vorrichtung und Verfahren zum Bearbeiten eines Endes eines Kabels
US10243313B2 (en) 2015-07-07 2019-03-26 Thomas & Betts International Llc Cable compression die assembly for crimp connections
JP7100809B2 (ja) * 2019-04-10 2022-07-14 株式会社オートネットワーク技術研究所 端子、および端子付き電線

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2369180A (en) * 1942-12-15 1945-02-13 Guild Mfg Company Tool for applying electrical and telephone tip terminals
US2985047A (en) * 1959-03-13 1961-05-23 Cannon Electric Co Tool with cam-actuated jaw closing means
NL263445A (de) * 1960-10-03
DE1943098A1 (de) * 1969-08-25 1971-03-04 Novopress Gmbh & Co Kg Nicht loesbare elektrische Leitungsverbindung
FR2710788B1 (fr) * 1993-10-01 1995-12-22 Aerospatiale Outil de sertissage pour le raccordement d'un câble électrique dans un élément d'extrémité.
FR2718575B1 (fr) * 1994-04-11 1996-05-15 Framatome Connectors France Procédé de sertissage d'une extrémité d'une âme de conducteur et élément de contact à sertir.
US5845393A (en) * 1996-12-06 1998-12-08 Daniels Manufacturing Corporation Connector assembly tool

Also Published As

Publication number Publication date
FR2842660A1 (fr) 2004-01-23
EP1383211A1 (de) 2004-01-21
US20040121658A1 (en) 2004-06-24
DE60300002T2 (de) 2005-01-20
DE60300002D1 (de) 2004-06-24
US7010857B2 (en) 2006-03-14
CA2434594A1 (fr) 2004-01-17
FR2842660B1 (fr) 2005-04-29
ATE267477T1 (de) 2004-06-15

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