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EP1342847A9 - Floor element and process for making a floor covering with these elements - Google Patents

Floor element and process for making a floor covering with these elements Download PDF

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Publication number
EP1342847A9
EP1342847A9 EP02005091A EP02005091A EP1342847A9 EP 1342847 A9 EP1342847 A9 EP 1342847A9 EP 02005091 A EP02005091 A EP 02005091A EP 02005091 A EP02005091 A EP 02005091A EP 1342847 A9 EP1342847 A9 EP 1342847A9
Authority
EP
European Patent Office
Prior art keywords
floor
plate
elements
concrete
screed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP02005091A
Other languages
German (de)
French (fr)
Other versions
EP1342847B1 (en
EP1342847A1 (en
Inventor
Peter Blecher
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Twb Presswerk & Co Kg GmbH
Original Assignee
Twb Presswerk & Co Kg GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Twb Presswerk & Co Kg GmbH filed Critical Twb Presswerk & Co Kg GmbH
Priority to DE50206881T priority Critical patent/DE50206881D1/en
Priority to AT02005091T priority patent/ATE327385T1/en
Priority to EP02005091A priority patent/EP1342847B1/en
Priority to ES02005091T priority patent/ES2266327T3/en
Publication of EP1342847A1 publication Critical patent/EP1342847A1/en
Publication of EP1342847A9 publication Critical patent/EP1342847A9/en
Application granted granted Critical
Publication of EP1342847B1 publication Critical patent/EP1342847B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/10—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for raising or levelling sunken paving; for filling voids under paving; for introducing material into substructure
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00—Pavings made of prefabricated single units
    • E01C5/22—Pavings made of prefabricated single units made of units composed of a mixture of materials covered by two or more of groups E01C5/008, E01C5/02 - E01C5/20 except embedded reinforcing materials

Definitions

  • Floor coverings of the type considered here are generally used in the field of industrial halls. Especially in areas where heavy objects is handled, as for example in the steel or sheet metal processing Industry is the case, the floor coverings are used in the form of floor slabs.
  • the industrial halls are with the floor panels in the manner of a tile floor designed.
  • the advantage of the floor slabs is that they due to their production Made of steel or sheet metal are extremely resistant to damage and form a dust-free floor. In case of damage to a floor slab Moreover, it is possible in a relatively simple way, the damaged plate against to exchange a new one.
  • the known base plates are usually square plates.
  • the plates have claws, which consist of the material forming the plate are punched out of their bottom.
  • the bottom plates are bent, whereby arranged at right angles to the top of the bottom plate bars are formed.
  • bottom plates are known, which are punched out sharp-edged and on whose underside vertical strips are welded.
  • the strips point Recesses on, which usually have the form of holes.
  • the floor plates be in the only slightly hardened floor of the hall floor, made of concrete or screed may be formed.
  • the strips and the claws penetrate into the ground.
  • the floor passes through the recesses in the ledges, causing the base plates dig into the ground as the concrete / screed hardens.
  • the known floor panels meet the tasks imposed on them. you However, they have the disadvantage that they are cured by hand only in the initial Floor to be laid at the completion of the respective industrial hall. The Completion of the hall floor is therefore very time consuming and therefore costly.
  • the invention aims to remedy this situation.
  • the invention is based on the object To create a floor element, which is used to produce a floor covering a low Use of staff requires and with the beyond, the hall floor is completed much faster.
  • this object is achieved by a floor element consisting of at least one base plate of sheet metal or sheet steel and a substructure made of concrete or screed.
  • a bottom element is created in which the laying of the Floor panels are dispensed by hand in the only initially hardened soil can. Rather, the floor element according to the invention in the respective hall is under With the help of cranes or forklifts interpretable.
  • the invention is also based on the object, a process for the preparation to create a floor covering with the help of floor elements that consist of a floor slab and a substructure. According to the invention, this object is achieved solved that the floor elements are placed adjacent to each other and an existing between floor element and foundation free space with concrete or Screed is filled.
  • the floor elements are placed on supports that in the soil elements are arranged. This creates the possibility of the flooring to commit or drive before the free space is filled. In this way Immediately after the floor elements have been set down, they can continue their activities Completion of the respective hall to be made.
  • the floor elements by means of threaded rods Leveled supports on the foundation leveled.
  • This can be self Floor elements that have large dimensions and therefore a very high weight have, be very finely adjusted, so that an absolutely flat floor covering can be produced.
  • the selected as an embodiment floor element 1 consists of nine floor panels 2 and a substructure 3.
  • the substructure 3 is poured concrete / screed.
  • the Dimensions of the substructure correspond to those of the bottom plates. 2 formed areas.
  • the height of the substructure 3 is arbitrary or depends the respective application.
  • the bottom plates 2 each consist of a plate 21 which is square. In modification The illustrated embodiment is also any other geometric shape of the Plate 21 conceivable.
  • the plate 21 has holes 211, each of countersunk holes 212 are surrounded.
  • the holes 211 with countersunk holes 212 are close to the Edge of the plate 21 is arranged.
  • the holes 211 with the countersunk holes 212 provided on two sides of the plate 21.
  • the plate 21 is provided with claws 22 which are uniform in the embodiment distribute over the plate 21.
  • the claws 22 are made in the embodiment punched out the material of the plate 21 and in the direction of the underside of the plate bent.
  • the exemplary embodiment is four strips 23, 24, which are welded to the plate 21. Preference is given to projection welding for use.
  • the angle strips 23, 24 have an L-shaped cross section on. They are each made up of two legs 231 and 232 or 241 and 242 educated. The legs 231, 241 are welded to the plate 21, while the Legs 232 and 242 extend substantially perpendicular to the plate 21. The legs 232 and 242 are provided with - not shown - recesses.
  • the strips 24 are arranged on the plate 21 in a manner that they over the Plate 21 protrude sections.
  • two are each such strips 23 provided with protruding areas, which are perpendicular to each other are arranged.
  • the projecting area is from the legs 231 educated.
  • the legs 231 have holes 233.
  • the holes 233 are of surrounded by a countersunk hole 234.
  • the holes 233 correspond to the countersunk holes 234 with the holes 211 and countersunk holes 212 of the plate 21.
  • In misplaced Condition of the bottom plates are the holes / countersunk holes of the plates 21 and Angle strips 23 in alignment over each other.
  • To connect the adjacent to each other Floor plates through the holes 211/233 can each have a connecting element be provided. This is advantageously a rivet.
  • the design of the connecting element is advantageously chosen so that the head of the Connecting element is disposed completely in the countersunk hole 212 of the plate 21, to obtain a flat surface of the top of the plate 21.
  • FIG. 3 shows that two angle strips 23 on the underside of the plate 21 are arranged in a manner that their legs 231 over the circumference of the plate 21 protrude.
  • the holes 233 are arranged over the plate 21 protruding portion of the legs 231.
  • the respective adjacent plate On the protruding part of the angle bar 23 is the respective adjacent plate. Since the plates 21 are all the same Have height, it is ensured that the respective adjacent floor panels a form a smooth surface.
  • the protruding part also offers the advantage of laying The floor panels form a kind of guide which makes laying on push reliable guaranteed.
  • the plate 21 is initially made of galvanized, as a rule Made of sheet steel. Following this, the claws 22 and the holes 211 provided with the countersunk holes 212 in the plate 21. In connection The angle strips 23 and 24 are welded to the underside of the plate 21. The bottom plate 2 is completed. As far as it relates to floor panels 2, the for an arrangement in the corners of the floor elements 1 are provided, are parallel attached to the above steps, the hole 25 and the threaded sleeve 26.
  • the preparation of the bottom element 1 is carried out in such a way that a number of bottom plates 2 - in the embodiment of Figure 1 nine base plates 2 - with the Folded upside down to a flat surface and on the ground a form surrounding this area form are stored. If necessary, you can the plates be interconnected by means of the connecting elements. The Connection of the plates with each other is not mandatory.
  • the bottom plates 2 surrounding mold is then filled with concrete / screed, which is even distributed over the undersides of the plates.
  • the concrete / screed reinforcement 6 provided, which are designed as steel reinforcements or in the form of mats.
  • the reinforcements 6 are curved roof-shaped.
  • the concrete / screed will be in desired amount poured onto the bottom plates 2; the highest level of concrete / screed is determined by the length of the threaded sleeves 26. After this Curing the concrete / screed protrude the reinforcements 6 from the substructure 3 out. The then finished floor element 1 is removed from the mold and for storage or spent for transport.
  • the floor element 1 is used for the production of a floor covering.
  • floor elements 1 are arranged adjacent to each other in industrial halls.
  • the bottom element 1 is then deposited on the foundation 4 by means of the supports 5.
  • the supports 5 are designed as threaded rods, so that with their help a leveling of the floor elements 1 is possible.
  • the supports 5 between the base 3 and the foundation 4 of the respective hall formed a free space.
  • the floor elements 1 are immediately adjacent - gap-free - turned off each other. If available, the floor elements 1 parked on the supports 5 ( Figure 4). If no supports are provided, The floor elements can be parked directly on the foundation or on small pedestals become. After parking a desired number of floor elements 1 is the space between the floor elements 1 and the foundation 4 with concrete / screed filled. This filling can be especially for large-scale floor elements 1 take place in that already in the manufacture of the floor elements 1 a Bottom plate 2 is recessed, so that the bottom element 1 after curing of the Substructure 3 has an opening.
  • the floor elements 1 can then the concrete / screed to fill in between Substructure 3 and foundation 4 created clearance through the opening (s) in the respective floor element 1 are filled.
  • this increases after complete filling of the between substructure 3 and foundation 4 created free space in the located in the bottom element 1 opening.
  • the opening is closed by inserting a bottom plate 2, whereby a continuous flooring is created.
  • the Floor elements 1 are lowered. At the same time it ensures that the Contact between the base 3 and the reinforcements 6 and the filled Concrete / screed due to the shrinkage of the concrete / screed as a result of Evaporation of the water contained in the concrete / screed is not lost.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Floor Finish (AREA)
  • Road Paving Structures (AREA)

Abstract

The floor component (1) comprises at least one floor plate (2) of metal plate or steel plate and a sub-structure (3) of concrete, stone or clay. At least one floor plate has at least one hole. Aligned with this hole on the under side of the floor plate a threaded socket is fixed. On the under side of the floor plates strips are fixed. The floor plate is provided with claws. The floor components are levelled on the foundation (4) by supports (5) formed as threaded bars.

Description

Bodenbeläge der hier betrachteten Art finden in der Regel Anwendung im Bereich von Industrie-Hallen. Insbesondere in Bereichen, in denen mit schweren Gegenständen hantiert wird, wie dies beispielsweise in der stahl- bzw. blechverarbeitenden Industrie der Fall ist, werden die Bodenbeläge in Form von Bodenplatten eingesetzt. Die Industriehallen sind dabei mit den Bodenplatten nach Art eines Fliesen-Bodens ausgelegt. Der Vorteil der Bodenplatten besteht darin, dass sie aufgrund ihrer Herstellung aus Stahl bzw. Blech äußerst widerstandsfähig gegen Beschädigungen sind und einen staubfreien Boden bilden. Für den Fall der Beschädigung einer Bodenplatte ist es darüber hinaus auf relativ einfache Weise möglich, die beschädigte Platte gegen eine neue auszutauschen.Floor coverings of the type considered here are generally used in the field of industrial halls. Especially in areas where heavy objects is handled, as for example in the steel or sheet metal processing Industry is the case, the floor coverings are used in the form of floor slabs. The industrial halls are with the floor panels in the manner of a tile floor designed. The advantage of the floor slabs is that they due to their production Made of steel or sheet metal are extremely resistant to damage and form a dust-free floor. In case of damage to a floor slab Moreover, it is possible in a relatively simple way, the damaged plate against to exchange a new one.

Bei den bekannten Bodenplatten handelt es sich in der Regel um quadratische Platten. Die Platten weisen Krallen auf, die aus dem die Platte bildenden Material auf ihrer Unterseite herausgestanzt sind. An ihren vier Seiten sind die Bodenplatten umgebogen, wodurch rechtwinklig zur Oberseite der Bodenplatte angeordnete Leisten ausgebildet sind. Auch sind Bodenplatten bekannt, die scharfkantig ausgestanzt sind und auf deren Unterseite senkrechte Leisten aufgeschweißt sind. Die Leisten weisen Aussparungen auf, die in der Regel die Form von Löchern aufweisen. Die Bodenplatten werden in den nur leicht ausgehärteten Boden des Hallenbodens, der von Beton oder Estrich gebildet sein kann, eingesetzt. Die Leisten sowie die Krallen dringen dabei in den Boden ein. Der Boden tritt durch die Aussparungen in den Leisten, wodurch sich die Bodenplatten beim Aushärten des Betons/Estrichs in dem Boden verkrallen. Die bekannten Bodenplatten erfüllen zwar die an sie gestellten Aufgaben. Sie weisen jedoch den Nachteil auf, dass sie von Hand in den nur anfänglich ausgehärteten Boden bei der Fertigstellung der jeweiligen Industriehalle verlegt werden. Die Fertigstellung des Hallenbodens ist daher sehr zeitaufwendig und damit kostenintensiv.The known base plates are usually square plates. The plates have claws, which consist of the material forming the plate are punched out of their bottom. On its four sides, the bottom plates are bent, whereby arranged at right angles to the top of the bottom plate bars are formed. Also, bottom plates are known, which are punched out sharp-edged and on whose underside vertical strips are welded. The strips point Recesses on, which usually have the form of holes. The floor plates be in the only slightly hardened floor of the hall floor, made of concrete or screed may be formed. The strips and the claws penetrate into the ground. The floor passes through the recesses in the ledges, causing the base plates dig into the ground as the concrete / screed hardens. Although the known floor panels meet the tasks imposed on them. you However, they have the disadvantage that they are cured by hand only in the initial Floor to be laid at the completion of the respective industrial hall. The Completion of the hall floor is therefore very time consuming and therefore costly.

Hier will die Erfindung Abhilfe schaffen. Der Erfindung liegt die Aufgabe zugrunde, ein Bodenelement zu schaffen, das zur Herstellung eines Bodenbelages einen geringen Einsatz an Personal erfordert und mit dem darüber hinaus der Hallenboden wesentlich schneller fertiggestellt ist. Gemäß der Erfindung wird diese Aufgabe durch ein Bodenelement, bestehend aus mindestens einer Bodenplatte aus Blech oder Stahlblech und einem Unterbau aus Beton oder Estrich gelöst.The invention aims to remedy this situation. The invention is based on the object To create a floor element, which is used to produce a floor covering a low Use of staff requires and with the beyond, the hall floor is completed much faster. According to the invention this object is achieved by a floor element consisting of at least one base plate of sheet metal or sheet steel and a substructure made of concrete or screed.

Mit der Erfindung ist ein Bodenelement geschaffen, bei dem auf das Verlegen der Bodenplatten von Hand in den nur anfänglich ausgehärteten Boden verzichtet werden kann. Vielmehr ist das erfindungsgemäße Bodenelement in der jeweiligen Halle unter Zuhilfenahme von Kränen oder Gabelstaplern auslegbar. Durch die mit dem Bodenelement im Verhältnis zu den bekannten Bodenplatten realisierbaren deutlich größeren Abmessungen ist die Fertigstellung des Bodenbelages zusätzlich beschleunigt.With the invention, a bottom element is created in which the laying of the Floor panels are dispensed by hand in the only initially hardened soil can. Rather, the floor element according to the invention in the respective hall is under With the help of cranes or forklifts interpretable. By the with the Floor element in relation to the known floor panels realized significantly larger dimensions is the completion of the flooring in addition accelerated.

Der Erfindung liegt außerdem die Aufgabe zugrunde, ein Verfahren zur Herstellung eines Bodenbelages mit Hilfe von Bodenelementen zu schaffen, die aus einer Bodenplatte und einem Unterbau bestehen. Gemäß der Erfindung wird diese Aufgabe dadurch gelöst, dass die Bodenelemente benachbart zueinander abgestellt werden und ein zwischen Bodenelement und Fundament bestehender Freiraum mit Beton oder Estrich verfüllt wird. The invention is also based on the object, a process for the preparation to create a floor covering with the help of floor elements that consist of a floor slab and a substructure. According to the invention, this object is achieved solved that the floor elements are placed adjacent to each other and an existing between floor element and foundation free space with concrete or Screed is filled.

Bevorzugt werden die Bodenelemente auf Stützen abgestellt, die in den Bodenelementen angeordnet sind. Hierdurch ist die Möglichkeit geschaffen, den Bodenbelag zu begehen oder zu befahren, bevor der Freiraum verfüllt ist. Auf diese Weise können unmittelbar nach dem Abstellen der Bodenelemente weitere Tätigkeit zur Fertigstellung der jeweiligen Halle vorgenommen werden.Preferably, the floor elements are placed on supports that in the soil elements are arranged. This creates the possibility of the flooring to commit or drive before the free space is filled. In this way Immediately after the floor elements have been set down, they can continue their activities Completion of the respective hall to be made.

In Weiterbildung der Erfindung werden die Bodenelemente mittels der als Gewindestangen ausgebildeten Stützen auf dem Fundament nivelliert. Dadurch können selbst Bodenelemente, die große Abmessungen aufweisen und daher ein sehr hohes Gewicht aufweisen, sehr fein justiert werden, sodass ein absolut ebener Bodenbelag herstellbar ist.In a further development of the invention, the floor elements by means of threaded rods Leveled supports on the foundation leveled. This can be self Floor elements that have large dimensions and therefore a very high weight have, be very finely adjusted, so that an absolutely flat floor covering can be produced.

Andere Weiterbildungen und Ausgestaltungen der Erfindung sind in den Unteransprüchen angegeben. Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird nachfolgend im Einzelnen beschrieben. Es zeigen:

Figur 1
die Draufsicht auf ein Bodenelement;
Figur 2
die Seitenansicht eines Bodenelementes;
Figur 3
die Draufsicht auf eine Bodenplatte und
Figur 4
die Seitenansicht mehrerer Bodenelemente in Einbaulage.
Other developments and refinements of the invention are specified in the subclaims. An embodiment of the invention is illustrated in the drawing and will be described in detail below. Show it:
FIG. 1
the top view of a bottom element;
FIG. 2
the side view of a floor element;
FIG. 3
the top view of a bottom plate and
FIG. 4
the side view of several floor elements in installation position.

Das als Ausführungsbeispiel gewählte Bodenelement 1 besteht aus neun Bodenplatten 2 und einem Unterbau 3. Der Unterbau 3 ist aus Beton/Estrich gegossen. Die Abmessungen des Unterbaus entsprechen denjenigen der von den Bodenplatten 2 gebildeten Flächen. Die Höhe des Unterbaus 3 ist frei wählbar bzw. richtet sich nach der jeweiligen Anwendung.The selected as an embodiment floor element 1 consists of nine floor panels 2 and a substructure 3. The substructure 3 is poured concrete / screed. The Dimensions of the substructure correspond to those of the bottom plates. 2 formed areas. The height of the substructure 3 is arbitrary or depends the respective application.

Die Bodenplatten 2 bestehen aus jeweils einer Platte 21, die quadratisch ist. In Abwandlung der dargestellten Ausbildung ist auch jede andere geometrische Form der Platte 21 denkbar. Die Platte 21 weist Bohrungen 211 auf, die jeweils von Senklöchern 212 umgeben sind. Die Bohrungen 211 mit Senklöchern 212 sind nahe dem Rand der Platte 21 angeordnet. Im Ausführungsbeispiel sind die Bohrungen 211 mit den Senklöchern 212 an zwei Seiten der Platte 21 vorgesehen. The bottom plates 2 each consist of a plate 21 which is square. In modification The illustrated embodiment is also any other geometric shape of the Plate 21 conceivable. The plate 21 has holes 211, each of countersunk holes 212 are surrounded. The holes 211 with countersunk holes 212 are close to the Edge of the plate 21 is arranged. In the exemplary embodiment, the holes 211 with the countersunk holes 212 provided on two sides of the plate 21.

Die Platte 21 ist mit Krallen 22 versehen, die sich im Ausführungsbeispiel gleichmäßig über die Platte 21 verteilen. Die Krallen 22 sind im Ausführungsbeispiel aus dem Material der Platte 21 herausgestanzt und in Richtung der Unterseite der Platte umgebogen.The plate 21 is provided with claws 22 which are uniform in the embodiment distribute over the plate 21. The claws 22 are made in the embodiment punched out the material of the plate 21 and in the direction of the underside of the plate bent.

Auf der Unterseite der Platte 21 sind Leisten 23, 24 angeordnet, die als Winkelleisten ausgebildet sind. Im Ausführungsbeispiel handelt es sich um vier Leisten 23, 24, die mit der Platte 21 verschweißt sind. Bevorzugt kommt hierbei das Buckelschweißen zur Anwendung. Die Winkelleisten 23, 24 weisen einen L-förmigen Querschnitt auf. Sie sind jeweils aus zwei Schenkeln 231 und 232 bzw. 241 und 242 gebildet. Die Schenkel 231, 241 sind mit der Platte 21 verschweisst, während die Schenkel 232 und 242 sich im Wesentlichen rechtwinklig zur Platte 21 erstrecken. Die Schenkel 232 und 242 sind mit - nicht dargestellten - Aussparungen versehen.On the underside of the plate 21 strips 23, 24 are arranged, which serve as angle strips are formed. The exemplary embodiment is four strips 23, 24, which are welded to the plate 21. Preference is given to projection welding for use. The angle strips 23, 24 have an L-shaped cross section on. They are each made up of two legs 231 and 232 or 241 and 242 educated. The legs 231, 241 are welded to the plate 21, while the Legs 232 and 242 extend substantially perpendicular to the plate 21. The legs 232 and 242 are provided with - not shown - recesses.

Die Leisten 24 sind an der Platte 21 in einer Weise angeordnet, dass sie über die Platte 21 abschnittsweise hinausragen. Im Ausführungsbeispiel sind jeweils zwei solcher Leisten 23 mit überstehenden Bereichen vorgesehen, die rechtwinklig zueinander angeordnet sind. Der überstehende Bereich ist dabei von den Schenkeln 231 gebildet. Die Schenkel 231 weisen Bohrungen 233 auf. Die Bohrungen 233 sind von einem Senkloch 234 umgeben. Die Bohrungen 233 mit den Senklöchern 234 korrespondieren mit den Bohrungen 211 und Senklöchern 212 der Platte 21. In verlegtem Zustand der Bodenplatten liegen die Bohrungen/Senklöcher der Platten 21 und der Winkelleisten 23 fluchtend übereinander. Zur Verbindung der zueinander benachbarten Bodenplatten durch die Bohrungen 211/233 kann jeweils ein Verbindungselement vorgesehen sein. Vorteilhaft handelt es sich hierbei um einen Niet. Die Ausgestaltung des Verbindungselementes ist vorteilhaft so gewählt, dass der Kopf des Verbindungselementes vollständig in dem Senkloch 212 der Platte 21 angeordnet ist, um eine ebene Fläche der Oberseite der Platte 21 zu erwirken.The strips 24 are arranged on the plate 21 in a manner that they over the Plate 21 protrude sections. In the embodiment, two are each such strips 23 provided with protruding areas, which are perpendicular to each other are arranged. The projecting area is from the legs 231 educated. The legs 231 have holes 233. The holes 233 are of surrounded by a countersunk hole 234. The holes 233 correspond to the countersunk holes 234 with the holes 211 and countersunk holes 212 of the plate 21. In misplaced Condition of the bottom plates are the holes / countersunk holes of the plates 21 and Angle strips 23 in alignment over each other. To connect the adjacent to each other Floor plates through the holes 211/233 can each have a connecting element be provided. This is advantageously a rivet. The design of the connecting element is advantageously chosen so that the head of the Connecting element is disposed completely in the countersunk hole 212 of the plate 21, to obtain a flat surface of the top of the plate 21.

Figur 3 ist zu entnehmen, dass zwei Winkelleisten 23 an der Unterseite der Platte 21 in einer Weise angeordnet sind, dass ihre Schenkel 231 über den Umfang der Platte 21 hinausragen. In diesem, über die Platte 21 hinausragenden Bereich der Schenkel 231 sind die Bohrungen 233 angeordnet. Auf dem überstehenden Teil der Winkelleiste 23 liegt die jeweils benachbarte Platte auf. Da die Platten 21 alle die gleiche Höhe aufweisen, ist gewährleistet, dass die jeweils benachbarten Bodenplatten eine glatte Fläche bilden. Der überstehende Teil bietet zudem den Vorteil, beim Verlegen der Bodenplatten eine Art Führung zu bilden, die ein Verlegen auf Stoss zuverlässig gewährleistet.FIG. 3 shows that two angle strips 23 on the underside of the plate 21 are arranged in a manner that their legs 231 over the circumference of the plate 21 protrude. In this, over the plate 21 protruding portion of the legs 231, the holes 233 are arranged. On the protruding part of the angle bar 23 is the respective adjacent plate. Since the plates 21 are all the same Have height, it is ensured that the respective adjacent floor panels a form a smooth surface. The protruding part also offers the advantage of laying The floor panels form a kind of guide which makes laying on push reliable guaranteed.

Wie im Ausführungsbeispiel nach den Figuren 1 und 2 dargestellt, kann bei den im Randbereich des Bodenelementes 1 verlegten Bodenplatten 2 auf der Außenseite des Bodenelementes 1 auf den überstehenden Teil der Winkelleisten 23 verzichtet werden. Bei den die Ecken des Bodenelementes 1 bildenden Bodenplatten 2 ist zur Ecke benachbart ein Loch 25 in der Platte vorgesehen. Mit dem Loch 25 fluchtend ist auf die Unterseite der Platte 21 eine Gewindehülse 26 geschweißt. Die Gewindehülse 26 ist rechtwinklig zur Platte 21 ausgerichtet.As shown in the embodiment of Figures 1 and 2, in the im Edge region of the floor element 1 laid floor panels 2 on the outside of the Floor element 1 can be dispensed with the protruding part of the angle strips 23. At the corners of the bottom element 1 forming bottom plates 2 is to the corner adjacent a hole 25 provided in the plate. Aligning with the hole 25 is on the underside of the plate 21 a threaded sleeve 26 welded. The threaded sleeve 26 is aligned at right angles to the plate 21.

Zur Herstellung Bodenplatten 2 wird zunächst die Platte 21 in der Regel aus verzinktem Stahlblech hergestellt. Im Anschluss daran werden die Krallen 22 sowie die Bohrungen 211 mit den Senklöchern 212 in der Platte 21 vorgesehen. Im Anschluss werden die Winkelleisten 23 und 24 an der Unterseite der Platte 21 angeschweißt. Die Bodenplatte 2 ist damit fertiggestellt. Soweit es Bodenplatten 2 betrifft, die für eine Anordnung in den Ecken der Bodenelemente 1 vorgesehen sind, werden parallel zu den vorstehenden Arbeitsschritten das Loch 25 sowie die Gewindehülse 26 angebracht.To produce floor panels 2, the plate 21 is initially made of galvanized, as a rule Made of sheet steel. Following this, the claws 22 and the holes 211 provided with the countersunk holes 212 in the plate 21. In connection The angle strips 23 and 24 are welded to the underside of the plate 21. The bottom plate 2 is completed. As far as it relates to floor panels 2, the for an arrangement in the corners of the floor elements 1 are provided, are parallel attached to the above steps, the hole 25 and the threaded sleeve 26.

Die Herstellung des Bodenelementes 1 erfolgt in der Weise, dass eine Anzahl Bodenplatten 2 - im Ausführungsbeispiel nach Figur 1 neun Bodenplatten 2 - mit der Oberseite nach unten zu einer ebenen Fläche zusammengelegt und auf dem Boden einer diese Fläche umgebenden Form abgelegt werden. Soweit erforderlich, können die Platten mit Hilfe der Verbindungselemente untereinander verbunden sein. Die Verbindung der Platten untereinander ist jedoch nicht zwingend. Die die Bodenplatten 2 umgebende Form wird dann mit Beton/Estrich angefüllt, der sich gleichmäßig über die Unterseiten der Platten verteilt. In dem Beton/Estrich werden Armierungen 6 vorgesehen, die als Stahlarmierungen oder in Form von Matten ausgebildet sind. Vorzugsweise sind die Armierungen 6 dachförmig gebogen. Der Beton/Estrich wird in gewünschter Menge auf die Bodenplatten 2 gegossen; das Höchstmaß an Beton/Estrich ist durch die Länge der Gewindehülsen 26 bestimmt. Nach dem Aushärten des Betons/Estrichs ragen die Armierungen 6 aus dem Unterbau 3 heraus. Das dann fertiggestellte Bodenelement 1 wird aus der Form entnommen und zur Lagerung bzw. zum Transport verbracht.The preparation of the bottom element 1 is carried out in such a way that a number of bottom plates 2 - in the embodiment of Figure 1 nine base plates 2 - with the Folded upside down to a flat surface and on the ground a form surrounding this area form are stored. If necessary, you can the plates be interconnected by means of the connecting elements. The Connection of the plates with each other is not mandatory. The bottom plates 2 surrounding mold is then filled with concrete / screed, which is even distributed over the undersides of the plates. In the concrete / screed reinforcement 6 provided, which are designed as steel reinforcements or in the form of mats. Preferably, the reinforcements 6 are curved roof-shaped. The concrete / screed will be in desired amount poured onto the bottom plates 2; the highest level of concrete / screed is determined by the length of the threaded sleeves 26. After this Curing the concrete / screed protrude the reinforcements 6 from the substructure 3 out. The then finished floor element 1 is removed from the mold and for storage or spent for transport.

Das Bodenelement 1 wird verwendet für die Herstellung eines Bodenbelages. Hierzu werden Bodenelemente 1 zueinander benachbart in Industriehallen angeordnet. Vor der Ablage der jeweiligen Bodenelemente 1 auf dem Fundament 4 der jeweiligen Halle werden in den Löchern 25 bzw. den Gewindehülsen 26 von der den Bodenplatten 2 abgewandten Seite her Stützen 5 angeordnet. Das Bodenelement 1 wird dann auf dem Fundament 4 mit Hilfe der Stützen 5 abgesetzt. Im Ausführungsbeispiel sind der Stützen 5 als Gewindestangen ausgebildet, sodass mit ihrer Hilfe eine Nivellierung der Bodenelemente 1 möglich ist. Gleichzeitig ist bei Verwendung der Stützen 5 zwischen dem Unterbau 3 und dem Fundament 4 der jeweiligen Halle ein Freiraum gebildet.The floor element 1 is used for the production of a floor covering. For this floor elements 1 are arranged adjacent to each other in industrial halls. In front the storage of the respective floor elements 1 on the foundation 4 of the respective Hall are in the holes 25 and the threaded sleeves 26 of the bottom plates 2 opposite side supports 5 arranged. The bottom element 1 is then deposited on the foundation 4 by means of the supports 5. In the embodiment the supports 5 are designed as threaded rods, so that with their help a leveling of the floor elements 1 is possible. At the same time it is in use the supports 5 between the base 3 and the foundation 4 of the respective hall formed a free space.

Bei der Erstellung des Bodenbelages werden die Bodenelemente 1 unmittelbar benachbart - spaltfrei - zueinander abgestellt. Soweit vorhanden werden die Bodenelemente 1 auf den Stützen 5 abgestellt (Figur 4). Sind keine Stützen vorgesehen, können die Bodenelemente direkt auf dem Fundament oder auf kleinen Sockeln abgestellt werden. Nach Abstellen einer gewünschten Anzahl von Bodenelementen 1 wird der Freiraum zwischen den Bodenelementen 1 und dem Fundament 4 mit Beton/Estrich verfüllt. Dieses Verfüllen kann insbesondere bei großflächigen Bodenelementen 1 dadurch erfolgen, dass bereits beim Herstellen der Bodenelemente 1 eine Bodenplatte 2 ausgespart ist, sodass das Bodenelement 1 nach dem Aushärten des Unterbaus 3 eine Öffnung aufweist. Bei der Herstellung eines Bodenbelages mit Hilfe der Bodenelemente 1 kann dann der Beton/Estrich zum Ausfüllen des zwischen Unterbau 3 und Fundament 4 geschaffenen Freiraums durch die Öffnung(en) in dem jeweiligen Bodenelement 1 eingefüllt werden. Beim Einfüllen des Betons/Estrichs steigt dieser nach vollständigem Verfüllen des zwischen Unterbau 3 und Fundament 4 geschaffenen Freiraums in der in dem Bodenelement 1 befindlichen Öffnung an. Zum Abschluss wird die Öffnung durch Einlegen einer Bodenplatte 2 geschlossen, wodurch ein durchgängiger Bodenbelag geschaffen ist. Während des Aushärtens des zwischen Fundament 4 und Unterbau 3 verfüllten Betons/Estrichs können zu dessen Verdichtung mit Hilfe der als Gewindestangen ausgebildeten Stützen 5 die Bodenelemente 1 abgesenkt werden. Gleichzeitig wird so gewährleistet, dass der Kontakt zwischen dem Unterbau 3 sowie den Armierungen 6 und dem verfüllten Beton/Estrich aufgrund der Schrumpfung des Betons/Estrichs in Folge der Verdunstung des im Beton/Estrich enthaltenen Wassers nicht verloren geht.When creating the floor covering, the floor elements 1 are immediately adjacent - gap-free - turned off each other. If available, the floor elements 1 parked on the supports 5 (Figure 4). If no supports are provided, The floor elements can be parked directly on the foundation or on small pedestals become. After parking a desired number of floor elements 1 is the space between the floor elements 1 and the foundation 4 with concrete / screed filled. This filling can be especially for large-scale floor elements 1 take place in that already in the manufacture of the floor elements 1 a Bottom plate 2 is recessed, so that the bottom element 1 after curing of the Substructure 3 has an opening. In the manufacture of a floor covering with the help the floor elements 1 can then the concrete / screed to fill in between Substructure 3 and foundation 4 created clearance through the opening (s) in the respective floor element 1 are filled. When filling the concrete / screed this increases after complete filling of the between substructure 3 and foundation 4 created free space in the located in the bottom element 1 opening. Finally, the opening is closed by inserting a bottom plate 2, whereby a continuous flooring is created. While curing the between foundation 4 and substructure 3 filled concrete / screed can to its Compaction with the help of trained as threaded rods supports 5 the Floor elements 1 are lowered. At the same time it ensures that the Contact between the base 3 and the reinforcements 6 and the filled Concrete / screed due to the shrinkage of the concrete / screed as a result of Evaporation of the water contained in the concrete / screed is not lost.

Durch die im Vergleich zu bekannten Bodenplatten wesentlich größeren Abmessungen der Bodenelemente 1 sowie ihrer Vorfertigung ist es möglich, den Bodenbelag in Industriehallen in wesentlich kürzerer Zeit fertigzustellen, als dies bisher bei Verwendung von Bodenplatten möglich war. Durch die Zeitersparnis sind gleichzeitig erhebliche Kosten eingespart.By compared to known floor panels much larger dimensions the floor elements 1 and their prefabrication, it is possible to the flooring in To finish industrial halls in a much shorter time than previously when using of floor slabs was possible. By saving time are at the same time considerable Saved costs.

In Abwandlung des vorstehend geschilderten Ausführungsbeispiels ist es selbstverständlich auch möglich, die Bodenelemente mit Bodenplatten zu versehen, die eine abgewandelte Ausbildung aufweisen. Auch die Verwendung von Bodenplatten mit abgekanteten Leisten, aufgeschweißten Rahmen oder auch ohne jegliche vertikale Leisten ist möglich.In a modification of the above-described embodiment, it goes without saying also possible to provide the floor elements with floor panels, the one have modified training. Also, the use of floor panels with folded strips, welded frame or without any vertical Bars are possible.

Claims (12)

1. Bodenelement (1) bestehend aus mindestens einer Bodenplatte (2) aus Blech oder Stahlblech und einem Unterbau (3) aus Beton oder Estrich. 1. floor element (1) consisting of at least one base plate (2) made of sheet metal or steel sheet and a substructure (3) made of concrete or screed. 2. Bodenelement nach Anspruch 1, dadurch gekennzeichnet, dass an der Unterseite der Bodenplatten (2) Leisten (23, 24) befestigt sind. 2. Floor element according to claim 1, characterized in that on the underside of the bottom plates (2) strips (23, 24) are attached. 3. Bodenelement nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Bodenplatte (2) mit Krallen (22) versehen ist. 3. Floor element according to claim 1 or 2, characterized in that the bottom plate (2) is provided with claws (22). 4. Bodenelement nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass in mindestens einer Bodenplatte (2) mindestens ein Loch (25) vorgesehen ist. 4. Floor element according to one of claims 1 to 3, characterized in that in at least one bottom plate (2) at least one hole (25) is provided. 5. Bodenelement nach Anspruch 4, dadurch gekennzeichnet, dass fluchtend zu dem Loch (25) auf der Unterseite der Bodenplatte (2) eine Gewindehülse (26) befestigt ist. 5. Floor element according to claim 4, characterized in that aligned with the hole (25) on the underside of the bottom plate (2) has a threaded sleeve (26) is attached. 6. Bodenelement nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass im Unterbau (3) Armierungen (6) vorgesehen sind. 6. Floor element according to one of claims 1 to 5, characterized in that reinforcements (6) are provided in the substructure (3). 7. Bodenelement nach Anspruch 6, dadurch gekennzeichnet, dass die Armierungen (6) aus dem Unterbau (3) herausragen. 7. Floor element according to claim 6, characterized in that the reinforcements (6) protrude from the substructure (3). 8. Verfahren zur Herstellung eines Bodenelementes, dadurch gekennzeichnet, dass mindestens eine Bodenplatte aus Blech oder Stahlblech mit seiner Oberseite nach unten in einer Form abgelegt wird und die Form mit Beton oder Estrich angefüllt wird. 8. A method for producing a bottom element, characterized in that at least one bottom plate made of sheet metal or steel sheet is placed with its top down in a mold and the mold is filled with concrete or screed. 9. Verfahren zur Herstellung eines Bodenbelages mit Hilfe von Bodenelementen (1), die aus einer Bodenplatte (2) und einem Unterbau (3) bestehen, dadurch gekennzeichnet, dass die Bodenelemente (1) benachbart zueinander abgestellt werden und ein zwischen Bodenelement (1) und Fundament (4) bestehender Freiraum mit Beton oder Estrich verfüllt wird. 9. A method for producing a floor covering with the aid of floor elements (1), which consist of a bottom plate (2) and a substructure (3), characterized in that the bottom elements (1) are placed adjacent to each other and an between bottom element (1) and foundation (4) existing space is filled with concrete or screed. 10. Verfahren zur Herstellung eines Bodenbelages nach Anspruch 9, dadurch gekennzeichnet, dass die Bodenelemente (1) auf Stützen (5) abgestellt, die in den Bodenelementen (1) angeordnet sind. 10. A method for producing a floor covering according to claim 9, characterized in that the bottom elements (1) placed on supports (5) which are arranged in the bottom elements (1). 11. Verfahren zur Herstellung eines Bodenbelages nach Anspruch 10, dadurch gekennzeichnet, dass die Bodenelemente (1) mittels als Gewindestangen ausgebildeten Stützen (5) auf dem Fundament (4) nivelliert werden. 11. A method for producing a floor covering according to claim 10, characterized in that the floor elements (1) by means designed as threaded rods supports (5) on the foundation (4) are leveled. 12. Verfahren zur Herstellung eines Bodenbelages nach Anspruch 10, dadurch gekennzeichnet, dass die Bodenelemente (1) mittels als Gewindestangen ausgebildeten Stützen (5) auf dem Fundament (4) abgesenkt werden. 12. A method for producing a floor covering according to claim 10, characterized in that the floor elements (1) by means of threaded rods formed as supports (5) on the foundation (4) are lowered.
EP02005091A 2002-03-07 2002-03-07 Floor element and process for making a floor covering with these elements Expired - Lifetime EP1342847B1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
DE50206881T DE50206881D1 (en) 2002-03-07 2002-03-07 Floor element and method for producing a floor covering with the aid of floor elements
AT02005091T ATE327385T1 (en) 2002-03-07 2002-03-07 FLOOR ELEMENT AND METHOD FOR PRODUCING A FLOOR COVERING USING FLOOR ELEMENTS
EP02005091A EP1342847B1 (en) 2002-03-07 2002-03-07 Floor element and process for making a floor covering with these elements
ES02005091T ES2266327T3 (en) 2002-03-07 2002-03-07 SOIL ELEMENT AND PROCEDURE FOR THE MANUFACTURE OF A SOIL COATING WITH SOIL ELEMENTS HELP.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP02005091A EP1342847B1 (en) 2002-03-07 2002-03-07 Floor element and process for making a floor covering with these elements

Publications (3)

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EP1342847A1 EP1342847A1 (en) 2003-09-10
EP1342847A9 true EP1342847A9 (en) 2005-01-12
EP1342847B1 EP1342847B1 (en) 2006-05-24

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EP02005091A Expired - Lifetime EP1342847B1 (en) 2002-03-07 2002-03-07 Floor element and process for making a floor covering with these elements

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EP (1) EP1342847B1 (en)
AT (1) ATE327385T1 (en)
DE (1) DE50206881D1 (en)
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Publication number Priority date Publication date Assignee Title
DE202013005924U1 (en) 2013-07-02 2013-08-27 Victory Industrieregale Montage Und Handel Gmbh Umschalung for a floor element and floor element
CN104032641A (en) * 2014-01-10 2014-09-10 江苏鼎泰工程材料有限公司 Method for prolonging service life of concrete pavement

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB554481A (en) * 1942-03-20 1943-07-06 Henry James Finer Improvements in or relating to plates for use in the manufacture of tiles or the construction of floors
FR2583080B1 (en) * 1985-06-05 1987-09-11 Stephanois Rech Mec FLOOR TILE, HIGH WEAR RESISTANCE
DE4009885A1 (en) * 1990-03-28 1991-10-02 Goldau Rudi Gmbh FLOORING
DE9112818U1 (en) * 1991-10-16 1991-11-28 Bomag GmbH, 56154 Boppard Driving plate
EP0726361B1 (en) * 1995-02-07 2003-07-23 The Nippon Road Company Limited Method of forming pavement on automobile test road and pavement member for automobile test road

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ES2266327T3 (en) 2007-03-01
DE50206881D1 (en) 2006-06-29
EP1342847B1 (en) 2006-05-24
ATE327385T1 (en) 2006-06-15
EP1342847A1 (en) 2003-09-10

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