EP1162403A1 - Evaporation chamber for premix fuel oil burner - Google Patents
Evaporation chamber for premix fuel oil burner Download PDFInfo
- Publication number
- EP1162403A1 EP1162403A1 EP01890159A EP01890159A EP1162403A1 EP 1162403 A1 EP1162403 A1 EP 1162403A1 EP 01890159 A EP01890159 A EP 01890159A EP 01890159 A EP01890159 A EP 01890159A EP 1162403 A1 EP1162403 A1 EP 1162403A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- evaporator chamber
- jacket
- evaporator
- burner tube
- combustion gases
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001704 evaporation Methods 0.000 title claims description 7
- 230000008020 evaporation Effects 0.000 title claims description 7
- 239000000295 fuel oil Substances 0.000 title 1
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000000567 combustion gas Substances 0.000 claims abstract description 11
- 239000000446 fuel Substances 0.000 claims abstract description 4
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims description 2
- 239000006200 vaporizer Substances 0.000 abstract 1
- 238000002485 combustion reaction Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/36—Details, e.g. burner cooling means, noise reduction means
- F23D11/44—Preheating devices; Vaporising devices
- F23D11/441—Vaporising devices incorporated with burners
Definitions
- the invention relates to an evaporator chamber according to the Preamble of claim 1.
- a corresponding evaporator chamber is made up of one principle Burner known from WO 0012935 A. With such burners amount of oil distributed according to the burner's output distributed in the evaporator chamber, brought to evaporation by the supply of heat and with that of one Combustion air supplied to the blower is still within the also under the Designation "flame holder" known burner tube mixed. To the The oil vapor-air mixture emerges from the wall openings of the burner tube ignited and brought to combustion. The one for the evaporation of the heating oil The required thermal energy is generated in the start-up phase by the electrical resistance heating generated and during normal operation by heating the Evaporator chamber via the redirected hot combustion gases or Flames fed.
- the known evaporator chamber is relatively small Thermal efficiency of the electric heater for evaporation and needed therefore a higher electrical connected load.
- a relative must greater proportion of the hot combustion gases to the outside of the evaporator chamber be redirected to the sufficient in continuous operation To ensure evaporation and preheating of the heating oil.
- DE 42 38 718 A is the two-part design of the evaporator chamber known.
- the electrical resistance heating also provided here is provided in the form of tubular radiators in the bottom of the lower part Grooves used. This lower part is from the attached coat by one insulating liner separated so that the heater is essentially only for Heating the lower part is used.
- JP 59009418 A is also a two-part evaporator chamber the heating in downwardly open grooves one opposite the bowl-shaped Lower part of the thickened jacket part attached.
- the object of the invention is therefore to an evaporator chamber create that with high utilization of the supplied electrical energy for the Evaporation task a protected housing of the electrical resistance heating guaranteed and even during continuous operation Heating the inside of the evaporator chamber while avoiding Overheating spots resulting in sooting enables this as well Continuous operation, the introduction of sufficiently high, z. B. in the order of magnitude of 350 ° C heating temperatures of the evaporator chamber from the Secures combustion.
- the electric heater is by the closed channel protected from external influences and ensures a favorable heating of both parts of the evaporator chamber.
- the evaporator chamber insulation ring enclosing at a distance during continuous operation the proportion of the burner tube used to heat the evaporator chamber hot combustion gases to be discharged are reduced and these cool down Gases on heat exchanger surfaces of a boiler or the like, in which the burner is largely avoided.
- the jacket of the evaporator chamber can improve the heat transfer be formed according to claim 2.
- This surface coating can be a powder coating or an oxidation layer that is as dark as possible.
- An oil evaporator premix burner 2 is in a heating boiler 1 used, which essentially consists of an air supply device with a fan 3, a fuel supply device 4 and an evaporator chamber 5, a bottom opening 6 for the fuel supply to an atomizer having.
- a burner tube 8 is attached, which has openings in its jacket and that is surrounded in the lower area by a diversion apron 9, which is a part the combustion gases down around the jacket of the evaporator chamber 5 derives.
- a diversion apron 9 which is a part the combustion gases down around the jacket of the evaporator chamber 5 derives.
- an insulation ring 10 is attached, a cooling of these redirected combustion gases on the heat exchanger surfaces of the boiler prevented.
- the evaporator chamber of interest here is shown in FIGS. 2 and 3 from a bottom part 11 and a jacket 12, which are tightly connected to each other are and one of annular grooves 13, 14 of the two parts enclosed Include duct 15, in which - embedded in a heat conducting mass - an electrical resistance heater is housed, the connection ends 16 are led out to one side, the lead-out according to FIG. 3 via a side collar 17 and, according to FIG. 4, again between bottom 11 and jacket 12 enclosed grooves complementing each other to channels.
- the interior of the jacket 12 is graduated several times.
- this jacket 12 is a groove 18 for receiving the lower end of the Burner tube 8 is provided, which is at the upper end with a bevel 19 expanded inwards, the inserted burner tube 8 through in holes 20 inserted pins or screws can be secured.
- the base 11 equipped with guide ribs 21, 22, to improve the heat transfer from the hot combustion gases.
- the faces of the cavity 23 of the evaporator chamber Bottom 11 and the shell 12 are made with a surface coating a material that increases the radiation emissivity.
- the evaporator chamber 5 is inserted at the bottom of the boiler 1 through openings 24 Screws attached.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Spray-Type Burners (AREA)
- Engine Equipment That Uses Special Cycles (AREA)
Abstract
Description
Die Erfindung bezieht sich auf eine Verdampferkammer gemäß dem
Oberbegriff des Patentanspruches 1.The invention relates to an evaporator chamber according to the
Preamble of
Eine entsprechende Verdampferkammer ist dem Prinzip nach aus einem Brenner nach der WO 0012935 A bekannt. Bei derartigen Brennern wird die nach Leistung des Brenners dosierte Ölmenge in der Verdampferkammer verteilt, durch Wärmezufuhr zur Verdampfung gebracht und mit der von einem Gebläse zugeführten Verbrennungsluft noch innerhalb des auch unter der Bezeichnung "Flammenhalter" bekannten Brennerrohres gemischt. An den Wandungsöffnungen des Brennerrohres tritt das Öldampf-Luftgemisch aus, wird gezündet und zur Verbrennung gebracht. Die für die Verdampfung des Heizöles benötigte Wärmeenergie wird in der Startphase durch die elektrische Widerstandsheizung erzeugt und während des Normalbetriebes durch Aufheizung der Verdampferkammer über die umgeleiteten heißen Verbrennungsgase bzw. Flammen zugeführt. Die bekannte Verdampferkammer hat einen relativ geringen Wärmewirkungsgrad der Elektroheizung für die Verdampfung und benötigt daher eine höhere elektrische Anschlußleistung. Überdies muß auch ein relativ größerer Anteil der heißen Verbrennungsgase zu der Außenseite der Verdampferkammer umgeleitet werden, um im Dauerbetrieb die ausreichende Verdampfung und Vorerhitzung des Heizöles zu gewährleisten.A corresponding evaporator chamber is made up of one principle Burner known from WO 0012935 A. With such burners amount of oil distributed according to the burner's output distributed in the evaporator chamber, brought to evaporation by the supply of heat and with that of one Combustion air supplied to the blower is still within the also under the Designation "flame holder" known burner tube mixed. To the The oil vapor-air mixture emerges from the wall openings of the burner tube ignited and brought to combustion. The one for the evaporation of the heating oil The required thermal energy is generated in the start-up phase by the electrical resistance heating generated and during normal operation by heating the Evaporator chamber via the redirected hot combustion gases or Flames fed. The known evaporator chamber is relatively small Thermal efficiency of the electric heater for evaporation and needed therefore a higher electrical connected load. In addition, a relative must greater proportion of the hot combustion gases to the outside of the evaporator chamber be redirected to the sufficient in continuous operation To ensure evaporation and preheating of the heating oil.
Aus der DE 42 38 718 A ist die zweiteilige Ausführung der Verdampferkammer bekannt. Die auch hier vorgesehene elektrische Widerstandsheizung ist in Form von Rohrheizkörpern in an der Unterseite des Unterteiles vorgesehene Nuten eingesetzt. Dieser Unterteil ist vom angesetzten Mantel durch eine isolierende Zwischenlage getrennt, so daß die Heizung im wesentlichen nur zur Erhitzung des Unterteiles dient. DE 42 38 718 A is the two-part design of the evaporator chamber known. The electrical resistance heating also provided here is provided in the form of tubular radiators in the bottom of the lower part Grooves used. This lower part is from the attached coat by one insulating liner separated so that the heater is essentially only for Heating the lower part is used.
Nach der JP 59009418 A ist bei einer ebenfalls zweiteiligen Verdampferkammer die Heizung in nach unten offenen Nuten eines gegenüber dem schalenförmigen Unterteil verdickten Mantelteiles angebracht.According to JP 59009418 A is also a two-part evaporator chamber the heating in downwardly open grooves one opposite the bowl-shaped Lower part of the thickened jacket part attached.
Zur Verbesserung des Wärmeüberganges der heißen Verbrennungsgase auf den Mantel der Verdampferkammer ist es schließlich aus der EP 0 220 384 A bekannt, diesen Mantel mit die Wärmeübergangsfläche vergrößernden Rippen zu versehen.To improve the heat transfer of the hot combustion gases on the jacket of the evaporator chamber it is finally from EP 0 220 384 A known, this jacket with the heat transfer surface enlarging To provide ribs.
Aufgabe der Erfindung ist es demnach, eine Verdampferkammer zu schaffen, die bei hoher Ausnützung der zugeführten elektrischen Energie für die Verdampfungsaufgabe eine geschützte Unterbringung der elektrischen Widerstandsheizung gewährleistet und auch beim Dauerbetrieb eine gleichmäßige Erwärmung der Innenseite der Verdampferkammer unter Vermeidung von Versottungen ergebenden Überhitzungsstellen ermöglicht sowie bei diesem Dauerbetrieb die Einbringung hinreichend hoher, z. B. in der Größenordnung von 350 °C liegender Erhitzungstemperaturen der Verdampferkammer aus der Verbrennung sichert.The object of the invention is therefore to an evaporator chamber create that with high utilization of the supplied electrical energy for the Evaporation task a protected housing of the electrical resistance heating guaranteed and even during continuous operation Heating the inside of the evaporator chamber while avoiding Overheating spots resulting in sooting enables this as well Continuous operation, the introduction of sufficiently high, z. B. in the order of magnitude of 350 ° C heating temperatures of the evaporator chamber from the Secures combustion.
Die gestellte Aufgabe wird durch die Merkmale des Patentanspruches 1
gelöst.The object is achieved by the features of
Bei der erfindungsgemäßen Ausführung ist die Elektroheizung durch den geschlossenen Kanal vor äußeren Einflüssen geschützt und gewährleistet eine günstige Erwärmung beider Teile der Verdampferkammer. Durch den die Verdampferkammer mit Abstand umschließenden Isolationsring wird beim Dauerbetrieb der Anteil der zur Erhitzung der Verdampferkammer vom Brennerrohr abzuleitenden heißen Verbrennungsgase verringert und eine Abkühlung dieser Gase an Wärmetauscherflächen eines Kessels od. dgl., in den der Brenner eingebaut wird, weitgehend vermieden. In the embodiment of the invention, the electric heater is by the closed channel protected from external influences and ensures a favorable heating of both parts of the evaporator chamber. Through the evaporator chamber insulation ring enclosing at a distance during continuous operation the proportion of the burner tube used to heat the evaporator chamber hot combustion gases to be discharged are reduced and these cool down Gases on heat exchanger surfaces of a boiler or the like, in which the burner is largely avoided.
Zur Verbesserung des Wärmeüberganges kann der Mantel der Verdampferkammer
gemäß Anspruch 2 ausgebildet werden.The jacket of the evaporator chamber can improve the heat transfer
be formed according to
Die üblicherweise für die Herstellung der Verdampferkammer eingesetzten Materialien, nämlich hitzebeständiger Stahlguß oder spanabhebend bearbeiteter hitzebeständiger Stahl, haben an sich einen relativ geringen Emissionsgrad für Strahlungswärme. Es wird deshalb eine Weiterbildung gemäß Anspruch 3 vorgesehen. Diese Oberflächenbeschichtung kann eine Pulverbeschichtung oder auch eine möglichst dunkle Oxidationsschicht sein.The commonly used for the manufacture of the evaporator chamber Materials, namely heat-resistant cast steel or cutting Machined heat-resistant steel have a relatively low emissivity for radiant heat. It is therefore a continuing education Claim 3 provided. This surface coating can be a powder coating or an oxidation layer that is as dark as possible.
Weitere Einzelheiten und Vorteile des Erfindungsgegenstandes entnimmt man der nachfolgenden Zeichnungsbeschreibung.Further details and advantages of the subject matter of the invention the following description of the drawing.
In der Zeichnung ist der Erfindungsgegenstand beispielsweise veranschaulicht. Es zeigen
- Fig. 1
- in schematisierter Darstellungsweise einen Teillängsschnitt durch einen mit einem Ölverdampfer-Vormischbrenner ausgestatteten Heizungskessel,
- Fig. 2
- eine Ausführungsform der Verdampferkammer im Längsschnitt nach der Linie II-II der Fig. 3,
- Fig. 3
- eine Draufsicht auf die Verdampferkammer nach Fig. 2 und
- Fig. 4
- eine Ausführungsvariante des Ausleitungsbereiches der Heizeinrichtung in der Fig. 3 entsprechender Darstellungsweise.
- Fig. 1
- in a schematic representation, a partial longitudinal section through a heating boiler equipped with an oil evaporator premix burner,
- Fig. 2
- 1 shows an embodiment of the evaporator chamber in longitudinal section along the line II-II of FIG. 3,
- Fig. 3
- a plan view of the evaporator chamber according to FIGS. 2 and
- Fig. 4
- an embodiment of the rejection area of the heating device in Fig. 3 corresponding representation.
In einen Heizungskessel 1 ist ein Ölverdampfer-Vormischbrenner 2
eingesetzt, der im wesentlichen aus einer Luftzuführungseinrichtung mit Gebläse
3, einer Brennstoffzufuhreinrichtung 4 und einer Verdampferkammer 5 besteht,
die eine Bodenöffnung 6 für die Brennstoffzufuhr zu einem Zerstäuber
aufweist. An die Verdampferkammer 5 ist innerhalb des Verbrennungsraumes 7
ein Brennerrohr 8 angesetzt, das in seinem Mantel Öffnungen aufweist und das
im unteren Bereich von einer Umleitschürze 9 umgeben ist, welche einen Teil
der Verbrennungsgase nach unten um den Mantel der Verdampferkammer 5
ableitet. Mit Abstand von dieser Schürze 9 ist ein Isolationsring 10 angebracht,
der eine Abkühlung dieser umgeleiteten Verbrennungsgase an den Wärmetauscherflächen
des Kessels verhindert.An oil
Die hier interessierende Verdampferkammer besteht nach den Fig. 2 und
3 aus einem Bodenteil 11 und einem Mantel 12, die miteinander dicht verbunden
sind und einen von Ringnuten 13, 14 der beiden Teile umschlossenen
Kanal 15 einschließen, in dem - in eine wärmeileitende Masse eingebettet -
eine elektrische Widerstandsheizung untergebracht wird, deren Anschlußenden
16 nach einer Seite herausgeführt werden, wobei die Herausführung nach Fig.
3 über einen Seitenbund 17 und nach Fig. 4 über wieder zwischen Boden 11
und Mantel 12 eingeschlossene, einander zu Kanälen ergänzende Nuten erfolgt.
Der Innenraum des Mantels 12 ist mehrfach abgestuft. Im oberen Randbereich
dieses Mantels 12 ist eine Nut 18 zur Aufnahme des unteren Endes des
Brennerrohres 8 vorgesehen, die sich am oberen Ende mit einer Abschrägung
19 nach innen erweitert, wobei das eingetzte Brennerrohr 8 durch in Bohrungen
20 eingesetzte Stifte oder Schrauben gesichert werden kann. Außenseitig sind
der Mantel 12 und gemäß Fig. 2 auch der Boden 11 mit Leitrippen 21, 22 bestückt,
um den Wärmeübergang von den heißen Verbrennungsgasen zu verbessern.
Die zum Hohlraum 23 der Verdampferkammer weisenden Flächen des
Bodens 11 und des Mantels 12 sind mit einer Oberflächenbeschichtung aus
einem den Strahlungsemissionsgrad erhöhenden Material versehen. Die Verdampferkammer
5 ist am Boden des Kessels 1 mit durch Öffnungen 24 eingesetzten
Schrauben befestigt.The evaporator chamber of interest here is shown in FIGS. 2 and
3 from a
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT01890159T ATE277327T1 (en) | 2000-06-07 | 2001-05-25 | EVAPORATION CHAMBER FOR OIL EVAPORATOR PREMIX BURNER |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT9942000 | 2000-06-07 | ||
AT0099400A AT408904B (en) | 2000-06-07 | 2000-06-07 | EVAPORATOR CHAMBER FOR OIL EVAPORATOR PRE-MIX BURNER |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1162403A1 true EP1162403A1 (en) | 2001-12-12 |
EP1162403B1 EP1162403B1 (en) | 2004-09-22 |
Family
ID=3683886
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01890159A Expired - Lifetime EP1162403B1 (en) | 2000-06-07 | 2001-05-25 | Evaporation chamber for premix fuel oil burner |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1162403B1 (en) |
AT (2) | AT408904B (en) |
DE (1) | DE50103710D1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004109183A1 (en) * | 2003-06-11 | 2004-12-16 | Toby Ag | Burner for liquid fuels |
WO2005098315A1 (en) * | 2004-04-06 | 2005-10-20 | Toby Ag | Electrically heatable evaporation chamber and method for the production thereof |
EP2045521A2 (en) | 2007-10-01 | 2009-04-08 | Toby AG | Burner with a vaporising chamber |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4265614A (en) * | 1978-06-28 | 1981-05-05 | Matsushita Electric Industrial Co., Ltd. | Combustion apparatus |
JPS599418A (en) * | 1982-07-07 | 1984-01-18 | Sanyo Electric Co Ltd | Burner body of vaporizing type burner |
US4758153A (en) * | 1985-07-26 | 1988-07-19 | Kernforschungsanlage Julich Gesellschaft Mit Beschrankter Haftung | Vaporizer for liquid fuel for producing a fuel-air mixture |
WO2000012935A1 (en) * | 1998-09-01 | 2000-03-09 | Toby Ag | Burner for liquid fuel |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4238718A1 (en) * | 1992-11-17 | 1994-05-19 | Hoval Interliz Ag Vaduz Neugut | Equipment for burning heating oil - has pressureless oil introduced into inclined channel and flowing under gravity to be evaporated before channel end by external heating with air exclusion |
-
2000
- 2000-06-07 AT AT0099400A patent/AT408904B/en not_active IP Right Cessation
-
2001
- 2001-05-25 DE DE50103710T patent/DE50103710D1/en not_active Expired - Lifetime
- 2001-05-25 AT AT01890159T patent/ATE277327T1/en active
- 2001-05-25 EP EP01890159A patent/EP1162403B1/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4265614A (en) * | 1978-06-28 | 1981-05-05 | Matsushita Electric Industrial Co., Ltd. | Combustion apparatus |
JPS599418A (en) * | 1982-07-07 | 1984-01-18 | Sanyo Electric Co Ltd | Burner body of vaporizing type burner |
US4758153A (en) * | 1985-07-26 | 1988-07-19 | Kernforschungsanlage Julich Gesellschaft Mit Beschrankter Haftung | Vaporizer for liquid fuel for producing a fuel-air mixture |
WO2000012935A1 (en) * | 1998-09-01 | 2000-03-09 | Toby Ag | Burner for liquid fuel |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 008, no. 094 (M - 293) 28 April 1984 (1984-04-28) * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004109183A1 (en) * | 2003-06-11 | 2004-12-16 | Toby Ag | Burner for liquid fuels |
WO2005098315A1 (en) * | 2004-04-06 | 2005-10-20 | Toby Ag | Electrically heatable evaporation chamber and method for the production thereof |
EP2045521A2 (en) | 2007-10-01 | 2009-04-08 | Toby AG | Burner with a vaporising chamber |
EP2045521A3 (en) * | 2007-10-01 | 2014-03-05 | Toby AG | Burner with a vaporising chamber |
Also Published As
Publication number | Publication date |
---|---|
AT408904B (en) | 2002-04-25 |
ATA9942000A (en) | 2001-08-15 |
DE50103710D1 (en) | 2004-10-28 |
EP1162403B1 (en) | 2004-09-22 |
ATE277327T1 (en) | 2004-10-15 |
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