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EP1149626B1 - Static mixing element and static mixer and use thereof - Google Patents

Static mixing element and static mixer and use thereof Download PDF

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Publication number
EP1149626B1
EP1149626B1 EP01109478A EP01109478A EP1149626B1 EP 1149626 B1 EP1149626 B1 EP 1149626B1 EP 01109478 A EP01109478 A EP 01109478A EP 01109478 A EP01109478 A EP 01109478A EP 1149626 B1 EP1149626 B1 EP 1149626B1
Authority
EP
European Patent Office
Prior art keywords
mixer
mixing element
wall
static mixing
duct
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01109478A
Other languages
German (de)
French (fr)
Other versions
EP1149626A1 (en
Inventor
Reto Koch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sika Schweiz AG
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Sika Schweiz AG
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Filing date
Publication date
Application filed by Sika Schweiz AG filed Critical Sika Schweiz AG
Publication of EP1149626A1 publication Critical patent/EP1149626A1/en
Application granted granted Critical
Publication of EP1149626B1 publication Critical patent/EP1149626B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4315Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being deformed flat pieces of material
    • B01F25/43151Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being deformed flat pieces of material composed of consecutive sections of deformed flat pieces of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/43197Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor characterised by the mounting of the baffles or obstructions
    • B01F25/431971Mounted on the wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/43197Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor characterised by the mounting of the baffles or obstructions
    • B01F25/431974Support members, e.g. tubular collars, with projecting baffles fitted inside the mixing tube or adjacent to the inner wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/2805Mixing plastics, polymer material ingredients, monomers or oligomers

Definitions

  • the present invention relates to a static mixing element according to the preamble of Claim 1, a static mixer according to the preamble of claim 24 and the use thereof according to claim 26.
  • Static mixing elements or static mixers come in general then apply if two or more Streams of flowable materials to a substantially homogeneous stream should be mixed.
  • Disposable static mixer for two-component adhesives which consists of a plastic tube with a loose inserted one-piece mixing unit made of plastic with trained as swirl blades mixer wings consist.
  • the mixer blades are in the center of the mixing unit connected together and form a coherent Mixer blade element, which is located in the plastic tube with the last axially in the flow direction arranged mixer wings on an axial shoulder in Area of the outlet supported in the mixer tube.
  • Static mixer of this type for mixing low-viscosity Substances at medium throughputs good mixing results are the mixed results at the Mixing of highly viscous substances or at high substance throughputs not satisfactory.
  • the static mixing element is a substantially tubular Mixer channel on, in the axial direction is undivided, but of several radial sections can exist.
  • the inner wall of the mixer channel forms in the radial direction outer boundary of the from mixing well flowed cross-section.
  • Mixer channel and mixer blades are so in a preferred embodiment separate elements, i.e. not integrally formed with each other.
  • At least a mixer wing that extends in the direction of flow axially in front of a in flow direction axially last arranged mixer blades, or with others is located in the area in which he radially to the inner wall of the mixer channel adjacent, connected to the inner wall and indeed such, that a transmission of acting in the axial direction Forces from this mixer wing to the mixer channel is possible.
  • This connection which by traction will be produced, leads to a stabilization of the axial position the mixer wing in the mixer inlet area.
  • the Inner contour of the Mixer channel is tubular and preferably has a substantially round and especially one circular cross-section on. Below essentially round Cross sections are understood here as cross-sectional shapes, which is a formation of dead corners when flowing through oppose, such as oval cross sections or through Polygons approximate round, oval or similar cross sections.
  • a non-circular cross-section is chosen, so can with uniform axial mixer wing or Swirl wing division provided a mixing element be in which the flow is alternately accelerated and slowing down again, resulting in certain applications in addition to an improved mixing result can.
  • cross-sectional shapes are but also mixer channels with essentially angular Cross sections and in particular with square Cross sections provided. Especially in the case that the mixer blades as simple turbulence wings across the Direction of flow of the mixing element in the mixer channel are formed, such a configuration Have advantages.
  • Mixer channel is understood to be a mixer channel whose Inner wall at a given radial position via their entire axial extent of a one-piece Component is formed.
  • this mixer channel from several radial Sections (e.g., two half-shells), each of which extends over its entire length, but not out can be formed of several axial sections.
  • At least two form Mixer blades a coherent mixer blade element, which benefits by common one-piece training the mixer wing takes place.
  • Mixing element with a simple construction of a few, cost-effective manufacturable components.
  • individual mixer blades to a mixer wing element fauxzustecken or stick together.
  • Such Mixer blade element can, for example, at least two mixer blades arranged at the same axial position However, it preferably has at least two arranged one behind the other in the axial direction Mixer blades, which e.g. in the area of the center of the element are interconnected.
  • Mixing element has at least two mixer blade elements on, and preferably at least two axially successively arranged in the mixer channel mixer blade elements.
  • individual Mixer vanes side by side in the mixer duct to arrange and a combination of the two arrangement options to use.
  • Manner can be with a few standardized mixer wing elements Mixing elements of different lengths respectively. with a different number of mixer stages put together and manufacturing problems overcome the production of the mixer wing elements.
  • the or are they with the inner wall of the mixer channel associated mixer blades or is or are the Mixer blade elements via positive locking in axial Direction connected to the mixer channel.
  • This is with Advantage achieved by the outer contour of the Mixer blades or mixer blade elements and the inner wall the mixer channel a bayonet-type or a forming a thread-like connection, a form fit by engaging or engaging projections in one or more depressions between them or additional elements, e.g. Radial pins, to Effecting the positive connection between the mixer blades or the mixer blade element and the inner wall of the Mixer channels are used.
  • the mixer blades as Swirl wings formed, i. they are so shaped, that the good to be mixed when flowing through the area of the mixer wing affected by this Flow channel in rotation offset around an axis becomes. It is particularly preferred if axially one behind the other arranged swirl wings an opposite Have twisting direction.
  • the static mixing element a substantially tubular mixer channel integral with its Inner wall trained mixer wings on, the off is formed a plurality of radial sections.
  • the cross section the mixer channel can have the same cross-sectional shapes have as in the mixing element shown above.
  • the mixer channel consists of two half-shells, which advantageously each have at least two mixer blades.
  • the mixer blades protrude the mixer blades at least one Radial section of the mixer channel over that of the radial joints of the same formed dividing plane out. This gives, for example, the possibility Overlaps between mixer wings two as Half shells executed mixer channel sections too achieve.
  • This connection is advantageous in the area of the center of the mixer channel realized.
  • the mixer blades of at least two radial sections of the mixer channel be joined together, so it is preferred this in the area of the center of the mixer channel by positive locking to connect with each other, for example in shape of interlocking and mixer wing tips formed tines.
  • the mixer blades are advantageously designed as swirl vanes, wherein preferably axially behind one another arranged swirl wings an opposite twisting direction exhibit. Furthermore, it is preferred that to produce static mixing element made of plastic and in particular, this by injection molding of plastic manufacture.
  • the mixer blades and / or the mixer channel made of plastic produced, which is advantageous in the injection molding process he follows.
  • a static mixer at least one static mixing element of the type described above.
  • the described mixing elements for mixing highly viscous substances, preferably for mixing of highly viscous PU (polyurethane) with Curing accelerators.
  • FIG. 1 The basic principle of a preferred embodiment the invention is shown in Fig. 1.
  • This in partial section illustrated static mixing element 1 consists of a mixer channel 2 of two half-shells 2a, 2b (in Section shown) and arranged in this one Mixer blade element 3 (shown uncut) with a plurality of each other in one piece with each other connected and designed as a swirl blades mixer wings 4a, 4A, 4b, 4B, which side by side and in Flow direction D arranged axially one behind the other are and wherein the axially arranged one behind the other Mixer blades 4a, 4b and 4A, 4B, a reverse twisting direction exhibit.
  • the mixer wing elements used here are used as plastic injection molded parts in large Quantities produced and are commercially available.
  • This web 5b is opposite to the Ridge 5a on the front of the mixer wing pairs 4a and 4A, 4B and 4B around the extension angle of the mixer blades 4a, 4A, 4b, 4B about the central axis of the mixer channel twisted around, in the illustrated case about 90 ° is.
  • the axial succession mixer blades 4a, 4b and 4A, 4B have shown here For example, virtually no radial coverage on it only a slight offset of the edges occurs due to the wall thickness of the web 5b.
  • the mixing elements are also different extension angle of the Mixer blades 4a, 4A, 4b, 4B about a central axis of the Mischerkanals 2 provided around, for example, larger as 120 ° and about 180 °.
  • the extensions axially arranged one behind the other Mixer blades 4a, 4b and 4A, 4B about a central axis Cover the mixer channel 2 around, especially with an overlap angle in the range of 30 ° to 90 °.
  • the Webs 5a, 5b form in the region of the center of the mixer channel 2 a one-piece connection between the axial arranged in the flow direction D one behind the other Mixer blade pairs 4a, 4A and 4b, 4B.
  • mixer channel 1 it can be seen as Half shells trained radial mixer channel sections 2a, 2b pocket-shaped on its inner wall Recesses 6, which the outer contour of the mixer wings 4a, 4A, 4b, 4B of the mixer blade element 3 take up. This creates one in the axial direction positive connection between the mixer channel 2 and the mixer blade element 3.
  • the mixer channel 2 allows the formation of mixing elements 1 for highly viscous substances and for large ones Throughputs with cost-effective and commercial available mixer blade elements 3.
  • Fig. 2b shows a plan view in the flow direction on a mixer element with the same Structure as shown in Figures 1 and 2a Mixer elements 1. It becomes the same mixer blade element as previously shown in the same way with the Mixer channel 2 connected. Unlike the previous ones the examples shown form the two half-shells 2a, 2b in this case, a mixer channel 2 with an oval cross-section.
  • the mixer blades 4a, 4A, 4b, 4b engage in recesses in the mixer wall 2 to effect a positive fit, so it is provided that the inner wall of the mixer channel projections which in recesses in the mixer blades 4a, 4A, 4b, 4B intervene. Also combinations are provided.
  • the mixer channel 2 of the mixing element. 1 formed integrally, so can a positive connection between mixer channel 2 and mixer blade element 3 with Achieve advantage in that the mixer channel 2 on its inner wall is formed as an internal thread 8 and the mixer blades 4a, 4A, 4b, 4B or the mixer blade element 3 on its outer surface a corresponding External thread 9 have or has.
  • Such Embodiment is shown in Fig. 4. It is also intended instead of a thread a bayonet-like Connect between them by e.g. at the outside of the mixer blades 4a, 4A, 4b, 4b and Mixer blade element 3 attached lugs a positive connection in grooves in the mixer channel 2 effect.
  • metal pins 10 are generated, which radially through the wall of the mixer channel 2 through corresponding recesses in the mixer blades 4a, 4A, 4b, 4B of the mixer blade element 3 enter.
  • FIG. 6 Another preferred variant is shown in FIG. 6, in which a positive connection in the axial Direction between mixer channel 2 and mixer blade element 3 is achieved by the fact that on the mixer wings 4a, 4A, 4b, 4B of the mixer blade element 3 arranged radially nibbling noses 11 in suitable recesses in engage the inner wall of the mixer channel 2.
  • the mixer blade element can be seen 3 under compression of the lugs 11 against the Insert flow direction D into the mixer channel 2.
  • the lugs 11 snap into recesses, such as e.g. Grooves in the inner wall of the mixer channel 2 and prevent by positive locking an axial displacement of the Mixer blade element 3 in the mixer channel 2 in the flow direction D.
  • Fig. 7 shows a static mixer 12 with one arranged in a housing 13 according to the invention Static mixing element 1 according to FIG. 1.
  • Static mixing element 1 according to FIG. 1.
  • a dispensing nozzle 14 arranged, which the targeted application of this mixer mixed stream facilitates.
  • the static mixer 12 shown here with only one static mixing element 1 is shown so are also versions with several, in particular a plurality of axially successively arranged mixing elements 1 provided.
  • embodiments are provided in which several single-stage mixing element segments 16 axially one behind the other are arranged.
  • static mixers 12 provided that both mixing elements 1 and mixing element segments 16 include.
  • Fig. 8 shows a mixer blade element 3 with in the outer region between the mixer blades 4a, 4b arranged supporting webs 15.
  • the mixer blades 4a, 4b as Swirl vanes 4a, 4b formed.

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

Static mixing element (1) comprises a tubular mixer channel (2) with an inner wall forming an outer limit of the cross-section through which material is able to flow; and mixing paddles (4a, 4b). At least two of the paddles are arranged axially behind each other in the mixer channel. At least one mixing paddle located in the flow direction is connected to the inner wall to transfer forces acting in the axial direction from the mixing paddle to the mixer channel. AN Independent claim is also included for a mixer paddle element (3) for arranging in a tubular mixer channel. Preferred Features: Additional elements are also present for effecting form closure between the mixing paddles and the mixer channel.

Description

Die vorliegende Erfindung betrifft ein statisches Mischelement gemäss dem Oberbegriff des Anspruchs 1, einen Statikmischer gemäss dem Oberbegriff von Anspruch 24 sowie die Verwendung derselben gemäss Anspruch 26.The present invention relates to a static mixing element according to the preamble of Claim 1, a static mixer according to the preamble of claim 24 and the use thereof according to claim 26.

Statische Mischelemente bzw. Statikmischer kommen im allgemeinen dann zur Anwendung, wenn zwei oder mehr Ströme aus fliessfähigen Stoffen zu einem im wesentlichen homogenen Stoffstrom vermischt werden sollen.Static mixing elements or static mixers come in general then apply if two or more Streams of flowable materials to a substantially homogeneous stream should be mixed.

Aus dem Bereich der Klebstoffchemie sind Einweg-Statikmischer für Zweikomponenten-Klebstoffe bekannt, welche aus einem Kunststoffrohr mit einer lose eingeschobenen einstückigen Mischeinheit aus Kunststoff mit als Drallflügel ausgebildeten Mischerflügeln bestehen. Die Mischerflügel sind im Zentrum der Mischeinheit miteinander verbunden und bilden so ein zusammenhängendes Mischerflügelelement, welches sich im Kunststoffrohr mit den in Durchströmungsrichtung axial zuletzt angeordneten Mischerflügeln an einer axialen Schulter im Bereich des Austritts im Mischerrohr abstützt. Während Statikmischer dieser Bauart für die Vermischung niederviskoser Stoffe bei mittleren Durchsätzen gute Mischergebnisse liefern, sind die Mischresultate bei der Vermischung hochviskoser Stoffe bzw. bei grossen Stoffdurchsätzen nicht zufriedenstellend.From the field of adhesive chemistry are Disposable static mixer for two-component adhesives known, which consists of a plastic tube with a loose inserted one-piece mixing unit made of plastic with trained as swirl blades mixer wings consist. The mixer blades are in the center of the mixing unit connected together and form a coherent Mixer blade element, which is located in the plastic tube with the last axially in the flow direction arranged mixer wings on an axial shoulder in Area of the outlet supported in the mixer tube. While Static mixer of this type for mixing low-viscosity Substances at medium throughputs good mixing results are the mixed results at the Mixing of highly viscous substances or at high substance throughputs not satisfactory.

Es stellt sich daher die Aufgabe, ein statisches Mischelement, sowie, einen Statikmischer zur Verfügung zu stellen, welche die zuvor genannten Nachteile des Standes der Technik nicht aufweisen und zugleich kostengünstig in der Herstellung sind.It is therefore the task, a static mixing element, as well as, one Static mixer for To provide, which the aforementioned disadvantages of the prior art do not have and at the same time are inexpensive to manufacture.

Diese Aufgabe wird von dem statischen Mischelement und dem Statikmischer gemäss den unabhängigen Ansprüchen gelöst.This task is performed by the static mixing element and the Static mixer according to solved independent claims.

In einem ersten Aspekt der Erfindung weist das statische Mischelement einen im wesentlichen rohrförmigen Mischerkanal auf, der in axialer Richtung ungeteilt ist, jedoch aus mehreren radialen Teilstücken bestehen kann. Die Innenwandung des Mischerkanals bildet die in radialer Richtung äussere Begrenzung des vom zu mischenden Gut durchströmten Querschnitts. Des weiteren weist das statische Mischelement radial an die Innenwandung des Mischerkanals angrenzende Mischerflügel auf, die bevorzugterweise als eines oder mehrere vom Mischerkanal separate Formteile ausgebildet sind und von denen mindestens zwei axial hintereinander im Mischerkanal angeordnet sind. Mischerkanal und Mischerflügel sind also in einer bevorzugten Ausführungsform separate Elemente, d.h. nicht einstückig miteinander ausgebildet. Mindestens ein Mischerflügel, der sich in Durchströmungsrichtung axial vor einem in Durchströmungsrichtung axial zuletzt angeordneten Mischerflügel befindet, oder mit anderen Worten ausgedrückt, der in Durchströmungsrichtung auf der vorletzten oder einer früheren axialen Position im Mischerkanal angeordnet ist, ist in dem Bereich, in welchem er radial an die Innenwandung des Mischerkanals angrenzt, mit der Innenwandung verbunden und zwar derart, dass eine Übertragung von in axialer Richtung wirkenden Kräften von diesem Mischerflügel auf den Mischerkanal möglich ist. Diese Verbindung, welche durch Kraftschluss hergestellt wird, führt zu einer Stabilisierung der axialen Position der Mischerflügel im Mischereintrittsbereich.In a first aspect of the invention the static mixing element is a substantially tubular Mixer channel on, in the axial direction is undivided, but of several radial sections can exist. The inner wall of the mixer channel forms in the radial direction outer boundary of the from mixing well flowed cross-section. Furthermore has the static mixing element radially to the inner wall the mixer channel adjoining mixer blades, preferably as one or more of the mixer channel separate moldings are formed and of which at least two axially behind the other in the mixer channel are arranged. Mixer channel and mixer blades are so in a preferred embodiment separate elements, i.e. not integrally formed with each other. At least a mixer wing that extends in the direction of flow axially in front of a in flow direction axially last arranged mixer blades, or with others In words expressed in the flow direction on the penultimate or earlier axial position in the Mixer channel is located in the area in which he radially to the inner wall of the mixer channel adjacent, connected to the inner wall and indeed such, that a transmission of acting in the axial direction Forces from this mixer wing to the mixer channel is possible. This connection, which by traction will be produced, leads to a stabilization of the axial position the mixer wing in the mixer inlet area.

Wie bereits zuvor dargelegt wurde, bildet die Innenwandung des Mischerkanals die in radialer Richtung äussere Begrenzung des zu durchströmenden Querschnitts. Sie umschliesst diesen und steht grossflächig in Kontakt mit den hindurchströmenden Stoffen. Die Innenkontur des Mischerkanals ist rohrförmig und weist bevorzugterweise einen im wesentlichen runden und insbesondere einen kreisrunden Querschnitt auf. Unter im wesentlichen runden Querschnitten werden hier Querschnittformen verstanden, welche einer Bildung von toten Ecken beim Durchströmen entgegenstehen, wie z.B. ovale Querschnitte oder durch Vielecke angenäherte runde, ovale oder ähnliche Querschnitte. Wird ein nicht kreisrunder Querschnitt gewählt, so kann bei gleichmässiger axialer Mischerflügel- bzw. Drallflügelteilung ein Mischelement bereitgestellt werden, bei dem die Strömung abwechselnd beschleunigt und wieder abgebremst wird, was bei bestimmten Anwendungen zusätzlich zu einem verbesserten Mischergebnis beitragen kann. Neben den zuvor erwähnten Querschnittsformen sind jedoch ebenso Mischerkanäle mit im wesentlichen eckigen Querschnitten und insbesondere mit quadratischen Querschnitten vorgesehen. Insbesondere in dem Fall, dass die Mischerflügel als einfache Turbulenzflügel quer zur Durchströmungsrichtung des Mischelements im Mischerkanal ausgebildet sind, kann eine derartige Ausgestaltung Vorteile aufweisen.As already stated, forms the Inner wall of the mixer channel in the radial direction outer boundary of the cross-section to be flowed through. It encloses this and is in contact with a large area with the substances flowing through it. The inner contour of the Mixer channel is tubular and preferably has a substantially round and especially one circular cross-section on. Below essentially round Cross sections are understood here as cross-sectional shapes, which is a formation of dead corners when flowing through oppose, such as oval cross sections or through Polygons approximate round, oval or similar cross sections. If a non-circular cross-section is chosen, so can with uniform axial mixer wing or Swirl wing division provided a mixing element be in which the flow is alternately accelerated and slowing down again, resulting in certain applications in addition to an improved mixing result can. In addition to the aforementioned cross-sectional shapes are but also mixer channels with essentially angular Cross sections and in particular with square Cross sections provided. Especially in the case that the mixer blades as simple turbulence wings across the Direction of flow of the mixing element in the mixer channel are formed, such a configuration Have advantages.

Unter einem in axialer Richtung ungeteilten Mischerkanal wird ein Mischerkanal verstanden, dessen Innenwandung an einer gegebenen radialen Position über ihre gesamte axiale Erstreckung von einem einstückigen Bauteil gebildet wird. Das bedeutet mit anderen Worten, dass dieser Mischerkanal zwar aus mehreren radialen Teilstücken (z.B. zwei Halbschalen), von denen sich jede über seine gesamte Länge erstreckt, nicht jedoch aus mehreren axialen Teilstücken gebildet sein kann.Under an undivided in the axial direction Mixer channel is understood to be a mixer channel whose Inner wall at a given radial position via their entire axial extent of a one-piece Component is formed. In other words, that means Although this mixer channel from several radial Sections (e.g., two half-shells), each of which extends over its entire length, but not out can be formed of several axial sections.

In einer bevorzugten Ausführung ist oder sind zumindest der oder die in Durchströmungsrichtung axial an erster Position angeordnete oder angeordneten Mischerflügel, also der oder die sich am Eintritt des eigentlichen Mischerkanals befindliche oder befindlichen Mischerflügel, mit der Innenwandung des Mischerkanals verbunden. Überraschenderweise hat sich gezeigt, dass eine Stabilisierung der axialen Position der Mischerflügel im Bereich der Angrenzung an die Innenwand des Mischerkanals und vor allem im Bereich des Eintritts des von den Mischerflügeln gebildeten Strömungskanals zu deutlich verbesserten Mischergebnissen bei der Vermischung hochviskoser Stoffe bzw. bei grossen Stoffdurchsätzen führt. Da die richtige axiale Position der Mischerflügel speziell im Eintrittsbereich des Mischelements von wesentlicher Bedeutung für das Mischergebnis zu sein scheint, treten diese Vorteile insbesondere bei sehr langen Mischelementen mit einer Vielzahl in axialer Richtung hintereinander angeordneter Mischerflügel deutlich zu Tage. Bei solchen Mischelementen ist die mögliche axiale Fehlpositionierung der in Durchströmungsrichtung zuerst angeordneten Flügel bei einer Deformation des Mischerflügelelements infolge von Strömungskräften besonders gross.In a preferred embodiment is or are at least one or the other in the flow direction axially first position arranged or arranged mixer blades, So the one or the entrance to the actual Mischerkanals located or located Mixer blades, with the inner wall of the mixer channel connected. Surprisingly, it has been shown that a stabilization of the axial position of the mixer blades in the area of adjoining the inner wall of the Mischerkanals and especially in the area of entry of the from the mixer blades formed flow channel significantly improved mixing results during mixing highly viscous substances or at high substance throughputs leads. Because the correct axial position of the Mixer blades especially in the inlet area of the mixing element essential for the mixing result In particular, these benefits appear to be the case very long mixing elements with a variety in axial Direction of successively arranged mixer blades clearly to day. In such mixing elements is the possible axial mispositioning in the flow direction first arranged wings at a deformation of the Mixer blade element due to flow forces extraordinary big.

In einer weiteren bevorzugten Ausführung sind mindestens zwei in axialer Richtung hintereinander angeordnete Mischerflügel in dem Bereich, in welchem diese radial an die Innenwandung des Mischerkanals angrenzen, mit der Innenwandung verbunden, was zu einer guten Stabilität der Mischergeometrie auch bei grossen an den Mischerflügeln angreifenden Strömungskräften führt, da sich diese in axialer Richtung am Mischerkanal abstützen. Besonders vorteilhaft ist es für die Stabilität, wenn zudem die in axialer Richtung hintereinander angeordneten Mischerflügel und/oder die sich auf gleicher axialer Position befindlichen Mischerflügel miteinander verbunden sind. Insbesondere wenn diese im Bereich des Zentrums des Mischerkanals miteinander verbunden sind, ergeben sich zusammen mit der Verbindung der Mischerflügel mit der Innenwandung des Mischerkanals äusserst formstabile Mischelemente.In a further preferred embodiment at least two arranged in the axial direction one behind the other Mixer blades in the area in which this radially adjoin the inner wall of the mixer channel, connected to the inner wall, resulting in a good Stability of the mixer geometry even with large at the Mixer blades attacking flow forces leads, as these are supported in the axial direction of the mixer channel. It is particularly advantageous for stability, though In addition, arranged in the axial direction one behind the other Mixer blades and / or on the same axial Position located mixer blades connected to each other are. Especially if these are in the area of the center of the Mixer channels are interconnected, arise together with the connection of mixer blades with the Inner wall of the mixer channel extremely dimensionally stable Mixing elements.

Bevorzugterweise bilden mindestens zwei Mischerflügel ein zusammenhängendes Mischerflügelelement, was mit Vorteil durch gemeinsame einstückige Ausbildung der Mischerflügel erfolgt. In diesem Fall ergibt sich ein Mischelement mit einfachem Aufbau aus wenigen, kostengünstig herstellbaren Bauteilen. Es ist aber ebenso denkbar, einzelne Mischerflügel zu einem Mischerflügelelement zusammenzustecken oder zu verkleben. Ein solches Mischerflügelelement kann beispielsweise aus mindestens zwei auf gleicher axialer Position angeordneten Mischerflügeln bestehen, es weist jedoch bevorzugterweise mindestens zwei in axialer Richtung hintereinander angeordnete Mischerflügel auf, welche z.B. im Bereich des Zentrums des Elements miteinander verbunden sind.Preferably, at least two form Mixer blades a coherent mixer blade element, which benefits by common one-piece training the mixer wing takes place. In this case arises Mixing element with a simple construction of a few, cost-effective manufacturable components. But it is the same conceivable, individual mixer blades to a mixer wing element zusammenzustecken or stick together. Such Mixer blade element can, for example, at least two mixer blades arranged at the same axial position However, it preferably has at least two arranged one behind the other in the axial direction Mixer blades, which e.g. in the area of the center of the element are interconnected.

Ebenfalls bevorzugt sind Ausführungen, bei denen die in axialer Richtung hintereinander angeordneten Mischerflügel des Mischerflügelelements in dem Bereich, der an die Innenwandung des Mischerkanals angrenzt, durch Stützstege miteinander verbunden sind. Diese Verbindung kann beispielsweise einstückig ausgebildet sein, indem die miteinander verbundenen Mischerflügel und die Stege ein einstückiges Spritzgussteil bilden. Es sind jedoch ebenso Ausführungen denkbar, bei denen einzelne Stege zwischen den Mischerflügeln befestigt sind oder bei denen sich an den Mischerflügeln befindliche stegartige Ausbildungen axial aufeinander abstützen.Also preferred are embodiments in which arranged in the axial direction one behind the other Mixer blades of the mixer blade element in the area which adjoins the inner wall of the mixer channel, through Support webs are interconnected. This connection can be formed integrally, for example, by the interconnected mixer wings and the bars form a one-piece injection molded part. It is, however also conceivable embodiments in which individual webs are attached between the mixer blades or where on the mixer wings located web-like training axially support one another.

Eine weitere bevorzugte Ausführungsform des Mischelements weist mindestens zwei Mischerflügelelemente auf und zwar bevorzugterweise mindestens zwei axial hintereinander im Mischerkanal angeordnete Mischerflügelelemente. Es ist jedoch ebenso denkbar, einzelne Mischerflügelelemente nebeneinander im Mischerkanal anzuordnen sowie eine Kombination der beiden Anordnungsmöglichkeiten zu verwenden. Auf die beschriebene Art und Weise lassen sich mit wenigen standardisierten Mischerflügelelementen Mischelemente verschiedener Baulängen resp. mit einer unterschiedlichen Anzahl Mischerstufen zusammenstellen sowie fertigungstechnische Probleme bei der Herstellung der Mischerflügelelemente überwinden.Another preferred embodiment of Mixing element has at least two mixer blade elements on, and preferably at least two axially successively arranged in the mixer channel mixer blade elements. However, it is also conceivable, individual Mixer vanes side by side in the mixer duct to arrange and a combination of the two arrangement options to use. In the described way and Manner can be with a few standardized mixer wing elements Mixing elements of different lengths respectively. with a different number of mixer stages put together and manufacturing problems overcome the production of the mixer wing elements.

In einer bevorzugten Ausführungsform ist der oder sind die mit der Innenwandung des Mischerkanals verbundenen Mischerflügel bzw. ist das oder sind die Mischerflügelelemente über Formschluss in axialer Richtung mit dem Mischerkanal verbunden. Dieses wird mit Vorteil dadurch erreicht, dass die Aussenkontur der Mischerflügel oder Mischerflügelelemente und die Innenwandung des Mischerkanals eine bajonettartige oder eine gewindeartige Verbindung bilden, sich ein Formschluss durch Einrasten bzw. Eingreifen von Vorsprüngen in eine oder mehrere Vertiefungen zwischen denselben ergibt oder zusätzliche Elemente, wie z.B. Radialstifte, zur Bewirkung des Formschlusses zwischen den Mischerflügeln bzw. dem Mischerflügelelement und der Innenwandung des Mischerkanals verwendet werden. Werden Mischerflügelelemente mit in einem äusseren Bereich durch Stützstege miteinander verbundenen Mischerflügeln verwendet, so können diese Stege in radialen Vertiefungen in der Innenwandung des Mischerkanals angeordnet sein, was insbesondere dann sinnvoll ist, wenn die Stützstege Mittel zur Bewirkung eines axialen Formschlusses mit dem Mischerkanal aufweisen.In a preferred embodiment, the or are they with the inner wall of the mixer channel associated mixer blades or is or are the Mixer blade elements via positive locking in axial Direction connected to the mixer channel. This is with Advantage achieved by the outer contour of the Mixer blades or mixer blade elements and the inner wall the mixer channel a bayonet-type or a forming a thread-like connection, a form fit by engaging or engaging projections in one or more depressions between them or additional elements, e.g. Radial pins, to Effecting the positive connection between the mixer blades or the mixer blade element and the inner wall of the Mixer channels are used. Become mixer wing elements with in an outer area by supporting webs used interconnected mixer wings, so These webs can be used in radial depressions in the Be arranged inner wall of the mixer channel, which especially useful if the support bars Means for effecting an axial positive connection with the Have mixer channel.

Es sind auch Kombinationen zusammen mit Formschluss denkbar, so z.B. Mischerflügelelemente mit federnden Stahlblechflügeln, welche sich entgegen der Durchströmungsrichtung in einen Mischerkanal z.B. aus Kunststoff unter federnder Schrägstellung der Mischerflügel einschieben lassen und sich sodann bei Belastung durch Strömungskräfte in Durchströmungsrichtung gegen die Innenwandung des Mischerkanals verspreizen. Mit zunehmenden Axialkräften in Durchströmungsrichtung steigt auch die radiale Spreizkraft, so dass sich die scharfkantigen Stahlflügel regelrecht in der relativ weichen Innenwandung des Mischerkanal verkrallen.They are also combinations conceivable together with a form fit, e.g. Mixer blade elements with resilient sheet steel wings, which themselves against the direction of flow in a mixer channel e.g. made of plastic under resilient inclination of the Insert mixer blades and then join Load by flow forces in the direction of flow brace against the inner wall of the mixer channel. With increasing axial forces in the direction of flow increases also the radial spreading force, so that the sharp-edged steel wing downright in the relative soft inner wall of the mixer channel clawed.

Vorteilhafterweise sind die Mischerflügel als Drallflügel ausgebildet, d.h. sie sind derartig ausgeformt, dass das zu mischende Gut beim Durchströmen des von diesen Mischerflügeln beeinflussten Bereichs des Strömungskanals in Drehung um eine Achse herum versetzt wird. Besonders bevorzugt ist es, wenn axial hintereinander angeordnete Drallflügel eine entgegengesetzte Drallrichtung aufweisen.Advantageously, the mixer blades as Swirl wings formed, i. they are so shaped, that the good to be mixed when flowing through the area of the mixer wing affected by this Flow channel in rotation offset around an axis becomes. It is particularly preferred if axially one behind the other arranged swirl wings an opposite Have twisting direction.

Es ist selbstverständlich, dass verschiedene nicht explizit erwähnte Kombinationen wie z.B. die Verwendung von Stützstegen in dem an die Innenwand des Mischerkanals angrenzenden Bereich des Mischerflügelelements zusammen mit einer Verklebung desselben mit der Innenwandung des Mischerkanals und/oder unter Verwendung einer axial formschlüssigen Verbindung mit dem Mischerkanal möglich sind.It goes without saying that different not explicitly mentioned combinations such as e.g. the Use of supporting webs in which to the inner wall of Mixer channels adjacent area of the mixer wing element together with a bonding of the same with the Inner wall of the mixer channel and / or using an axially positive connection with the mixer channel possible are.

In einem weiteren Aspekt der Erfindung weist das statische Mischelement einen im wesentlichen rohrförmigen Mischerkanal mit einstückig mit dessen Innenwandung ausgebildeten Mischerflügeln auf, der aus mehreren radialen Teilstücken gebildet wird. Der Querschnitt des Mischerkanals kann die gleichen Querschnittsformen aufweisen wie beim zuvor dargestellten Mischelement.In a further aspect of the invention the static mixing element a substantially tubular mixer channel integral with its Inner wall trained mixer wings on, the off is formed a plurality of radial sections. The cross section the mixer channel can have the same cross-sectional shapes have as in the mixing element shown above.

Bevorzugterweise besteht der Mischerkanal aus zwei Halbschalen, welche vorteilhafterweise jeweils mindestens zwei Mischerflügel aufweisen.Preferably, the mixer channel consists of two half-shells, which advantageously each have at least two mixer blades.

In einer bevorzugten Ausführung dieses Mischelements ragen die Mischerflügel mindestens eines radialen Teilstücks des Mischerkanals über die von den radialen Trennfugen desselben gebildete Trennebene hinaus. Hierdurch ergibt sich beispielsweise die Möglichkeit, Überdeckungen zwischen Mischerflügeln zweier als Halbschalen ausgeführter Mischerkanal-Teilstücke zu erzielen.In a preferred embodiment of this Mischelements protrude the mixer blades at least one Radial section of the mixer channel over that of the radial joints of the same formed dividing plane out. This gives, for example, the possibility Overlaps between mixer wings two as Half shells executed mixer channel sections too achieve.

Mit Vorteil sind in axialer Richtung hintereinander angeordnete Mischerflügel und/oder sich auf gleicher axialer Position befindliche Mischerflügel miteinander verbunden zur Übertragung von in axialer Richtung wirkenden Kräften aufeinander. Diese Verbindung ist mit Vorteil im Bereich des Zentrums des Mischerkanals realisiert. Sollen die in axialer Position hintereinander liegenden Mischerflügel eines radialen Teilstücks des Mischerkanals miteinander verbunden werden, so ist es von Vorteil, diese im Bereich des Zentrums des Mischerkanals einstückig miteinander zu verbinden, z.B. durch einen zentralen Steg. Sollen hingegen die Mischerflügel von mindestens zwei radialen Teilstücken des Mischerkanals miteinander verbunden werden, so ist es bevorzugt diese im Bereich des Zentrums des Mischerkanals durch Formschluss miteinander zu verbinden, beispielsweise in Form von ineinandergreifenden und von den Mischerflügelspitzen gebildeten Zinken.Advantageously, one behind the other in the axial direction arranged mixer wings and / or up same axial position located mixer blades interconnected for transmission of in axial Directional forces on each other. This connection is advantageous in the area of the center of the mixer channel realized. Should the one after the other in axial position lying mixer blades of a radial portion of the Mixer channels are connected together, so it is from Advantage, this in the area of the center of the mixer channel integral with each other, e.g. through a central jetty. Should, however, the mixer blades of at least two radial sections of the mixer channel be joined together, so it is preferred this in the area of the center of the mixer channel by positive locking to connect with each other, for example in shape of interlocking and mixer wing tips formed tines.

Auch bei diesem statischen Mischelement sind die Mischerflügel mit Vorteil als Drallflügel ausgebildet, wobei bevorzugterweise axial hintereinander angeordnete Drallflügel eine entgegengesetzte Drallrichtung aufweisen. Des weiteren ist es bevorzugt das statische Mischelement aus Kunststoff herzustellen und insbesondere, dieses im Spritzgussverfahren aus Kunststoff herzustellen. Also in this static mixing element the mixer blades are advantageously designed as swirl vanes, wherein preferably axially behind one another arranged swirl wings an opposite twisting direction exhibit. Furthermore, it is preferred that to produce static mixing element made of plastic and in particular, this by injection molding of plastic manufacture.

In einer weiteren bevorzugten Ausführung sind die Mischerflügel und/oder der Mischerkanal aus Kunststoff hergestellt, was mit Vorteil im Spritzgussverfahren erfolgt.In a further preferred embodiment the mixer blades and / or the mixer channel made of plastic produced, which is advantageous in the injection molding process he follows.

In einem anderen Aspekt der Erfindung weist ein Statikmischer mindestens ein statisches Mischelement der zuvor beschriebenen Art auf. In another aspect of the invention a static mixer at least one static mixing element of the type described above.

In einem letzten Aspekt der Erfindung werden die beschriebenen Mischelemente, der beschriebene Statikmischer zum Vermischen hochviskoser Stoffe verwendet, und zwar bevorzugterweise für das Vermischen von hochviskosem PU (Polyurethan) mit Aushärtungsbeschleunigern.In a final aspect of the invention the described mixing elements, the described static mixer for mixing highly viscous substances, preferably for mixing of highly viscous PU (polyurethane) with Curing accelerators.

Weitere bevorzugte Ausführungen der Erfindung ergeben sich aus den abhängigen Ansprüchen sowie aus der nun folgenden Beschreibung anhand der Figuren. Dabei zeigen:

  • Fig. 1 eine teilweise geschnittene Darstellung eines statischen Mischelements mit radial geteiltem Mischerkanal;
  • Fig. 2a eine Draufsicht in Durchströmungsrichtung auf das statische Mischelement von Fig. 1;
  • Fig. 2b eine Draufsicht in Durchströmungsrichtung auf ein statisches Mischelement ähnlich dem von Fig. 1 mit nicht kreisrundem Mischerkanalquerschnitt;
  • Fig. 3 eine teilweise geschnittene Darstellung eines anderen statischen Mischelements mit radial geteiltem Mischerkanal;
  • Fig. 4 eine teilweise geschnittene Darstellung eines statischen Mischelements mit einstückigem Mischerkanal;
  • Fig. 5 eine teilweise geschnittene Darstellung eines weiteren statischen Mischelements mit einstückigem Mischerkanal;
  • Fig. 6 eine teilweise geschnittene Darstellung noch eines weiteren statischen Mischelements mit einstückigem Mischerkanal;
  • Fig. 7 eine teilweise geschnittene Darstellung eines Statikmischers mit dem statischen Mischelement aus Fig. 1; und
  • Fig. 8 eine Seitenansicht eines Mischerflügelelements mit im äusseren Bereich zwischen den Mischerflügeln angeordneten Stützstegen.
  • Further preferred embodiments of the invention will become apparent from the dependent claims and from the following description with reference to FIGS. Showing:
  • Figure 1 is a partially sectioned view of a static mixing element with radially split mixer channel.
  • FIG. 2a is a plan view in the direction of flow on the static mixing element of FIG. 1; FIG.
  • 2b is a plan view in the direction of flow on a static mixing element similar to that of Figure 1 with non-circular mixer channel cross-section ..;
  • Fig. 3 is a partially sectioned view of another static mixing element with radially split mixer channel;
  • 4 shows a partially sectioned illustration of a static mixing element with one-piece mixer channel;
  • Fig. 5 is a partially sectioned view of another static mixing element with one-piece mixer channel;
  • Fig. 6 is a partially sectioned view of yet another static mixing element with integral mixing duct;
  • Fig. 7 is a partially sectioned view of a static mixer with the static mixing element of Fig. 1; and
  • Fig. 8 is a side view of a mixer blade element with arranged in the outer region between the mixer blades supporting webs.
  • Das Grundprinzip einer bevorzugten Ausführung der Erfindung ist in Fig. 1 dargestellt. Das im Teilschnitt dargestellte statische Mischelement 1 besteht aus einem Mischerkanal 2 aus zwei Halbschalen 2a, 2b (im Schnitt dargestellt) und einem in diesem angeordneten Mischerflügelelement 3 (ungeschnitten dargestellt) mit einer Vielzahl von untereinander einstückig miteinander verbundenen und als Drallflügel ausgebildeten Mischerflügeln 4a, 4A, 4b, 4B, welche nebeneinander und in Durchströmungsrichtung D axial hintereinander angeordnet sind und wobei die axial hintereinander angeordneten Mischerflügel 4a, 4b bzw. 4A, 4B eine umgekehrte Drallrichtung aufweisen. Die hier verwendeten Mischerflügelelemente werden als Kunststoffspritzgussteile in grossen Stückzahlen hergestellt und sind kommerziell erhältlich. Wie aus der Draufsicht in Durchströmungsrichtung D auf das Mischelement 1 in Fig. 2a ersichtlich wird, befinden sich auf einer axialen Position jeweils zwei Mischerflügel 4a, 4A, die Mischerflügelpaare 4a und 4A, 4b und 4B bilden, und deren Rampen durch einen Steg 5a voneinander getrennt sind. Aus Gründen der universellen Verwendbarkeit weisen die in diesem Beispiel dargestellten kommerziell erhältlichen Mischerflügelelemente 3 in beiden axialen Richtungen eine identische Geometrie auf, weshalb die Rückseiten der Mischerflügelpaare 4a und 4A, 4b und 4B ebenfalls Rampen aufweisen, die durch einen Steg 5b getrennt sind. Dieser Steg 5b ist gegenüber dem Steg 5a auf der Vorderseite der Mischerflügelpaare 4a und 4A, 4b und 4B um den Erstreckungswinkel der Mischerflügel 4a, 4A, 4b, 4B um die zentrale Achse des Mischerkanals herum verdreht, der im dargestellten Fall etwa 90° beträgt. Die axial hintereinander angeordneten Mischerflügel 4a, 4b bzw. 4A, 4B weisen im hier dargestellten Beispiel praktisch keine radiale Überdeckung auf, es entsteht lediglich ein leichter Versatz der Kanten aufgrund der Wandstärke des Steges 5b. Je nach Verwendung der Mischelemente sind auch andere Erstreckungswinkel der Mischerflügel 4a, 4A, 4b, 4B um eine zentrale Achse des Mischerkanals 2 herum vorgesehen, beispielsweise grösser als 120° sowie etwa 180°. Auch ist vorgesehen, dass sich die Erstreckungen axial hintereinander angeordneter Mischerflügel 4a, 4b bzw. 4A, 4B um eine zentrale Achse des Mischerkanals 2 herum überdecken, insbesondere mit einem Überdeckungswinkel im Bereich von 30° bis 90°. Die Stege 5a, 5b bilden im Bereich des Zentrums des Mischerkanals 2 eine einstückige Verbindung zwischen den axial in Durchströmungsrichtung D hintereinander angeordneten Mischerflügelpaaren 4a, 4A und 4b, 4B. Wie ebenfalls aus Fig. 2 hervorgeht, wird der Mischerkanal 2 aus zwei Halbschalen 2a, 2b mit in axialer Richtung verlaufenden radialen Trennfugen gebildet. Wie in der Schnittdarstellung in Fig. 1 ersichtlich ist, weisen diese als Halbschalen ausgebildeten radialen Mischerkanal-Teilstücke 2a, 2b auf ihrer Innenwandung taschenförmige Vertiefungen 6 auf, welche die Aussenkontur der Mischerflügel 4a, 4A, 4b, 4B des Mischerflügelelements 3 aufnehmen. Hierdurch entsteht eine in axialer Richtung formschlüssige Verbindung zwischen dem Mischerkanal 2 und dem Mischerflügelelement 3. Eine derartige Ausgestaltung des Mischerkanals 2 ermöglicht die Bildung von Mischelementen 1 für hochviskose Stoffe und für grosse Durchsatzmengen mit kostengünstigen und kommerziell erhältlichen Mischerflügelelementen 3.The basic principle of a preferred embodiment the invention is shown in Fig. 1. This in partial section illustrated static mixing element 1 consists of a mixer channel 2 of two half-shells 2a, 2b (in Section shown) and arranged in this one Mixer blade element 3 (shown uncut) with a plurality of each other in one piece with each other connected and designed as a swirl blades mixer wings 4a, 4A, 4b, 4B, which side by side and in Flow direction D arranged axially one behind the other are and wherein the axially arranged one behind the other Mixer blades 4a, 4b and 4A, 4B, a reverse twisting direction exhibit. The mixer wing elements used here are used as plastic injection molded parts in large Quantities produced and are commercially available. As seen from the top view in the flow direction D on the mixing element 1 in Fig. 2a will be apparent each at an axial position two mixer blades 4a, 4A, the mixer blade pairs 4a and 4A, 4b and 4B, and their ramps by a web 5a from each other are separated. For the sake of universal Usability are as shown in this example commercially available mixer blade elements 3 in both axial directions an identical geometry on, which is why the backs of the mixer wing pairs 4a and 4A, 4b and 4B also have ramps, which by a Bridge 5b are separated. This web 5b is opposite to the Ridge 5a on the front of the mixer wing pairs 4a and 4A, 4B and 4B around the extension angle of the mixer blades 4a, 4A, 4b, 4B about the central axis of the mixer channel twisted around, in the illustrated case about 90 ° is. The axial succession mixer blades 4a, 4b and 4A, 4B have shown here For example, virtually no radial coverage on it only a slight offset of the edges occurs due to the wall thickness of the web 5b. Depending on use the mixing elements are also different extension angle of the Mixer blades 4a, 4A, 4b, 4B about a central axis of the Mischerkanals 2 provided around, for example, larger as 120 ° and about 180 °. It is also envisaged that the extensions axially arranged one behind the other Mixer blades 4a, 4b and 4A, 4B about a central axis Cover the mixer channel 2 around, especially with an overlap angle in the range of 30 ° to 90 °. The Webs 5a, 5b form in the region of the center of the mixer channel 2 a one-piece connection between the axial arranged in the flow direction D one behind the other Mixer blade pairs 4a, 4A and 4b, 4B. Like also out Fig. 2 shows, the mixer channel 2 of two Half-shells 2a, 2b with running in the axial direction formed radial joints. As in the sectional view in Fig. 1 it can be seen as Half shells trained radial mixer channel sections 2a, 2b pocket-shaped on its inner wall Recesses 6, which the outer contour of the mixer wings 4a, 4A, 4b, 4B of the mixer blade element 3 take up. This creates one in the axial direction positive connection between the mixer channel 2 and the mixer blade element 3. Such a configuration the mixer channel 2 allows the formation of mixing elements 1 for highly viscous substances and for large ones Throughputs with cost-effective and commercial available mixer blade elements 3.

    Fig. 2b zeigt eine Draufsicht in Durchströmungsrichtung auf ein Mischerelement mit gleichem Aufbau wie die in den Figuren 1 und 2a dargestellten Mischerelemente 1. Es wird das gleiche Mischerflügelelement wie zuvor dargestellt auf gleiche Weise mit dem Mischerkanal 2 verbunden. Im Unterschied zu den vorher gezeigten Beispielen bilden die beiden Halbschalen 2a, 2b in diesem Fall einen Mischerkanal 2 mit ovalem Querschnitt.Fig. 2b shows a plan view in the flow direction on a mixer element with the same Structure as shown in Figures 1 and 2a Mixer elements 1. It becomes the same mixer blade element as previously shown in the same way with the Mixer channel 2 connected. Unlike the previous ones the examples shown form the two half-shells 2a, 2b in this case, a mixer channel 2 with an oval cross-section.

    Bei dem in Fig. 3 dargestellten Mischelement 1 mit radial geteiltem Mischerkanal 2 weist das Mischerflügelelement 3 im äusseren Bereich der Mischerflügel 4a, 4A, 4b, 4B angeformte Vorsprünge 7 auf, welche in entsprechende Vertiefungen in der Innenwandung der Mischerkanalhälften 2a, 2b eingreifen. Im hier dargestellten Fall sind diese Vorsprünge 7 einstückig mit den Mischerflügeln 4a, 4A, 4b, 4B ausgebildete zylindrische Stifte, welche in entsprechende Sacklöcher in der Innenwandung der Mischerkanalhälften 2a, 2b eingreifen. Auch wenn in den dargestellten Beispielen die Mischerflügel 4a, 4A, 4b, 4B in Vertiefungen in der Mischerwand 2 eingreifen zur Bewirkung eines Formschlusses, so ist es ebenso vorgesehen dass die Innenwandung des Mischerkanals Vorsprünge aufweist, welche in Vertiefungen in den Mischerflügeln 4a, 4A, 4b, 4B eingreifen. Auch Kombinationen sind vorgesehen.In the mixing element shown in Fig. 3 1 with radially divided mixer channel 2 has the mixer blade element 3 in the outer region of the mixer blades 4a, 4A, 4b, 4B molded projections 7, which in corresponding Recesses in the inner wall of the mixer channel halves 2a, 2b intervene. Im here shown Case, these projections 7 are integral with the mixer blades 4a, 4A, 4b, 4B formed cylindrical pins, which in corresponding blind holes in the inner wall the mixer channel halves 2a, 2b engage. Even if in the illustrated examples, the mixer blades 4a, 4A, 4b, 4b engage in recesses in the mixer wall 2 to effect a positive fit, so it is provided that the inner wall of the mixer channel projections which in recesses in the mixer blades 4a, 4A, 4b, 4B intervene. Also combinations are provided.

    Wird der Mischerkanal 2 des Mischelements 1 einstückig ausgebildet, so lässt sich ein Formschluss zwischen Mischerkanal 2 und Mischerflügelelement 3 mit Vorteil dadurch erreichen, dass der Mischerkanal 2 auf seiner Innenwandung als Innengewinde 8 ausgebildet wird und die Mischerflügel 4a, 4A, 4b, 4B oder das Mischerflügelelement 3 an seiner Aussenfläche ein entsprechendes Aussengewinde 9 aufweisen oder aufweist. Eine solche Ausführung ist in Fig. 4 dargestellt. Auch ist es vorgesehen, statt einem Gewinde eine bajonettartige Verbindung zwischen diesen herzustellen, indem z.B. an der Aussenseite der Mischerflügel 4a, 4A, 4b, 4B bzw. des Mischerflügelelements 3 angebrachte Nasen einen Formschluss in Nuten im Mischerkanal 2 bewirken.If the mixer channel 2 of the mixing element. 1 formed integrally, so can a positive connection between mixer channel 2 and mixer blade element 3 with Achieve advantage in that the mixer channel 2 on its inner wall is formed as an internal thread 8 and the mixer blades 4a, 4A, 4b, 4B or the mixer blade element 3 on its outer surface a corresponding External thread 9 have or has. Such Embodiment is shown in Fig. 4. It is also intended instead of a thread a bayonet-like Connect between them by e.g. at the outside of the mixer blades 4a, 4A, 4b, 4b and Mixer blade element 3 attached lugs a positive connection in grooves in the mixer channel 2 effect.

    Des weiteren kann der Formschluss, wie in Fig. 5 gezeigt wird, durch zusätzliche Elemente wie beispielsweise Metallstifte 10 erzeugt werden, welche radial durch die Wandung des Mischerkanals 2 hindurch in entsprechende Vertiefungen in den Mischerflügeln 4a, 4A, 4b, 4B des Mischerflügelelements 3 hineintreten.Furthermore, the positive locking, as in Fig. 5 is shown by additional elements such as For example, metal pins 10 are generated, which radially through the wall of the mixer channel 2 through corresponding recesses in the mixer blades 4a, 4A, 4b, 4B of the mixer blade element 3 enter.

    Eine weitere bevorzugte Variante ist in Fig. 6 dargestellt, bei der ein Formschluss in axialer Richtung zwischen Mischerkanal 2 und Mischerflügelelement 3 dadurch zu erzielt wird, dass auf den Mischerflügeln 4a, 4A, 4b, 4B des Mischerflügelelements 3 angeordnete radial einfedernde Nasen 11 in geeignete Vertiefungen in der Innenwandung des Mischerkanals 2 einrasten. Wie in der Darstellung zu erkennen ist, lässt sich das Mischerflügelelement 3 unter Einfedern der Nasen 11 entgegen der Durchströmungsrichtung D in den Mischerkanal 2 einschieben. Nachdem sich das Mischerflügelelement 3 axial in seiner vorgesehenen Position im Mischerkanal 2 befindet, rasten die Nasen 11 in Vertiefungen, wie z.B. Nuten in der Innenwandung des Mischerkanals 2 ein und verhindern durch Formschluss eine axiale Verschiebung des Mischerflügelelements 3 im Mischerkanal 2 in Durchströmungsrichtung D. Neben der gezeigten konstruktiven Ausgestaltung ist es beispielsweise auch denkbar, das Mischerflügelelement 3 derart auszugestalten, dass die einzelnen Mischerflügel 4a, 4A, 4b, 4B selbst solche radial einfedernde Nasen darstellen, welche beim Einschieben des Mischerflügelelements 3 in den Mischerkanal 2 entgegen der Durchströmungsrichtung D radial einfedern und die nach Eingriff in entsprechende Vertiefungen in der Innenwandung des Mischerkanals 2 bei axialer Belastung in Durchströmungsrichtung D einen Formschluss sicherstellen, wobei sie sich gegebenenfalls zusätzlich radial im Mischerkanal 2 verspreizen. Another preferred variant is shown in FIG. 6, in which a positive connection in the axial Direction between mixer channel 2 and mixer blade element 3 is achieved by the fact that on the mixer wings 4a, 4A, 4b, 4B of the mixer blade element 3 arranged radially nibbling noses 11 in suitable recesses in engage the inner wall of the mixer channel 2. As in can be seen, the mixer blade element can be seen 3 under compression of the lugs 11 against the Insert flow direction D into the mixer channel 2. After the mixer blade element 3 axially in its intended position in the mixer channel. 2 the lugs 11 snap into recesses, such as e.g. Grooves in the inner wall of the mixer channel 2 and prevent by positive locking an axial displacement of the Mixer blade element 3 in the mixer channel 2 in the flow direction D. In addition to the shown constructive Embodiment, it is also conceivable, for example Mischerflügelelement 3 to design such that the individual mixer blades 4a, 4A, 4b, 4b themselves represent radial nibbling noses, which during insertion of the mixer blade element 3 in the mixer channel 2 radially deflect against the flow direction D. and after engaging in corresponding recesses in the inner wall of the mixer channel 2 at axial Load in the direction of flow D a positive connection make sure they are additional if necessary brace radially in the mixer channel 2.

    Fig. 7 zeigt einen Statikmischer 12 mit einem in einem Gehäuse 13 angeordneten erfindungsgemässen statischen Mischelement 1 gemäss Fig. 1. Im Bereich des Austritts des Mischelements 1 ist eine Ausbringdüse 14 angeordnet, welche die gezielte Applikation des durch diesen Mischer gemischten Stoffstromes erleichtert. Auch wenn der hier dargestellte Statikmischer 12 mit nur einem statischen Mischelement 1 dargestellt ist, so sind ausserdem Ausführungen mit mehreren, insbesondere mehreren axial hintereinander angeordneten Mischelementen 1 vorgesehen. Auch sind Ausführungen vorgesehen, in denen mehrere einstufige Mischelementsegmente 16 axial hintereinander angeordnet sind. Zudem sind auch Statikmischer 12 vorgesehen, die sowohl Mischelemente 1 als auch Mischelementsegmente 16 beinhalten.Fig. 7 shows a static mixer 12 with one arranged in a housing 13 according to the invention Static mixing element 1 according to FIG. 1. In the area of Outlet of the mixing element 1 is a dispensing nozzle 14 arranged, which the targeted application of this mixer mixed stream facilitates. Also if the static mixer 12 shown here with only one static mixing element 1 is shown so are also versions with several, in particular a plurality of axially successively arranged mixing elements 1 provided. Also, embodiments are provided in which several single-stage mixing element segments 16 axially one behind the other are arranged. There are also static mixers 12 provided that both mixing elements 1 and mixing element segments 16 include.

    Fig. 8 zeigt ein Mischerflügelelement 3 mit im äusseren Bereich zwischen den Mischerflügeln 4a, 4b angeordneten Stützstegen 15. Beim dem dargestellten Mischerflügelelement 3 sind die Mischerflügel 4a, 4b als Drallflügel 4a, 4b ausgebildet.Fig. 8 shows a mixer blade element 3 with in the outer region between the mixer blades 4a, 4b arranged supporting webs 15. In the illustrated Mixer blade element 3 are the mixer blades 4a, 4b as Swirl vanes 4a, 4b formed.

    Claims (26)

    1. Static mixing element (1), with an essentially tubular and axially undivided mixer duct (2), the inner wall of which forms the radially outer boundary of the cross section through which the product to be mixed is to flow, and with mixer blades (4a, 4A, 4b, 4B) which are radially adjacent to the inner wall of the mixer duct (2) and are formed by at least one moulding separate from the mixer duct (2), at least two of the mixer blades being arranged axially one behind the other in the mixer duct (2), and at least one mixer blade, which in the throughflow direction is located axially upstream of a mixer blade arranged last axially in the throughflow direction being connected to the inner wall in the region in which the said mixer blade is radially adjacent to the inner wall of the mixer duct (2), for the transmission of axially acting forces from the mixer blade to the mixer duct (2), characterized in that the at least one mixer blade (4a, 4A, 4b, 4B) connected to the inner wall of the mixer duct is positively connected to the inner wall, in the region in which the said mixer blade is radially adjacent to the inner wall of the mixer duct (2), as a result of the engagement of projecting moulded elements into depressions.
    2. Static mixing element (1) according to Claim 1, characterized in that the mixer duct is formed by a plurality of radial segments (2a, 2b), in particular by two half-shells (2a, 2b).
    3. Static mixing element (1) according to Claim 1, characterized in that the mixer duct is of one-piece design.
    4. Static mixing element (1) according to one of the preceding claims, characterized in that the mixer duct (2) has an essentially constant cross section in the axial direction.
    5. Static mixing element (1) according to one of the preceding claims, the at least one mixer blade (4a, 4A, 4b, 4B) connected to the inner wall of the mixer duct (2) penetrating radially into one or more depressions (6) in the inner wall of the mixer duct, and, in particular, these depressions having essentially the mixer-blade contour in this region.
    6. Static mixing element (1) according to one of the preceding claims, the at least one mixer blade (4a, 4A, 4b, 4B) connected to the inner wall of the mixer duct (2) and the inner wall of the mixer duct (2) being configured in such a way that a bayonet-like or threadlike connection (8, 9) is obtained between the said mixer blade and the said inner wall.
    7. Static mixing element (1) according to one of the preceding claims, the at least one mixer blade (4a, 4A, 4b, 4B) connected to the inner wall of the mixer duct and the inner wall of the mixer duct (2) being configured in such a way that a positive connection is obtained between the said mixer blade and the said inner wall as a result of the engagement or penetration of projections (11) into depressions.
    8. Static mixing element (1) according to one of the preceding claims, additional elements (10) being present for bringing about a positive connection between the at least one mixer blade (4a, 4A, 4b, 4B) connected to the inner wall of the mixer duct (2) and the inner wall of the mixer duct (2), and, in particular, connecting pins (10) being present for bringing about the positive connection.
    9. Static mixing element (1) according to one of the preceding claims, the at least one mixer blade (4a, 4A, 4b, 4B) connected to the inner wall of the mixer duct (2) being arranged in first position axially in the throughflow direction.
    10. Static mixing element (1) according to one of the preceding claims, at least two mixer blades (4a, 4A, 4b, 4B) arranged one behind the other in the axial direction being connected to the inner wall in the region in which these are radially adjacent to the inner wall of the mixer duct (2).
    11. Static mixing element (1) according to one of the preceding claims, mixer blades (4a, 4b), (4A, 4B) arranged one behind the other in the axial direction and/or mixer blades (4a, 4A), (4b, 4B) located in the same axial position being connected to one another, for the transmission of axially acting forces to one another, and, in particular, the said mixer blades being connected to one another in the region of the centre of the mixer duct (2).
    12. Static mixing element (1) according to one of the preceding claims, at least two mixer blades (4a, 4A, 4b, 4B) forming a coherent mixer-blade element (3), and, in particular, this mixer-blade element (3) being of one-piece design.
    13. Static mixing element (1) according to Claim 12, the mixer-blade element (3) having at least two mixer blades (4a, 4b), (4A, 4B) arranged one behind the other in the axial direction.
    14. Static mixing element (1) according to Claim 13, the mixer blades (4a, 4b), (4A, 4B) of the mixer-blade element (3) which are arranged one behind the other in the axial direction being connected to one another by means of supporting webs (15) in the region which is adjacent to the inner wall of the mixer duct (2).
    15. Static mixing element (1) according to Claim 14, the supporting webs (15) being arranged in radial depressions in the inner wall of the mixer duct (2).
    16. Static mixing element (1) according to one of Claims 12 to 15, this having at least two mixer-blade elements (3), and, in particular, this having at least two mixer-blade elements (3) arranged axially one behind the other in the mixer duct (2).
    17. Static mixing element (1) according to one of the preceding claims, the extents of the mixer blades (4a, 4b), (4A, 4B) arranged axially one behind the other overlapping one another in their extent transverse to the axis of the mixing element (1), and, in particular, these overlapping one another about a central axis of the mixer duct (2), and, in particular, their extents overlapping one another about a central axis of the mixer duct (2) over an angle of 30° to 90°.
    18. Static mixing element (1) according to one of the preceding claims, at least some of the mixer blades (4a, 4A, 4b, 4B) being designed as swirl blades (4a, 4A, 4b, 4B), and, in particular, all the mixer blades (4a, 4A, 4b, 4B) being designed as swirl blades (4a, 4A, 4b, 4B).
    19. Static mixing element (1) according to Claim 18, swirl blades (4a, 4b), (4A, 4B) arranged one behind the other in the axial direction having opposite swirl directions.
    20. Static mixing element (1) according to one of the preceding claims, the mixer duct having an essentially round cross section, and, in particular, this having a circular cross section or this having a non-circular cross section.
    21. Static mixing element (1) according to one of Claims 1 to 23, the mixer duct having an essentially angular cross section, and, in particular, this having a square cross section.
    22. Static mixing element (1) according to one of the preceding claims, the mixer blades (4a, 4A, 4b, 4B) in each case extending about a central axis of the mixer duct (2) over an angle of at least 90° in the mixer duct (2), and, in particular, extending over an angle of at least 120°, and, in particular, extending over an angle of 180°.
    23. Static mixing element (1) according to one of the preceding claims, the mixer blades (4a, 4A, 4b, 4B) and/or the mixer duct (2) being produced from plastic, and, in particular, these being produced from plastic by the injection-moulding method.
    24. Static mixer (12), with at least one static mixing element (1) according to one of the preceding claims.
    25. Static mixer (12) according to Claim 24, comprising, furthermore, a housing (13) for receiving the at least one static mixing element (1) and, in particular comprising a discharge nozzle (14).
    26. Use of the static mixing element (1) or of the static mixer (12) according to one of the preceding claims for the intermixing of high-viscosity substances, in particular for the intermixing of high-viscosity PU with curing accelerators.
    EP01109478A 2000-04-27 2001-04-25 Static mixing element and static mixer and use thereof Expired - Lifetime EP1149626B1 (en)

    Applications Claiming Priority (2)

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    CH8302000 2000-04-27

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    EP (1) EP1149626B1 (en)
    AT (1) ATE299750T1 (en)
    DE (1) DE50106752D1 (en)
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    US20020001257A1 (en) 2002-01-03
    US6585407B2 (en) 2003-07-01
    EP1149626A1 (en) 2001-10-31
    ATE299750T1 (en) 2005-08-15
    DE50106752D1 (en) 2005-08-25
    ES2244514T3 (en) 2005-12-16

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