EP1146976B1 - Dispositif de coulee de fonte dans des moules de coulee de gueuses - Google Patents
Dispositif de coulee de fonte dans des moules de coulee de gueuses Download PDFInfo
- Publication number
- EP1146976B1 EP1146976B1 EP00901080A EP00901080A EP1146976B1 EP 1146976 B1 EP1146976 B1 EP 1146976B1 EP 00901080 A EP00901080 A EP 00901080A EP 00901080 A EP00901080 A EP 00901080A EP 1146976 B1 EP1146976 B1 EP 1146976B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- casting
- pig
- distributor
- station
- melt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910001018 Cast iron Inorganic materials 0.000 title claims description 11
- 238000005266 casting Methods 0.000 claims description 61
- 239000002184 metal Substances 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 230000008859 change Effects 0.000 claims description 12
- 238000012544 monitoring process Methods 0.000 claims description 11
- 239000000155 melt Substances 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 23
- 229910052742 iron Inorganic materials 0.000 description 10
- 238000003860 storage Methods 0.000 description 8
- 229910000805 Pig iron Inorganic materials 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 229910001338 liquidmetal Inorganic materials 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000007257 malfunction Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 101100165177 Caenorhabditis elegans bath-15 gene Proteins 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 241000282887 Suidae Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- KEUKAQNPUBYCIC-UHFFFAOYSA-N ethaneperoxoic acid;hydrogen peroxide Chemical compound OO.CC(=O)OO KEUKAQNPUBYCIC-UHFFFAOYSA-N 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D5/00—Machines or plants for pig or like casting
- B22D5/04—Machines or plants for pig or like casting with endless casting conveyors
Definitions
- the invention relates to a device for pouring cast iron into ingot molds, comprising in a ingot casting machine with ingot casting molds equipped endless conveyor belt for transporting the ingot molds from a pouring station to an ingot emptying station, and vice versa, wherein each ingot mold in the casting station as it passes through the casting device is filled with molten metal pointing upwards with molten metal from a transport container via a guide element, introduced into the mold troughs becomes.
- Liquid pig iron is known to be either fed to a steel mill after tapping in the blast furnace using pans or, if it cannot be processed immediately, in the form of Ingots, the so-called ingots, for storage or further transport cast iron pig pots have according to the intended use different weights, usually one pig is about 6 kg heavy.
- Generic casting machines are used for the production of pig iron to use.
- a pig casting machine which consists of a Casting station, at least one endless conveyor belt and an emptying station for the solidified pigs at the deflection point of the endless belt.
- On each endless conveyor belt there are several ingot molds or Molds attached. After pouring molten material into the Ingot mold is transported to the emptying station, usually in Upward direction, by means of a feeder.
- each ingot casting mold is emptied automatically, and the solidified ingot in suitable containers or on a conveyor belt collected.
- Document DE-A 2 850 563 describes the technology of a casting process with a ladle and the mechanization of the casting process.
- the invention has for its object a device for pouring Cast iron, the type mentioned in the preamble of claim 1 to improve and to design that the aforementioned disadvantages, difficulties and Limits of technology are overcome, the design of the device should be so uncomplicated and clear that it can be used on any existing Pig casting machine can be used. Furthermore, the device according to the invention the highest safety requirements during operation correspond to a pig casting machine.
- liquid iron becomes from a transport trolley first in a trough-like part of a distributor for collecting of the stream of molten metal, the distributor being poured through a siphon-like wall is divided into two parts, namely a collecting part for the jet of molten metal from the transport container, in which turbulent Current conditions prevail, being in the front part, the one tubular Pour has a soothing of the melt pool occurs.
- the one in Bottom of this part existing tubular spout can be so close every single ingot recess of the mold can be guided like this the mold edges allow.
- the device according to the invention is used for Pouring molten metal known construction principles in the Continuous casting of steel like known distribution troughs with adaptation to the special circumstances with a pig casting machine.
- the device for pouring cast iron in Ingot casting molds 1 comprises in an ingot casting machine one with ingot casting molds 1 equipped endless conveyor belt 2 for transporting the ingot molds from a pouring station 3 to an ingot emptying station, and vice versa, each ingot mold 1 in the casting station 3 as it passes through the casting device with the mold cavity pointing upwards with molten metal is filled from a transport container 4 with a pouring jet 5 over a Guide is introduced into the mold troughs.
- the guide element is a distributor 6 with a trough-like part 7 for collection the beam 5 of the molten metal from the transport container 4 with formation a storage amount 8, and with a casting 9 with at least one tubular Spout 10 formed, with the release of a communicating lower connection opening 11 in a common siphon-like partition 12 are assigned to each other.
- the distributor 6 is with its spout 10 at a comparatively short distance arranged above the mold cavity of the ingot casting molds 1. This will make a Spraying of liquid cast iron and thus contamination and damage of the endless conveyor belt 2 of the ingot casting machine avoided.
- the distributor 6 has a storage amount 8 of liquid metal, in particular Cast iron, must contain, for example, during a change of the transport container 4 or in the event of a fault in the ingot casting machine, a temporary interruption the escape of molten metal from the spout 10 and occasionally an interruption of the metal beam 5 may also be possible.
- a closure member 13 To this Purpose is associated with the tubular spout 10, a closure member 13. The Closure member 13 has one from above through the melt pool 14 on the Spout opening 10 plug which can be placed on, with a remote control Tripping device 15 is operatively connected.
- the triggering device 15 is controlled by a control device 16 for monitoring the operation controlled, so that in the event of a business interruption automatically closes the spout 10.
- the ingot casting machine can preferably have an operational monitoring unit 17, which are associated with the control device 16 of the casting station 3 interacts in such a way that when there is a change or malfunction in the operating state the ingot casting machine a corresponding change in the operation of the Pouring station is initiated.
- an operational monitoring unit 17 which are associated with the control device 16 of the casting station 3 interacts in such a way that when there is a change or malfunction in the operating state the ingot casting machine a corresponding change in the operation of the Pouring station is initiated.
- an operational monitoring unit 17 can change the transport speed of the endless conveyor belt 2 a change in the bath height or Storage amount 8 of liquid metal can be set in the distributor 6.
- the distributor 6 is a device 18 for undisturbed operation assigned to monitor the height of the melt pool 8, which at Exceeding or falling below a predetermined height margin the inclination of the Transport container 4 corrected accordingly. This will make the outflow Cast steel 5 or the amount of molten metal flowing out.
- the principle according to the invention of the casting device for molten metal, in particular Cast iron, in ingot casting molds is independent of the number used Pouring tubes 10 and the shape of the distributor 6 or its trough-like Part 7 and casting part 9.
- the device can on any casting machine for liquid metal can be used, which works on the principle of a pig casting machine, For example, for pig iron, works.
- the use of the invention Pouring device is in view of the development of new high performance ingot casting machines essential.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Casting Devices For Molds (AREA)
Claims (1)
- Dispositif de coulée de fonte dans des moules de coulée de gueuses, comprenant dans une machine à couler les gueuses, une bande transporteuse sans fin (2) munie de moules de coulée afin de transporter les moules de coulée (1) depuis une station de coulée (3) vers une station de vidage de gueuses, et inversement, chaque moule de coulée (1) étant rempli de métal fondu dans la station de coulée (3) en parcourant le dispositif de coulée avec la cavité du moule tournée vers le haut, le métal fondu étant introduit depuis un récipient de transport (4) via un organe directeur jusque dans les cavités de moules,
caractérisé par une coopération des éléments suivants :a) un organe directeur réalisé sous forme de distributeur (6) avec une partie en forme de cuve (7) pour réceptionner la masse fondue hors du récipient de transport (4) en formant une quantité de stockage (8), en coopération avecb) une partie de coulée (9) qui est réalisée avec au moins une busette de coulée tubulaire (10), les deux pièces (7, 9) étant associées l'une à l'autre du point de vue fonctionnel en laissant libre un orifice de communication inférieur (11) dans une paroi intermédiaire (12) en forme de siphon, etc) le distributeur (6) avec sa busette de coulée (10) est agencé de manière fixe à distance aussi faible que possible au-dessus des cavités des moules de coulée, et à celui-ci est associé, dans le but d'interrompre en deux parties la sortie de masse fondue hors de la busette de coulée (10) tout en interrompant le jet de métal (56), un organe de fermeture (13) en coopération avec un dispositif de déclenchement (15) à télécommande, gouvernable pour surveiller le fonctionnement depuis un dispositif de contrôle (16), auqueld) on peut associer une unité de surveillance de fonctionnement qui peut coopérer avec le dispositif de contrôle (16) de la station de coulée (3) de telle sorte qu'en cas de modification ou de dérangement de l'état de fonctionnement de la machine de coulée de gueuses, on déclenche une modification correspondante du fonctionnement de la station de coulée, par exemple une modification de la vitesse de transport de la bande transporteuse (2) ou de la hauteur de bain ou de la quantité de stockage (8) de masse fondue dans le distributeur (6), respectivement, et en ce qu'additionnellement, pour un fonctionnement sans dérangement de l'installation,e) au distributeur (6) est associé un dispositif (18) de surveillance pour surveiller la hauteur du bain en fusion (8) qui, en cas de passage au-dessus ou au-dessous d'une marge de hauteur prédéterminée, corrige de manière correspondante l'inclinaison du récipient de transport (4).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19902441 | 1999-01-22 | ||
DE19902441A DE19902441A1 (de) | 1999-01-22 | 1999-01-22 | Vorrichtung zum Eingießen von Metallschmelze, insbesondere Gußeisen, in Masselgießformen |
PCT/EP2000/000112 WO2000043151A1 (fr) | 1999-01-22 | 2000-01-11 | Dispositif de coulee de metal fondu, en particulier de fonte, dans des moules de coulee de gueuses |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1146976A1 EP1146976A1 (fr) | 2001-10-24 |
EP1146976B1 true EP1146976B1 (fr) | 2002-09-18 |
Family
ID=7895054
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00901080A Expired - Lifetime EP1146976B1 (fr) | 1999-01-22 | 2000-01-11 | Dispositif de coulee de fonte dans des moules de coulee de gueuses |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1146976B1 (fr) |
AU (1) | AU2106900A (fr) |
DE (2) | DE19902441A1 (fr) |
WO (1) | WO2000043151A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103223474A (zh) * | 2013-05-24 | 2013-07-31 | 黄石新兴管业有限公司 | 一种铸铁机浇铸强化撇渣工艺方法 |
RU2669095C2 (ru) * | 2016-03-21 | 2018-10-08 | Федеральное государственное автономное образовательное учреждение высшего образования "Крымский федеральный университет имени В.И. Вернадского" | Информационная система мониторинга транспортировки жидкого чугуна |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2709052C3 (de) * | 1976-03-05 | 1980-12-04 | Hachinohe Smelting Co., Ltd. | Verfahren und Vorrichtung zum Eingießen vorbestimmter Metallschmelzenmengen in aufeinanderfolgende Kokillen |
DE2850563A1 (de) * | 1978-11-22 | 1980-06-04 | Russ Elektroofen Gmbh & Co Kg | Giessvorrichtung, vorzugsweise fuer leichtmetall |
JP3127052B2 (ja) * | 1992-10-02 | 2001-01-22 | 株式会社神戸製鋼所 | 型銑単重を均一にする鋳銑方法 |
JPH06126387A (ja) * | 1992-10-22 | 1994-05-10 | Kobe Steel Ltd | 受銑樋内の残銑が少ない鋳銑方法 |
JP2002522230A (ja) * | 1998-08-10 | 2002-07-23 | エス・エム・エス・デマーク・アクチエンゲゼルシャフト | 鋳銑機 |
-
1999
- 1999-01-22 DE DE19902441A patent/DE19902441A1/de not_active Withdrawn
-
2000
- 2000-01-11 DE DE50000522T patent/DE50000522D1/de not_active Expired - Fee Related
- 2000-01-11 AU AU21069/00A patent/AU2106900A/en not_active Abandoned
- 2000-01-11 WO PCT/EP2000/000112 patent/WO2000043151A1/fr active IP Right Grant
- 2000-01-11 EP EP00901080A patent/EP1146976B1/fr not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE19902441A1 (de) | 2000-07-27 |
WO2000043151A1 (fr) | 2000-07-27 |
AU2106900A (en) | 2000-08-07 |
EP1146976A1 (fr) | 2001-10-24 |
DE50000522D1 (de) | 2002-10-24 |
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