EP0979596B1 - Electrode de type söderberg destinee a la fabrication d'alliages de silicium et de metaux a base de silicium - Google Patents
Electrode de type söderberg destinee a la fabrication d'alliages de silicium et de metaux a base de silicium Download PDFInfo
- Publication number
- EP0979596B1 EP0979596B1 EP98916756A EP98916756A EP0979596B1 EP 0979596 B1 EP0979596 B1 EP 0979596B1 EP 98916756 A EP98916756 A EP 98916756A EP 98916756 A EP98916756 A EP 98916756A EP 0979596 B1 EP0979596 B1 EP 0979596B1
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- European Patent Office
- Prior art keywords
- casing
- central core
- electrode
- furnace
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims description 35
- 229910000676 Si alloy Inorganic materials 0.000 title claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 27
- 238000010891 electric arc Methods 0.000 claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 12
- 238000011065 in-situ storage Methods 0.000 claims description 11
- 229910021471 metal-silicon alloy Inorganic materials 0.000 claims description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 9
- 229910000519 Ferrosilicon Inorganic materials 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 238000011109 contamination Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 239000002003 electrode paste Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 229910052715 tantalum Inorganic materials 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- 239000010936 titanium Substances 0.000 claims description 5
- 229910052720 vanadium Inorganic materials 0.000 claims description 5
- 229910052726 zirconium Inorganic materials 0.000 claims description 5
- 229910001369 Brass Inorganic materials 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 4
- 239000010951 brass Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000003575 carbonaceous material Substances 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 3
- 239000000112 cooling gas Substances 0.000 claims 2
- 239000011162 core material Substances 0.000 description 38
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 229910000831 Steel Inorganic materials 0.000 description 10
- 239000010959 steel Substances 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 4
- 210000002445 nipple Anatomy 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 244000080575 Oxalis tetraphylla Species 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 229910001021 Ferroalloy Inorganic materials 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229910005347 FeSi Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910003481 amorphous carbon Inorganic materials 0.000 description 1
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 description 1
- 239000003830 anthracite Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- YGZSVWMBUCGDCV-UHFFFAOYSA-N chloro(methyl)silane Chemical class C[SiH2]Cl YGZSVWMBUCGDCV-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000011269 tar Substances 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B7/00—Heating by electric discharge
- H05B7/02—Details
- H05B7/10—Mountings, supports, terminals or arrangements for feeding or guiding electrodes
- H05B7/107—Mountings, supports, terminals or arrangements for feeding or guiding electrodes specially adapted for self-baking electrodes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B7/00—Heating by electric discharge
- H05B7/02—Details
- H05B7/06—Electrodes
- H05B7/08—Electrodes non-consumable
- H05B7/085—Electrodes non-consumable mainly consisting of carbon
- H05B7/09—Self-baking electrodes, e.g. Söderberg type electrodes
Definitions
- This invention relates to a self-baking electrode and an electric arc furnace for the production of silicon alloys and silicon metal.
- the invention furthermore relates to a process for forming in situ a self-baking electrode for the production of silicon metal and silicon alloys in an electric arc furnace.
- Self-baking electrodes also called “Söderberg electrodes”
- Self-baking electrodes basically consist of a carbon-containing material such as anthracite, pet coke, tar and pitch, which is filled into a steel casing held in position within an electric arc furnace by means of contact shoes and a suspension/slipping device.
- the application of high electric currents plus the heat of the arc struck by the electrode during the furnace operation develops sufficient heat to melt the material filled into the casing and form a paste, then cokify the so-formed paste, and finally bake the electrode.
- the steel casings of the Söderberg electrodes presently in use are in majority round in shape and provided with a series of inwardly projecting fins extending radially towards the center of the electrode in order to provide mechanical strength to the electrode, heat penetration within the electrode through the conductivity of the fins and act as current conductor.
- the fins and the casing are typically made of regular steel, and their amount, length and physical shape depend on what is considered optimum for thorough baking as per each geometric design.
- both the paste and casing have to be replaced. This is done high on top of the electrode column so that there is sufficient static pressure for compaction, and for running through the various stages of the temperature pattern from softening of the paste up to the heat generated by current flow.
- the iron pick-up is of such a magnitude that the Söderberg technology cannot be applied to produce commercial grade silicon metal where, depending on the quality grade for Si, the Fe content has to be below 1%, below 0.5%, below 0.35% or even below 0.2%.
- pre-baked electrode which is an amorphous carbon or semi-graphitized electrode produced in specific manufacturing units and then supplied in sections of typically 2 to 2.5 m length.
- pre-baked electrodes which are usually 4 to 6 times more expensive than Söderberg electrodes, are to be connected to each other by specific devices, which can be nipples and sockets or a system of male/female design cuts at the ends of each section of the electrode. In operation in a silicon metal furnace, these connections between pieces of electrodes are limiting factors for energy transfer from one electrode to the other underneath the contact shoe.
- Another object of the present invention is to provide a new electrode system which allows the production of silicon metal in a Söderberg-type furnace without any modification to the existing slipping system or addition of another slipping system. Thanks to the electrode according to the invention, the same furnace can produce both FeSi of any grade and Si metal without any downtime between the gradual change from one product to the other and each time at the lowest electrode cost.
- the electrode according to the invention overcomes the problems associated with prior art: silicon metal contamination, core breakages as a result of extrusion forces, casing deformation, loss of production and capital expense for installation of new slipping systems. It also provides a way to convert bigger and more efficient ferro-silicon Söderberg-type furnaces instead of existing silicon metal furnaces with pre-baked electrode technology.
- the present invention relates to an in situ self-baking electrode for the production of silicon metal and silicon alloys for use in an electric arc furnace according to claim 1.
- the present invention also relates to an electric arc furnace for the production of silicon metal and silicon metal alloys according to claim 6.
- a further object of the present invention is to propose a process for forming in situ a self-baking electrode for the production of silicon metal and silicon alloys in an electric arc furnace according to claim 11.
- such a core in the form of bars or rods can be hollowed to allow inside cooling through injection of di-atomic or inert gases. Such is particularly useful to control and influence the arc at the lip of the electrode and the baking of the electrode.
- the material forming the casing is selected so as to he electrically conductive to transfer electric power from the contact shoes into the Söderberg paste while preventing undesired metallic contamination by either Ti, V, Ta, Cr, Zr or Ni.
- the casing can be made of Cu or brass, or of an aluminum alloy or aluminum of sufficient strength to support the pressure of the filling of Söderberg paste without deformation or dents.
- Such a possible selection makes the invention particularly useful to produce silicon metal of suitable quality for application in the Rochow-direct synthesis. Indeed, one has only to select the material forming the conductive core and supporting casing so that the resulting metallic additions to die melting contains suitable amounts of Al and/or Cu and/or zinc and/or tin as are required in the silicon thus produced.
- the electrode according to the invention allows a user to switch from the production of ferrosilicon using regular Söderberg electrodes to the production of silicon metal using the technology described hereinabove, without any downtime, and since no additional devices to guide the graphite core are required, switch-back to Söderberg technology is possible and only with this technology.
- an important improvement in the electrode according to the invention lies in that the central core of the electrode which is secured to the casing is "released" from its function of transferring compression forces for the extrusion as for the electrode described in prior art as indicated above. Consequently, it does not expose the core material to the risk of buckling when compressed, and thereby of breaking. It furthermore eliminates the need for a separate slipping device to perform the functions of the central core, and thereby the substantial costs for irreversible retro-fitting of existing furnaces from the pre-baked carbon-electrode design to the extruded concept as described hereinabove.
- an electric arc furnace (2) in which an electrode (4) according to the present invention may be employed is illustrated.
- the furnace (2) is of a conventional design and may be used for smelting for example, ferrosilicon and silicon metal.
- the furnace (2) comprises a furnace body (6) formed of an outer steel shell and a suitable refractory material.
- a curtain (8) is extending upwardly from the furnace body (6) and it has an upper end engaged by the hood (10) or cover of the furnace body (6).
- the electrode (4) extends vertically within the furnace body (6) through an opening (12) in the hood (10).
- the furnace (2) comprises electric means for providing an electric arc in the furnace (2) for smelting a charge (14) in the furnace body (6).
- the electric means comprises a contact, such as a contact shoe (16), connected to the electrode (4).
- the contact shoe (16) is mounted on the electrode (4) with a conventional half-ring (18).
- the furnace (2) may also be provided with a water-cooled jacket (20) for cooling the electrode (4) above the contact shoe (16).
- Retaining means are provided for retaining the electrode (4) vertically within the furnace (2).
- the retaining means preferably comprises regulation cylinders (22) and two slipping bands (24) mounted on an upper floor (26) of the furnace building and supporting the electrode (4).
- the self- baking electrode (4) comprises an elongated open ended electrically conductive metal casing (30) for extending generally vertically within the furnace (2) in use.
- This casing (30) has an upper end (31) and a bottom end (33).
- a central core (32) made of a heat conductive material, made of a carbonaceous material, is disposed within and spaced from the casing (30).
- the casing (30) and the central core (32) define an annular channel (34) in which a carbonaceous electrode paste (36), preferably Söderberg paste, can be fed, molten and baked.
- a carbonaceous electrode paste (36) is surrounding the central core (32), the paste (36) being devised to cure into a solid electrode upon heating and to bond to the central core (32).
- the central core (32) can be shaped as a bar or other defined shapes and is held centrally within the casing (30) by at least one framework (37) which prevents relative movement of the central core (32) with respect to the casing (30) due to the paste movement between the core (32) and the casing (30).
- the casing (30) is made of a thin-walled ordinary steel or a thicker-walled Dural® so that the rigidity of the walls can stand the radial pressure of the filled-in Söderberg paste (36).
- the filling of the Söderberg paste (36) into the electrode casing (30) is done in a quasi continuous manner so as to minimize the "falling" height and also the total length above the contact shoes.
- the metal casing (30) is made of a material unalloyed with a metal selected from the group consisting of titanium, vanadium, tantalum, chrome, zirconium and nickel, for preventing contamination of the silicon metal to be produced in the furnace (2) with one of said metal upon an ongoing consumption of the casing in the furnace (2).
- the casing (30) is made of a metal selected from the group consisting of copper, brass and aluminum.
- the framework (37) securing the central core (32) to an inner surface of the casing (30) preferably comprises a pair of opposite rods (38), each rod (38) extending generally horizontally and having a first end (40) driven into the central core (32) and a second end (42) secured to an inner surface of the casing (30).
- a bar (44) is extending through the central core (32) below the pair of rods (38), the bar (44) having its opposite outer ends (46) projecting out from the central core (32).
- the framework (37) further comprises two lateral frame members (48), each connecting together the second end (42) of each rod (38) to a corresponding outer end (46) of the bar (44).
- two further rods (60) may preferably be provided for preventing the central core (32) from twisting or rotating within the casing (30).
- Each of said rods (60) comprises a first end (62) secured to the central core (32) and a second end (64) secured to the inner wall of the casing (30), the two rods (60) being tangent with the central core (32).
- spread-out sheets (47) may be fixed to the inner surface of the casing (30) to better prevent an extrusion of the baked paste (36) downward.
- the framework (37) alone prevents very well any extrusion of the baked electrode (36) downward, the baked electrode (36) bonding against the framework (37).
- a conventional Söderberg electrode (49) is illustrated below the electrode (4) according to the present invention.
- This conventional Söderberg electrode (49) comprises a casing (50) and fins (52) mounted on the inner wall of the casing (50).
- a self-baked electrode (54) is formed within the casing (50) and both the electrode (54) and casing (50) moved down in unison. This type of electrode is well known in the art and does not need further description.
- this conventional Söderberg electrode (49) may have the same diameter as the diameter of the electrode (4) according to the invention, showing that it is possible to easily switch from the production of ferrosilicon using a regular Söderberg electrode (49) to the production of a silicon metal using an electrode according to the invention without any downtime or shutdown of the whole furnace.
- the particular structure of the electrode according to the invention allows for a great reduction in the volume of metal, such as steel, that is normally used for preventing the extrusion of the self-baked electrode downwards.
- metal such as steel
- the present invention uses, in a well balanced system, the heat conductivity of the central core (32) to bake the surrounding Söderberg paste (36). It does not necessitate a relative movement of the baked electrode (36) with respect to its surrounding casing (30) as is the case with the compound electrodes known in prior art and for use in the silicon metal production.
- the process for forming in situ a self-baking electrode (4) in an electric arc furnace (2) comprises the following sequence of steps.
- the central core (32) is secured to the casing (30) by driving respectively into two opposite sides of the central core (30), a first end (40) of a corresponding rod (38) of a pair of opposite rods (38) and then securing a second end (42) of each of said opposite rods (38) to an inner surface of the casing (30) such that each rod (38) is extending generally horizontally within the casing (30).
- a bar (44) is inserted through the central core (32) below the two rods (38) such that the opposite outer ends (46) of the bar (44) are projecting out from the central core (32).
- the second end (42) of each rod (38) is respectively connected to a corresponding outer end (46) of the bar (44) with a lateral frame member (48).
- the casing (30), in step d), may preferably be slid on top of a previous Söderberg-type self-baking electrode (49) used for the production of ferrosilicon, as shown in figure 2.
- the casing (30) used for the production of silicon may have substantially the same diameter as the outer casing (50) of the Söderberg electrode (49).
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Furnace Details (AREA)
- Silicon Compounds (AREA)
- Discharge Heating (AREA)
- Ceramic Products (AREA)
Claims (13)
- Electrode (4) à autocuisson in situ convenant à la production de silicium métallique et d'alliages de silicium pour une utilisation dans un four à arc (2), l'électrode (4) étant caractérisée en ce qu'elle comporte :une enveloppe métallique (30) électriquement conductrice, allongée, ouverte aux extrémités, destinée à s'étendre à peu près verticalement à l'intérieur du four (2) lors de l'utilisation, l'enveloppe étant formée d'une matière non alliée avec un métal choisi dans le groupe constitué du titane, du vanadium, du tantale, du chrome, du zirconium et du nickel, grâce à quoi une contamination du silicium métallique et des alliages de silicium devant être produits dans le four par l'un quelconque desdits métaux lors d'une consommation progressive de l'enveloppe (30) dans le four (2) est évitée ;une âme centrale (32) disposée à l'intérieur et à distance de l'enveloppe (30), l'âme centrale (32) étant formée d'une matière carbonée conductrice de la chaleur ;au moins une armature (37) à l'intérieur de l'enveloppe (30), l'armature (37) fixant l'âme centrale (32) à une surface intérieure de l'enveloppe (30) pour maintenir centralement l'âme centrale (32) à l'intérieur de l'enveloppe (30) et pour empêcher une extrusion de l'âme centrale (32) vers le bas ; etune pâte d'électrode carbonée (36) entourant l'âme centrale (32), la pâte (36) étant conçue pour durcir en une électrode solide en étant chauffée et pour se lier à l'âme centrale (32).
- Electrode (4) à autocuisson in situ selon la revendication 1, caractérisée en ce que l'âme centrale (32) est formée de barres de carbone reliées entre elles.
- Electrode (4) à autocuisson in situ selon l'une des revendications 1 et 2, caractérisée en ce que l'enveloppe (30) est formée d'un métal choisi dans le groupe constitué du cuivre, du laiton et de l'aluminium.
- Electrode (4) à autocuisson in situ selon l'une quelconque des revendications 1 à 3, caractérisée en ce qu'au moins une armature (37) comporte :deux tiges opposées (38), chaque tige (38) s'étendant à peu près horizontalement et ayant une première extrémité (40) enfoncée dans l'âme centrale (32) et une seconde extrémité (42) fixée à une surface intérieure de l'enveloppe (30) ;une barre (44) s'étendant à travers l'âme centrale (32) en dessous des deux tiges (38) et ayant des extrémités extérieures opposées (46) faisant saillie à l'extérieur de l'âme centrale (32) ; etdeux éléments latéraux (48) d'armature, reliant chacun la seconde extrémité (42) de chaque tige (38) à une extrémité extérieure correspondante (46) de la barre (44).
- Electrode (4) à autocuisson in situ selon l'une quelconque des revendications 1 à 4, caractérisée en ce que l'âme (32) est creusée de façon à permettre un refroidissement intérieur par injection de gaz de refroidissement.
- Four à arc pour la production de silicium métallique et d'alliages de silicium (2), comportant :un corps (6) de four contenant une charge (14) devant être chauffée ;une électrode (4) à autocuisson in situ comportant :une enveloppe métallique (30) électriquement conductrice, allongée, ouverte aux extrémités, ayant une extrémité supérieure (31) et une extrémité inférieure (33), ladite enveloppe (30) s'étendant à peu près verticalement à l'intérieur du corps (6) du four et pouvant coulisser librement verticalement à travers un mécanisme de coulissement (24), et dans lequel ladite enveloppe (30) est formée d'une matière non alliée avec un métal choisi dans le groupe constitué du titane, du vanadium, du tantale, du chrome, du zirconium et du nickel pour empêcher une contamination du silicium métallique et des alliages de silicium devant être produits dans le four par l'un quelconque desdits métaux lors d'une consommation progressive de l'enveloppe (30) dans le four (2) ;une âme centrale (32) disposée à l'intérieur et à distance de l'enveloppe (30), l'âme centrale (32) étant formée d'une matière carbonée conductrice de la chaleur ;au moins une armature (37) à l'intérieur de l'enveloppe (30), l'armature (37) fixant l'âme centrale (32) à une surface intérieure de l'enveloppe (30) pour maintenir centralement l'âme centrale (32) à l'intérieur de l'enveloppe (30) et pour empêcher une extrusion de l'âme centrale (32) vers le bas à travers l'extrémité inférieure (33) de l'enveloppe (30) ;une pâte d'électrode carbonée (36) entourant l'âme centrale (32), la pâte (36) étant conçue pour durcir en une électrode solide lors d'un chauffage et pour se lier à l'âme centrale (32) ;des moyens (22, 24) de retenue de l'enveloppe (30) dans une position à peu près verticale à l'intérieur du corps (6) du four ; etdes moyens électriques destinés à générer un arc électrique dans le four, les moyens électriques comprenant un contact (16) sur l'enveloppe (30).
- Four à arc (2) selon la revendication 6, caractérisé en ce que l'âme centrale (32) est formée de barres de carbone reliées entre elles.
- Four à arc (2) selon l'une des revendications 6 et 7, caractérisé en ce que l'enveloppe (30) est formée d'un métal choisi dans le groupe constitué du cuivre, du laiton et de l'aluminium.
- Four à arc (2) selon l'une quelconque des revendications 6 à 8, caractérisé en ce qu'au moins une armature (37) comporte :deux tiges opposées (38), chaque tige (38) s'étendant à peu près horizontalement et ayant une première extrémité (40) enfoncée dans l'âme centrale (32) et une seconde extrémité (42) fixée à une surface intérieure de l'enveloppe (30) ;une barre (44) s'étendant à travers l'âme centrale (32) en dessous des deux tiges (38) et ayant des extrémités extérieures opposées (46) faisant saillie à l'extérieur de l'âme centrale (32) ; etdeux éléments latéraux (48) d'armature, reliant chacun la seconde extrémité (42) de chaque tige (38) à une extrémité extérieure correspondante (46) de la barre (44).
- Four à arc (2) selon l'une quelconque des revendications 6 à 9, caractérisé en ce que l'âme centrale (32) est creusée de façon à permettre un refroidissement intérieur par une injection de gaz de refroidissement.
- Procédé pour former in situ une électrode (4) à autocuisson pour la production de silicium métallique et d'alliages de silicium dans un four à arc (2), le procédé comprenant les étapes qui consistent :a) à utiliser une enveloppe métallique (30) électriquement conductrice, allongée, ouverte aux extrémités, formée d'une matière non alliée avec un métal choisi dans le groupe constitué du titane, du vanadium, du tantale, du chrome, du zirconium et du nickel pour empêcher une contamination du silicium métallique et des alliages de silicium devant être produits dans le four par l'un quelconque desdits métaux lors d'une consommation progressive de l'enveloppe (30) dans le four (2) ;b) à disposer une âme centrale (32) en matière carbonée, conductrice de la chaleur, à l'intérieur et à distance de l'enveloppe (30) ;c) à fixer l'âme centrale (32) à une surface intérieure de l'enveloppe (30) et à la maintenir centralement à l'intérieur de l'enveloppe (30) ;d) à faire coulisser à peu près verticalement l'enveloppe allongée (30), électriquement conductrice, à l'intérieur du four (2) ;e) à introduire une quantité de pâte d'électrode carbonée (36) dans l'enveloppe (30) afin que ladite pâte (36) entoure l'âme centrale (32), la pâte (36) étant conçue pour durcir en une électrode solide en étant chauffée et pour se lier à l'âme centrale (32) ; etf) à mettre en contact l'enveloppe (30) avec une source d'énergie électrique ; etg) à générer à l'aide de ladite source d'énergie électrique un arc électrique dans le four (2).
- Procédé selon la revendication 11, dans lequel l'étape c) comprend les étapes qui consistent :à enfoncer, respectivement, dans deux côtés opposés de l'âme centrale (32) une première extrémité (40) d'une tige correspondante (38) de deux tiges opposées (38) et à fixer une seconde extrémité (42) de chacune desdites tiges opposées (38) à une surface intérieure de l'enveloppe (30) de manière que chaque tige (38) s'étende à peu près horizontalement à l'intérieur de l'enveloppe (30) ;à introduire une barre (44) à travers l'âme centrale (32) en dessous desdites deux tiges (38) et de façon que des extrémités extérieures opposées (46) de ladite barre (44) fassent saillie à l'extérieur de l'âme centrale (32) ; età relier entre elles à l'aide d'un élément latéral respectif (48) la seconde extrémité (42) de chaque tige (38) et une extrémité extérieure correspondante (46) de la barre (44).
- Procédé selon la revendication 12, dans lequel :dans l'étape d), l'enveloppe (30) est reliée à l'extrémité supérieure d'une électrode (49) à autocuisson de type Söderberg antérieur utilisée pour la production de ferrosilicium, ladite électrode Söderberg (49) comportant une enveloppe extérieure (50) ; et en ce quel'enveloppe (30) de l'électrode (4) qui est formée a sensiblement le même diamètre que ladite enveloppe extérieure (50) de l'électrode Söderberg (49).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI9830264T SI0979596T1 (en) | 1997-05-02 | 1998-04-27 | Söderberg electrode for making silicon alloys and silicon metal |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2204425 | 1997-05-02 | ||
CA002204425A CA2204425A1 (fr) | 1997-05-02 | 1997-05-02 | Electrode pour alliages de silicone et de metal de silicone |
US08/958,323 US5854807A (en) | 1997-05-02 | 1997-10-27 | Electrode for silicon alloys and silicon metal |
US958323 | 1997-10-27 | ||
PCT/CA1998/000409 WO1998051129A1 (fr) | 1997-05-02 | 1998-04-27 | Electrode de type söderberg destinee a la fabrication d'alliages de silicium et de metaux a base de silicium |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0979596A1 EP0979596A1 (fr) | 2000-02-16 |
EP0979596B1 true EP0979596B1 (fr) | 2002-07-17 |
EP0979596B9 EP0979596B9 (fr) | 2003-01-02 |
Family
ID=25679299
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98916756A Expired - Lifetime EP0979596B9 (fr) | 1997-05-02 | 1998-04-27 | Electrode de type söderberg destinee a la fabrication d'alliages de silicium et de metaux a base de silicium |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP0979596B9 (fr) |
AU (1) | AU7024998A (fr) |
BR (1) | BR9809347B1 (fr) |
ES (1) | ES2177000T3 (fr) |
IS (1) | IS1955B (fr) |
NO (1) | NO315630B1 (fr) |
PL (1) | PL189321B1 (fr) |
SK (1) | SK286447B6 (fr) |
WO (1) | WO1998051129A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000011226A1 (fr) * | 1998-08-25 | 2000-03-02 | Pyromet (Proprietary) Limited | Electrode composite de type söderberg pour four de fusion a arc |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB227822A (en) * | 1924-01-17 | 1925-08-13 | Norske Elektrokemisk Ind As | Improvements in or relating to electrodes for electric furnaces |
US4133968A (en) * | 1977-05-26 | 1979-01-09 | Frolov Jury F | Apparatus for forming self-sintering electrodes |
DE3840827A1 (de) * | 1988-12-03 | 1990-06-07 | Hoechst Ag | Elektrothermischer reduktionsofen |
DE4010353A1 (de) * | 1990-03-28 | 1991-10-02 | Mannesmann Ag | Verfahren und vorrichtung zum betreiben eines metallurgischen ofens mit selbstbackender elektrode |
FR2724219B1 (fr) * | 1994-09-05 | 1996-10-25 | Pechiney Electrometallurgie | Dispositif de montage d'une electrode composite a autocuisson pour four electrique a arc |
-
1998
- 1998-04-27 BR BRPI9809347-9A patent/BR9809347B1/pt not_active IP Right Cessation
- 1998-04-27 SK SK1493-99A patent/SK286447B6/sk not_active IP Right Cessation
- 1998-04-27 PL PL98336590A patent/PL189321B1/pl unknown
- 1998-04-27 WO PCT/CA1998/000409 patent/WO1998051129A1/fr active IP Right Grant
- 1998-04-27 EP EP98916756A patent/EP0979596B9/fr not_active Expired - Lifetime
- 1998-04-27 ES ES98916756T patent/ES2177000T3/es not_active Expired - Lifetime
- 1998-04-27 AU AU70249/98A patent/AU7024998A/en not_active Abandoned
-
1999
- 1999-10-15 IS IS5219A patent/IS1955B/is unknown
- 1999-10-27 NO NO19995254A patent/NO315630B1/no not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
BR9809347A (pt) | 2000-07-04 |
NO315630B1 (no) | 2003-09-29 |
NO995254D0 (no) | 1999-10-27 |
EP0979596A1 (fr) | 2000-02-16 |
NO995254L (no) | 1999-12-29 |
PL189321B1 (pl) | 2005-07-29 |
WO1998051129A1 (fr) | 1998-11-12 |
EP0979596B9 (fr) | 2003-01-02 |
ES2177000T3 (es) | 2002-12-01 |
AU7024998A (en) | 1998-11-27 |
SK149399A3 (en) | 2000-08-14 |
IS5219A (is) | 1999-10-15 |
BR9809347B1 (pt) | 2011-11-16 |
PL336590A1 (en) | 2000-07-03 |
SK286447B6 (sk) | 2008-10-07 |
IS1955B (is) | 2004-11-15 |
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