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EP0500555B1 - Process for manufacturing tooth replacements by spark erosion and device for clamping, inserting and truing plaster models or copper electrodes for the spark-erosion manufacture of tooth replacements - Google Patents

Process for manufacturing tooth replacements by spark erosion and device for clamping, inserting and truing plaster models or copper electrodes for the spark-erosion manufacture of tooth replacements Download PDF

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Publication number
EP0500555B1
EP0500555B1 EP90914895A EP90914895A EP0500555B1 EP 0500555 B1 EP0500555 B1 EP 0500555B1 EP 90914895 A EP90914895 A EP 90914895A EP 90914895 A EP90914895 A EP 90914895A EP 0500555 B1 EP0500555 B1 EP 0500555B1
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EP
European Patent Office
Prior art keywords
copper
model
plastic
wax model
plaster
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP90914895A
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German (de)
French (fr)
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EP0500555A1 (en
Inventor
Walter Horst KÜHN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krupp Medizintechnik GmbH
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Krupp Medizintechnik GmbH
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Priority to AT90914895T priority Critical patent/ATE99908T1/en
Publication of EP0500555A1 publication Critical patent/EP0500555A1/en
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Expired - Lifetime legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00Dental prostheses; Making same
    • A61C13/0003Making bridge-work, inlays, implants or the like
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00Dental prostheses; Making same
    • A61C13/0003Making bridge-work, inlays, implants or the like
    • A61C13/0006Production methods
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00Dental prostheses; Making same
    • A61C13/0003Making bridge-work, inlays, implants or the like
    • A61C13/0006Production methods
    • A61C13/0015Production methods using electrical discharge machining [EDM], e.g. spark erosion
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S164/00Metal founding
    • Y10S164/04Dental
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49567Dental appliance making

Definitions

  • the invention relates to a method for producing tooth replacement parts, such as crowns or bridges, according to the preamble of claim 1
  • the invention further relates to a device for clamping, inserting and aligning plaster models or copper electrodes for the spark-erosive manufacture of dental prostheses, comprising a storage table which can be adjusted to any desired inclination.
  • the cleaned model is coated with a thin layer of silver, which serves as a conductive layer for the later eroding electrode. After galvanic copper application, this is stabilized by a rear triangle and can be used as an erosion electrode.
  • the first model is rotated through 180 °, entered into a mold which is filled with a hardening carrier mass in the base area. After the carrier mass has hardened, a silver layer is also applied to the surface and this is coated with copper.
  • the object is achieved in that a lubricious, stable, as inelastic, thin-walled plastic hood is applied to the degreased, impregnated stump of the plaster model, which ends just above the preparation margin and over which the wax model then forms a preparation margin and simultaneous definition of the tooth equator is formed before a silicone layer reaching to the tooth equator is applied occlusally, the plaster model being clamped and aligned as a master model with an inserted wax part in an adjusting device, that further on the silicone layer a curable plastic is applied, onto which a horizontally oriented, larger circumferential orientation plate is lowered, so that this orientation plate is connected to the plastic after the plastic has hardened, that this orientation plate together with the adhering layers is lifted off the plaster stump and from the apical
  • the last applied plastic and the adjoining surface of the orientation plate are filled and the electrically conductive material is applied to the apical side of the first plastic
  • the copper application is then removed together with the wax model and, from the occlusal side to the tooth equator, a conductive material is also first applied and then a copper coating is applied to it by electroplating.
  • a mandrel or other suitable fastening means is attached to the outer surfaces, the mandrels being aligned with one another in the axial and radial directions.
  • the tooth equator of the modeled wax model is exactly determined and its actual course is taken into account when applying the silicone layer.
  • a hardenable plastic is also applied to the silicone layer, onto which a horizontally oriented orientation plate is lowered, so that this orientation plate can be used after the plastic has hardened the plastic is connected. If you lift this orientation plate together with the adhering layers from the plaster stump, this can be done by applying a force to the orientation plate, which prevents pressure forces from the side or from above acting on the wax model when you touch it.
  • the filling of the last applied plastic layer is used for smoothing and above all for filling up any undercuts that may still be present, which would prevent the finished copper electrode from being pulled off after galvanic copper plating.
  • the plastic is selected with regard to the silver or graphite layer to be applied afterwards.
  • the copper application which will later be used as a spark erosion electrode, represents an exact negative contour of the plaster stump and the apical part of the wax-up.
  • a silver or graphite layer is also applied to the exposed occlusal side up to the tooth equator, after which a copper layer is produced by electroplating.
  • the lower apical copper electrode can be galvanized together with the occlusal copper electrode.
  • fastening means either plates, spikes or guide sleeves, on the back of each. It is important that the fasteners are aligned both in the axial (horizontal and vertical direction) and in the radial direction. This means that in the case of nested copper electrodes, the longitudinal axes of the mandrels or fastening means must lie on one line and it must also be ensured that the second electrode is not opposite in the event of subsequent erosion the first is twisted in the radial direction. It is therefore advisable to use such parts as fastening means that are not rotationally symmetrical, that is to say, for example, mandrels with a semicircular cross section or non-round plates.
  • a cold polymer based on acrylate has proven to be particularly suitable as the material for the plastic hood.
  • the plastic hood should preferably end approx. 1/10 mm above the preparation margin in order to enable clean wax modeling in the area of the preparation margin.
  • the orientation plate is made of metal and has at least two holes through which this plate can be adjusted.
  • the orientation plate is magnetically attached to a horizontal extension arm of an adjustment device both during lowering and during removal from the master model held. This ensures exact vertical guidance in the direction of insertion.
  • a 2 to 3/10 mm thick copper layer is applied galvanically apically or occlusally. This layer is then passivated on its surface facing the bath, whereupon a new layer of conductive material is applied and the electroplating is continued. The 2 to 3/10 mm thick copper layer can then be removed, which causes results in a negative contour of the copper electrode suitable for roughing.
  • silver or graphite is preferably used as the conductive material, which is applied in the thinnest possible layer thicknesses of 1 to 5 ⁇ m.
  • the spark erosion electrodes should be as small as possible for reasons of material savings and a short erosion time.
  • This common ring surface is therefore preferably connected via individual webs to the actual copper electrode, which has the negative contour of the wax model, which can be done by applying appropriate silver or graphite layers.
  • these copper electrodes are inserted into a correspondingly shaped recess with a horizontal support surface of a support table, axially and radially aligned, before a mandrel clamped in a cantilever arm and also radially aligned with one end attached plate is lowered onto the copper electrode surface and finally the plate is glued or soldered to the surface.
  • Axial alignment of the mandrel or of the plate fastened to it at the end can be carried out by means of appropriately arranged clamping devices of a cantilever arm above the table. The axial alignment of the copper electrode inevitably results from the recess.
  • a radial alignment of the copper electrode is possible through an asymmetrical contour and a correspondingly adapted recess.
  • the connecting means such as mandrels, Manufacture plates, sleeves or the like, galvanoplastic together with the copper application for the spark erosion electrode as a one-piece part in a single operation, so that an additional operation, such as gluing or soldering, is omitted.
  • the recess of the table consists of an annular flat surface and a crater that is large enough to accommodate a copper electrode.
  • the copper electrode is preferably only electroplated until the copper electrodes have a thickness of up to 1 mm.
  • the device described in claim 15 is used for clamping, inserting and aligning plaster models or copper electrodes for the spark-erosive manufacture of dental prosthetic items.
  • this consists of a storage table that can be adjusted to any desired inclination, above which a horizontal cantilever arm, which is articulated on a vertical column, is arranged, which can be moved up and down and rotated about the longitudinal axis of the column or pivoted over a partial area.
  • This column and the storage table each have at least one bore for receiving a centering mandrel, with which the extension arm can be adjusted in the vertical-axial direction with respect to the storage table.
  • the cantilever arm has a permanently magnetic or magnetically excitable receiving surface for a perforated metal orientation plate on its underside.
  • the storage table has clamping jaws and / or a recess on its surface at least one flat ring surface for receiving a galvanically produced copper electrode.
  • the area of the support table support surface enclosed by the ring surface is hollowed out in a crater-shaped manner, which makes it possible to insert the assembled electrode halves removed from the bath and to first solder or glue a fastening means to the first upper electrode after appropriate alignment, then the copper electrode pair by 180 ° to rotate and attach a corresponding attachment to the second electrode.
  • plates which are preferably fastened to the end of a mandrel can be used as fastening means, this mandrel being received in a tensioning or clamping device or in a bore of the extension arm provided with an internal thread.
  • the storage table preferably has removable interchangeable upper parts, one of which is provided with a clamping device for aligning a master model (plaster model) and the other with a recess for receiving a galvanically produced copper electrode.
  • an impression tray is used, from which a positive plaster model is produced in a manner known in the art.
  • the plaster stumps are created according to this plaster model - either for crowns or for bridges - each with correspondingly defined preparation limits.
  • the plaster stump 10 is cleaned and impregnated. After the impregnating agent has dried on, a plastic hood 11 made of cold polymer based on acrylate is applied, which is about 1/10 mm ends above preparation margin 12. This plastic hood has a thickness of 0.5 to about 1 mm.
  • the acrylic cap 11 has the advantage that no deformation of the wax model 13 can occur in subsequent operations. At the same time, the desired electrode is duplicated - for the production of roughing electrodes and finishing electrodes.
  • the wax-up is the basis for manufacturing electrodes.
  • the crown or bridge models must be modeled so that the preparation margin 12 and the tooth equator 14 are optimally displayed.
  • the plaster stump 10 with the modeled wax crown 13 is then inserted into the master model and screwed into a model table. All important points are now checked with a parallelometer, as is customary in the state of the art. Thereafter, a thin silicone pad 15 must be applied to the wax model 13 above the tooth equator, which covers that the wax crown 13 is not deformed and does not stick after further operations.
  • the model table is then placed under an adjustment device so that the axis and the size of the blank can be determined for inclusion in the spark erosion machine.
  • a curable plastic 16 is applied above the silicone pad 15, and an orientation plate 17 made of metal is lowered onto it before this plastic 16 hardens, so that this metal plate 17 is firmly connected to the plastic 16 after it has hardened. Then the orientation plate 17 together with the adhering layers 16, 15, 13 and 11 is lifted off the plaster stump 10 and from the apical side from the tooth equator 14 from the last applied plastic 16 and the adjoining surfaces of the orientation plate 17.
  • the leveling compound is designated 18.
  • the underside of the orientation plate 17, the filler 18, the exposed wax surface 13 below the equator 14 and the inside of the cap 11 is then coated with a silver layer 19 from the apical side, which forms the basis for the copper plating 20 serves.
  • the orientation plate is optionally placed together with other orientation plates of other models in an investment material or otherwise attached to a support and placed in a galvanic bath.
  • the galvanic copper coating should have a thickness of approximately 1 mm.
  • the orientation plate together with the layers 16, 15, 18 is then lifted off, so that the copper coating 20 produced is obtained with the wax model 13 still in place, which is accessible from the occlusal side.
  • a silver or graphite layer 21 is now applied to this wax model 13 and the adjoining edge regions of the copper coating produced, which layer serves as the base of a copper layer 22, which is likewise produced in a galvanic bath.
  • the entire body shown in FIG. 3a is in a galvanic bath.
  • the body is removed from the galvanic bath and the wax model is removed, since it is no longer required.
  • the inside of the copper coatings 21 and 20 correspond to the negative contour of the wax model 13.
  • a fastening means must now be attached to the outside.
  • This fastening means can consist of a mandrel to be soldered or a plate or the like. It is only important that the fastening means is attached in such a way that it is aligned both axially and radially, ie the fastening means used must have the same orientation with respect to the longitudinal axis 23 shown in FIG. 3a.
  • FIGS. 1b, 2b and 3b differ from those described above in that the connecting means are also produced by electroplating, together with the copper application serving as a later spark erosion electrode as a one-piece part.
  • the silver layer 19 is applied up to the brass tubes 38 and slightly overlapping them, whereupon a continuous copper coating 20 is subsequently applied galvanically.
  • rods 39 are first pushed through the brass tubes 38 for alignment and the silver layer 21 is applied to the area of the tubes 38 on the occlusal side, whereupon the copper layer 22 is then galvanized.
  • the ends of the tubes are preferably left free, approximately over a length of approximately 5 mm, which can be brought about by covering these ends before the copper plating.
  • the connecting means can be produced together with the copper coatings in a single work step, so that gluing or soldering to the copper electrode is not required.
  • FIG. 4 A device for clamping a master model 24 and its alignment is shown in FIG. 4.
  • This device essentially consists of a storage table 25 which can be pivoted in the desired spatial directions and which, for example, has clamping jaws 26 for clamping the plaster model 24.
  • a cantilever arm 27 is arranged above this table and can be moved up and down in the direction of the double arrow 28.
  • This cantilever arm 27, like the table 25, has a bore, not shown, in the vertical direction, via which the cantilever arm and the table can be aligned in the axial direction by means of a centering pin.
  • the underside of the cantilever arm 27 is magnetic and therefore suitable for holding an orientation plate 17.
  • the cantilever arm 27 is either fixedly attached to a vertical column 29 rotatable about its vertical axis or rotatable about this vertical axis 29.
  • the support table 25 can either be fixed to a base 30 or rest loosely on it.
  • the device shown in FIG. 5 is basically constructed in the same way, the support table 25 having an annular recess 31 which surrounds a crater 32.
  • the body shown in FIG. 3 for aligning and attaching a fastening means can be inserted into this recess 31, 32. If a mandrel with a plate fastened at the end serves as fastening means, this mandrel 33 is fastened in a suitable clamping or clamping device of the extension arm 27. By moving the cantilever arm 27 finally the end plate 34 comes to the surface of the inserted copper part and can be soldered to it or connected to a conductive plastic. By turning the copper double part through 180 °, a fastening device can also be attached to the other side.

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  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Dentistry (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Dental Prosthetics (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)

Abstract

The invention relates to a process for manufacturing tooth replacements like crowns or bridges involving the making of a positive wax model, the manufacture of spark erosion electrodes, the inner surface of which has the negative outline of the wax model and the spark-erosion machining of a blank to form a tooth replacement. Especially to prevent the wax model from being damaged during the various machining processes and to improve the finished accuracy of the spark erosion electrodes, it is proposed to coat the tooth stump with a plastic cap before making the wax model and also to apply several layers of plastic to the wax model over the tooth centreline, the uppermost of which is secured to a guide plate by curing the plastic concerned. After removal from the plaster model the copper spark erosion electrode concerning the apex section is made and then this electrode is released with the contacting wax model and the plastic electrode for the closed side. The invention also relates to a device for clamping, inserting and truing plaster models or copper electrodes. This device has in particular a cantilever arm with vertical drillings, a magnetic underside and suitable fitting and clamping devices to take pins. The cantilever arm may be raised and lowered and is arranged opposite a bench having a clamping device for a plaster model and/or a recess to take galvanically made copper electrodes. It is possible with this device to make precise axial and radial adjustments, thus ensuring highly accurate manufacture.

Description

Verfahren zur Herstellung von Zahnersatzteilen mittels Funkenerosion und Vorrichtung zum Einspannen, Einlegen und Ausrichten von Gipsmodellen oder Kupferelektroden für die funkenerosive Herstellung von ZahnersatzteilenProcess for the production of dental prosthetic items by means of spark erosion and device for clamping, inserting and aligning plaster models or copper electrodes for the spark erosive manufacturing of dental prosthetic items

Die Erfindung betrifft ein Verfahren zur Herstellung von Zahnersatzteilen, wie Kronen oder Brücken nach dem Oberbegriff des Anspruchs 1The invention relates to a method for producing tooth replacement parts, such as crowns or bridges, according to the preamble of claim 1

Ein solches Verfahren wird beispielsweise in der EP-A-0 225 513 beschrieben.Such a method is described for example in EP-A-0 225 513.

Die Erfindung betrifft ferner eine Vorrichtung zum Einspannen, Einlegen und Ausrichten von Gipsmodellen oder Kupferelektrodenfür die funkenerosive Herstellung von Zahnersatzteilen, bestehend aus einem in jede gewünschte Neigung einstellbaren Ablagetisch.The invention further relates to a device for clamping, inserting and aligning plaster models or copper electrodes for the spark-erosive manufacture of dental prostheses, comprising a storage table which can be adjusted to any desired inclination.

Bereits in der Deutschen Zahnärztlichen Zeitschrift, 41, Seiten 525 bis 526 (1986), wird die Herstellung einer Metallhülsenkrone aus Vollmaterial mit Hilfe der Funkenerosion beschrieben. Hierbei wird eine individuell auf einem Modell oder im Munde des Patienten modellierte Wachsform oberhalb und unterhalb eines in einer Ebene angenommenen Kronenäquators auf galvanischem Weg mit einer etwa 1 mm starken Kupferschicht beschichtet. Diese Galvanoplastik ist am Äquator trennbar, so daß man zwei Formelektroden erhält, mit denen aus einem Metallrohling funkenerosiv ein Zahnersatzteil gefertigt wird. Beide Formelektroden dringen entsprechend dem erosiven Abtrag in den Metallkörper ein und bilden hierdurch das Zahnersatzteil, z.B. eine Mantelkrone. Der Vorteil dieses Verfahrens liegt darin, daß herkömmliche Edelmetall- und Nichtedelmetall-Legierungen verarbeitet werden können, insbesondere auch solche, die sich nicht bzw. nur unter schwierigen Bedingungen vergießen lassen. Bei der Zahnersatzteilherstellung werden Fehler, die von Form-, Dimensions- und Gefügeveränderungen während des Gusses herrühren, weitgehend ausgeschlossen. Nachteilig bei diesem Verfahren ist jedoch, daß der natürliche Zahn bzw. entsprechend geformte Wachsmodelle keine eindeutig definierbare Äquatorebene besitzen, da der Zahnäquator sowohl in vertikaler wie auch in horizontaler Richtung wellenförmig verläuft. Nimmt man eine mittlere Schnittebene an, so werden gleichzeitig Hinterschnitte in Kauf genommen, die mittels Funkenerosion nicht bearbeitbar sind.Already in the German Dental Journal, 41, pages 525 to 526 (1986), the production of a metal sleeve crown from solid material using spark erosion is described. Here, a wax mold individually modeled on a model or in the patient's mouth is galvanically coated with an approximately 1 mm thick copper layer above and below a crown equator assumed in one plane. This galvanoplastic can be separated at the equator, so that two formula electrodes are obtained with which a dental prosthetic item is manufactured from a metal blank using electrical discharge machining. Both formula electrodes penetrate into the metal body in accordance with the erosive removal and thereby form the tooth replacement part, for example a jacket crown. The advantage of this method is that conventional noble metal and non-noble metal alloys can be processed, especially those that cannot be cast or can only be cast under difficult conditions. In the manufacture of dental prostheses, errors resulting from changes in shape, dimensions and structure during casting are largely excluded. A disadvantage of this method is, however, that the natural tooth or correspondingly shaped wax models have no clearly definable equatorial plane, since the tooth equator is undulating both in the vertical and in the horizontal direction. If you assume a medium cutting plane, then undercuts are accepted that cannot be machined by means of spark erosion.

Darüber hinaus wird in der DE 37 35 558 C2 vorgeschlagen, die positiven Wachsmodelle auf einem gemeinsamen Träger anzuordnen, und zwar derart, daß Gußformen herstellbar und ausformbar sind. Die einzelnen Ersatzteile sollen in einer gemeinsamen Äquatorebene ausgerichtet werden, und zwar in ihrer breitesten horizontalen Schnittebene, wobei diese Äquatorebene die Trennebene für die späteren Erodierelektroden ist. In einem weiteren Verfahrensschritt werden die Zwischenräume zwischen den einzelnen Ersatzteilen bis zu dieser angenommenen Äquatorebene aufgefüllt, um zunächst die obere Elektrode herzustellen, wobei mit dem Auffüllen der Zwischenräume zwischen den einzelnen Zahnersatz-Wachsmodellen eine oder mehrere Orientierungsstifte senkrecht zur Äquatorebene angeordnet werden. Nach dem Aushärten der Gießmasse, z.B. einer Silikonmischung, wie die Oberfläche von Verunreinigungen befreit, das gereinigte Modell mit einer dünnen Silberschicht überzogen, die als Leitschicht der späteren Erodierelektrode dient. Nach galvanischem Kupferauftrag wird dieser durch einen Hinterbau stabilisiert und kann als Erosionselektrode eingesetzt werden. Zur Herstellung der zweiten Elektrode wird das erste Modell um 180° gedreht, in eine Form eingegeben, die im Bodenbereich mit einer aushärtenden Trägermasse aufgefüllt ist. Nach Aushärtung der Trägermasse wird ebenfalls eine Silberschicht an der Oberfläche aufgetragen und diese mit Kupfer überzogen. Hierbei ist nachteilig, daß eine willkürliche Äquatorebene, wie oben dargelegt, angenommen wird, ferner müssen die einzelnen Wachsmodelle in einer Gießform ausgerichtet werden, was zum Teil nur durch Unterlegen von Distanzstücken, die zusätzlich zu fertigen sind, geschieht. Eine Zeitersparnis bei der Funkenerosion, wie gewünscht, ist deshalb nicht zu erreichen, da pro Zeiteinheit nur eine vorgegebene Anzahl von Erosionsfunken - je nach angelegten Spannung - erzeugt werden kann.In addition, it is proposed in DE 37 35 558 C2 to arrange the positive wax models on a common carrier, in such a way that casting molds can be produced and shaped. The individual spare parts are to be aligned in a common equatorial plane, namely in their widest horizontal sectional plane, this equatorial plane being the parting plane for the later eroding electrodes. In a further process step, the spaces between the individual spare parts are filled up to this assumed equatorial plane in order to first produce the upper electrode, with one or more orientation pins being arranged perpendicular to the equatorial plane when the spaces between the individual denture wax models are filled. After the casting compound has hardened, for example a silicone mixture, as the surface is freed of impurities, the cleaned model is coated with a thin layer of silver, which serves as a conductive layer for the later eroding electrode. After galvanic copper application, this is stabilized by a rear triangle and can be used as an erosion electrode. To produce the second electrode, the first model is rotated through 180 °, entered into a mold which is filled with a hardening carrier mass in the base area. After the carrier mass has hardened, a silver layer is also applied to the surface and this is coated with copper. The disadvantage here is that an arbitrary equatorial plane, as set out above, is assumed, furthermore the individual wax models have to be aligned in a casting mold, which in part can only be achieved by underlaying Spacers that have to be manufactured in addition. Time savings in spark erosion, as desired, cannot be achieved because only a predetermined number of erosion sparks - depending on the voltage applied - can be generated per unit of time.

Insgesamt haben die zuvor beschriebenen Verfahren weiterhin den Nachteil, daß die Wachsmodelle sowohl beim Abziehen vom Gipsmodell als auch bei der Vorbereitung bzw. Herstellung der Kupferelektroden ungeschützt sind und die Gefahr einer Verformung in Kauf genommen werden muß. Über die exakte Ausrichtung der Wachsmodelle bzw. der Kupferelektroden zueinander gibt der Stand der Technik nichts her.Overall, the previously described methods have the further disadvantage that the wax models are unprotected both when pulling off the plaster model and during the preparation or manufacture of the copper electrodes, and the risk of deformation must be accepted. The prior art provides nothing about the exact alignment of the wax models or the copper electrodes to one another.

Es ist daher Aufgabe der vorliegenden Erfindung, das eingangs genannte Verfahren derart weiterzubilden, daß unabhängig vom manuellen Geschick der Bearbeitungsperson sichergestellt ist, daß das Wachsmodell während der verschiendenen Bearbeitungsstufen unbeschädigt bleibt und ferner, daß Maßnahmen angegeben werden, wie eine exakte Ausrichtung des Gipsmodells sowie der Kupferelektroden zueinander gewährleistet werden kann. Ferner ist es Aufgabe der vorliegenden Erfindung, zur Durchführung dieser Ausrichtung eine geeignete Vorrichtung anzugeben.It is therefore an object of the present invention to further develop the aforementioned method in such a way that, regardless of the manual skill of the processing person, it is ensured that the wax model remains undamaged during the various processing steps and that measures are given, such as an exact alignment of the plaster model and the Copper electrodes can be guaranteed to each other. It is also an object of the present invention to provide a suitable device for carrying out this alignment.

Bei dem eingangs genannten Verfahren wird die Aufgabe dadurch gelöst, daß auf den entfetteten, imprägnierten Stumpf des Gipsmodells eine gleitfähige, stabile, möglichst inelastische, dünnwandige Kunststoffhaube aufgetragen wird, die kurz oberhalb der Präparationsgrenze endet und über der anschließend das Wachsmodell unter Ausformung einer Präparationsgrenze und gleichzeitiger Festlegung des Zahnäquators geformt wird, bevor hierauf eine bis zum Zahnäquator reichende Silikonschicht okklusal aufgetragen wird, wobei das Gipsmodell als Meistermodell mit eingesetztem Wachsteil in einer Justiervorrichtung eingespannt und ausgerichtet ist, daß ferner auf die Silikonschicht ein aushärtbarer Kunststoff aufgetragen wird, auf den eine horizontal ausgerichtete, im Umfang größere Orientierungsplatte abgesenkt wird, so daß diese Orientierungsplatte nach Aushärtung des Kunststoffes mit dem Kunststoff verbunden ist, daß diese Orientierungsplatte mit samt der anhaftenden Schichten von dem Gipsstumpf abgehoben wird und von der apikalen Seiten her von dem Zahnäquator aus der zuletzt aufgetragene Kunststoff sowie die hieran angrenzende Fläche der Orientierungsplatte verspachtelt werden und auf die apikale Seite der ersten Kunststoffhaube, der freiliegenden Wachsmodellflächen und angrenzenden Bereiche bis zur Orientierungsplatte das elektrisch leitfähige Material und darauf auf galvanischem Weg ein Kupferüberzug aufgetragen werden. Danach wird der Kupferauftrag zusammen mit dem Wachsmodell herausgelöst und von der okklusalen Seite her bis zum Zahnäquator werden ebenfalls zunächst ein leitfähiges Material und darauf auf galvanischem Weg ein Kupferüberzug aufgetragen. Auf beiden Seiten des Kupferüberzuges wird an den Außenflächen jeweils ein Dorn oder ein anderes geeignetes Befestigungsmittel angebracht, wobei die Dorne zueinander in axialer und radialer Richtung ausgerichtet sind.In the method mentioned at the outset, the object is achieved in that a lubricious, stable, as inelastic, thin-walled plastic hood is applied to the degreased, impregnated stump of the plaster model, which ends just above the preparation margin and over which the wax model then forms a preparation margin and simultaneous definition of the tooth equator is formed before a silicone layer reaching to the tooth equator is applied occlusally, the plaster model being clamped and aligned as a master model with an inserted wax part in an adjusting device, that further on the silicone layer a curable plastic is applied, onto which a horizontally oriented, larger circumferential orientation plate is lowered, so that this orientation plate is connected to the plastic after the plastic has hardened, that this orientation plate together with the adhering layers is lifted off the plaster stump and from the apical On the side of the tooth equator, the last applied plastic and the adjoining surface of the orientation plate are filled and the electrically conductive material is applied to the apical side of the first plastic hood, the exposed wax model surfaces and adjoining areas up to the orientation plate, and a copper coating is then applied galvanically . The copper application is then removed together with the wax model and, from the occlusal side to the tooth equator, a conductive material is also first applied and then a copper coating is applied to it by electroplating. On both sides of the copper coating, a mandrel or other suitable fastening means is attached to the outer surfaces, the mandrels being aligned with one another in the axial and radial directions.

Die vorherigen Entfettung und Imprägnierung des Stumpfes sowie die Auftragung der dünnwandigen Kunststoffhaube dienen zum Schutz des Wachsmodells von der Innenseite her, wodurch insbesondere beim Abziehen des Wachsmodells vom Gipsmodell keine Verformung des Wachsmodells eintreten kann.The previous degreasing and impregnation of the die as well as the application of the thin-walled plastic hood serve to protect the wax model from the inside, so that no deformation of the wax model can occur, especially when the wax model is pulled off the plaster model.

Der Zahnäquator des modellierten Wachsmodells wird exakt ermittelt und dessen tatsächlicher Verlauf bei dem Auftrag der Silikonschicht berücksichtigt. Um zu verhindern, daß das Wachsmodell vom Meistermodell (Gipsmodell) per Hand abgezogen werden muß, wird ferner auf die Silikonschicht ein aushärtbarer Kunststoff aufgetragen, auf den eine horizontal ausgerichtete im Umfang größere Orientierungsplatte abgesenkt wird, so daß diese Orientierungsplatte nach Aushärtung des Kunststoffes mit dem Kunststoff verbunden ist. Hebt man diese Orientierungsplatte mit samt der anhaftenden Schichten von dem Gipsstumpf ab, so kann dies über eine Krafteinwirkung auf die Orientierungsplatte geschehen, womit verhindert wird, daß von der Seite oder von oben her Druckkräfte beim Anfassen auf die Wachsmodellation einwirken. Das Verspachteln der zuletzt aufgetragenen Kunststoffschicht dient zur Glättung und vor allen Dingen zum Auffüllen etwa noch vorhandener Hinterschnitte, die nach galvanischem Kupferüberzug ein Abziehen der fertiggestellten Kupferelektrode verhindern würden. Darüber hinaus wird der Kunststoff im Hinblick auf die danach aufzutragende Silber- oder Graphitschicht ausgewählt. Der Kupferauftrag, der später als Funkenerosionselektrode eingesetzt wird, stellt eine exakte Negativkontur des Gipsstumpfes sowie des apikalen Teils der Wachsmodellation dar.The tooth equator of the modeled wax model is exactly determined and its actual course is taken into account when applying the silicone layer. In order to prevent the wax model from being removed by hand from the master model (plaster model), a hardenable plastic is also applied to the silicone layer, onto which a horizontally oriented orientation plate is lowered, so that this orientation plate can be used after the plastic has hardened the plastic is connected. If you lift this orientation plate together with the adhering layers from the plaster stump, this can be done by applying a force to the orientation plate, which prevents pressure forces from the side or from above acting on the wax model when you touch it. The filling of the last applied plastic layer is used for smoothing and above all for filling up any undercuts that may still be present, which would prevent the finished copper electrode from being pulled off after galvanic copper plating. In addition, the plastic is selected with regard to the silver or graphite layer to be applied afterwards. The copper application, which will later be used as a spark erosion electrode, represents an exact negative contour of the plaster stump and the apical part of the wax-up.

Nachdem dieser Kupferauftrag zusammenmit dem Wachsmodell von der Silikonschicht abgelöst worden ist, wird auf der freigelegten okklusalen Seite her bis zum Zahnäquator gleichfalls eine Silber- oder Graphitschicht aufgetragen, worauf eine Kupferschicht auf galvanischem Weg hergestellt wird. Hierbei kann die untere apikale Kupferelektrode zusammen mit der okklusalen Kupferelektrode galvanisiert werden.After this copper application has been removed from the silicone layer together with the wax model, a silver or graphite layer is also applied to the exposed occlusal side up to the tooth equator, after which a copper layer is produced by electroplating. The lower apical copper electrode can be galvanized together with the occlusal copper electrode.

Um die Kupferelektroden in eine Funkenerosionsmaschine einspannen zu können, müssen sie jeweils an ihrer Rückseite noch mit Befestigungsmitteln, entweder Platten, Dornen oder Führungshülsen versehen werden. Hierbei ist es wichtig, daß das Befestigungsmittel sowohl in axialer (horizontaler und vertikaler Richtung) als auch in radialer Richtung ausgerichtet werden. Dies bedeutet, daß bei ineinandergesetzten Kupferelektroden die Längsachsen der Dorne bzw. Befestigungsmittel auf einer Linie liegen müssen und auch gewährleistet sein muß, daß beim späteren funkenerosiven Abtrag die zweite Elektrode nicht gegenüber der ersten in radialer Richtung verdreht ist. Es ist daher empfehlenswert, als Befestigungsmittel solche Teile zu verwenden, die nicht rotationssymmetrisch sind, also z.B. im Querschnitt halbkreisförmige Dorne oder nicht runde Platten.In order to be able to clamp the copper electrodes in a spark erosion machine, they have to be provided with fastening means, either plates, spikes or guide sleeves, on the back of each. It is important that the fasteners are aligned both in the axial (horizontal and vertical direction) and in the radial direction. This means that in the case of nested copper electrodes, the longitudinal axes of the mandrels or fastening means must lie on one line and it must also be ensured that the second electrode is not opposite in the event of subsequent erosion the first is twisted in the radial direction. It is therefore advisable to use such parts as fastening means that are not rotationally symmetrical, that is to say, for example, mandrels with a semicircular cross section or non-round plates.

Weiterbildungen des Verfahrens sind in den Ansprüchen 2 bis 14 beschrieben.Developments of the method are described in claims 2 to 14.

So hat sich als Material für die Kunststoffhaube ein Kaltpolymerisat auf Acrylatbasis als besonders geeignet herausgestellt. Die Kunststoffhaube sollte vorzugsweise ca. 1/10 mm oberhalb der Präparationsgrenze enden, um im Bereich der Präparationsgrenze eine saubere Wachsmodellation zu ermöglichen.A cold polymer based on acrylate has proven to be particularly suitable as the material for the plastic hood. The plastic hood should preferably end approx. 1/10 mm above the preparation margin in order to enable clean wax modeling in the area of the preparation margin.

Die Orientierungsplatte besteht aus Kostengründen aus Metall und weist mindestens zwei Bohrungen auf, worüber diese Platte justierbar ist.For reasons of cost, the orientation plate is made of metal and has at least two holes through which this plate can be adjusted.

Um das Wachsmodell beim Abheben von dem Gipsstumpf (Meistermodell) vor Beschädigungen zu schützen, wie sie etwa durch Verkanten oder Verdrehen bei Abnahme von Hand auftreten, wird die Orientierungsplatte magnetisch an einem horizontalen Auslegerarm einer Justiervorrichtung sowohl während des Absenkens als auch während des Abziehens vom Meistermodell gehalten. Hierdurch wird eine exakte vertikale Führung in Einschubrichtung gewährleistet.In order to protect the wax model from damage when it is lifted off the plaster stump (master model), such as may occur due to tilting or twisting when removed by hand, the orientation plate is magnetically attached to a horizontal extension arm of an adjustment device both during lowering and during removal from the master model held. This ensures exact vertical guidance in the direction of insertion.

Will man den funkenerosiven Abtrag zunächst mit einer Schruppelektrode und die Feinbearbeitung mit einer Schlichtelektrode durchführen, empfiehlt sich folgende Herstellung der Schruppelektrode. Zunächst wird, wie oben beschrieben, eine 2 bis 3/10 mm dicke Kupferschicht galvanisch apikal bzw. okklusal aufgetragen. Diese Schicht wird an ihrer, dem Bad zugewandten Oberfläche anschließend passiviert, worauf eine erneute Schicht aus leitfähigem Material aufgetragen wird und der Galvanisierauftrag fortzusetzen ist. Die 2 bis 3/10 mm dicke Kupferschicht kann anschließend herausgelöst werden, wodurch sich eine entsprechend für das Schruppen geeignete Negativkontur der Kupferelektrode ergibt.If you want to carry out the electrical discharge machining first with a roughing electrode and fine machining with a finishing electrode, the following manufacture of the roughing electrode is recommended. First, as described above, a 2 to 3/10 mm thick copper layer is applied galvanically apically or occlusally. This layer is then passivated on its surface facing the bath, whereupon a new layer of conductive material is applied and the electroplating is continued. The 2 to 3/10 mm thick copper layer can then be removed, which causes results in a negative contour of the copper electrode suitable for roughing.

Wie bereits erwähnt, wird vorzugsweise als leitfähiges Material Silber oder Graphit verwendet, das in möglichst dünnen Schichtdicken von 1 bis 5 µm auftragen wird.As already mentioned, silver or graphite is preferably used as the conductive material, which is applied in the thinnest possible layer thicknesses of 1 to 5 μm.

Aus Gründen der Materialersparnis und einer kurzen Erodierzeit sollten die Funkenerosionselektroden möglichst klein sein. Andererseits ist es unumgänglich, daß die Kupferhälften der Elektroden bis in einen Bereich hineinreichen, wo die beiden Hälften planflächig aneinanderliegen, in der Regel also eine gemeinsame Ringanlagefläche besteht. Vorzugsweise wird daher diese gemeinsame Ringfläche über einzelne Stege mit der eigentlichen, die Negativkontur des Wachsmodells aufweisenden Kupferelektrode verbunden, was durch Aufbringen entsprechender Silber- oder Graphitschichten geschehen kann.The spark erosion electrodes should be as small as possible for reasons of material savings and a short erosion time. On the other hand, it is imperative that the copper halves of the electrodes extend into an area where the two halves lie flat against one another, that is, as a rule, there is a common ring contact surface. This common ring surface is therefore preferably connected via individual webs to the actual copper electrode, which has the negative contour of the wax model, which can be done by applying appropriate silver or graphite layers.

Zur Ausrichtung der Befestigungsmittel für die Funkenerosionsmaschine und deren Befestigung an den galvanisch hergestellten Kupferelektroden werden diese Kupferelektroden in eine entsprechend geformte Ausnehmung mit einer horizontalen Auflagefläche eines Auflagetisches eingelegt, axial und radial ausgerichtet, bevor ein in einem Auslegerarm eingespannter und ebenfalls radial ausgerichteter Dorn mit einer endseitig befestigten Platte auf die Kupferelektrodenoberfläche abgesenkt und schließlich die Platte mit der Oberfläche verklebt oder verlötet wird. Eine axiale Ausrichtung des Dornes bzw. der endseitig hieran befestigten Platte kann über entsprechend angeordnete Einspannvorrichtungen eines Auslegerarm oberhalb des Tisches durchgeführt werden. Die axiale Ausrichtung der Kupferelektrode ergibt sich zwangsläufig durch die Ausnehmung. Eine radiale Ausrichtung der Kupferelektrode ist durch eine asymmetrische Kontur und eine entsprechend angepaßte Ausnehmung möglich. Alternativ hierzu ist es jedoch auch möglich, die Verbindungsmittel, wie Dorne, Platten, Hülsen oder ähnliches, galvanoplastisch zusammen mit dem Kupferauftrag für die Funkenerosionselektrode als einstückiges Teil in einem einzigen Arbeitsgang herzustellen, so daß ein zusätzlicher Arbeitsgang, wie das Verkleben oder Verlöten, entfällt.To align the fasteners for the spark erosion machine and attach them to the galvanically produced copper electrodes, these copper electrodes are inserted into a correspondingly shaped recess with a horizontal support surface of a support table, axially and radially aligned, before a mandrel clamped in a cantilever arm and also radially aligned with one end attached plate is lowered onto the copper electrode surface and finally the plate is glued or soldered to the surface. Axial alignment of the mandrel or of the plate fastened to it at the end can be carried out by means of appropriately arranged clamping devices of a cantilever arm above the table. The axial alignment of the copper electrode inevitably results from the recess. A radial alignment of the copper electrode is possible through an asymmetrical contour and a correspondingly adapted recess. Alternatively, however, it is also possible to use the connecting means, such as mandrels, Manufacture plates, sleeves or the like, galvanoplastic together with the copper application for the spark erosion electrode as a one-piece part in a single operation, so that an additional operation, such as gluing or soldering, is omitted.

Um stets dieselben Bezugslinien zu erhalten, besteht die Ausnehmung des Tisches aus einer ringförmigen Planfläche und einem Krater in einer Größe, der zur Aufnahme einer Kupferelektrode ausreicht.In order to always obtain the same reference lines, the recess of the table consists of an annular flat surface and a crater that is large enough to accommodate a copper electrode.

Da beim Funkenerodieren aus Stabilitätsgründen etwa nur 0,5 bis 0,7 mm Kupfer der Kupferelektrode gebraucht werden, wird vorzugsweise die Galvanisierung der Kupferelektrode nur solange durchgeführt, bis die Kupferelektroden eine Dicke bis zu 1_mm besitzen.Since only 0.5 to 0.7 mm copper of the copper electrode is used for spark erosion for reasons of stability, the copper electrode is preferably only electroplated until the copper electrodes have a thickness of up to 1 mm.

Zum Einspannen, Einlegen und Ausrichten von Gipsmodellen oder Kupferelektroden für die funkenerosive Herstellung von Zahnersatzteilen wird die in dem Anspruch 15 beschriebene Vorrichtung verwendet. Diese besteht zum einen aus einem in jede gewünschte Neigung einstellbaren Ablagetisch, oberhalb dessen ein an einer vertikalen Säule angelenkter horizontaler Auslegerarm angeordnet ist, der sowohl auf- und abbewegbar als auch um die Säulenlängsachse drehbar oder über einen Teilbereich schwenkbar ist. Diese Säule und der Ablagetisch weisen jeweils mindestens eine Bohrung zur Aufnahme eines Zentrierdornes auf, womit der Auslegerarm in vertikal-axialer Richtung in bezug auf den Ablagetisch justierbar ist. Ferner besitzt der Auslegerarm an seiner Unterseite eine permanentmagnetische oder magnetisch erregbare Aufnahmefläche für eine gelochte Orientierungsplatte aus Metall.The device described in claim 15 is used for clamping, inserting and aligning plaster models or copper electrodes for the spark-erosive manufacture of dental prosthetic items. On the one hand, this consists of a storage table that can be adjusted to any desired inclination, above which a horizontal cantilever arm, which is articulated on a vertical column, is arranged, which can be moved up and down and rotated about the longitudinal axis of the column or pivoted over a partial area. This column and the storage table each have at least one bore for receiving a centering mandrel, with which the extension arm can be adjusted in the vertical-axial direction with respect to the storage table. Furthermore, the cantilever arm has a permanently magnetic or magnetically excitable receiving surface for a perforated metal orientation plate on its underside.

Zur Klemmung eines Gipsmodells besitzt der Ablagetisch an seiner Oberfläche Einspannbacken und/oder eine Ausnehmung mit mindestens einer planen Ringfläche zur Aufnahme einer galvanisch hergestellten Kupferelektrode.To clamp a plaster model, the storage table has clamping jaws and / or a recess on its surface at least one flat ring surface for receiving a galvanically produced copper electrode.

Vorzugsweise ist der von der Ringfläche eingeschlossene Bereich der Ablagetischauflagefläche nach unten hin kraterförmig ausgehöhlt, wodurch es möglich ist, die dem Bad entnommenen zusammengesetzten Elektrodenhälften einzulegen und zunächst an der ersten oberen Elektrode ein Befestigungsmittel nach entsprechender Ausrichtung anzulöten oder aufzukleben, anschließend das Kupferelektrodenpaar um 180° zu drehen und an der zweiten Elektrode eine entsprechende Befestigung anzubringen. Als Befestigungsmittel können beispielsweise Platten verwendet werden, die vorzugsweise am Ende eines Dornes befestigt sind, wobei dieser Dorn in eine Spann- oder Klemmeinrichtung oder ein mit einem Innengewinde versehenen Bohrung des Auslegerarmes aufgenommen werden.Preferably, the area of the support table support surface enclosed by the ring surface is hollowed out in a crater-shaped manner, which makes it possible to insert the assembled electrode halves removed from the bath and to first solder or glue a fastening means to the first upper electrode after appropriate alignment, then the copper electrode pair by 180 ° to rotate and attach a corresponding attachment to the second electrode. For example, plates which are preferably fastened to the end of a mandrel can be used as fastening means, this mandrel being received in a tensioning or clamping device or in a bore of the extension arm provided with an internal thread.

Vorzugsweise besitzt der Ablagetisch abnehmbare austauschbare Oberteile, von denen das eine zur Ausrichtung eines Meistermodells (Gipsmodells) mit einer Einspannvorrichtung und das andere mit einer Ausnehmung zur Aufnahme einer galvanisch hergestellten Kupferelektrode versehen ist.The storage table preferably has removable interchangeable upper parts, one of which is provided with a clamping device for aligning a master model (plaster model) and the other with a recess for receiving a galvanically produced copper electrode.

Ausführungsbeispiele, an denen die Erfindung weiterhin erläutert werden soll, sind in den Zeichnungen dargestellt. Es zeigen

Fig. 1a, b
jeweils einen Querschnitt durch einen Gipsstumpf mit angeformtem Wachsmodell, worauf verschiedene Überzüge aufgetragen worden sind, in schematischer Darstellung,
Fig. 2a, b
jeweils einen Querschnitt durch ein Wachsmodell mit galvanisch hergestellter Kupferformelektrode an der apikalen Seite,
Fig. 3a, b
jeweils einen Querschnitt durch aufeinandergesetzte Kupferformelektroden mit dazwischenliegendem Wachsmodell,
Fig. 4 und 5
jeweils schematische Darstellungen der erfindungsgemäßen Vorrichtung und
Fig. 6
eine Darstellung des funkenerosiven Verfahrens zur Herstellung einer Krone.
Exemplary embodiments in which the invention is to be further explained are shown in the drawings. Show it
Fig. 1a, b
each a cross section through a plaster stump with a molded wax model, on which various coatings have been applied, in a schematic representation,
2a, b
each a cross-section through a wax model with an electroplated copper electrode on the apical side,
3a, b
each have a cross section through stacked copper electrodes with a wax model in between,
4 and 5
each schematic representations of the device according to the invention and
Fig. 6
an illustration of the spark erosive method for producing a crown.

Das erfindungsgemäße Verfahren vereint drei verschiedene Technologien, die jeweils ohne spezifische Fachkenntnisse durchgeführt werden können. Bei den Technologien handelt es sich um

  • 1. die zahntechnische Bearbeitung - Herstellung eines Wachsmodelles
  • 2. um die Herstellung einer Galvanoplastik und
  • 3. den funkenerosiven Abtrag aus einem Rohling.
The method according to the invention combines three different technologies, each of which can be carried out without specific specialist knowledge. The technologies are
  • 1. Dental processing - production of a wax model
  • 2. to manufacture a galvanoplastic and
  • 3. the spark erosive removal from a blank.

Nachteile, wie das Entstehen von Poren, Lunker oder Formveränderungen sind bei Durchführung des folgenden beschriebenen Verfahrens ausgeschlossen.Disadvantages, such as the formation of pores, cavities or changes in shape are excluded when carrying out the method described below.

Bei der Herstellung von Zahnersatzteilen wird von einem Abdrucklöffel ausgegangen, aus dem in nach dem Stand der Technik bekannter Weise ein positives Gipsmodell hergestellt wird. Nach diesem Gipsmodell werden die Gipsstümpfe erstellt - entweder für Kronen oder für Brücken - jeweils mit entsprechend festgelegten Präparationsgrenzen.In the manufacture of dental prosthetic items, an impression tray is used, from which a positive plaster model is produced in a manner known in the art. The plaster stumps are created according to this plaster model - either for crowns or for bridges - each with correspondingly defined preparation limits.

Der Gipsstumpf 10 wird gereinigt und imprägniert. Nach dem Eintrocknen des Imprägniermittels wird eine Kunststoffhaube 11 aus Kaltpolymerisat auf Acrylatbasis aufgetragen, die etwa 1/10 mm oberhalb der Präparationsgrenze 12 endet. Diese Kunststoffhaube hat eine Dicke von 0,5 bis etwa 1 mm. Das hergestellte Acrylhäubchen 11 hat den Vorteil, daß bei nachträglichen Arbeitsgängen keine Verformung des Wachsmodelles 13 mehr eintreten kann. Gleichzeitig wird eine Duplizierung der gewünschten Elektrode - zur Herstellung von Schruppelektroden und Schlichtelektroden - erzielt.The plaster stump 10 is cleaned and impregnated. After the impregnating agent has dried on, a plastic hood 11 made of cold polymer based on acrylate is applied, which is about 1/10 mm ends above preparation margin 12. This plastic hood has a thickness of 0.5 to about 1 mm. The acrylic cap 11 has the advantage that no deformation of the wax model 13 can occur in subsequent operations. At the same time, the desired electrode is duplicated - for the production of roughing electrodes and finishing electrodes.

Die Modellation mit Wachs ist die Grundlage, um Elektroden zu fertigen. Die Kronen- bzw. Brückenmodelle müssen so modelliert sein, daß die Präparationsgrenze 12 und der Zahnäquator 14 optimal dargestellt sind. Der Gipsstumpf 10 mit der modellierten Wachskrone 13 wird anschließend in das Meistermodell eingesetzt und in einen Modelltisch verschraubt. Alle wichtigen Punkte werden nun - wie nach dem Stand der Technik üblich - mit einem Parallelometer überprüft. Danach muß noch auf dem Wachsmodell 13 eine dünne Silikonauflage 15 oberhalb des Zahnäquators aufgetragen werden, die bezeckt, daß die Wachskrone 13 nach weiteren Arbeitsgängen nicht deformiert und nicht haften bleibt. Anschließend wird der Modelltisch unter ein Justiergerät gestellt, so daß die Achse und die Größe des Rohlings für die Aufnahme in die Funkenerosionsmaschine festgestellt werden können. Oberhalb der Silikonauflage 15 wird ein aushärtbarer Kunststoff 16 aufgetragen, und vor Aushärtung dieses Kunststoffes 16 eine Orientierungsplatte 17 aus Metall hierauf abgesenkt, so daß diese Metallplatte 17 mit dem Kunststoff 16 nach dessen Aushärtung fest verbunden ist. Anschließend wird die Orientierungsplatte 17 mit samt der anhaftenden Schichten 16, 15, 13 und 11 von dem Gipsstumpf 10 abgehoben und von der apikalen Seite her von dem Zahnäquator 14 aus der zuletzt aufgetragene Kunststoff 16 sowie die hieran angrenzenden Flächen der Orientierungsplatte 17 verspachtelt. Die Spachtelmasse ist mit 18 bezeichnet.The wax-up is the basis for manufacturing electrodes. The crown or bridge models must be modeled so that the preparation margin 12 and the tooth equator 14 are optimally displayed. The plaster stump 10 with the modeled wax crown 13 is then inserted into the master model and screwed into a model table. All important points are now checked with a parallelometer, as is customary in the state of the art. Thereafter, a thin silicone pad 15 must be applied to the wax model 13 above the tooth equator, which covers that the wax crown 13 is not deformed and does not stick after further operations. The model table is then placed under an adjustment device so that the axis and the size of the blank can be determined for inclusion in the spark erosion machine. A curable plastic 16 is applied above the silicone pad 15, and an orientation plate 17 made of metal is lowered onto it before this plastic 16 hardens, so that this metal plate 17 is firmly connected to the plastic 16 after it has hardened. Then the orientation plate 17 together with the adhering layers 16, 15, 13 and 11 is lifted off the plaster stump 10 and from the apical side from the tooth equator 14 from the last applied plastic 16 and the adjoining surfaces of the orientation plate 17. The leveling compound is designated 18.

Wie aus Fig. 2a ersichtlich, wird anschließend von der apikalen Seite her die Unterseite der Orientierungsplatte 17, die Spachtelmasse 18, die freigelegte Wachsoberfläche 13 unterhalb des Äquators 14 sowie die Innenseite des Häubchens 11 mit einer Silberschicht 19 überzogen, die als Basis für den Kupferüberzug 20 dient. Hierzu wird die Orientierungsplatte gegebenenfalls zusammen mit weiteren Orientierungsplatten anderer Modelle in eine Einbettmasse eingelegt oder sonstwie an einem Träger befestigt und in ein galvanisches Bad gegeben. Der galvanische Kupferüberzug sollte etwa die Stärke von 1 mm haben. Anschließend wird die Orientierungsplatte mit samt der Schichten 16, 15, 18 abgehoben, so daß man den hergestellten Kupferüberzug 20 mit noch einliegendem Wachsmodell 13 erhält, welches von okklusaler Seite her zugänglich ist. Auf dieses Wachsmodell 13 und die angrenzenden Randbereiche des hergestellten Kupferüberzuges wird nun abermals eine Silber- oder Graphitschicht 21 aufgetragen, die als Basis einer Kupferschicht 22 dient, welche ebenfalls in einem galvanischen Bad hergestellt ist. Hierzu befindet sich der gesamte in Fig. 3a dargestellte Körper in einem galvanischen Bad. Nach Auftrag einer hinreichend dicken Kupferschicht 20 bzw. 21 wird der Körper dem galvanischen Bad entnommen und das Wachsmodell herausgenommen, da es jetzt nicht mehr benötigt wird. Die Innenseiten der Kupferüberzüge 21 und 20 entsprechen der Negativkontur des Wachsmodelles 13. Um die Kupferteile 20, 21 als Funkenerosionselektroden benutzen zu können, muß nun noch ein Befestigungsmittel auf der Außenseite angebracht werden. Dieses Befestigungsmittel kann aus einem anzulötenden Dorn oder einer Platte oder ähnlichem bestehen. Wichtig ist nur, daß das Befestigungsmittel so angebracht wird, daß es sowohl axial als auch radial ausgerichtet ist, d.h. die verwendeten Befestigungsmittel müssen dieselbe Orientierung hinsichtlich der in Fig. 3a dargestellten Längsachse 23 besitzen.As can be seen from Fig. 2a, the underside of the orientation plate 17, the filler 18, the exposed wax surface 13 below the equator 14 and the inside of the cap 11 is then coated with a silver layer 19 from the apical side, which forms the basis for the copper plating 20 serves. For this purpose, the orientation plate is optionally placed together with other orientation plates of other models in an investment material or otherwise attached to a support and placed in a galvanic bath. The galvanic copper coating should have a thickness of approximately 1 mm. The orientation plate together with the layers 16, 15, 18 is then lifted off, so that the copper coating 20 produced is obtained with the wax model 13 still in place, which is accessible from the occlusal side. A silver or graphite layer 21 is now applied to this wax model 13 and the adjoining edge regions of the copper coating produced, which layer serves as the base of a copper layer 22, which is likewise produced in a galvanic bath. For this purpose, the entire body shown in FIG. 3a is in a galvanic bath. After applying a sufficiently thick copper layer 20 or 21, the body is removed from the galvanic bath and the wax model is removed, since it is no longer required. The inside of the copper coatings 21 and 20 correspond to the negative contour of the wax model 13. In order to be able to use the copper parts 20, 21 as spark erosion electrodes, a fastening means must now be attached to the outside. This fastening means can consist of a mandrel to be soldered or a plate or the like. It is only important that the fastening means is attached in such a way that it is aligned both axially and radially, ie the fastening means used must have the same orientation with respect to the longitudinal axis 23 shown in FIG. 3a.

Die in den Fig. 1b, 2b und 3b dargestellten Querschnitte unterscheiden sich von den zuvor beschriebenen dadurch, daß die Verbindungsmittel ebenfalls galvanoplastisch hergestellt werden, und zwar zusammen mit dem als spätere Funkenerosionselektrode dienenden Kupferauftrag als einstückiges Teil.The cross sections shown in FIGS. 1b, 2b and 3b differ from those described above in that the connecting means are also produced by electroplating, together with the copper application serving as a later spark erosion electrode as a one-piece part.

Wie aus Fig. 1b ersichtlich, werden unter Zuhilfenahme der in Fig. 5 angedeuteten Vorrichtung 37 Führungshülsen oder Dornen, z.B. aus Messing (Messingröhrchen 38), am Wachsmodell 13 bzw. den hierauf aufgetragenen Schichten 15, 16 und/oder 18 angewachst.As can be seen from Fig. 1b, with the aid of the device indicated in Fig. 5 37 guide sleeves or mandrels, e.g. made of brass (brass tube 38), waxed on the wax model 13 or the layers 15, 16 and / or 18 applied thereon.

Wie Fig. 2b verdeutlicht, wird jedoch die Silberschicht 19 bis zu den Messingröhrchen 38 und diese geringfügig überlappend aufgetragen, worauf anschließend ein durchgehender Kupferüberzug 20 galvanisch aufgetragen wird. Nach Abheben der Orientierungsplatte 17 werden vor der Galvanisierung der okklusalen Seite zunächst Stäbe 39 durch die Messingröhrchen 38 zur Ausrichtung geschoben und die Silberschicht 21 an der okklusalen Seite bis in den Bereich der Röhrchen 38 aufgetragen, worauf anschließend die Kupferschicht 22 galvanisiert wird. Um eine Befestigung in der Funkenerosionsanlage zu schaffen, werden vorzugsweise die Enden der Röhrchen, etwa über eine Länge von ca. 5 mm freigelassen, was dadurch bewirkt werden kann, daß diese Enden vor der Verkupferung abgedeckt werden.As illustrated in FIG. 2b, however, the silver layer 19 is applied up to the brass tubes 38 and slightly overlapping them, whereupon a continuous copper coating 20 is subsequently applied galvanically. After lifting off the orientation plate 17, prior to the galvanization of the occlusal side, rods 39 are first pushed through the brass tubes 38 for alignment and the silver layer 21 is applied to the area of the tubes 38 on the occlusal side, whereupon the copper layer 22 is then galvanized. In order to create a fastening in the spark erosion system, the ends of the tubes are preferably left free, approximately over a length of approximately 5 mm, which can be brought about by covering these ends before the copper plating.

Mit der aus den Fig. 1b bis 3b ersichtlichen Fertigungstechnik können die Verbindungsmittel in einem einzigen Arbeitsgang zusammen mit den Kupferüberzügen galvanoplastisch hergestellt werden, so daß das Ankleben oder Anlöten an die Kupferelektrode entfällt.With the manufacturing technology shown in FIGS. 1b to 3b, the connecting means can be produced together with the copper coatings in a single work step, so that gluing or soldering to the copper electrode is not required.

Eine Vorrichtung zum Einspannen eines Meistermodelles 24 und dessen Ausrichtung ist in Fig. 4 dargestellt. Diese Vorrichtung besteht im wesentlichen aus einem Ablagetisch 25, der in die gewünschten Raumrichtungen schwenkbar ist und der beispielsweise Klemmbacken 26 zum Einspannen des Gipsmodells 24 aufweist.A device for clamping a master model 24 and its alignment is shown in FIG. 4. This device essentially consists of a storage table 25 which can be pivoted in the desired spatial directions and which, for example, has clamping jaws 26 for clamping the plaster model 24.

Oberhalb dieses Tisches ist ein Auslegerarm 27 angeordnet, der in Richtung des Doppelpfeils 28 auf- und abbewegbar ist. Dieser Auslegerarm 27 besitzt ebenso wie der Tisch 25 eine nicht dargestellte Bohrung in vertikaler Richtung, über die der Auslegerarm und der Tisch in axialer Richtung mittels eines Zentrierstiftes ausgerichtet werden können. Darüber hinaus ist die Unterseite des Auslegerarms 27 magnetisch und daher geeignet, eine Orientierungsplatte 17 zu halten. Der Auslegerarm 27 ist entweder fest an einer um ihre vertikale Achse drehbaren Vertikalsäule 29 befestigt oder um diese Vertikalachse 29 drehbar. Der Auflagetisch 25 kann entweder fest mit einer Grundfläche 30 verbunden sein oder hierauf lose aufliegen.A cantilever arm 27 is arranged above this table and can be moved up and down in the direction of the double arrow 28. This cantilever arm 27, like the table 25, has a bore, not shown, in the vertical direction, via which the cantilever arm and the table can be aligned in the axial direction by means of a centering pin. In addition, the underside of the cantilever arm 27 is magnetic and therefore suitable for holding an orientation plate 17. The cantilever arm 27 is either fixedly attached to a vertical column 29 rotatable about its vertical axis or rotatable about this vertical axis 29. The support table 25 can either be fixed to a base 30 or rest loosely on it.

Die in Fig. 5 dargestellte Vorrichtung ist prinzipiell ebenso aufgebaut, wobei der Auflagetisch 25 eine ringförmige Ausnehmung 31 besitzt, die einen Krater 32 umrandet. In diese Ausnehmung 31, 32 kann der in Fig. 3 dargestellte Körper zur Ausrichtung und Anbringung eines Befestigungsmittels eingelegt werden. Dienen als Befestigungsmittel ein Dorn mit einer endseitig befestigten Platten, so ist dieser Dorn 33 in einer geeigneten Klemm- oder Einspannvorrichtung des Auslegerarms 27 befestigt. Durch Herabbewegen des Auslegerarms 27 kommt schließlich die endseitige Platte 34 an die Oberfläche des eingelegten Kupferteils und kann mit diesem verlötet oder mit einem leitenden Kunststoff verbunden werden. Durch Wenden, des Kupfer-Doppelteils um 180° kann an der anderen Seite ebenfalls eine Befestigungsvorrichtung angebracht werden. Hierdurch wird gewährleistet, daß beide Befestigungsvorrichtungen im Hinblick auf die Achse 23 (siehe Fig. 3) und auch hierzu in radialer Richtung ausgerichtet sind, insbesondere empfiehlt es sich, den Dorn 33 mit einem nichtrotationssymmetrischen Querschnitt zu versehen. Zur Herstellung einer Krone aus Metall wird von einem Rohling 35 ausgegangen, auf den die Kupferelektrode 21 herabgefahren wird, bis die Negativkontur durch fortwährenden Abtrag erreicht ist. Anschließend wird von der anderen Seite die gegenüberliegende Elektrode herangefahren und der Rohling 35 so lange bearbeitet, bis die fertige Hülse 36 entstanden ist. Funkenerosives Abtragen ist im Prinzip bekannt und wird beispielsweise in der DE 35 44 123 erläutert, worauf hiermit Bezug genommen wird.The device shown in FIG. 5 is basically constructed in the same way, the support table 25 having an annular recess 31 which surrounds a crater 32. The body shown in FIG. 3 for aligning and attaching a fastening means can be inserted into this recess 31, 32. If a mandrel with a plate fastened at the end serves as fastening means, this mandrel 33 is fastened in a suitable clamping or clamping device of the extension arm 27. By moving the cantilever arm 27 finally the end plate 34 comes to the surface of the inserted copper part and can be soldered to it or connected to a conductive plastic. By turning the copper double part through 180 °, a fastening device can also be attached to the other side. This ensures that both fastening devices are aligned with respect to the axis 23 (see FIG. 3) and also in this respect in the radial direction, in particular it is advisable to provide the mandrel 33 with a non-rotationally symmetrical cross section. For the production of a crown made of metal, a blank 35 is assumed, onto which the copper electrode 21 is lowered until the negative contour is reached by continuous removal. Then the other Side the opposite electrode moved up and the blank 35 processed until the finished sleeve 36 is formed. EDM removal is known in principle and is explained, for example, in DE 35 44 123, to which reference is hereby made.

Claims (19)

  1. A method of making tooth replacement parts such as crowns or bridges, whereby a wax model (13) of the tooth replacement part is made in a positive plaster modes (10), this wax model (13) is covered with a silicone rubber (15) occlusally up to the level of the tooth equator (14) and is subsequently apically of the removed wax model (13) as well as the bordering silicone-rubber peripheral surfaces are covered with an electrically conductive material (19) and on top of this a copper layer (20) is galvanically plated, whereupon the silicon rubber is removed from the occlusal side and the wax model (13) and the surrounding edges are coated with an electrically conductive material (21) whereupon a copper coating (21 ) is galvanically applied and subsequently the copper layers (20, 22) are separated from each other and from the wax model (13) and are used as spark-erosive electrodes for forming a tooth replacement part corresponding to the wax model from an erodible material, characterized in that
       on a degreased sealed stump (10) of the positive plaster model a thin-walled, stable, slippery, and relatively inelastic synthetic-resin cap (11) is mounted which stops on the occlusal side shortly before the preparation border (12) and over which is subsequently formed the wax model (13) by shaping a preparation border (12) and simultaneous establishment of the tooth equator (14), before a silicone layer (15) extending to the tooth equator (14) is mounted occlusally on it, while meanwhile the plaster model (13) is set as a master model with the inset wax parts in an adjustment device, that in addition on the silicone layer a hardenable plastic (16) is layered on which a horizontally extending and overreaching orientation plate (17) is set so that this orientation plate (17) is fixed after hardening of the plastic (16) with the plastic (16), that this orientation plate (17) together with the affixed plastic (16), the silicone layer (15), the wax model (13), and the plastic cap (11) is lifted from the plaster stump (10) and a filler is applied from the apical side from the tooth equator (14) to the last applied plastic (16) as well as to the adjacent surfaces of the orientation plate (17) and the apical sides of the (first) plaster cup (11), the exposed wax-model surfaces (13) and adjacent areas right up to the orientation plate (17) are coated with an electrically conductive material (19) and thereover for galvanic purposes with a copper layer (20), that the copper layer (20) together with the wax model (13) are separated and from the occlusal side right up to the tooth equator (14) first a conductive material (21) and then for galvanic purposes a copper layer (22) is applied and that on both sides of the copper layer (22) on the outer surfaces a connecting element such as a plate, a pin, or a sleeve is mounted such that they can be aligned radially and axially relative to each other.
  2. The method according to claim 1, characterized in that a cold acrylate-based polymer is applied to the plaster-model stump as plastic cap.
  3. The method according to claim 1 or 2, characterized in that the plastic cap stops about 1/10mm above the preparation border.
  4. The method according to one of claims 1 to 3, characterized in that an orientation plate of metal preferably formed with two bores is set on the hardened plastic.
  5. The method according to claim 4, characterized in that the orientation plate is held by means of a magnet on a horizontal outrigger arm of the adjustment mechanism during setting of it on the plastic and pulling it from the master model.
  6. The method according to one of claims 1 to 5, characterized in that a 2 to 3/10mm thick copper layer is galvanically applied, this layer is passivated on its surface, a new layer of conductive material is applied, and the galvanic coating for forming the rough electrode is started.
  7. The method according to one of claims 1 to 6, characterized in that the conductive material is silver or graphite, preferably in a thickness of 1 to 5 µm.
  8. The method according to one of claims 1 to 7, characterized in that the layer of conductive material and the galvanic copper layer is only applied to all surfaces of the wax model and the regions of its coatings and thereafter is applied to several elements leading to a ring and to partial surfaces of the ring.
  9. The method according to one of claims 1 to 8, characterized in that the connecting element is formed by a pin and a small plate or sleeve which are separable from the end of the plate and which are soldered, glued or galvanically united with the copper layer as a single galvanic piece.
  10. The method according to claim 9, characterized in that the copper electrodes for mounting the pins are set in a correspondingly shaped recess of a table with a horizontal support surface, are axially and radially aligned before a radially aligned fitted in an outrigger arm and carrying on its end a fixed plate is set down on the copper electrode surface, and subsequently the plate is soldered to the surface or glued thereto preferably by a conductive plastic.
  11. The method according to claim 9, characterized in that, before galvanic application of the copper layers on the wax model, supports are formed on the wax model for the subsequently galvanically produced connecting elements after previous axial and radial alignment and are covered with a layer of conductive material to make them conductive so that the subsequently applied copper layer for spark-erosion electrodes are unitary with the connecting elements.
  12. The method according to claim 9 or 11, characterized in that the supports for the subsequently galvanically produced connecting element are sleeves whose end are covered preferably over a length of about 5mm before the application of the copper.
  13. The method according to one of claims 10 to 12, characterized in that the copper electrode is laid in a recess serving as holder of an annular flat surface.
  14. The method according to one of claims 1 to 13, characterized in that the galvanic coating is carried out such that the copper electrodes have a minimal thickness of 1mm.
  15. An apparatus for holding, setting, and aligning of plaster models or copper electrodes for the spark-erosive production of tooth parts according to one of claims 1 to 14, comprising a holding table orientable in any desired inclination, characterized in that above the holding table an outrigger arm that is coupled on a vertical column is arranged that is movable up and down and also pivotally of the column axis or over a range such that this column and the support table each have at least one bore for holding a centering pin whereby the outrigger arm is fixable in the vertical/axial direction relative to the support table, and that the underside of the outrigger arm has a permanent magnet or magnetically excitable holding surface for an apertured orientation plate of metal.
  16. The apparatus according to claim 15, characterized in that the support surface of the support table has holding jaws for clamping a plaster model and/or a recess with at least one planar annular surface for receiving a galvanically produced copper electrode.
  17. The apparatus according to claim 16, characterized in that the regions surrounding the annular surfaces are hollowed out like a downwardly open recess.
  18. The apparatus according to one of claims 15 through 17, characterized in that the outrigger arm has for holding a pin a tightening or clamping device or an internally threaded bore.
  19. The apparatus according to one of claims 15 to 18, characterized in that the support table has removable and exchangeable upper parts of which one is provided for holding a master model and the other is provided with a recess for holding a galvanically produced copper electrode.
EP90914895A 1989-10-24 1990-10-22 Process for manufacturing tooth replacements by spark erosion and device for clamping, inserting and truing plaster models or copper electrodes for the spark-erosion manufacture of tooth replacements Expired - Lifetime EP0500555B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT90914895T ATE99908T1 (en) 1989-10-24 1990-10-22 PROCESS FOR THE MANUFACTURE OF DENTAL PART BY SPARK EDM AND DEVICE FOR CLAMPING, INSERTING AND ALIGNING PLASTER MODELS OR COPPER ELECTRODES FOR THE SPARK EDM PRODUCTION OF DENTAL PART.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3935275 1989-10-24
DE3935275A DE3935275C1 (en) 1989-10-24 1989-10-24

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EP0500555B1 true EP0500555B1 (en) 1994-01-12

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US (1) US5227602A (en)
EP (1) EP0500555B1 (en)
JP (1) JPH05501209A (en)
DE (1) DE3935275C1 (en)
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WO (1) WO1991006256A1 (en)

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ES2047954T3 (en) 1994-03-01
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US5227602A (en) 1993-07-13
DE3935275C1 (en) 1991-05-02
JPH05501209A (en) 1993-03-11

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