EP0465118B1 - Schmierölzusätze - Google Patents
Schmierölzusätze Download PDFInfo
- Publication number
- EP0465118B1 EP0465118B1 EP91305809A EP91305809A EP0465118B1 EP 0465118 B1 EP0465118 B1 EP 0465118B1 EP 91305809 A EP91305809 A EP 91305809A EP 91305809 A EP91305809 A EP 91305809A EP 0465118 B1 EP0465118 B1 EP 0465118B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alkali metal
- mass
- oil
- detergent
- lubricating oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000654 additive Substances 0.000 title claims description 47
- 239000010687 lubricating oil Substances 0.000 title claims description 31
- 239000003599 detergent Substances 0.000 claims description 62
- 239000003921 oil Substances 0.000 claims description 49
- -1 alkali metal salt Chemical class 0.000 claims description 42
- 229910052783 alkali metal Inorganic materials 0.000 claims description 41
- 150000001340 alkali metals Chemical class 0.000 claims description 33
- 239000000203 mixture Substances 0.000 claims description 32
- 150000003839 salts Chemical class 0.000 claims description 32
- 229910052751 metal Inorganic materials 0.000 claims description 29
- 239000002184 metal Substances 0.000 claims description 29
- 230000000996 additive effect Effects 0.000 claims description 27
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- 238000012360 testing method Methods 0.000 claims description 16
- 239000004480 active ingredient Substances 0.000 claims description 12
- 230000007935 neutral effect Effects 0.000 claims description 9
- 230000002378 acidificating effect Effects 0.000 claims description 8
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 claims description 7
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 claims description 7
- 229920002367 Polyisobutene Polymers 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- 150000002894 organic compounds Chemical class 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims 1
- 150000003388 sodium compounds Chemical class 0.000 claims 1
- 229910052725 zinc Inorganic materials 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 description 22
- 239000002270 dispersing agent Substances 0.000 description 18
- 239000002585 base Substances 0.000 description 14
- 239000003112 inhibitor Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 13
- 239000000243 solution Substances 0.000 description 13
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 12
- 239000002253 acid Substances 0.000 description 12
- 125000004432 carbon atom Chemical group C* 0.000 description 12
- 239000010949 copper Substances 0.000 description 12
- 239000000314 lubricant Substances 0.000 description 11
- 229910052802 copper Inorganic materials 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- 150000007513 acids Chemical class 0.000 description 8
- 239000002199 base oil Substances 0.000 description 8
- 238000007254 oxidation reaction Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000003647 oxidation Effects 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 6
- 239000001569 carbon dioxide Substances 0.000 description 6
- 229910002092 carbon dioxide Inorganic materials 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 239000012141 concentrate Substances 0.000 description 6
- 229930195733 hydrocarbon Natural products 0.000 description 6
- 150000002430 hydrocarbons Chemical class 0.000 description 6
- 239000004215 Carbon black (E152) Substances 0.000 description 5
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 150000002989 phenols Chemical class 0.000 description 5
- 229920000768 polyamine Polymers 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000004034 viscosity adjusting agent Substances 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- 239000005749 Copper compound Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 125000003342 alkenyl group Chemical group 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- 150000001880 copper compounds Chemical class 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 229920001281 polyalkylene Polymers 0.000 description 4
- 235000011044 succinic acid Nutrition 0.000 description 4
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical class OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000005864 Sulphur Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 230000002708 enhancing effect Effects 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 150000002736 metal compounds Chemical class 0.000 description 3
- 239000002480 mineral oil Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000003607 modifier Substances 0.000 description 3
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 3
- 125000005609 naphthenate group Chemical group 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 229910052705 radium Inorganic materials 0.000 description 3
- 229910052701 rubidium Inorganic materials 0.000 description 3
- 239000001384 succinic acid Substances 0.000 description 3
- RMSGQZDGSZOJMU-UHFFFAOYSA-N 1-butyl-2-phenylbenzene Chemical group CCCCC1=CC=CC=C1C1=CC=CC=C1 RMSGQZDGSZOJMU-UHFFFAOYSA-N 0.000 description 2
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 2
- 125000003504 2-oxazolinyl group Chemical class O1C(=NCC1)* 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical class [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 125000002877 alkyl aryl group Chemical group 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 description 2
- 125000002843 carboxylic acid group Chemical group 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 150000001879 copper Chemical class 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- NAGJZTKCGNOGPW-UHFFFAOYSA-N dithiophosphoric acid Chemical compound OP(O)(S)=S NAGJZTKCGNOGPW-UHFFFAOYSA-N 0.000 description 2
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000010688 mineral lubricating oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 2
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 description 2
- 229920000193 polymethacrylate Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 150000003873 salicylate salts Chemical class 0.000 description 2
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 229940014800 succinic anhydride Drugs 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 150000003751 zinc Chemical class 0.000 description 2
- HFVMEOPYDLEHBR-UHFFFAOYSA-N (2-fluorophenyl)-phenylmethanol Chemical class C=1C=CC=C(F)C=1C(O)C1=CC=CC=C1 HFVMEOPYDLEHBR-UHFFFAOYSA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- JKTAIYGNOFSMCE-UHFFFAOYSA-N 2,3-di(nonyl)phenol Chemical compound CCCCCCCCCC1=CC=CC(O)=C1CCCCCCCCC JKTAIYGNOFSMCE-UHFFFAOYSA-N 0.000 description 1
- 239000000263 2,3-dihydroxypropyl (Z)-octadec-9-enoate Substances 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- YAXXOCZAXKLLCV-UHFFFAOYSA-N 3-dodecyloxolane-2,5-dione Chemical class CCCCCCCCCCCCC1CC(=O)OC1=O YAXXOCZAXKLLCV-UHFFFAOYSA-N 0.000 description 1
- RZRNAYUHWVFMIP-GDCKJWNLSA-N 3-oleoyl-sn-glycerol Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@H](O)CO RZRNAYUHWVFMIP-GDCKJWNLSA-N 0.000 description 1
- BWDBEAQIHAEVLV-UHFFFAOYSA-N 6-methylheptan-1-ol Chemical compound CC(C)CCCCCO BWDBEAQIHAEVLV-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- ZNSMNVMLTJELDZ-UHFFFAOYSA-N Bis(2-chloroethyl)ether Chemical compound ClCCOCCCl ZNSMNVMLTJELDZ-UHFFFAOYSA-N 0.000 description 1
- 125000006539 C12 alkyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910002476 CuII Inorganic materials 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 1
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical compound C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- VKCLPVFDVVKEKU-UHFFFAOYSA-N S=[P] Chemical compound S=[P] VKCLPVFDVVKEKU-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 description 1
- OBLJMGSOXCERNJ-UHFFFAOYSA-L [Na+].[Na+].[O-]P([O-])=S Chemical compound [Na+].[Na+].[O-]P([O-])=S OBLJMGSOXCERNJ-UHFFFAOYSA-L 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 125000005595 acetylacetonate group Chemical group 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 159000000009 barium salts Chemical class 0.000 description 1
- YESNXWDAYVTJDL-UHFFFAOYSA-N barium;octylsulfanylbenzene Chemical compound [Ba].CCCCCCCCSC1=CC=CC=C1 YESNXWDAYVTJDL-UHFFFAOYSA-N 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 1
- OSMZVRQRVPLKTN-UHFFFAOYSA-N calcium;1-nonyl-7-thiabicyclo[4.1.0]hepta-2,4-dien-6-ol Chemical compound [Ca].C1=CC=CC2(CCCCCCCCC)C1(O)S2 OSMZVRQRVPLKTN-UHFFFAOYSA-N 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
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Classifications
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- C10M129/04—Hydroxy compounds
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- C10M135/10—Sulfonic acids or derivatives thereof
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/06—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
- C10M2223/065—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds containing sulfur
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/12—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions obtained by phosphorisation of organic compounds, e.g. with PxSy, PxSyHal or PxOy
- C10M2223/121—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions obtained by phosphorisation of organic compounds, e.g. with PxSy, PxSyHal or PxOy of alcohols or phenols
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2225/00—Organic macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2225/04—Organic macromolecular compounds containing phosphorus as ingredients in lubricant compositions obtained by phosphorisation of macromolecualr compounds not containing phosphorus in the monomers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2225/00—Organic macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2225/04—Organic macromolecular compounds containing phosphorus as ingredients in lubricant compositions obtained by phosphorisation of macromolecualr compounds not containing phosphorus in the monomers
- C10M2225/041—Hydrocarbon polymers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/02—Groups 1 or 11
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/251—Alcohol-fuelled engines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/252—Diesel engines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/252—Diesel engines
- C10N2040/253—Small diesel engines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/255—Gasoline engines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/255—Gasoline engines
- C10N2040/28—Rotary engines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
- C10N2070/02—Concentrating of additives
Definitions
- This invention relates to additives for crankcase lubricating oils, and more particularly relates to additives for enhancing the action of antiwear agents, especially additives for promoting a reduction in wear when an engine is operating at low temperatures.
- Crankcase lubricating oils normally contain one or more antiwear agents, that is, agents which reduce the wear of metal parts.
- antiwear agents include dihydrocarbyl dithiophosphate metal salts, the zinc salts being the most widely used.
- Such zinc salts known as ZDDPs, may be prepared by, for example, first forming a dithiophosphoric acid, usually by reaction of an alcohol or a phenol with P2S5, and then neutralising the dithiophosphoric acid with a zinc compound, for example, zinc oxide, zinc hydroxide or zinc carbonate, optionally in the presence of a promoter.
- Typical ZDDPs used as antiwear agents in crankcase lubricants have the formula Zn[SP(S)(OR)(OR1)]2 where R and R1 may be the same or different hydrocarbyl radicals containing from 1 to about 18 carbon atoms.
- detergent refers to a salt of an acidic organic compound, the salt having a hydrophilic portion and a hydrophobic portion such that it is capable of acting as a surfactant.
- the detergents with which the invention is concerned are those suitable for use in lubricating oils, and include neutral and overbased metal salts of organic acids, for example, neutral and overbased sulphonates, phenates, phosphonates, thiophosphonates, salicylates and naphthenates.
- GB-A-2 033 923 A discloses lubricating oil compositions used in marine crosshead engines, the compositions containing an alkali metal detergent for enhancing storage and thermal stability and providing corrosion protection, and alkaline earth metal detergents for ensuring good antiwear performance.
- Two Examples refer to compositions containing ZDDPs.
- the present invention provides the use of an alkali metal detergent which is suitable for use in lubricating oils and which is a neutral or overbased alkali metal salt of an acidic organic compound, as an additive for improving the wear properties, when operating at temperatures below 80°C, of a crankcase lubricating oil containing a metal salt of a dihydrocarbyl dithiophosphate, the maximum proportion of lubricating oil metal detergent, including the alkali metal detergent, in the lubricating oil being 10 wt. % based on the final oil.
- the use of the alkali metal detergent may enable a crankcase lubricating oil containing a metal dihydrocarbyl dithiophosphate to meet the Peugeot TU3 test requirements. More especially, the use of the alkali metal detergent as an additive for a crankcase lubricant which also contains a metal dihydrocarbyl dithiophosphate agent may make it possible to reduce valve train wear and follower scuffing as measured by the Peugeot TU3 engine test (Test Method CEC L-38-T-87).
- the alkali metal detergents used in accordance with the invention are useful in connection with the reduction of low temperature wear, more especially in connection with the reduction of valve train wear and follower scuffing when an engine is operating at low temperatures, for example, the temperatures prevailing before the engine has reached its normal operating temperature, and will primarily be described herein in connection with such use.
- the invention extends, however, to the use of the alkali metal detergents for enhancing the action of antiwear agents for other parts of the engine.
- An automotive engine will typically operate, when at its normal running temperature, at a lubricant temperature in the range of from 80 to 150°C. At the beginning of the warming-up period, however, the lubricant temperature will be lower and, on a cold day, may be as low as 0°C or below. Tests for evaluating engine wear at low temperatures, therefore, are typically run at least in part at lubricant temperatures in the range of from 20 to 80°C, these temperatures normally being measured in the main oil gallery.
- the metal dihydrocarbyl dithiophosphate used in accordance with the invention is preferably soluble or stably dispersible in oil in the absence of the alkali metal detergent used to enhance its antiwear properties.
- the metal dihydrocarbyl dithiophosphate agent is preferably in the form of a finished additive when it is mixed with the detergent additive(s) used in the fully formulated oil; that is, the dithiophosphate agent is preferably not formed in the presence of a or the detergent additive used in the fully formulated oil.
- the preferred antiwear agents are ZDDPs.
- ZDDPs of the formula Zn[SP(S)(OR)(OR1)]2 wherein R and R1 may be the same or different hydrocarbyl radicals containing from 1 to 18, and preferably 2 to 12, carbon atoms, for example, alkyl, alkenyl, aryl, aralkyl, alkaryl and cycloaliphatic radicals.
- R and R1 radicals are alkyl radicals having 2 to 8 carbon atoms.
- radicals which R and R1 may represent are ethyl, n-propyl, i-propyl, n-butyl, i-butyl, sec-butyl, amyl, n-hexyl, i-hexyl, n-heptyl, n-octyl, decyl, dodecyl, octadecyl, 2-ethylhexyl, phenyl, butylphenyl, cyclohexyl, methylcyclopentyl, propenyl and butenyl radicals.
- the total number of carbon atoms in R and R1 will generally be about 5 or greater.
- Metal dihydrocarbyl dithiophosphate(s) used in accordance with the invention is used in such an amount that, when the detergent additive according to the invention is also present, antiwear properties are imparted to the base fluid.
- dithiophosphate(s) agent may be present in an amount of from 0.001 to 5, preferably 0.001 to 1.5, mass % active ingredient based on the final oil.
- an alkali metal detergent as an additive in accordance with the invention may in some circumstances make it possible to reduce the amount of dithiophosphate, for example the ZDDP, to a level less than that typically used for imparting antiwear properties.
- the use of an additive in accordance with the invention may make it possible to use a less active dithiophosphate, for example, a ZDDP containing a lower proportion of hydrocarbyl groups derived from secondary alcohols.
- the alkali metal detergents used in accordance with the invention include, for example, alkali metal sulphonates, phenates, phosphonates, thiophosphonates, salicylates and naphthenates.
- the salts contain a polar head (the salt-forming group) and one or more groups which together have sufficiently high molecular weight to form a hydrophobic tail to give the salts detergent (surfactant) properties. Mixtures of two or more salts may be used.
- the preferred alkali metals are lithium, potassium, and, especially, sodium.
- the alkali metal salts may be simple and contain only the stoichiometric amount of metal. Such salts are called normal or neutral salts and typically have a total base number (TBN) of 0 to about 80. Alternatively, a larger than stoichiometric amount of metal may be introduced and, for example, an acidic gas such as carbon dioxide may be blown through the reaction mixture.
- TBN total base number
- a larger than stoichiometric amount of metal may be introduced and, for example, an acidic gas such as carbon dioxide may be blown through the reaction mixture.
- the resulting overbased salt comprises a dispersion of a metal compound (predominately a carbonate when carbon dioxide is used) stabilized by neutral detergent salt.
- Sulphonic acids for use in preparing salts according to the invention are well known and are typically obtained by sulphonation of alkyl substituted aromatic hydrocarbons, such as those obtained from the fractionation of petroleum by distillation and/or extraction, or by the alkylation of an aromatic hydrocarbon, for example, benzene, toluene, xylene, naphthalene or diphenyl.
- alkyl substituted aromatic hydrocarbons such as those obtained from the fractionation of petroleum by distillation and/or extraction, or by the alkylation of an aromatic hydrocarbon, for example, benzene, toluene, xylene, naphthalene or diphenyl.
- the preparation of neutral or overbased salts from such acids is also well known.
- the sulphonic acid may be reacted with an excess of a metal base and the excess metal neutralized with an acidic gas, usually carbon dioxide (see, for example, U.S. Patent No. 3 671 430).
- Phenates for use in accordance with the invention include the alkali metal salts of alkyl phenols and sulphurized alkyl phenols.
- the preparation of such phenates is well known, as is the preparation of the overbased salts, the overbasing process being similar to that used for the sulphonates.
- One procedure for preparing a sulphurized alkali metal alkyl phenate is to react elemental sulphur with the alkali metal phenate at an elevated temperature.
- the metal salt can be overbased before or after sulphurizing, or at the same time (see, for example, U.S. Patent No. 3 966 621).
- the phosphonate or thiophosphonate materials which may be used in accordance with the invention include the alkali metal salts of a phosphonic or thiophosphonic acid obtainable by the reaction of a polyolefin, for example, polyisobutylene, with an inorganic phosphorus-containing compound, for example, phosphorus pentasulphide.
- a polyolefin for example, polyisobutylene
- an inorganic phosphorus-containing compound for example, phosphorus pentasulphide.
- the preparation of overbased versions of these salts may be carried out in a manner similar to that described above in connection with the sulphonates and phenates.
- overbased metal detergent salts for use in accordance with the invention include overbased complexes obtainable by the reaction of a phosphosulphurized polymeric hydrocarbon with an alkali metal base in the presence of an alkyl phenol or sulphurized alkyl phenol, the product being treated with carbon dioxide (see, for example, U.S. Patents Nos. 3 182 019 and 3 127 348).
- an acidic sulphur-containing hydrocarbon preferably a phosphosulphurized derivative obtainable by reacting a hydrocarbon with a phosphorus sulphide, for example P2S5 or a mixture of elemental phosphorus and sulphur
- a phenolic compound preferably a phosphosulphurized derivative obtainable by reacting a hydrocarbon with a phosphorus sulphide, for example P2S5 or a mixture of elemental phosphorus and sulphur
- an alkali metal base is added in a proportion less than that required to form salts with the total amount of acidic and phenolic compounds present, and the mixture is contacted at an elevated temperature with carbon dioxide while adding additional alkali metal base, the reaction being carried out in the presence of a small amount of water.
- Preferred phosphosulphurized compounds and phenols for use in this process are described in the U.S. specification.
- Particularly preferred compounds for use in accordance with the present invention are phosphosulphurized long chain hydrocarbyl compounds and predominantly mono-alkylated phenols having a C8 to C12 side-chain, for example, nonyl phenol.
- An especially advantageous overbased material for use in accordance with the present invention is that obtainable by carbonating a mixture of sodium hydroxide, nonyl phenol and phosphosulphurized polyisobutylene.
- the nonyl phenol may be, for example, o or p nonyl phenol, or a mixture of the two.
- Some dialkylated material, with nonyl groups in both the o and the p positions, may also be present. This material may be referred to as an overbased sodium thiophosphonate, although a mixture of species will normally be present.
- the sulphonic acids whose overbased metal salts may be used in the present invention will generally have molecular weights in the range of about 300 to about 1200, preferably within the range of about 400 to 800.
- the alkyl phenols whose overbased metal salts may be used in the present invention will generally have alkyl groups with a total of about 6 to about 24 carbon atoms, preferably from about 8 to about 18 carbon atoms.
- the polyolefins used in preparing the phosphonate or thiophosphonate materials preferably have a molecular weight of about 500 to about 2000.
- Overbased materials used in accordance with the invention are preferably prepared in the form of oil concentrates having a total base number (TBN) of from about 100 to about 500, preferably from about 200 to about 400, as measured by ASTM-2896, and containing about 30 to 75 mass % active ingredient.
- TBN total base number
- the decrease in wear is generally proportional to the amount of detergent used.
- the amount to be used in any particular case may be established by routine experiment.
- a proportion of the alkali metal detergent in the range of from 0.02 to 1.5 mass %, preferably 0.04 to 0.7 mass %, on an active ingredient basis based on the metal dihydrocarbyl dithiophosphate-containing oil before treatment may be expected to reduce low temperature wear, for example valve train wear and follower scuffing.
- the alkali metal detergent was an overbased material as described above derived from sodium hydroxide, nonyl phenol and phosphosulphurized polyisobutylene
- the addition to a fully formulated lubricating oil containing 1 mass % ZDDPs, based on the total oil, of at least 0.088 mass % of the detergent, on an active ingredient basis based on the fully formulated oil without the said detergent improved the performance of the oil sufficiently for it to pass the Volkswagen TU3 test.
- the alkali metal detergents used in accordance with the invention are oil-soluble or (in common with certain of the other additives referred to below) are dissolvable in oil with the aid of a suitable solvent, or are stably dispersible materials.
- Oil-soluble, dissolvable, or stably dispersible as that terminology is used herein does not necessarily indicate that the materials are soluble, dissolvable, miscible, or capable of being suspended in oil in all proportions. It does mean, however, that the detergents and other additives are, for instance, soluble or stably dispersible in oil to an extent sufficient to exert their intended effect in the environment in which the oil is employed.
- the additional incorporation of other additives may also permit incorporation of higher levels of a particular additive, if desired.
- the alkali metal detergents used in accordance with the present invention can be incorporated into the oil in any convenient way. Thus, they can be added directly to the oil by dispersing or by dissolving them in the oil at the desired level of concentration. Such blending can occur at room temperature or an elevated temperature.
- Base oils with which the alkali metal detergents may be used include those suitable for use as crankcase lubricating oils for spark-ignited and compression-ignited internal combustion engines, for example, automobile and truck engines, marine and railroad diesel engines.
- Synthetic base oils include alkyl esters of dicarboxylic acids, polyglycols and alcohols; poly- ⁇ -olefins, polybutenes, alkyl benzenes, organic esters of phosphoric acids and polysilicone oils.
- Natural base oils include mineral lubricating oils which may vary widely as to their crude source, for example, as to whether they are paraffinic, naphthenic, mixed, or paraffinic-naphthenic, as well as to the method used in their production, for example, distillation range, straight run or cracked, hydrofined, solvent extracted and the like.
- natural lubricating oil base stocks which can be used may be straight mineral lubricating oil or distillates derived from paraffinic, naphthenic, asphaltic, or mixed base crude oils.
- various blended oils may be employed as well as residual oils, particularly those from which asphaltic constituents have been removed.
- the oils may be refined by any suitable method, for example, using acid, alkali, and/or clay or other agents such, for example, as aluminium chloride, or they may be extracted oils produced, for example, by solvent extraction with solvents, for example, phenol, sulphur dioxide, furfural, dichlorodiethyl ether, nitrobenzene, or crotonaldehyde.
- the lubricating oil base stock conveniently has a viscosity of typically about 2.5 to about 12 cSt (about 2.5 x 10 ⁇ 6 to about 12 x 10 ⁇ 6 m2/s) and preferably about 2.5 to about 9 cSt. (about 2.5 x 10 ⁇ 6 to about 9 x 10 ⁇ 6 m2/s) at 100°C.
- An alkali metal detergent used in accordance with the present invention may be employed in a lubricating oil composition which comprises lubricating oil, typically in a major proportion, and the detergent, typically in a minor proportion, for example, in a proportion as indicated above. Additional additives may be incorporated in the composition to enable it to meet particular requirements. Examples of additives which say be included in lubricating oil compositions are viscosity index improvers, corrosion inhibitors, oxidation inhibitors, friction modifiers, dispersants, anti-foaming agents, other anti-wear agents, pour point depressants, other detergents, and rust inhibitors.
- Viscosity index improvers impart high and low temperature operability to a lubricating oil and permit it to remain shear stable at elevated temperatures and also exhibit acceptable viscosity or fluidity at low temperatures.
- Suitable compounds for use as viscosity modifiers are generally high molecular weight hydrocarbon polymers, including polyesters, and viscosity index improver dispersants, which function as dispersants as well as viscosity index improvers.
- Oil soluble viscosity modifying polymers generally have weight average molecular weights of from about 10,000 to 1,000,000, preferably 20,000 to 500,000, as determined by gel permeation chromatography or light scattering methods.
- suitable viscosity modifiers are polyisobutylene, copolymers of ethylene and propylene, polymethacrylates, methacrylate copolymers, copolymers of an unsaturated dicarboxylic acid and a vinyl compound, interpolymers of styrene and acrylic esters, and partially hydrogenated copolymers of styrene/isoprene, styrene/butadiene, and isoprene/butadiene, as well as the partially hydrogenated homopolymers of butadiene and isoprene.
- Corrosion inhibitors also known as anti-corrosive agents, reduce the degradation of the metallic parts contacted by the lubricating oil composition.
- Oxidation inhibitors reduce the tendency of mineral oils to deteriorate in service, evidence of such deterioration being, for example, the production of sludge and of varnish-like deposits on the metal surfaces, and viscosity growth.
- Suitable oxidation inhibitors include alkaline earth metal salts of sulphurized alkyl-phenols having preferably C5 to C12 alkyl side chains, e.g., calcium nonylphenol sulphide, barium octylphenyl sulphide, dioctylphenylamine, phenylalpha-naphthylamine, and phosphosulphurized or sulphurized hydrocarbons.
- oxidation inhibitors or antioxidants which may be used in lubricating oil compositions comprise oil-soluble copper compounds.
- the copper may be blended into the oil as any suitable oil-soluble copper compound.
- oil-soluble it is meant that the compound is oil-soluble under normal blending conditions in the oil or additive package.
- the copper compound may be in the cuprous or cupric form.
- the copper may, for example, be in the form of a copper dihydrocarbyl thio- or dithio-phosphate.
- the copper may be added as the copper salt of a synthetic or natural carboxylic acid.
- suitable acids include C8 to C18 fatty acids, such, for example, as stearic or palmitic acid, but unsaturated acids such, for example, as oleic acid or branched carboxylic acids such, for example, as naphthenic acids of molecular weights of from about 200 to 500, or synthetic carboxylic acids, are preferred, because of the improved handling and solubility properties of the resulting copper carboxylates.
- oil-soluble copper dithiocarbamates of the general formula R a R b NCSS) z Cu where z is 1 or 2
- R a and R b are the same or different hydrocarbyl radicals containing from 1 to 18, and preferably 2 to 12, carbon atoms, and including radicals such, for example, as alkyl, alkenyl, aryl, aralkyl, alkaryl and cycloaliphatic radicals.
- Particularly preferred as R a and R b groups are alkyl groups of from 2 to 8 carbon atoms.
- the radicals may, for example, be ethyl, n-propyl, i-propyl, n-butyl, i-butyl, sec-butyl, amyl, n-hexyl, i-hexyl, n-heptyl, n-octyl, decyl, dodecyl, octadecyl, 2-ethylhexyl, phenyl, butylphenyl, cyclohexyl, methylcyclopentyl, propenyl, or butenyl radicals.
- the total number of carbon atoms i.e. the carbon atoms in R a and R b
- Copper sulphonates, phenates, and acetylacetonates may also be used.
- Examples of useful copper compounds are copper Cu I and/or Cu II salts derived from an alkenyl succinic acid or anhydride.
- the salts themselves may be basic, neutral or acidic. They may be formed by reacting (a) polyalkylene succinimides (having polymer groups of M n of 700 to 5,000) derived from polyalkylene-polyamines, which have at least one free carboxylic acid group, with (b) a reactive metal compound.
- Suitable reactive metal compounds include those such, for example, as cupric or cuprous hydroxides, oxides, acetates, borates, and carbonates or basic copper carbonate.
- Examples of these metal salts are Cu salts derived from polyisobutenyl succinic anhydride, and Cu salts of polyisobutenyl succinic acid.
- the copper is in its divalent form, Cu II .
- the preferred substrates are polyalkenyl succinic acids in which the alkenyl group has a molecular weight greater than about 700.
- the alkenyl group desirably has a M n from about 900 to 1,400, and up to 2,500, with a M n of about 950 being most preferred.
- polyisobutylene succinic anhydride or acid is especially preferred.
- These materials may desirably be dissolved in a solvent, such as a mineral oil, and heated in the presence of a water solution (or slurry) of the metal bearing material to a temperature of about 70°C to about 200°C. Temperatures of 100°C to 140°C are normally adequate. It may be necessary, depending upon the salt produced, not to allow the reaction mixture to remain at a temperature above about 140°C for an extended period of time, e.g., longer than 5 hours, or decomposition of the salt may occur.
- a solvent such as a mineral oil
- the copper antioxidants e.g., Cu-polyisobutenyl succinate, Cu-oleate, or mixtures thereof
- Cu-polyisobutenyl succinate e.g., Cu-polyisobutenyl succinate, Cu-oleate, or mixtures thereof
- the copper antioxidants will generally be employed in an amount of from about 5 to 500 ppm by weight of the metal, in the final lubricating composition.
- Friction modifiers and fuel economy agents which are compatible with the other ingredients of the final oil may also be included.
- examples of such materials are glyceryl monoesters of higher fatty acids, for example, glyceryl mono-oleate, esters of long chain polycarboxylic acids with diols, for example, the butane diol ester of a dimerized unsaturated fatty acid, and oxazoline compounds.
- Dispersants maintain oil-insoluble substances, resulting from oxidation during use, in suspension in the fluid, thus preventing sludge flocculation and precipitation or deposition on metal parts.
- So called ashless dispersants are organic materials which form substantially no ash on combustion, in contrast to the metal-containing (and thus ash-forming) detergents described above.
- Suitable dispersants include, for example, derivatives of long chain hydrocarbon - substituted carboxylic acids in which the hydrocarbon groups contain 50 to 400 carbon atoms, examples of such derivatives being derivatives of high molecular weight hydrocarbyl-substituted succinic acid.
- Such hydrocarbon-substituted carboxylic acids may be reacted with, for example, a nitrogen-containing compound, advantageously a polyalkylene polyamine, or with an ester.
- a nitrogen-containing compound advantageously a polyalkylene polyamine
- an ester advantageously a polyalkylene polyamine
- nitrogen-containing and ester dispersants are well known in the art, and require no further description here.
- Particularly preferred dispersants are the reaction products of polyalkylene amines with alkenyl succinic anhydrides.
- suitable dispersants include oil soluble salts, amides, imides, oxazolines and esters, or mixtures thereof, of long chain hydrocarbon-substituted mono and dicarboxylic acids or their anhydrides; long chain aliphatic hydrocarbons having a polyamine attached directly thereto; and Mannich condensation products formed by condensing about 1 molar proportion of a long chain substituted phenol with about 1 to 2.5 moles of formaldehyde and about 0.5 to 2 moles of a polyalkylene polyamine.
- long chain hydrocarbon groups are suitably derived from polymers of a C2 to C5 monoolefin, the polymers having a molecular weight of about 700 to about 5000.
- a viscosity index improver dispersant functions both as a viscosity index improver and as a dispersant.
- examples of viscosity index improver dispersants suitable for use in accordance with the invention include reaction products of amines, for example polyamines, with a hydrocarbyl-substituted mono - or dicarboxylic acid in which the hydrocarbyl substituent comprises a chain of sufficient length to impart viscosity index improving properties to the compounds.
- the viscosity index improver dispersant may be, for example, a polymer of a C4 to C24 unsaturated ester of vinyl alcohol or a C3 to C10 unsaturated mono - or dicarboxylic acid with an unsaturated nitrogen-containing monomer having 4 to 20 carbon atoms; a polymer of a C2 to C20 olefin with an unsaturated C3 to C10 mono-or dicarboxylic acid neutralised with an amine, hydroxyamine or an alcohol; or a polymer of ethylene with a C3 to C20 olefin further reacted either by grafting a C4 to C20 unsaturated nitrogen - containing monomer thereon or by grafting an unsaturated acid onto the polymer backbone and then reacting carboxylic acid groups of the grafted acid with an amine, hydroxy amine or alcohol.
- dispersants and viscosity index improver dispersants which may be used in accordance with the invention may be found in European Patent Specification No. 24146 B, the disclosure of which is incorporated herein by reference.
- Pour point depressants otherwise known as lube oil flow improvers, lower the temperature at which the fluid will flow or can be poured.
- Such additives are well known. Typical of those additives which improve the low temperature fluidity of the fluid are C8 to C18 dialkyl fumarate/vinyl acetate copolymers, polymethacrylates, and wax naphthalene.
- Foam control can be provided by an antifoamant of the polysiloxane type, for example, silicone oil or polydimethyl siloxane.
- Detergents and metal rust inhibitors include the metal salts of sulphonic acids,alkyl phenols, sulphurized alkyl phenols, alkyl salicylates, naphthenates and oil soluble mono- and di-carboxylic acids.
- Alkali metals salts for example, those discussed above, or alkaline earth metal salts, for example, calcium, magnesium or barium salts, may be used in addition to the salts used in accordance with the invention as antiwear agents.
- Particularly suitable additional detergents are the overbased sulphonates and phenates of calcium or magnesium.
- additives can provide a multiplicity of effects; thus for example, a single additive may act as a dispersant-oxidation inhibitor. This approach is well known and need not be further elaborated herein.
- each additive is typically blended into the base oil in amount which enables the additive to provide its normal function.
- additive concentrates comprising the additives (the concentrate being referred to herein as an additive package) whereby several additives can be added simultaneously to the base oil to form the lubricating oil composition. Dissolution of the additive concentrate into the lubricating oil may be facilitated, for example, by mixing accompanied by heating, but this is not essential.
- the concentrate or additive package will typically be formulated to contain the additive(s) in proper amounts to provide the desired concentration in the final formulation when the additive package is combined with a predetermined amount of base lubricant.
- one or more alkali metal detergents used in accordance with the present invention can be added to small amounts of base oil or other compatible solvents along with other desirable additives to form additive packages containing active ingredients in an amount, based on the additive package, of, for example, from about 2.5 to about 90 mass %, and preferably from about 5 to about 75 mass %, and most preferably from about 8 to about 50 mass % by weight, additives in the appropriate proportions with the remainder being base oil.
- the final formulations may employ typically about 10 mass % of the additive-package with the remainder being base oil.
- the mixture was heated to 145°C and maintained at that temperature while 3 g of a 50 mass % aqueous solution of sodium hydroxide were slowly added.
- the mixture so obtained was maintained at 145°C for 30 minutes, following which a further 114 g of the sodium hydroxide solution was slowly added over a 8.5 hour period while injecting carbon dioxide into the mixture at a rate of 40 cm3/min.
- the product was blown with nitrogen at 100 cm3/min for 3 hours and the resulting product was filtered in a pressure filter using a filter aid.
- the filtrate contained 19.5 mass % sodium and had a Total Base Number (TBN), measured by ASTM D2896, of 480 mg KOH/g.
- TBN Total Base Number
- This concentrate was diluted with the diluent oil referred above to give a 44 mass % detergent solution, based on the solution, the solution containing about 16.6 mass % sodium and about 0.5 mass % phosphorus, based on the solution, and having a TBN of 410 mg KOH/g.
- Example 2 The oil used in Example 2 had the formulation given below.
- the antiwear agent was in the form of a finished additive when it was mixed with the detergent addtives; that is, the antiwear agent was not formed in the presence of any of the detergent additives used in this Example.
- Additive Mass % active ingredient* Viscosity modifier 0.7 Oxidation inhibitor 0.2 Dispersant 2.6 Pour point depressant 0.2 Anti-foaming agent 0.005 Antiwear agent 0.92 Detergent 0.98 Mineral oil base balance * based on the oil without the detergent according to the invention.
- the antiwear agent was a mixture of 0.46 mass % of a ZDDP derived from a mixture of alcohols containing 65 mass % isobutanol and 35 mass % isopentanol and 0.46 mass % of a ZDDP derived from a mixture of alcohols containing 85 mass % sec. butanol and 15 mass % isooctanol, the proportions of the ZDDPs being based on the final oil and those of each alcohol mixture being based on the respective mixture.
- the detergent in the said oil was a mixture of 0.5 mass % of a 400 TBN magnesium sulphonate and 0.48 mass % of a 300 TBN calcium sulphonate, the proportions being based on the oil without the detergent according to the invention.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Claims (12)
- Verwendung eines Alkalimetalldetergens, die zur Verwendung in Schmierölen geeignet und ein neutrales oder überbasisches Alkalimetallsalz einer sauren organischen Verbindung ist, als Additiv zur Verbesserung der Verschleißeigenschaften im Betrieb bei Temperaturen unterhalb 80 °C eines Kurbelwannenschmieröls, das ein Metallsalz eines Di-Kohlenwasserstoff-Dithiophosphats enthält, wobei der maximale Anteil des Schmierölmetalldetergens, einschließlich des Alkalimetalldetergens, im Schmieröl 10 Gew.-%, wirksame Sustanz bezogen auf das fertige Öl, beträgt.
- Verwendung nach Anspruch 1 zur Verminderung des Ventilhebelverschleisses und Ventilstößelabriebs, gemessen durch den Peugeot TU3-Motortest.
- Verwendung nach Anspruch 1 oder 2, bei dem das Dithiophosphat ein Zink-di-kohlenwasserstoff-dithiophosphat ist.
- Verwendung nach einem der Ansprüche 1 bis 3, bei dem das Dithiophosphat in einer Menge von 0,001 bis 5 Gew.-%, bezogen auf das fertige Öl, vorhanden ist.
- Verwendung nach einem der Ansprüche 1 bis 4, bei dem das Alkalimetall Natrium ist.
- Verwendung nach einem der Ansprüche 1 bis 5, bei dem das Alkalimetalldetergens ein Thiophosphonat ist.
- Verwendung nach einem der Ansprüche 1 bis 5, bei dem das Alkalimetalldetergens aus einer basischen Natrium-Verbindung, vorzugsweise Natriumhydroxid, einem Alkylphenol, vorzugsweise einem C₈- bis C₁₂-Alkylphenol, und einer phosphosulfurierten Kohlenwasserstoff-Verbindung erhältlich ist.
- Verwendung nach einem der Ansprüche 1 bis 5, bei der das Alkalimetalldetergens aus Natriumhydroxid, Nonylphenol und phosphosulfuriertem Polyisobuten erhältlich ist.
- Verwendung nach einem der Ansprüche 1 bis 8, bei der das Alkalimetalldetergens überbasisch ist.
- Verwendung nach einem der Ansprüche 1 bis 9, bei der das Alkalimetalldetergens in einer Menge von 0,02 bis 1,5 Gew.-%, Vorzugsweise 0,04 bis 0,7 Gew.-%, wirksame Sustanz bezogen auf die Messe des Dithiophosphat enthaltenden Schmieröls ohne das genannte Detergens, verwendet wird.
- Verwendung nach Anspruch 9 oder 10, bei der das Alkalimetalldetergens durch Behandeln einer Mischung der in Anspruch 8 genannten Substanzen mit Kohlendioxid erhalten wird und vorzugsweise in einer Menge von mindestens 0,008 Gew.-%, wirksame Sustanz bezogen auf die Masse des Dithiophosphat-enthaltenden Schmieröls ohne das genannte Detergens, verwendet wird.
- Verwendung gemäß einem der Ansprüche 1 bis 11 zur Verbesserung der Verschleißeigenschaften im Betrieb bei Temperaturen von höchstens 40 °C.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9014483 | 1990-06-29 | ||
GB909014483A GB9014483D0 (en) | 1990-06-29 | 1990-06-29 | Lubricating oil additives |
GB909014520A GB9014520D0 (en) | 1990-06-29 | 1990-06-29 | Lubricating oil additives |
GB9014520 | 1990-06-29 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0465118A1 EP0465118A1 (de) | 1992-01-08 |
EP0465118B1 true EP0465118B1 (de) | 1995-10-25 |
Family
ID=26297258
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91305809A Expired - Lifetime EP0465118B1 (de) | 1990-06-29 | 1991-06-27 | Schmierölzusätze |
Country Status (2)
Country | Link |
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EP (1) | EP0465118B1 (de) |
DE (1) | DE69114059T2 (de) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5286394A (en) * | 1989-06-27 | 1994-02-15 | Ethyl Corporation | Fuel economy and oxidation inhibition in lubricant compositions for internal combustion engines |
US5562864A (en) * | 1991-04-19 | 1996-10-08 | The Lubrizol Corporation | Lubricating compositions and concentrates |
US5614480A (en) * | 1991-04-19 | 1997-03-25 | The Lubrizol Corporation | Lubricating compositions and concentrates |
JPH05508186A (ja) * | 1991-04-19 | 1993-11-18 | ザ ルブリゾル コーポレイション | 潤滑組成物 |
US5490945A (en) * | 1991-04-19 | 1996-02-13 | The Lubrizol Corporation | Lubricating compositions and concentrates |
BR9205244A (pt) * | 1991-04-19 | 1993-07-27 | Lubrizol Corp | Composicao de oleo lubrificante |
JPH07500375A (ja) * | 1992-05-15 | 1995-01-12 | ザ ルブリゾル コーポレイション | 潤滑組成物および濃縮物 |
JPH07500374A (ja) * | 1992-05-15 | 1995-01-12 | ザ ルブリゾル コーポレイション | 潤滑組成物および濃縮物 |
GB9225337D0 (en) * | 1992-12-03 | 1993-01-27 | Exxon Chemical Patents Inc | Lubricating oil additives |
GB2288815A (en) * | 1994-04-08 | 1995-11-01 | Exxon Chemical Patents Inc | Lubricating oil anti-wear additives |
US6235688B1 (en) | 1996-05-14 | 2001-05-22 | Chevron Chemical Company Llc | Detergent containing lithium metal having improved dispersancy and deposit control |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2316080A (en) * | 1941-03-24 | 1943-04-06 | Standard Oil Co | Lubricant |
US2849398A (en) * | 1953-08-19 | 1958-08-26 | Exxon Research Engineering Co | Mineral-base lubricating oils and methods for using same |
US2798045A (en) * | 1954-09-27 | 1957-07-02 | Shell Dev | Lubricating compositions |
GB921124A (en) * | 1959-12-15 | 1963-03-13 | Exxon Research Engineering Co | Process for preparing petroleum oil additives |
GB2033923B (en) * | 1978-10-13 | 1982-12-22 | Exxon Research Engineering Co | Diesel lubricating oil compositions |
US4639324A (en) * | 1985-07-08 | 1987-01-27 | Ethyl Petroleum Additives, Inc. | Lubricating compositions |
FR2588267B1 (fr) * | 1985-10-03 | 1988-02-05 | Elf France | Additifs aux huiles lubrifiantes comportant un sel metallique d'un acide amine, leur procede de preparation et compositions lubrifiantes renfermant lesdits additifs |
FR2588270B1 (fr) * | 1985-10-03 | 1988-02-05 | Elf France | Procede de preparation d'un additif pour les huiles lubrifiantes, l'additif ainsi obtenu et une composition lubrifiante renfermant ledit additif |
US5102566A (en) * | 1987-10-02 | 1992-04-07 | Exxon Chemical Patents Inc. | Low ash lubricant compositions for internal combustion engines (pt-727) |
-
1991
- 1991-06-27 DE DE69114059T patent/DE69114059T2/de not_active Expired - Fee Related
- 1991-06-27 EP EP91305809A patent/EP0465118B1/de not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE69114059T2 (de) | 1996-04-11 |
EP0465118A1 (de) | 1992-01-08 |
DE69114059D1 (de) | 1995-11-30 |
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