EP0423063A1 - Protective coating for spinning machine parts - Google Patents
Protective coating for spinning machine parts Download PDFInfo
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- EP0423063A1 EP0423063A1 EP90810650A EP90810650A EP0423063A1 EP 0423063 A1 EP0423063 A1 EP 0423063A1 EP 90810650 A EP90810650 A EP 90810650A EP 90810650 A EP90810650 A EP 90810650A EP 0423063 A1 EP0423063 A1 EP 0423063A1
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- EP
- European Patent Office
- Prior art keywords
- protective layer
- layer according
- phase
- chromium
- metallic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009987 spinning Methods 0.000 title claims abstract description 6
- 239000011253 protective coating Substances 0.000 title 1
- 239000011241 protective layer Substances 0.000 claims abstract description 29
- 239000002245 particle Substances 0.000 claims abstract description 10
- 239000011159 matrix material Substances 0.000 claims abstract description 8
- 239000004753 textile Substances 0.000 claims abstract description 6
- 238000000576 coating method Methods 0.000 claims description 8
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 7
- 229910052721 tungsten Inorganic materials 0.000 claims description 7
- 239000010937 tungsten Substances 0.000 claims description 7
- -1 tungsten carbides Chemical class 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 6
- UOUJSJZBMCDAEU-UHFFFAOYSA-N chromium(3+);oxygen(2-) Chemical class [O-2].[O-2].[O-2].[Cr+3].[Cr+3] UOUJSJZBMCDAEU-UHFFFAOYSA-N 0.000 claims description 5
- 229910000531 Co alloy Inorganic materials 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000010936 titanium Substances 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 239000010941 cobalt Substances 0.000 claims description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 3
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 claims description 3
- 239000010955 niobium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- 229910000599 Cr alloy Inorganic materials 0.000 claims description 2
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 2
- 239000000788 chromium alloy Substances 0.000 claims description 2
- 238000010285 flame spraying Methods 0.000 claims description 2
- 150000001247 metal acetylides Chemical class 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 229910052758 niobium Inorganic materials 0.000 claims description 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052715 tantalum Inorganic materials 0.000 claims description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 3
- 239000011224 oxide ceramic Substances 0.000 abstract 1
- 229910052574 oxide ceramic Inorganic materials 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000004563 wettable powder Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 229910052593 corundum Inorganic materials 0.000 description 3
- 239000002737 fuel gas Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 description 2
- 229910000967 As alloy Inorganic materials 0.000 description 1
- 229910000684 Cobalt-chrome Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010952 cobalt-chrome Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
Definitions
- the invention relates to a protective layer for surfaces of metallic textile machine parts, in particular spinning machine parts, which protective layer consists of ceramic particles of at least two different, non-metallic elements embedded in a metallic matrix.
- the object of the invention is therefore to provide a protective layer for the highly stressed components of textile machines, which better meets the requirements with regard to abrasion resistance than the known protective layers.
- one hard particle consists of a carbide phase and the other consists of an oxidic phase.
- the disadvantages of the low toughness of oxidic hard materials can be largely compensated for.
- This embedding and the adhesive strength of the protective layer on the component or substrate can be improved if the oxidic particles were generated during the coating process using the HVC (high-speed flame spraying) process.
- the HVC process is a flame spray process developed in recent years in which the spray particles reach speeds that are above the speed of sound (Sulzer Technical Review (STR) 4/1988, page 4-10).
- Nickel or cobalt-based alloys that contain at least chromium as alloy components have proven to be a suitable metal matrix for the coating.
- the carbidic phase preferably consists of tungsten carbides, which advantageously consist of at least 70% tungsten carbide (WC).
- the tungsten carbides at least partially by carbides of the metals titanium (Ti), tantalum (Ta), vanadium (Va) and / or To replace niobium (Nb).
- the oxidic component of the protective layer which makes up up to 5% by weight, is preferably in the form of chromium oxides, in particular as chromium oxide (Cr2O3).
- the proportion of the oxidic phase can be varied for the HVC process by a suitable choice of the gas parameters - in particular the ratio between oxygen and fuel gas in the flame spray jet.
- the fuel gases used are primarily propane (C3H8), propylene (C3H6) or hydrogen (H2).
- the protective layer consists of a cobalt / chromium alloy as a metallic matrix and tungsten carbide (WC) as a carbide, and chromium oxide (Cr2O3) as an oxidic phase.
- One criterion for a high abrasion resistance of the protective layer is its surface roughness;
- the desired mean roughness values can be influenced in a targeted manner by suitable selection of the particle size of the wettable powder.
- Metallic materials based on iron, aluminum, copper or titanium are used as substrates.
- the surface to be coated is first degreased with the help of solvents and then sandblasted with granular material made of aluminum oxide (corundum, Al2O3).
- the grain size of Al2O3 is, for example, between 0.12 and 0.25 mm.
- the substrate is approximately 100 mm from the sandblasting source, which accelerates the grains at a pressure of approximately 3 bar.
- wettable powder which consists of% by weight 86% tungsten carbide (WC) and 14% of CoCr 30 cobalt base alloy consists.
- the particle size distribution of the wettable powder depends on the desired surface roughness of the surface provided with a protective layer in the sprayed state.
- the layer is applied in a system as shown in the mentioned article from STR 4/88.
- a fuel gas stream is emitted for a powder of the fraction + 5 -25 ⁇ m 60 l / min propane and 500 l / min oxygen used, which is mixed with 20 l / min nitrogen as the carrier gas.
- the powder is introduced in an amount of 14 g / min into the gas jet, with velocities between the substrate and pul fashionendem gas jet of 30-60 m / min and temperature of 2900 o C.
- the distance between the spraying system and substrate is about 250 mm.
- the spraying process in which the spray gun, controlled by a robot, sweeps the surface to be coated line by line, is maintained until a layer thickness of 20-50 ⁇ m is reached.
- the layer essentially consists of a metallic matrix of Co, Cr mixed crystals in which about 80% by weight of tungsten carbides and 5% by weight of chromium oxides are embedded; both Tungsten carbides have a share of about 72% in WC, while the chromium oxides, which - as can be found in metallographic tests or by X-ray fine structure analysis based on the distribution of the phases - formed during the coating process, are present as Cr2O3 alone.
- the Ra values of the protective layer in the sprayed state in the present case are 1.5-2.0 ⁇ m.
- the layers have high adhesive strength.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
Description
Die Erfindung betrifft eine Schutzschicht für Oberflächen von metallischen Textilmaschinenteilen, insbesondere Spinnmaschinenteilen, welche Schutzschicht aus in eine metallische Matrix eingebetteten Keramikpartikeln von mindestens zwei verschiedenen, nichtmetallischen Elementen besteht.The invention relates to a protective layer for surfaces of metallic textile machine parts, in particular spinning machine parts, which protective layer consists of ceramic particles of at least two different, non-metallic elements embedded in a metallic matrix.
Bei der Aufbereitung von Garnen zu Fäden sind einige Bauteile, z.B. Rotoren oder Auflösewalzen von Spinnmaschinen, einem erheblichen Verschleiss ausgesetzt. Es ist daher bekannt, die Oberfläche derartiger Teile mit einer keramischen Hartstoff-Beschichtung zu versehen (siehe z.B. A. Inzenhofer "Das CVD-Verfahren", Teil 2, "technik heute" 3-1986, S. 38/39).When processing yarns into threads, some components, e.g. Rotors or opening rollers of spinning machines, exposed to considerable wear. It is therefore known to provide the surface of such parts with a ceramic hard material coating (see, for example, A. Inzenhofer "The CVD Process", Part 2, "Technology Today" 3-1986, pp. 38/39).
In der Praxis haben sich Abrasionsbeständigkeit und mechanische Belastbarkeit der mit bekannten Beschichtungen versehenen Textilmaschinenteile als ungenügend erwiesen. Aufgabe der Erfindung ist es daher, für die hochbelasteten Bauteile von Textilmaschinen eine Schutzschicht zu schaffen, die den Anforderungen hinsichtlich Abrasionsbeständigkeit besser entspricht als die bekannten Schutzschichten.In practice, the abrasion resistance and mechanical strength of the textile machine parts provided with known coatings have proven to be insufficient. The object of the invention is therefore to provide a protective layer for the highly stressed components of textile machines, which better meets the requirements with regard to abrasion resistance than the known protective layers.
Diese Aufgabe wird mit der Erfindung dadurch gelöst, dass die einen Hartpartikeln aus einer karbidischen und die anderen aus einer oxidischen Phase bestehen.This object is achieved with the invention in that one hard particle consists of a carbide phase and the other consists of an oxidic phase.
Während die karbidische Phase in bekannter Weise vor allem eine hohe Abrasionsbeständigkeit gewährleistet, verbessert die oxidische Phase in erster Linie die Gleiteigenschaften zwischen dem textilen Garn und dem Bauteil. Sie weist daneben jedoch ebenfalls eine hohe Abrasionsbeständigkeit auf. Durch ihre Einbettung in die metallische Phase können die Nachteile der geringen Zähigkeit von oxidischen Hartstoffen weitgehend kompensiert werden. Diese Einbettung sowie die Haftfestigkeit der Schutzschicht auf dem Bauteil oder Substrat können verbessert werden, wenn die oxidischen Partikeln während des Beschichtungsprozesses nach dem HVC(Hochgeschwindigkeitsflammspritz)-Verfahren erzeugt worden sind.While the carbidic phase above all ensures high abrasion resistance in a known manner, the oxidic phase primarily improves the sliding properties between the textile yarn and the component. However, it also has high abrasion resistance. By embedding them in the metallic phase, the disadvantages of the low toughness of oxidic hard materials can be largely compensated for. This embedding and the adhesive strength of the protective layer on the component or substrate can be improved if the oxidic particles were generated during the coating process using the HVC (high-speed flame spraying) process.
Das HVC-Verfahren ist ein in den letzten Jahren entwikkeltes Flammspritzverfahren, bei dem die Spritzpartikel Geschwindigkeiten erreichen, die über der Schallgeschwindigkeit liegen (Sulzer Technische Rundschau (STR) 4/1988, Seite 4-10).The HVC process is a flame spray process developed in recent years in which the spray particles reach speeds that are above the speed of sound (Sulzer Technical Review (STR) 4/1988, page 4-10).
Als Metallmatrix für die Beschichtung haben sich Nickel- oder Kobaltbasis-Legierungen bewährt, die als Legierungskomponenten mindestens Chrom enthalten. Die karbidische Phase besteht bevorzugt aus Wolframkarbiden, die vorteilhafterweise zumindestens 70 % aus Wolframkarbid (WC) bestehen.Nickel or cobalt-based alloys that contain at least chromium as alloy components have proven to be a suitable metal matrix for the coating. The carbidic phase preferably consists of tungsten carbides, which advantageously consist of at least 70% tungsten carbide (WC).
Es ist jedoch auch möglich, bei der karbidischen Phase, die bevorzugt 50 bis 90 Gew.% der Beschichtung "darstellt", die Wolframkarbide mindestens teilweise durch Karbide der Metalle Titan (Ti), Tantal (Ta), Vanadium (Va) und/oder Niob (Nb) zu ersetzen.However, it is also possible in the carbidic phase, which preferably "represents" 50 to 90% by weight of the coating, the tungsten carbides at least partially by carbides of the metals titanium (Ti), tantalum (Ta), vanadium (Va) and / or To replace niobium (Nb).
Der oxidische Bestandteil der Schutzschicht, der bis zu 5 Gew.% ausmacht, liegt bevorzugt in der Form von Chromoxiden, insbesondere als Chromoxid (Cr₂O₃), vor. Der Anteil der oxidischen Phase kann dabei durch geeignete Wahl der Gasparameter - insbesondere des Verhältnisses zwischen Sauerstoff und Brenngas in dem Flammspritz-Strahl - für das HVC-Verfahren variiert werden. Als Brenngase dienen in erster Linie Propan (C₃H₈), Propylen (C₃H₆) oder Wasserstoff (H₂).The oxidic component of the protective layer, which makes up up to 5% by weight, is preferably in the form of chromium oxides, in particular as chromium oxide (Cr₂O₃). The proportion of the oxidic phase can be varied for the HVC process by a suitable choice of the gas parameters - in particular the ratio between oxygen and fuel gas in the flame spray jet. The fuel gases used are primarily propane (C₃H₈), propylene (C₃H₆) or hydrogen (H₂).
In experimentellen Untersuchungen hat sich besonders eine Schutzschicht bewährt, in der die Schutzschicht aus einer Kobalt/Chrom-Legierung als metallischer Matrix und aus Wolframkarbid (WC) als karbidischer, sowie Chromoxid (Cr₂O₃) als oxidischer Phase besteht.In experimental studies, a protective layer has proven particularly useful, in which the protective layer consists of a cobalt / chromium alloy as a metallic matrix and tungsten carbide (WC) as a carbide, and chromium oxide (Cr₂O₃) as an oxidic phase.
Ein Kriterium für eine hohe Abrasionsbeständigkeit der Schutzschicht bildet ihre Oberflächenrauhigkeit; für die Lösung der eingangs geschilderten Aufgabe haben sich dabei Schutzschichten der genannten Art als günstig erwiesen, deren arithmetischer Mittenrauhwert (Ra) im gespritzten Zustand zwischen 1,5 und 7 µm beträgt und in einem Streübereich von ± 1 µm liegt. Die gewünschten Mittenrauhwerte können dabei in gewissem Umfang durch geeignete Auswahl der Korngrösse des Spritzpulvers gezielt beeinflusst werden.One criterion for a high abrasion resistance of the protective layer is its surface roughness; Protective layers of the type mentioned, whose arithmetic mean roughness (Ra) in the sprayed state is between 1.5 and 7 μm and in a scattering range of ± 1 μm, have proven to be favorable for the solution of the problem described at the outset. To a certain extent, the desired mean roughness values can be influenced in a targeted manner by suitable selection of the particle size of the wettable powder.
Als Substrate dienen metallische Werkstoffe auf Eisen-, Aluminium-, Kupfer- oder Titanbasis.Metallic materials based on iron, aluminum, copper or titanium are used as substrates.
Im folgenden wird die Erfindung anhand eines Ausführungsbeispiels näher erläutert; in diesem soll eine sogenannte Auflösewalze einer Spinnmaschine mindestens auf Teilen ihrer Oberfläche beschichtet werden.The invention is explained in more detail below using an exemplary embodiment; in this a so-called opening roller of a spinning machine is to be coated at least on parts of its surface.
Um die Haftfestigkeit der Schicht auf dem Substrat, das in diesem Fall aus gehärtetem Stahl besteht, zu erhöhen, wird die zu beschichtende Oberfläche zunächst mit Hilfe von Lösungsmitteln entfettet und anschliessend mit körnigem Material aus Aluminiumoxid (Korund, Al₂O₃) sandgestrahlt. Die Korngrösse des Al₂O₃ liegt beispielsweise zwischen 0,12 und 0,25 mm. Das Substrat hat einen Abstand von etwa 100 mm von der Sandstrahlquelle, die die Körner mit einem Druck von etwa 3 bar beschleunigt.In order to increase the adhesive strength of the layer on the substrate, which in this case consists of hardened steel, the surface to be coated is first degreased with the help of solvents and then sandblasted with granular material made of aluminum oxide (corundum, Al₂O₃). The grain size of Al₂O₃ is, for example, between 0.12 and 0.25 mm. The substrate is approximately 100 mm from the sandblasting source, which accelerates the grains at a pressure of approximately 3 bar.
Als Spritzpulver wird im Handel erhältliches plasmaagglomeriertes Pulver oder gebrochenes oder gemahlenes Sinterpulver verwendet, welches in Gew.% aus
86 % Wolframkarbid (WC) und
14 % der Kobaltbasislegierung CoCr 30
besteht.Commercially available plasma-agglomerated powder or broken or ground sinter powder is used as wettable powder, which consists of% by weight
86% tungsten carbide (WC) and
14% of CoCr 30 cobalt base alloy
consists.
Wie bereits erwähnt, richtet sich die Korngrössenverteilung des Spritzpulvers nach der angestrebten Oberflächenrauhigkeit der mit einer Schutzschicht versehenen Oberfläche im gespritzten Zustand.As already mentioned, the particle size distribution of the wettable powder depends on the desired surface roughness of the surface provided with a protective layer in the sprayed state.
Nachstehend sei der Zusammenhang der Korngrössenverteilung des Spritzpulvers mit dem arithmetischen Mittenrauhwert Ra der gespritzten Schicht wiedergegeben, wobei für das Aufbringen der Schutzschicht die später beschriebenen Parameter verwendet worden sind.
Das Aufbringen der Schicht erfolgt in einer Anlage, wie sie in dem erwähnten Artikel aus STR 4/88 gezeigt ist. Für ein Pulver der Fraktion + 5 -25 µm wird dabei ein Brenngasstrom aus
60 l/min Propan und
500 l/min Sauerstoff
eingesetzt, dem als Trägergas 20 l/min Stickstoff beigemischt ist.The layer is applied in a system as shown in the mentioned article from STR 4/88. A fuel gas stream is emitted for a powder of the fraction + 5 -25 µm
60 l / min propane and
500 l / min oxygen
used, which is mixed with 20 l / min nitrogen as the carrier gas.
Das Pulver wird in einer Menge von 14 g/min in den Gasstrahl eingebracht, wobei Geschwindigkeiten zwischen Substrat und pulvertragendem Gasstrahl von 30-60 m/min und Temperaturen von 2900o C erreicht werden. Der Abstand zwischen Spritzanlage und Substrat beträgt etwa 250 mm.The powder is introduced in an amount of 14 g / min into the gas jet, with velocities between the substrate and pulvertragendem gas jet of 30-60 m / min and temperature of 2900 o C. The distance between the spraying system and substrate is about 250 mm.
Der Spritzvorgang, bei dem die Spritzpistole von einem Roboter gesteuert die zu beschichtende Oberfläche zeilenweise überstreicht, wird aufrechterhalten bis eine Schichtdicke von 20-50 µm erreicht ist.The spraying process, in which the spray gun, controlled by a robot, sweeps the surface to be coated line by line, is maintained until a layer thickness of 20-50 µm is reached.
Wie nachträgliche Analysen gezeigt haben, besteht die Schicht im wesentlichen aus einer metallischen Matrix aus Co,Cr-Mischkristallen, in die etwa 80 Gew.% Wolframkarbide und 5 Gew.% Chromoxide eingelagert sind; bei den Wolframkarbiden hat dabei WC einen Anteil von etwa 72 %, während die Chromoxide, die sich - wie bei metallographischen Prüfungen oder durch Röntgen-Feinstrukturanalysen aufgrund der Verteilung der Phasen festgestellt werden kann - während des Beschichtungsprozesses gebildet haben, allein als Cr₂O₃ vorliegen.As subsequent analyzes have shown, the layer essentially consists of a metallic matrix of Co, Cr mixed crystals in which about 80% by weight of tungsten carbides and 5% by weight of chromium oxides are embedded; both Tungsten carbides have a share of about 72% in WC, while the chromium oxides, which - as can be found in metallographic tests or by X-ray fine structure analysis based on the distribution of the phases - formed during the coating process, are present as Cr₂O₃ alone.
Die Ra-Werte der Schutzschicht im gespritzen Zustand betragen im vorliegenden Fall 1,5 - 2,0 µm. Die Schichten weisen eine hohe Haftfestigkeit auf.The Ra values of the protective layer in the sprayed state in the present case are 1.5-2.0 µm. The layers have high adhesive strength.
Claims (11)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH3704/89 | 1989-10-11 | ||
CH3704/89A CH679047A5 (en) | 1989-10-11 | 1989-10-11 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0423063A1 true EP0423063A1 (en) | 1991-04-17 |
Family
ID=4261727
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90810650A Withdrawn EP0423063A1 (en) | 1989-10-11 | 1990-08-29 | Protective coating for spinning machine parts |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0423063A1 (en) |
JP (1) | JPH03126856A (en) |
CH (1) | CH679047A5 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0631961A1 (en) * | 1993-06-19 | 1995-01-04 | Hoechst Aktiengesellschaft | Yarn guiding component with an improved outer surface |
US5897947A (en) * | 1995-01-31 | 1999-04-27 | Maschinenfabrik Rieter Ag | Method of coating and thread guiding elements produced thereby |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT404028B (en) * | 1996-10-29 | 1998-07-27 | United Container Machinery Gro | Process for treating corrugated rolls with a high-speed thermal spray jet fed with oxygen and fuel |
JP3719971B2 (en) | 2001-11-06 | 2005-11-24 | 株式会社椿本チエイン | Silent chain with wear-resistant coating |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2964420A (en) * | 1955-06-14 | 1960-12-13 | Union Carbide Corp | Refractory coated body |
US4146654A (en) * | 1967-10-11 | 1979-03-27 | Centre National De La Recherche Scientifique | Process for making linings for friction operated apparatus |
DE3139646A1 (en) * | 1980-12-15 | 1982-07-15 | VEB Kombinat Polygraph "Werner Lamberz" Leipzig, DDR 7050 Leipzig | Process for producing surface layers for damping rollers |
GB2104111A (en) * | 1981-08-14 | 1983-03-02 | Reiners Verwaltungs Gmbh | Spinning rotor for an open-end spinning machine and method for its production |
DE3218402A1 (en) * | 1982-05-15 | 1983-11-24 | Davy McKee AG, 6000 Frankfurt | Method for the surface coating of thread-guiding components and thread-guiding components manufactured by the method |
-
1989
- 1989-10-11 CH CH3704/89A patent/CH679047A5/de not_active IP Right Cessation
-
1990
- 1990-08-29 EP EP90810650A patent/EP0423063A1/en not_active Withdrawn
- 1990-09-26 JP JP2256781A patent/JPH03126856A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2964420A (en) * | 1955-06-14 | 1960-12-13 | Union Carbide Corp | Refractory coated body |
US4146654A (en) * | 1967-10-11 | 1979-03-27 | Centre National De La Recherche Scientifique | Process for making linings for friction operated apparatus |
DE3139646A1 (en) * | 1980-12-15 | 1982-07-15 | VEB Kombinat Polygraph "Werner Lamberz" Leipzig, DDR 7050 Leipzig | Process for producing surface layers for damping rollers |
GB2104111A (en) * | 1981-08-14 | 1983-03-02 | Reiners Verwaltungs Gmbh | Spinning rotor for an open-end spinning machine and method for its production |
DE3218402A1 (en) * | 1982-05-15 | 1983-11-24 | Davy McKee AG, 6000 Frankfurt | Method for the surface coating of thread-guiding components and thread-guiding components manufactured by the method |
Non-Patent Citations (2)
Title |
---|
CHEMICAL ABSTRACTS, Band 103, Nr. 10, September 1985, Seite 194, Zusammenfassung Nr. 74352h, Columbus, Ohio, US; A. SANDT: "Friction and wear of two-component composite coatings produced by thermal spraying", & WEAR MATER. 1985, 777-83 * |
JOURNAL OF VACUUM SCIENCE AND TECHNOLOGY A, Band 3, Nr. 6, Second Series, November-Dezember 1985, Seiten 2490-2493, New York, US; O. KNOTEK et al.: "On plasma sprayed WSi2 and Cr3C2-Ni coatings" * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0631961A1 (en) * | 1993-06-19 | 1995-01-04 | Hoechst Aktiengesellschaft | Yarn guiding component with an improved outer surface |
US5528799A (en) * | 1993-06-19 | 1996-06-25 | Hoechst Aktiengesellschaft | Thread-guiding component with improved surface |
US5897947A (en) * | 1995-01-31 | 1999-04-27 | Maschinenfabrik Rieter Ag | Method of coating and thread guiding elements produced thereby |
Also Published As
Publication number | Publication date |
---|---|
JPH03126856A (en) | 1991-05-30 |
CH679047A5 (en) | 1991-12-13 |
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