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EP0293151B1 - Electrolytic production of chlorine dioxide - Google Patents

Electrolytic production of chlorine dioxide Download PDF

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Publication number
EP0293151B1
EP0293151B1 EP88304644A EP88304644A EP0293151B1 EP 0293151 B1 EP0293151 B1 EP 0293151B1 EP 88304644 A EP88304644 A EP 88304644A EP 88304644 A EP88304644 A EP 88304644A EP 0293151 B1 EP0293151 B1 EP 0293151B1
Authority
EP
European Patent Office
Prior art keywords
chlorine dioxide
concentration
chlorate
acid solution
aqueous acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP88304644A
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German (de)
English (en)
French (fr)
Other versions
EP0293151A1 (en
Inventor
Marek Lipsztajn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
superior Plus Inc
Original Assignee
Tenneco Canada Inc
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Filing date
Publication date
Application filed by Tenneco Canada Inc filed Critical Tenneco Canada Inc
Priority to AT88304644T priority Critical patent/ATE74626T1/de
Publication of EP0293151A1 publication Critical patent/EP0293151A1/en
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/24Halogens or compounds thereof
    • C25B1/26Chlorine; Compounds thereof

Definitions

  • the present invention relates to the production of chlorine dioxide by the electrolysis of highly acidic sodium chlorate solutions.
  • Chlorine dioxide is used as a bleach in a variety of environments, notably in the bleaching of wood pulp.
  • Various chemical processes for the generation of chlorine dioxide by reduction of sodium chlorate in aqueous acid media have been described in the past and are in commercial operation.
  • the chemical process may be depicted by the equation (I): 2ClO3 ⁇ + 2Cl ⁇ + 4H+ ⁇ 2ClO2 + Cl2 + 2H2O
  • platinum metal oxide catalyst appears to enhance the rate of chemical conversion of chlorate ion to chlorine dioxide, its electrocatalytic properties have a detrimental effect on the electrochemical stability of the desired product, namely chlorine dioxide, when practical current densities are applied to electrodes having a surface of such platinum metal oxides.
  • the Hardee article also states that the platinum group metal oxides are the only materials which show activity for the reduction of chlorate and data is presented showing the alleged ineffectiveness of platinum.
  • an electrochemical process for the production of chlorine dioxide which is based on an autocatalytic cycle utilizing part of the product, namely chlorine dioxide, for generation of the next portion of the same product.
  • this result is achieved by (a) using a cathode constructed of an electrochemically-active material which is also chemically inert and does not catalyse the chemical formation of chlorine dioxide from the aqueous chlorate solution, in the absence of any electric current therethrough, and (b) maintaining a dissolved concentration in the range of about 0.01 to about 15 grams per litre, of chlorine dioxide in the aqueous acid solution throughout the process.
  • the mechanism of generation of chlorine dioxide by the electrochemical process of the invention is believed to involve chemical reaction between chlorate ions and electrolytically-produced short-lived chlorite ions to form chlorine dioxide. Part of the chemically-produced chlorine dioxide is electrochemically reduced to form the chlorite ions, while the remainder is removed from the solution as product.
  • the electrochemical process of the invention produces the same amount of chlorine dioxide while half the amount of water is produced and half the amount of acid is consumed, as compared to the chemical process.
  • the chlorine dioxide which is produced in the process of the invention generally is substantially pure since the reactions involved do not produce chlorine.
  • the cathode which is used in the process of the invention may be constructed of any convenient electro-conductive material which is chemically inert (i.e. has no catalytic properties) to the chemical production of chlorine dioxide by reduction of chlorate ions in the acid aqueous reaction medium, in contrast to the materials described in U.S. Patent Nos. 4,426,263 and 4,362,707 referred to above.
  • Suitable cathode materials include the platinum group metals and, preferably in view of its cheapness and ease of use, carbon in any form, for example, graphite and vitreous carbon.
  • the use of a carbon cathode also is advantageous, since it stabilizes the intermediate state, that is, the chlorite ions, against further electroreduction to a lower valency state, such as ClO ⁇ or Cl ⁇ .
  • the chlorine dioxide which is produced electrochemically in this invention generally is obtained free from chlorine, since chlorine is not produced by the reactions depicted by the equations given above. Chlorine generation is possible only if chloride ions are present in the reaction medium.
  • the electrochemical process of the invention may be carried out under a wide range of process conditions.
  • Essential to the present invention is the provision of an aqueous acid electrolyte solution containing dissolved chlorate ions and having a total acidity greater than that of about 7 normal sulphuric acid. At acidities corresponding to below about 7 normal sulphuric acid, the production of pure chlorine dioxide is not possible.
  • the acidity may be provided most conveniently by sulphuric acid although any other strong mineral acid, other than hydrochloric acid, or a mixture of acids, may be employed, such as perchloric acid (HClO4), or nitric acid (HNO3).
  • sulphuric acid any other strong mineral acid, other than hydrochloric acid, or a mixture of acids, may be employed, such as perchloric acid (HClO4), or nitric acid (HNO3).
  • Hydrochloric acid is avoided, since the introduction of chloride ions would produce the undesired side chemical reaction with chlorate ions to produce chlorine dioxide and chlorine.
  • An acid aqueous chlorate solution having a total acidity corresponding to that of about 9 to about 11 normal sulphuric acid is preferred.
  • the chlorate ions in the electrolyte are provided preferably by sodium chlorate, since this chemical is the most readily-available form of chlorate.
  • alkali metal chlorates such as potassium chlorate, lithium chlorate, rubidium chlorate and cesium chlorate may be used, as well as alkaline earth metal chlorates, such as beryllium chlorate, magnesium chlorate, calcium chlorate, strontium chlorate, barium chlorate and radium chlorate, and mixtures of two or more of such chlorates.
  • concentration of chlorate ions in the electrolyte may vary widely from about 0.001 to about 7 molar, preferably about 0.1 to about 2 molar.
  • Chlorine dioxide generation ceases if all the produced chlorine dioxide is removed.
  • some dissolved chlorine dioxide is necessary at start up.
  • a concentration of dissolved chlorine dioxide in the range of about 0.01 to about 15 grams per litre (gpl) may be employed, preferably about 0.1 to about 8 gpl, at the initial startup and during the reaction.
  • the concentration of chlorate ion in the electrolyte should be in substantial excess to the concentration of dissolved chlorine dioxide, generally a molar excess of at least about 2:1, preferably at least about 10:1, usually up to about 1000:1.
  • the concentration of dissolved chlorine dioxide is maintained at a substantially uniform level during the process by removing chlorine dioxide at the rate of its formation.
  • Chlorine dioxide spontaneously decomposes at high partial pressures thereof and it is necessary to dilute the chlorine dioxide well below the decomposition partial pressure, usually below about 100 mmHg (about 1.3 x 104 Nm ⁇ 2).
  • Any convenient diluent gas usually air, may be used to trip the generated chlorine dioxide from the electrolytic cell and to provide the required dilution.
  • Chlorine dioxide may be recovered from the off-gas stream by dissolution in water.
  • the electrical potential applied to the cathode during the electrochemical reaction depends on the material of construction of the electrode and usually varies from about +1.0 to about -0.5 Volts as compared with a saturated calomel electrode (SCE).
  • SCE saturated calomel electrode
  • the preferred potential is approximately +0.4 Volts while for a platinum electrode, the preferred potential is approximately +0.7 Volts.
  • the process usually is operated under constant voltage conditions while the current also preferably is constant.
  • the temperature of operation of the cell affects the purity of the chlorine dioxide gas which is obtained. Higher temperatures favour the formation of chloride ions by decomposition of chlorite ions, as described above, in accordance with the equation: 5ClO2 ⁇ + 4H+ ⁇ 4ClO2 + Cl ⁇ + 2H2O As discussed above, formation of chloride ions in this way results in the formation of chlorine, with the consequent loss of efficiency and chlorine dioxide purity. Accordingly, it is preferred to operate at temperatures below about 40°C, more preferably at ambient temperatures of about 20° to about 25°C.
  • the process of the present invention may be carried out in any convenient cell arrangement in which anode and cathode electrodes are located and between which current may be passed.
  • the cell may be divided physically into anolyte and catholyte chambers by any convenient cation-exchange membrane. With a divided cell arrangement, the aqueous acid chlorate solution is fed to the cathode compartment while water is fed to the anode compartment, the latter containing an electrolyte, such as an acid solution.
  • the generation of chlorine dioxide by the process of the invention is accompanied by the formation of by-products.
  • the anodic reaction in the cell produces gaseous oxygen, which may be vented in any convenient manner.
  • the other by-products are water produced by the electrochemical reaction and a salt of the cation of the chlorate and the anion of the acid consumed in the process. These may be removed respectively by any convenient procedure, such as by evaporation and crystallization outside the cell.
  • Chlorine dioxide is produced in pure form from an aqueous acid chlorate solution by passing a cathodic current through the solution from a cathode constructed of material chemically inert with respect to the formation of chlorine dioxide from the solution. Such a result is achieved by maintaining a dissolved concentration of chlorine dioxide in the solution.
  • Electrolytic studies were carried out in a divided H-cell using reticulated vitreous carbon foam as the cathode material and platinum foil as the anode material.
  • a potentiostatic mode of operation was adopted at a cathodic potential of +0.2 volt vs. Hg/Hg2SO4 as the reference electrode.
  • the catholyte of volume approximately 100 ml contained about 10N H2SO4, about 1M NaClO3 and a variable initial dissolved ClO2 concentration.
  • gaseous products, ClO2 and Cl2 were stripped to a potassium iodide (KI) trap by bubbling nitrogen and by applying a low level of vacuum. Both the nitrogen flow and the vacuum were adjusted to maintain a substantially constant level of electrolyte in the compartments and, at the same time, to maintain a substantially constant concentration of dissolved chlorine dioxide in the catholyte, so that the stripping rate of chlorine dioxide was approximately equal to the production rate of chlorine dioxide.
  • KI potassium iodide
  • the electrolyte was analyzed for ClO2, Cl2, ClO3 ⁇ , Cl ⁇ , ClO2 ⁇ and acidity both before and after electrolysis while the KI trap was analyzed and changed every 30 to 60 minutes.
  • Chlorite ions postulated as short-lived intermediates in the autocatalytic process were not detected either in the catholyte and anolyte, before and after electrolysis.
  • the present invention provides a novel method of producing chlorine dioxide by an autocatalytic cathodic electrochemical reduction of chlorate ions.

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
EP88304644A 1987-05-29 1988-05-23 Electrolytic production of chlorine dioxide Expired - Lifetime EP0293151B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT88304644T ATE74626T1 (de) 1987-05-29 1988-05-23 Elektrolytische herstellung von chlordioxid.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CA000538404A CA1287815C (en) 1987-05-29 1987-05-29 Electrolytic production of chlorine dioxide
CA538404 1987-05-29

Publications (2)

Publication Number Publication Date
EP0293151A1 EP0293151A1 (en) 1988-11-30
EP0293151B1 true EP0293151B1 (en) 1992-04-08

Family

ID=4135775

Family Applications (1)

Application Number Title Priority Date Filing Date
EP88304644A Expired - Lifetime EP0293151B1 (en) 1987-05-29 1988-05-23 Electrolytic production of chlorine dioxide

Country Status (14)

Country Link
EP (1) EP0293151B1 (pt)
JP (1) JPS6483680A (pt)
AR (1) AR240068A1 (pt)
AT (1) ATE74626T1 (pt)
AU (1) AU593441B2 (pt)
BR (1) BR8802568A (pt)
CA (1) CA1287815C (pt)
DE (1) DE3869831D1 (pt)
ES (1) ES2032556T3 (pt)
FI (1) FI87935C (pt)
NZ (1) NZ224500A (pt)
PT (1) PT87608B (pt)
RU (1) RU1836492C (pt)
ZA (1) ZA883187B (pt)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7048842B2 (en) 2001-06-22 2006-05-23 The Procter & Gamble Company Electrolysis cell for generating chlorine dioxide
US8333873B2 (en) 2001-06-22 2012-12-18 Pur Water Purification Products, Inc. Apparatus for electrolyzing an electrolytic solution

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1330964C (en) * 1988-02-16 1994-07-26 Marek Lipsztajn Production of chlorine dioxide in an electrolytic cell
CA2023733C (en) * 1990-08-21 1998-04-14 Marek Lipsztajn Chlorine dioxide generation from chloric acid

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3904496A (en) * 1974-01-02 1975-09-09 Hooker Chemicals Plastics Corp Electrolytic production of chlorine dioxide, chlorine, alkali metal hydroxide and hydrogen
US3884777A (en) * 1974-01-02 1975-05-20 Hooker Chemicals Plastics Corp Electrolytic process for manufacturing chlorine dioxide, hydrogen peroxide, chlorine, alkali metal hydroxide and hydrogen
US4426263A (en) * 1981-04-23 1984-01-17 Diamond Shamrock Corporation Method and electrocatalyst for making chlorine dioxide

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
z. Electroch. 13 (1907) 437 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7048842B2 (en) 2001-06-22 2006-05-23 The Procter & Gamble Company Electrolysis cell for generating chlorine dioxide
US8333873B2 (en) 2001-06-22 2012-12-18 Pur Water Purification Products, Inc. Apparatus for electrolyzing an electrolytic solution

Also Published As

Publication number Publication date
FI87935C (fi) 1993-03-10
JPH0251993B2 (pt) 1990-11-09
PT87608A (pt) 1988-06-01
DE3869831D1 (de) 1992-05-14
NZ224500A (en) 1989-10-27
ES2032556T3 (es) 1993-02-16
JPS6483680A (en) 1989-03-29
AR240068A1 (es) 1990-01-31
BR8802568A (pt) 1988-12-20
FI87935B (fi) 1992-11-30
ATE74626T1 (de) 1992-04-15
RU1836492C (ru) 1993-08-23
EP0293151A1 (en) 1988-11-30
PT87608B (pt) 1992-09-30
FI882493A (fi) 1988-11-30
AU593441B2 (en) 1990-02-08
FI882493A0 (fi) 1988-05-26
ZA883187B (en) 1989-03-29
CA1287815C (en) 1991-08-20
AU1582488A (en) 1988-12-01

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