EP0221262B1 - Dalles céramiques de grande taille avec attaches au revers de la face - Google Patents
Dalles céramiques de grande taille avec attaches au revers de la face Download PDFInfo
- Publication number
- EP0221262B1 EP0221262B1 EP86111135A EP86111135A EP0221262B1 EP 0221262 B1 EP0221262 B1 EP 0221262B1 EP 86111135 A EP86111135 A EP 86111135A EP 86111135 A EP86111135 A EP 86111135A EP 0221262 B1 EP0221262 B1 EP 0221262B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tile
- ceramic
- tile according
- holding elements
- glaze
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000919 ceramic Substances 0.000 title claims description 54
- 230000000007 visual effect Effects 0.000 title 1
- 239000011248 coating agent Substances 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 16
- 238000002844 melting Methods 0.000 claims description 15
- 230000008018 melting Effects 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 13
- 239000010453 quartz Substances 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 238000010304 firing Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 4
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 239000005871 repellent Substances 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 230000000994 depressogenic effect Effects 0.000 claims 1
- 239000002557 mineral fiber Substances 0.000 claims 1
- 239000004745 nonwoven fabric Substances 0.000 claims 1
- 239000003566 sealing material Substances 0.000 claims 1
- 239000002759 woven fabric Substances 0.000 claims 1
- 238000005253 cladding Methods 0.000 description 6
- 230000009466 transformation Effects 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 4
- 230000004927 fusion Effects 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 230000035882 stress Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000003763 resistance to breakage Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000004447 silicone coating Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/005—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with anchoring or fastening elements for the shaped articles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
- E04C2/526—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits with adaptations not otherwise provided for, for connecting, transport; for making impervious or hermetic, e.g. sealings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
- E04F13/142—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of ceramics or clays
Definitions
- the invention relates to a large-format ceramic plate with holding elements provided on its side facing away from the visible side.
- Exterior cladding of facades is therefore only a format of a maximum of 0.1 square meters, z. B. 30 x 30 cm approved.
- edge support allows only relatively small format sizes, e.g. B. 60 x 60 cm, as the load can only be transferred via the structurally unfavorable fastening points on the edge, i.e. there are very high voltage peaks in the case of a point-by-point load entry that occurs with the clamp bracket.
- the object of the invention is to provide a plate, the mounting elements of which ensure that the requirements for a statically stable fastening of the plate are met, regardless of how the plate has to be oriented in space due to the structural conditions.
- the mounting problem can be solved very easily with such a plate.
- Such cracks are particularly dangerous in the case of external cladding exposed to the weather because rain that penetrates into the cracks can impair the connection or can even be blown up in the event of frost.
- the holding elements can be fired ceramic elements which, as such, serve to fasten the plate directly or else to accommodate a metallic fastener. In the latter case, you are completely free to choose the material for the fasteners.
- a glaze which has a melting point below the quartz transformation point (573 ° C.)
- the fired ceramic plate covered with the corresponding fired holding elements having been heated again to a temperature below the quartz transformation point
- the principle of the invention can be used can also be used on plates with surface glaze, since this does not suffer when the plate provided with the holding elements is fired again because its melting point is not reached.
- a flat, breakthrough element that can be connected to a power source and is made of a metallic material with a high specific electrical resistance whose melting point is far above the melting point of the ceramic glaze and its coefficient of thermal expansion is approximately equal to that of the ceramic glaze.
- a flat element should be understood to mean both a foil-like element, but also a network or a meander, provided that there are sufficient openings that can be penetrated by the glaze.
- the holding elements can be provided with recesses or bores for receiving metallic fastening means, which considerably facilitates the attachment of the plate according to the invention designed in this way to, for example, a framework or the like.
- these metallic fasteners are used in the after-firing to connect the ceramic mounting elements and the ceramic plate with the help of the ceramic glaze through the furnace, where they can not be affected because this after-firing temperature is comparatively low. A central load transfer is reliably achieved due to the positive connection between the ceramic mounting element and the metallic fastening means.
- the afterburning can also take place without such metallic fastening means if the recess or bore is designed in such a way that a subsequent insertion of metallic fastening means into the holding elements is possible.
- Such fasteners can then be, for example, expansion dowels, insertion pins, spacers or the like.
- the invention can also be implemented in such a way that the mounting element itself forms the fastening means and as such can be connected to a power source. It then consists of a metallic material with a high specific electrical resistance, the melting point of which is far above the melting point of the ceramic glaze and whose coefficient of thermal expansion is approximately equal to that of the ceramic glaze.
- the plate is slightly lowered at the attachment points of the mounting elements in the area corresponding to the layout of these elements, for example by grinding. This achieves an additional locking of the ceramic mounting elements in the direction of the plate level in the production of the ceramic plate according to the invention.
- the holding elements can have a depression on the surface coming into contact with this plate side.
- An annular web-like residual surface then remains, which preferably does not sit on the plate, but is at a minimal distance from it.
- This gap is sealed by an aging-resistant adhesive made of a material that is resistant to atmospheric influences and seals after the connection fire.
- the invention thus creates a plate which can be fastened directly to walls, ceilings, mounting frames or the like and in which the attachment points can be freely selected from a static point of view.
- the plate and mounting elements and possibly also the fastening means consist of the same material; a homogeneous part is created. This causes the same coefficient of thermal expansion and the same strength properties in the area of the fastening of the mounting elements. Even if the fastener is made of metal, this does not change the formation of a homogeneous body from the plate and the holding element. In the other embodiment, there is the advantage that the ceramic holding element can be dispensed with.
- both the holding element or the fastening means and the ceramic plate and also the glaze applied on the visible side of the ceramic plate remain completely unchanged .
- the mounting elements or fasteners are not located on the edge, but in the parts on the side of the plate facing away from the visible side, which provide the best structural options for fastening.
- the edge areas remain completely unaffected by the holder, so that the disadvantages associated with an edge attachment are basically avoided. From a static point of view, this enables the transition from a two-point bearing, as is the case with the edge fastening, to a multi-point bearing.
- the size and shape of the base of the ceramic support element or Fasteners can be selected so that the stress peaks that occur in the mounting points do not exceed the stresses in the middle of the field, ie in the middle of the field bounded by the fastening points.
- the coating also cover the area of the holding elements and to cover them, because in the event of an acid attack caused by atmospheric conditions, the durability of the ceramic connection can be called into question.
- This shatterproof coating preferably consists of a mineral, preferably glass fiber fabric or nonwoven, which is impregnated with an epoxy resin.
- the mounting elements are expedient not to design the mounting elements as a sharp-edged cuboid or cylinder, but rather in a dome shape in a further embodiment of the invention.
- the side of the plate facing away from the visible side, at least covering the area of the mounting elements, with a air and water impermeable coating, e.g. B. is provided with a silicone coating or is used to hold the metal fastener part of the support element after the connection of the support element, fastener and plate serving fire with a sealing, water-repellent, infusible hardening material.
- Another solution to this problem is to ensure that acid rain or moisture can immediately drain from the area of the ceramic bond. This is preferably done with the aid of channel-like recesses which extend from the edge of the holding element in the part which is intended to hold the metallic fastening means in at least one direction, preferably in four mutually perpendicular directions.
- the drawing shows four exemplary embodiments in four figures.
- Fig. 1 denotes the ceramic plate, which on its side facing away from the visible side at 2 has a circular depression, for example in plan, in which the binder in the form of a ceramic glaze 3 is applied.
- the ceramic mounting element 4 which in the exemplary embodiment shown has, for example, a through-hole 5, into which a metallic fastening means, here in the form of a screw 6, has been inserted before the ceramic mounting element 4 is placed, with the aid of which the ceramic plate is attached a substructure not shown can be attached.
- the ceramic plate 1 can also be attached to a ceiling.
- the connection of the plate with its support, e.g. B. a substructure remains clearly hidden from the viewer, d. H. the appearance of the cladding is completely undisturbed.
- a flat structure is on average, for. B. in the form of a meander made of a metallic material with high electrical resistance, which is embedded in the glaze 3 and acted on by the connections 8 and 9 with electrical current and can thus be heated above the melting temperature of the glaze.
- 13 and 14 mean channels, grooves or other recesses which connect the space around the head 15 of the metallic fastening means 6 to the area outside the ceramic mounting element 4, so that moisture which has penetrated can flow off again undisturbed.
- Four channels or the like which are perpendicular to one another are preferably provided.
- the ceramic plate is a circular depression, for example in plan, and 3 is the ceramic glaze.
- the ceramic mounting element is omitted here.
- the fastening means which is designated here by 10
- the fastening means 10 has a widening 11 which fits into the depression 2.
- the fastening means 10 consists of a material having a high specific electrical resistance and can be connected to a power source in a manner not shown and can thus be heated to a temperature above the melting temperature of the glaze.
- Fig. 4 shows a slightly modified embodiment, similar to that of Fig. 1.
- this variant is also possible in the embodiments of Figs. 2 and 3 with appropriate adjustment.
- the reference numeral 1 in turn indicates the ceramic plate, the surface 22 of which faces away from the visible side 21 is flat in this case, that is to say has no depression.
- a ceramic mounting element 24 is placed, which in its essential form z. B. corresponds to the support member 4 of FIG. 1.
- the holding element 24 has a depression 25 which is surrounded by a web-shaped edge 26.
- a fastening means in the form of a screw 6 is inserted in the central bore 5, as in the exemplary embodiment according to FIG. 1.
- the space gained through the recess 25 is filled with ceramic glaze as a binder.
- the connection of the support element 24 and plate 1 by this binder takes place in the manner described above by a second fire.
- the remaining surface surrounding the recess 25, ie the web-shaped edge 26 is at a small distance from the surface 22 of the plate 1, so that a gap 27 remains.
- the web-shaped edge 26 is connected to the surface 22 of the plate by means of an aging-resistant adhesive made of a material which is resistant to atmospheric influences and which is introduced after the second fire, which serves to connect plate 1 and support element 24, and so on the glaze produced in the recess 25 provides a particularly good protection against atmospheric influences.
- the glaze 3 preferably has a melting point below the quartz transformation point, the fired ceramic plate with the corresponding holding elements having been heated again to a temperature below the quartz transformation point.
- the proposed ceramic connection may not have the necessary durability against atmospheric acid attack, therefore, as shown in FIG. 1, it is expedient on the side of the plate facing away from the visible side at least in the area of the holding elements 4 according to FIGS. 1 and 2 or 11 according to FIG. 3, which covers it with an anti-breakage coating 12.
- This break-resistant coating consists of a mineral, preferably glass fiber fabric or fleece, which is impregnated with an epoxy resin. This not only increases the panel's resistance to breakage, but in particular also protects the entire composite body against atmospheric influences.
- break-proof coating is replaced by a coating made of an air- and water-impermeable and / or water-repellent material, the structure of the construction does not change, so that an additional figure is not shown here.
- Fig. 1 shows an embodiment of a support member 4, the application of such a shatterproof coating in particular; makes easy.
- the dome-shaped or dome-shaped design of the holding element 4 can be seen.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
Claims (18)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT86111135T ATE38375T1 (de) | 1985-08-14 | 1986-08-12 | Grossformatige keramische platte mit auf ihrer der sichtseite abgewendeten seite vorgesehenen halterungselementen. |
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3529235 | 1985-08-14 | ||
DE3529235 | 1985-08-14 | ||
DE3543088 | 1985-12-05 | ||
DE3543088 | 1985-12-05 | ||
DE3544473 | 1985-12-16 | ||
DE3544473 | 1985-12-16 | ||
DE3607407 | 1986-03-06 | ||
DE3607407 | 1986-03-06 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0221262A1 EP0221262A1 (fr) | 1987-05-13 |
EP0221262B1 true EP0221262B1 (fr) | 1988-11-02 |
Family
ID=27433409
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86111135A Expired EP0221262B1 (fr) | 1985-08-14 | 1986-08-12 | Dalles céramiques de grande taille avec attaches au revers de la face |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0221262B1 (fr) |
CA (1) | CA1280005C (fr) |
DE (1) | DE3661067D1 (fr) |
DK (1) | DK164232C (fr) |
ES (1) | ES2001649A6 (fr) |
FI (1) | FI81081C (fr) |
NO (1) | NO175108C (fr) |
PT (1) | PT83203B (fr) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3737081A1 (de) * | 1987-10-30 | 1989-05-11 | Koller Metallbau Ag | Fassadenkonstruktion fuer hochbauten |
DE8811912U1 (de) * | 1988-02-08 | 1989-01-12 | Buchtal Gmbh, 8472 Schwarzenfeld | Natursteinelement für die Verkleidung von Bauwerkfassaden |
DE3815552A1 (de) * | 1988-05-06 | 1989-11-16 | Buchtal Gmbh | Natursteinplatte mit auf ihrer der sichtseite abgewendeten seite vorgesehenen halterungselementen |
DE4222796A1 (de) * | 1992-07-10 | 1994-01-13 | Buchtal Gmbh | Großformatige keramische Platte zur Aufnahme von metallischen Befestigungsmitteln |
AU1732895A (en) * | 1994-01-24 | 1995-08-08 | Lanxide Technology Company, Lp | Wear and corrosion resistant parts for use in liquids and/or solids transportation |
CN1059019C (zh) * | 1997-12-05 | 2000-11-29 | 王振忠 | 摆动叶片泵 |
AU2002308284A1 (en) * | 2002-02-13 | 2003-09-04 | Ronflette S.A. | A process and apparatus for anchoring ceramic tiles to external walls of buildings |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT150373B (de) * | 1934-06-18 | 1937-08-10 | Kerb Konus G M B H | Verfahren zur Verbindung metallischer Körper mit Körpern aus nichtleitendem Stoff, z. B. keramischen Körpern, mit Hilfe von Elektroden. |
US2241505A (en) * | 1936-08-21 | 1941-05-13 | Moses J Cuttler | Manufacture of metal to porcelain seals |
DE905950C (de) * | 1941-09-16 | 1954-03-08 | Porzellanfabrik Kahla | Verfahren zum festen Verbinden keramischer oder aus einem sonstigen anorganischen Isolierstoff bestehender Koerper miteinander oder mit metallischen Koerpern |
GB1274932A (en) * | 1969-01-16 | 1972-05-17 | Thorn Lighting Ltd | Methods and compositions for sealing together pieces of ceramic material |
JPS6077178A (ja) * | 1983-09-30 | 1985-05-01 | 株式会社東芝 | 窒化物セラミックス接合体およびその製造方法 |
-
1986
- 1986-08-12 DE DE8686111135T patent/DE3661067D1/de not_active Expired
- 1986-08-12 EP EP86111135A patent/EP0221262B1/fr not_active Expired
- 1986-08-13 CA CA000515885A patent/CA1280005C/fr not_active Expired - Fee Related
- 1986-08-13 DK DK386486A patent/DK164232C/da not_active IP Right Cessation
- 1986-08-13 NO NO863270A patent/NO175108C/no unknown
- 1986-08-14 PT PT83203A patent/PT83203B/pt not_active IP Right Cessation
- 1986-08-14 FI FI863297A patent/FI81081C/fi not_active IP Right Cessation
- 1986-08-14 ES ES8601602A patent/ES2001649A6/es not_active Expired
Also Published As
Publication number | Publication date |
---|---|
NO863270D0 (no) | 1986-08-13 |
DE3661067D1 (en) | 1988-12-08 |
FI81081C (fi) | 1990-09-10 |
NO863270L (no) | 1987-02-16 |
PT83203A (de) | 1986-09-01 |
PT83203B (pt) | 1992-10-30 |
FI863297L (fi) | 1987-02-15 |
DK386486A (da) | 1987-02-15 |
NO175108C (no) | 1994-08-31 |
EP0221262A1 (fr) | 1987-05-13 |
FI863297A0 (fi) | 1986-08-14 |
DK386486D0 (da) | 1986-08-13 |
NO175108B (no) | 1994-05-24 |
CA1280005C (fr) | 1991-02-12 |
DK164232B (da) | 1992-05-25 |
FI81081B (fi) | 1990-05-31 |
DK164232C (da) | 1992-10-26 |
ES2001649A6 (es) | 1988-06-01 |
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