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EP0110823B1 - Connecteur enfichable et méthode pour le raccorder - Google Patents

Connecteur enfichable et méthode pour le raccorder Download PDF

Info

Publication number
EP0110823B1
EP0110823B1 EP83810498A EP83810498A EP0110823B1 EP 0110823 B1 EP0110823 B1 EP 0110823B1 EP 83810498 A EP83810498 A EP 83810498A EP 83810498 A EP83810498 A EP 83810498A EP 0110823 B1 EP0110823 B1 EP 0110823B1
Authority
EP
European Patent Office
Prior art keywords
connector
contact ring
inner conductor
cable
ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP83810498A
Other languages
German (de)
English (en)
Other versions
EP0110823A3 (en
EP0110823A2 (fr
Inventor
Andreas Bosshard
Bernhard Lämmler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huber and Suhner AG
Original Assignee
Huber and Suhner AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huber and Suhner AG filed Critical Huber and Suhner AG
Publication of EP0110823A2 publication Critical patent/EP0110823A2/fr
Publication of EP0110823A3 publication Critical patent/EP0110823A3/de
Application granted granted Critical
Publication of EP0110823B1 publication Critical patent/EP0110823B1/fr
Expired legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • H01R24/42—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency comprising impedance matching means or electrical components, e.g. filters or switches
    • H01R24/44—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency comprising impedance matching means or electrical components, e.g. filters or switches comprising impedance matching means
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00—Two poles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49123—Co-axial cable
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49179—Assembling terminal to elongated conductor by metal fusion bonding

Definitions

  • the present invention relates to a connector according to the preamble of independent claim 1 and a method for connecting the same according to the preamble of independent claim 6.
  • a polytetrafluoroethylene is proposed as the dielectric, which has been stretched and thus has a high proportion of air in a matrix-like structure.
  • the dielectric material is wrapped around the inner conductor.
  • the shielding reduces the radiation to a minimum.
  • the electrical values must also be guaranteed in the bend.
  • this is achieved in that a silver-plated copper foil has been overlapped on the dielectric layer and this first shield has been covered with a second shield made of braided silver-plated copper wire.
  • the cable constructed in this way is provided with a plastic outer jacket.
  • a method for connecting the connector is characterized in independent claim 6.
  • the coaxial cable 15 viewed from the inside out, consists of an inner conductor 20, a layer 21 of dielectric material, for example polytetrafluoroethylene, concentrically surrounding this inner conductor, and a first shield 22 made of silver-plated copper tape, which overlaps the layer 21 is, a second shield 23 made of a copper wire mesh and an outer jacket 24, for example also made of polytetrafluoroethylene.
  • dielectric material for example polytetrafluoroethylene
  • the coaxial connector 14 consists of the following individual parts: a nipple 1 with an external thread 1a, which is closely fitting on the outer jacket 24, a contact ring 2 with a radial bore 13, which can be designed as a through bore, a connector housing 3 with an internal thread complementary to the external thread la 3a and with a sleeve 3b at the end opposite the internal thread 3a, a plug dielectric 5 located in the sleeve 3b, and from a union nut 8.
  • a plug pin 4 with a tapered portion 11 has an axial cavity 12 for the inner conductor 20 of the inner end of the plug Coaxial cable 15 on.
  • the sleeve 3b and the plug dielectric 5 are also pierced diametrically. In the assembled state, this bore 10 is aligned with the tapered part 11 of the plug pin 4. This bore 10 is cast with epoxy resin, so that a radial centering support 9 is formed.
  • a snap ring 6 is inserted, which engages in a circumferential groove 8a in the inner wall of the union nut 8 and thus holds the union nut 8 freely rotatable with at most a limited axial play.
  • a seal 7 made of elastic material, such as rubber, is placed on a shoulder 3c on the outside of the sleeve 3b.
  • the inner conductor 20 of the coaxial cable 15 is soldered into the cavity 12 of the plug pin 4.
  • the contact ring 2 rests on the second shield 3 and is also soldered to it.
  • the holes 13 serve on the one hand to visually check the correct soldering, i.e. whether the soldering material has flowed correctly, and on the other hand steam and the gas of the flux can withdraw through these holes 13, so that the soldering material also has enough space to spread out.
  • the coaxial cable 15 is first cut to the exact length.
  • the cutting surface 24a must be flat.
  • the outer jacket 24 is cut in three places 31, 32, 33 all around. This creates an outer jacket section 36, a middle jacket section 35 and an inner jacket section 34 (FIG. 3).
  • the middle jacket section 35 is removed (FIG. 4) and the emerging braid of the second shield 23 is tinned. A soft solder melting at 180 ° is used for this, so that a tinned portion 37 is formed.
  • the outer jacket section 36 is removed and a shrink tube is pushed over the cable 15 prepared in this way ben (this is not shown).
  • Nipple 1 is now plugged from connector 14 onto outer jacket 24 (FIG. 5).
  • the contact ring 2 is then pushed onto the tinned portion 37 before the inner jacket section 34 is now removed and the contact ring 2 can be pushed as far as the outer jacket 24.
  • the structure according to FIG. 6 is thus obtained.
  • the contact ring 2 is soldered to the shield 23.
  • a soft solder melting at 180 ° is also used here.
  • the cable 15 is cut off about 1.8 mm in front of the contact ring 2 (FIG. 7), and then the cut surface is turned so that the contact ring 2 is shortened by 0.1-0.2 mm.
  • This procedure exposes the inner conductor 20 (FIG. 8) and the cable length can thus also be matched. This was previously not possible in such a simple manner with the known connectors.
  • the plug pin 4 is now soldered onto the inner conductor 20. This can advantageously be done by means of resistance soldering.
  • the cable is then inserted into the connector housing 3, and this is screwed to the nipple 1 (Fig. 10). In this state, the cable and its connection points can now be checked with the connector. If a shrink tube was pushed onto the cable in the phase according to FIG. 5, it can now be positioned correctly before it is shrunk with hot air at about 150 ° C.
  • the bore 10 has to be cast with epoxy resin and the resin has to be allowed to harden before the snap ring 6 can be inserted, the seal 7 and finally the union nut 8 can be put on.
  • the connector shown here can also be used. 3 to 10, the cable sheath is cut through with two cuts arranged at a distance from one another. The distance of the cuts should at least approximate the bend. Then the cable is bent with the smallest possible bending radius, the cable jacket is removed and at least the outer shield is tinned. This tinning is advantageously also carried out with solder that flows at 180 ° C. The resulting sheet can be covered with a shrink molding. In this way, an angled connection can be formed in a simple and cost-effective manner, in which the cable length can be adjusted and in which the electrical conditions are constant and manageable up to the connector transition into the connecting element.

Landscapes

  • Coupling Device And Connection With Printed Circuit (AREA)

Claims (9)

1. Connecteur enfichable pour câble coaxial, en particulier pour câble coaxial flexible, comportant un conducteur intérieur (20), une couche de diélectrique (21), un premier blindage (22) constitué par un ruban de feuille métallique mince enroulé avec recouvrement, un deuxième blindage (23) constitué par du fil métallique tressé, et une enveloppe extérieure (24), ce connecteur enfichable (14) comprenant une tige (4) de fiche reliée électriquement au conducteur intérieur (20), un isolateur (5) entourant cette dernière au moins sur une partie de sa longueur et un corps (3) de fiche relié de façon électriquement conductrice à l'un au moins des deux blindages (22, 23), et étant caractérisé en ce que, pour une liaison électriquement conductrice entre le corps (3) de fiche avec les blindages (22, 23), il existe une bague (2) de contact qui entoure étroitement le deuxième blindage (23), serrée d'une part entre un manchon fileté (1), entourant l'enveloppe extérieure (24), et comportant une partie munie d'un filetage extérieur (la), et, d'autre part, le corps (3) de fiche muni d'une partie (3a) filetée intérieurement et destinée à une liaison par vissage avec le manchon fileté (1), la surface d'extrémité (25) de ladite bague de contact étant disposée dans le même plan que la surface d'extrémité (26) de la couche de diélectrique (21) et que les surfaces de coupe des deux blindages (22, 23); en ce que le conducteur intérieur (20) dépasse au-delà du plan cité et est relié dans un espace creux axial (12) de la tige (4) de fiche, de façon électriquement conductrice avec cette dernière; et en ce que le corps (3) de fiche présente une douille (3b) qui dépasse ledit plan, à la surface extérieure de laquelle un écrou- chapeau (8) est maintenu de façon à pouvoir se déplacer en rotation et à ne pouvoir se déplacer axialement que de façon extrêmement limitée.
2. Connecteur enfichable selon la revendication 1, caractérisé en ce que la bague (2) de contact est soudée au moins au deuxième blindage (23).
3. Connecteur enfichable selon la revendication 2, caractérisé en ce que la bague (2) de contact présente au moins un alésage (13) radial pour permettre de vérifier visuellement la qualité de l'emplacement de la soudure, ainsi que pour permettre l'évacuation des gaz pendant la soudure.
4. Connecteur enfichable selon une des revendications 1 à 3, caractérisé en ce que la tige (4) de fiche est soudée au conducteur intérieur (20).
5. Connecteur enfichable selon la revendication 4, caractérisé en ce qu'il existe dans la douille (3b) du corps (3) de fiche au moins un alésage (10) radial, qui traverse l'isolant (5) et qui se situe au niveau d'une partie (11) de la tige (4) de fiche à diamètre réduit et en ce que cet alésage (10) radial est rempli d'une résine époxyde (9).
6. Procédé pour le branchement du connecteur enfichable selon la revendication 1, caractérisé en ce qu'on incise l'enveloppe extérieure (24) en trois endroits (31, 32, 33) dans la zone de connexion du câble (15) et l'on enlève le tronçon médian (35) de l'enveloppe dans le but de dégager le deuxième blindage (23); en ce qu'on étame cette partie dégagée du deuxième blindage (23), en ce qu'on enlève le tronçon extérieur (36) de l'enveloppe et en ce que l'on glisse d'abord le manchon fileté (1) jusqu'au-dessus du manchon extérieur (24) et ensuite la bague (21) de contact, en ce qu'on enlève le tronçon (34) restant d'enveloppe, on appuie la bague (2) de contact contre l'enveloppe extérieure (24), on soude la bague (2) de contact aux blindages (22, 23), en ce qu'on coupe ensuite le câble (15) à faible distance devant le bague (2) de contact et que l'on plane par tournage ou dresse la surface de coupe jusqu'au conducteur intérieur (20) en raccourcissant en même temps la bague (2) de contact, et caractérisé ensuite en ce que l'on met en place, et en ce que l'on soude la tige (4) de fiche sur le conducteur intérieur (20) puis l'on met en place le corps (3) de fiche sur le câble (15) et on le visse avec le manchon fileté (1), en ce qu'ensuite on coule de la résine époxyde (9) dans l'alésage (10) du corps (3) de fiche, et en ce qu'enfin on monte l'écrou-chapeau (8) avec la rondelle éventail (6) et la garniture annulaire (7) d'étanchéité.
7. Procédé selon la revendication 6, caractérisé en ce que le câble (15) est coupé à une distance d'environ 1,8 mm devant la bague (2) de contact et en ce que la bague (2) de contact est raccourcie de 0,1 à 0,2 mm lors du planage par tournage.
8. Procédé selon la revendication 7, caractérisé en ce que la soudure de la bague (2) de contact avec les blindages (22, 23) s'effectue au moyen de soudure ou brasure tendre ayant une température de fusion de 180°.
9. Procédé selon la revendication 8, caractérisé en ce que la soudure de la tige (4) de fiche avec le conducteur intérieur (20) est réalisée au moyen d'une soudure par résistance.
EP83810498A 1982-11-24 1983-10-31 Connecteur enfichable et méthode pour le raccorder Expired EP0110823B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH685782 1982-11-24
CH6857/82 1982-11-24

Publications (3)

Publication Number Publication Date
EP0110823A2 EP0110823A2 (fr) 1984-06-13
EP0110823A3 EP0110823A3 (en) 1987-02-04
EP0110823B1 true EP0110823B1 (fr) 1988-06-15

Family

ID=4316120

Family Applications (1)

Application Number Title Priority Date Filing Date
EP83810498A Expired EP0110823B1 (fr) 1982-11-24 1983-10-31 Connecteur enfichable et méthode pour le raccorder

Country Status (3)

Country Link
US (2) US4545637A (fr)
EP (1) EP0110823B1 (fr)
DE (1) DE3377097D1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004031271A1 (de) * 2004-06-28 2006-01-26 Ims Connector Systems Gmbh HF-Steckverbinder für Koaxialkabel

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Also Published As

Publication number Publication date
DE3377097D1 (en) 1988-07-21
EP0110823A3 (en) 1987-02-04
US4545637A (en) 1985-10-08
US4615115A (en) 1986-10-07
EP0110823A2 (fr) 1984-06-13

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