EP0000796A1 - Composition de revêtement et procédé pour revêtir des surfaces métalliques - Google Patents
Composition de revêtement et procédé pour revêtir des surfaces métalliques Download PDFInfo
- Publication number
- EP0000796A1 EP0000796A1 EP78200111A EP78200111A EP0000796A1 EP 0000796 A1 EP0000796 A1 EP 0000796A1 EP 78200111 A EP78200111 A EP 78200111A EP 78200111 A EP78200111 A EP 78200111A EP 0000796 A1 EP0000796 A1 EP 0000796A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- composition according
- coating
- melamine
- formaldehyde resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 21
- 239000011248 coating agent Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims description 17
- 239000008199 coating composition Substances 0.000 title abstract description 3
- 239000000203 mixture Substances 0.000 claims abstract description 23
- 229920000877 Melamine resin Polymers 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- 239000003822 epoxy resin Substances 0.000 claims abstract description 14
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229920001400 block copolymer Polymers 0.000 claims abstract description 12
- 239000003377 acid catalyst Substances 0.000 claims abstract description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 6
- 239000003054 catalyst Substances 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 150000003863 ammonium salts Chemical class 0.000 claims description 5
- 239000004593 Epoxy Substances 0.000 claims description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- HOSGXJWQVBHGLT-UHFFFAOYSA-N 6-hydroxy-3,4-dihydro-1h-quinolin-2-one Chemical group N1C(=O)CCC2=CC(O)=CC=C21 HOSGXJWQVBHGLT-UHFFFAOYSA-N 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000005711 Benzoic acid Substances 0.000 claims description 2
- 230000002378 acidificating effect Effects 0.000 claims description 2
- 150000001450 anions Chemical class 0.000 claims description 2
- 235000010233 benzoic acid Nutrition 0.000 claims description 2
- 238000004132 cross linking Methods 0.000 claims description 2
- 239000011253 protective coating Substances 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 1
- 150000003839 salts Chemical class 0.000 claims 1
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical class O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 abstract description 8
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 abstract 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 abstract 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 abstract 1
- 238000007796 conventional method Methods 0.000 abstract 1
- 230000001681 protective effect Effects 0.000 abstract 1
- 239000000839 emulsion Substances 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000012360 testing method Methods 0.000 description 10
- 239000003973 paint Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- 239000007921 spray Substances 0.000 description 8
- 239000008367 deionised water Substances 0.000 description 7
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical compound C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 5
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 229920003270 Cymel® Polymers 0.000 description 4
- 239000004922 lacquer Substances 0.000 description 4
- -1 polyoxyethylene Polymers 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000013065 commercial product Substances 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 235000011007 phosphoric acid Nutrition 0.000 description 3
- 229920001993 poloxamer 188 Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 239000005028 tinplate Substances 0.000 description 3
- FFWSICBKRCICMR-UHFFFAOYSA-N 5-methyl-2-hexanone Chemical compound CC(C)CCC(C)=O FFWSICBKRCICMR-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- XMRUJYGYYCLRGJ-UHFFFAOYSA-N azanium;2-[2-[2-[2-(4-nonylphenoxy)ethoxy]ethoxy]ethoxy]ethyl sulfate Chemical compound [NH4+].CCCCCCCCCC1=CC=C(OCCOCCOCCOCCOS([O-])(=O)=O)C=C1 XMRUJYGYYCLRGJ-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000000976 ink Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- 206010013786 Dry skin Diseases 0.000 description 1
- 239000001263 FEMA 3042 Substances 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- LRBQNJMCXXYXIU-PPKXGCFTSA-N Penta-digallate-beta-D-glucose Natural products OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-PPKXGCFTSA-N 0.000 description 1
- 229920002012 Pluronic® F 38 Polymers 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 150000001412 amines Chemical group 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007739 conversion coating Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 1
- 229940031574 hydroxymethyl cellulose Drugs 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 229920001983 poloxamer Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000005297 pyrex Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
- 229940033123 tannic acid Drugs 0.000 description 1
- 235000015523 tannic acid Nutrition 0.000 description 1
- 229920002258 tannic acid Polymers 0.000 description 1
- 229920001864 tannin Polymers 0.000 description 1
- 239000001648 tannin Substances 0.000 description 1
- 235000018553 tannin Nutrition 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
Definitions
- the invention relates to the field of applying an organic coating to a metal surface, and in particular to an aqueous-based organic coating composition to impart corrosion resistance and paint receptivity to the metal surface.
- the invention is particularly directed to providing a composition and method of operation for the application of an organic coating to the surfaces of black tin or tin cans.
- the methods of can making include three-part processes, in which a separate lid and base are connected to a seam structure to form the complete can, and two-part processes, in which a uniform side wall and base structure are cold formed from one Sheet metal is formed and the lid is attached to it to form the finished can. While the specific coating requirements vary depending on the manufacturing method and / or material, it is generally necessary to apply a relatively non-porous organic coating to the metal surface in order to 1) provide sufficient corrosion resistance to the metal surface, 2) provide a suitable basis for decorative paints and top coats and 3) create a suitable separation layer between the metal surface and the food, drink or other filling goods for which the can is intended.
- the aisle would be similar with a favorable application of a conversion coating and a rinsing after the rinsing stage 3).
- the usual technique for applying the sanitary interior paint to the can is by means of an airless spraying device.
- this requires that the cans are sprayed individually in order to obtain a uniform coating.
- the cans are not separated during the cleaning and rinsing stages for individual treatment. It is therefore desirable to be able to use both the base coat on the outside and a sanitary interior lacquer layer by mass treating cans with a so-called ⁇ Wash coat "in a can washer-type device, rather than treating each of the cans individually.
- the four necessary components of the composition according to the invention are an epoxy resin, an alkylated melamine-formaldehyde resin, an acid catalyst and a block copolymer of the formula given.
- the above components form a stable aqueous phase at a total working bath concentration in the range of about 5 to 40% by weight.
- a concentrate of the composition can be prepared in a total concentration of up to 85% by weight. In highly concentrated concentrate compositions it is sometimes desirable to incorporate a very small amount of an ammonium salt of phosphoric acid to improve stability, e.g. about 0.04 to 0.2% by weight.
- the epoxy resin component of the composition of the invention has an average molecular weight of about 900 to 2900 and about 2.7 to 11.6 hydroxyl groups per mole.
- the preferred epoxy resin has an average molecular weight of about 900 and a hydroxyl equivalent of about 2.7 to 4.2 equivalents per mole.
- Suitable epoxy resins are commercially available and, for example, the products of the Epon 1001 to 1007 series of resins (Shell Chemical Co.).
- any such resin known as an amino crosslinking agent can be used as the alkylated melamine-formaldehyde resin.
- Such products generally have an equivalent weight in the range of 130 to 240 according to the manufacturer's specifications.
- the melamine-formaldehyde resin is alkylated with one or more alcohols with 1 to 4 carbon atoms to give a corresponding alkylated melamine-formaldehyde resin.
- the concentration of the alkylated melamine-formaldehyde resin in the composition is selected so that the weight ratio of epoxy resin: melamine-formaldehyde resin is from 2: 1 to 20: 1.
- Suitable alkylated melamine-formaldehyde resins are commercially available and, for example, the products Cymel 303, Cymel 1130 and Cymel 1156 (from American Cyanamid).
- the block copolymer which is the third necessary component of the composition, is a block copolymer containing two polyoxyethylene segments separated by a polyoxypropylene segment.
- the block copolymer thus has the following general formula:
- HLB number hydrophilic-lipophilic ratio
- the concentration of block copolymer in the composition should be 2 to 12% by weight of the total concentration of epoxy and melamine-formaldehyde resin used.
- the fourth necessary component of the composition is an acid catalyst, which is used in a to effect the Ver. Wetting of the epoxy and melamine pormaldehyde resin is available in sufficient quantity during the heat curing.
- the catalyst can be any acidic catalyst known to cure amino resins with Polymers containing hydroxyl, carboxyl or amine functionalities are accelerated, such as, for example, mineral acids, p-toluenesulfonic acid, dodecylbenzenesulfonic acid, phosphoric acid, alkylphosphoric acid, maleic acid, trimellitic acid, phthalic acid, acrylic acid-containing polymers.
- the concentration of such catalysts is normally in the range from 0.2 to 1.5% by weight of the other nonvolatile constituents of the composition.
- a particularly useful catalyst is an ammonium salt of an alkyl or alkylaryl polyoxyethylene sulfate.
- the formula for the anion of such a compound is where R is an alkyl or alkylaryl group of at least 10 carbon atoms which contains a saturated alkyl moiety and m is in the range from about 4 to 30.
- R is a phenyl group containing a propylene trimere.
- Suitable products of this type are commercially available, for example the products Alipal EP 110, EP 115 and EP 120 (from GAF Corp.). The use of such compounds has a second advantage in that they also act to aid in the emulsification of the aqueous composition.
- the water for the preparation of the agent can be tap water; However, deionized or distilled water is preferred because it eliminates the presence of unknown and unquantified ions that can affect coating quality.
- auxiliaries can be used, for example agents for adjusting the viscosity and flow characteristics, such as hydroxymethyl cellulose, hydroxyethyl cellulose, water-soluble glycol ethers and alcohols; Benzoic acid to prevent rusting of the metal surface when drying; Ammonium salts of phosphoric acids to impart phase stability and / or pH adjustment; Common pH adjusters such as the commonly used organic and inorganic acids e.g.
- Tannic acid, citric acid and tartaric acid additional emulsifiers and lubricants (surface lubricants); Defoaming agents and organic solvents that aid in emulsification, such as cyclohexanone, toluene, methyl ethyl ketone, methyl isobutyl ketone, methyl isoamyl ketone and the like.
- While flooding is the preferred method of application in the case of treating metal cans, other common techniques such as spraying, dipping and roller application where appropriate for the surfaces to be treated can also be used.
- Hardening is typically carried out at temperatures above 149 ° C. At 232 ° C the curing can be accomplished in about 2.5 minutes.
- Black tin cans in particular do not move through a can manufacturing line as easily as tin cans do, since the tin surface tends to reduce the friction between the can surface and the treatment device. Black tin cans tend to be subject to excessive friction as they move through the treatment facility and therefore cause a noticeable number of line disturbances. This difficulty is overcome by the agent according to the invention, since the black plate surface is given additional lubricity, which enables the can production line to run more smoothly.
- test piece metal can, cutout or sheet coated with an organic coating is immersed in a boiling 1% detergent solution (Joy solution) for 30 minutes. After removing it from the solution, the test piece is rinsed well with running tap water, scratched to the metal in a cross-cutter and blown dry with compressed air. Then the cross-cut area is firmly provided with an adhesive tape. The tape is quickly peeled off the metal surface and the cross-cut area is inspected. The test piece is then evaluated and classified into three categories: no paint removed; slight paint deduction (still acceptable) or larger paint deduction (not acceptable). Comparative numerical evaluations are sometimes used in the examples. The rating “10” means no paint deduction. Ratings from “6" to "9” correspond to small but still acceptable paint proof (less than 10% removed) and from " 0" to "5" correspond to larger paint proof (more than 10% removed).
- Twelve drawn and ironed tinplate beverage cans (size 6.5 cm x 12.2 cm) were treated after the procedure: 45 seconds of spraying with cleaner A; 15 seconds spray hot water; 15 seconds spray rinse of deionized water; 10 seconds flood emulsion treatment on each of the inner and outer can surfaces; Drain for 30 seconds; 3 min. Oven with circulating air at a temperature of 260 ° C.
- the extraction test consisted of spraying the coated cans for 1 min with hot (87.8 ° C) deionized water (4.9 micro mho), filling the cans with distilled water to within 0.63 cm from the top, each Cover the can with a piece of aluminum foil, place the cans on a rack in a 20 liter pressure container containing a small amount of distilled water and heat the pressure container to 1.05 kg / cm 2 (121 ° C) for two hours from the Time from when the pressure reaches 1.05 kg / cm 2 .
- the water samples from the inside of the can were evaporated into pure Pyrex bottles and the weight of the residue, which makes up the extracted non-volatile, was determined.
- the average result in mg of extracted / can was 3.06, which corresponds to 0.08 mg / 6.45 cm 2 or an "extraction residue" of 8.08 ppm.
- the values approved according to the regulations are 0.5 mg / 6.45 cm 2 or 50 ppm, if the coating is composed of previously recognized components.
- 36 tin cans (size 6.8 cm x 12.2 cm) were treated as follows (12 per emulsion variant): prewash diluted soap; Rinsing hot water; 1 min. Cleaner C; 20 sec. Hot water spray; 10 seconds spray rinse of deionized water; Transfer from can frame to blunted wooden cone; 10 to 15 seconds of emulsion 4A, 4B or 4C; 5 minutes hardening at 232 ° C.
- These particular cans were immersed in the coating emulsions so that none of the coating material was let into the inside of the containers.
- Seoh's other cans (2 per variation) were treated similarly, except that they were coated on the inside and outside and cured for 2.5 minutes at 232 ° C. Each can had been cleaned, rinsed and weighed so that the coating weight (mg / can) could be determined by weighing the coated container again.
- Table IV A The composition of the respective emulsions is given in Table IV A.
- the determined average layer weight (inside and outside) (average of 2 determinations) was: 4A: 155 mg / can; 4B: 140 mg / can; 4C: 110 mg / can.
- 35 of the 36 cans coated only on the outside were marked with a black marker pen on the inside so that they could be selected from the regular can production.
- the cans were placed in the conveyor above a commercial printer when space or slight delays occurred, and so well mixed with regular production.
- the cans were printed with a three-color beer can label (white, dark red and blue) and overpainted, fired, received 2 interior lacquer (sanitary lacquer) coatings of about 110 mg per pass and were fired. After the final hardening, the cans were separated from the regular production and removed from the line. All 35 have been recovered.
- the adhesion of the printing inks to the cans coated with the emulsions of this example was as good or better than the controls.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Paints Or Removers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US81818477A | 1977-07-22 | 1977-07-22 | |
US818184 | 1977-07-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0000796A1 true EP0000796A1 (fr) | 1979-02-21 |
Family
ID=25224893
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP78200111A Withdrawn EP0000796A1 (fr) | 1977-07-22 | 1978-07-18 | Composition de revêtement et procédé pour revêtir des surfaces métalliques |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0000796A1 (fr) |
JP (1) | JPS5431440A (fr) |
AU (1) | AU3890178A (fr) |
BR (1) | BR7804742A (fr) |
CA (1) | CA1132277A (fr) |
GB (1) | GB2001323B (fr) |
IT (1) | IT1097041B (fr) |
ZA (1) | ZA784125B (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3436211A1 (de) * | 1984-01-26 | 1985-08-08 | HITCO, Newport Beach, Calif. | Zusammensetzung zur veredelung von kohlenstoffasern |
WO1998045370A1 (fr) * | 1997-04-04 | 1998-10-15 | Basf Aktiengesellschaft | Emulsifiants pour resines amino |
US20180036672A1 (en) * | 2016-08-04 | 2018-02-08 | Exxonmobil Research And Engineering Company | Increasing scales, capacities, and/or efficiencies in swing adsorption processes with hydrocarbon gas feeds |
CN110499002A (zh) * | 2019-07-04 | 2019-11-26 | 四川达灿石油设备有限公司 | 用于浮箍浮鞋的树脂材料类的配方以及高性能浮箍浮鞋 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS591170Y2 (ja) * | 1979-09-21 | 1984-01-13 | 積水化学工業株式会社 | 温水器 |
AU7886987A (en) * | 1986-09-26 | 1988-03-31 | Union Carbide Corporation | Formable epoxy coating composition |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL6908546A (fr) * | 1968-06-05 | 1969-12-09 | ||
FR2315526A1 (fr) * | 1975-06-23 | 1977-01-21 | Ciba Geigy Ag | Procede de preparation de produits de revetement thermodurcissables diluables a l'eau |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4934734A (fr) * | 1972-08-01 | 1974-03-30 | ||
JPS5321012B2 (fr) * | 1973-02-09 | 1978-06-30 | ||
US4048179A (en) * | 1974-12-12 | 1977-09-13 | Ciba-Geigy Corporation | Process for preparing water-dilutable, heat-curing coating compositions |
-
1978
- 1978-07-18 EP EP78200111A patent/EP0000796A1/fr not_active Withdrawn
- 1978-07-19 CA CA307,723A patent/CA1132277A/fr not_active Expired
- 1978-07-20 GB GB787830518A patent/GB2001323B/en not_active Expired
- 1978-07-20 ZA ZA00784125A patent/ZA784125B/xx unknown
- 1978-07-20 IT IT25908/78A patent/IT1097041B/it active
- 1978-07-22 JP JP8987678A patent/JPS5431440A/ja active Granted
- 1978-07-24 BR BR7804742A patent/BR7804742A/pt unknown
- 1978-08-15 AU AU38901/78A patent/AU3890178A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL6908546A (fr) * | 1968-06-05 | 1969-12-09 | ||
FR2315526A1 (fr) * | 1975-06-23 | 1977-01-21 | Ciba Geigy Ag | Procede de preparation de produits de revetement thermodurcissables diluables a l'eau |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3436211A1 (de) * | 1984-01-26 | 1985-08-08 | HITCO, Newport Beach, Calif. | Zusammensetzung zur veredelung von kohlenstoffasern |
WO1998045370A1 (fr) * | 1997-04-04 | 1998-10-15 | Basf Aktiengesellschaft | Emulsifiants pour resines amino |
US20180036672A1 (en) * | 2016-08-04 | 2018-02-08 | Exxonmobil Research And Engineering Company | Increasing scales, capacities, and/or efficiencies in swing adsorption processes with hydrocarbon gas feeds |
CN110499002A (zh) * | 2019-07-04 | 2019-11-26 | 四川达灿石油设备有限公司 | 用于浮箍浮鞋的树脂材料类的配方以及高性能浮箍浮鞋 |
Also Published As
Publication number | Publication date |
---|---|
JPS5431440A (en) | 1979-03-08 |
GB2001323A (en) | 1979-01-31 |
CA1132277A (fr) | 1982-09-21 |
GB2001323B (en) | 1982-02-10 |
IT1097041B (it) | 1985-08-26 |
IT7825908A0 (it) | 1978-07-20 |
AU3890178A (en) | 1980-02-21 |
ZA784125B (en) | 1979-07-25 |
JPS5627545B2 (fr) | 1981-06-25 |
BR7804742A (pt) | 1979-04-24 |
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