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DK2384375T3 - Elektrospinning af ptfe med højviskøse materialer - Google Patents

Elektrospinning af ptfe med højviskøse materialer Download PDF

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Publication number
DK2384375T3
DK2384375T3 DK10732230.7T DK10732230T DK2384375T3 DK 2384375 T3 DK2384375 T3 DK 2384375T3 DK 10732230 T DK10732230 T DK 10732230T DK 2384375 T3 DK2384375 T3 DK 2384375T3
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DK
Denmark
Prior art keywords
poly
ptfe
forming
dispersion
mat according
Prior art date
Application number
DK10732230.7T
Other languages
English (en)
Inventor
Bruce L Anneaux
Robert Ballard
David P Garner
Original Assignee
Zeus Ind Products Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zeus Ind Products Inc filed Critical Zeus Ind Products Inc
Application granted granted Critical
Publication of DK2384375T3 publication Critical patent/DK2384375T3/da

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/728Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/007Processes for applying liquids or other fluent materials using an electrostatic field
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/06Making preforms by moulding the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/02Conditioning or physical treatment of the material to be shaped by heating
    • B29B13/023Half-products, e.g. films, plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/04Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/085Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F114/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F114/18Monomers containing fluorine
    • C08F114/26Tetrafluoroethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/005Processes for mixing polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/02Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
    • C08J3/03Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
    • C08J3/05Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media from solid polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/22After-treatment of expandable particles; Forming foamed products
    • C08J9/228Forming foamed products
    • C08J9/232Forming foamed products by sintering expandable particles
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • D01D10/02Heat treatment
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • D01D5/0015Electro-spinning characterised by the initial state of the material
    • D01D5/003Electro-spinning characterised by the initial state of the material the material being a polymer solution or dispersion
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • D01D5/0015Electro-spinning characterised by the initial state of the material
    • D01D5/003Electro-spinning characterised by the initial state of the material the material being a polymer solution or dispersion
    • D01D5/0038Electro-spinning characterised by the initial state of the material the material being a polymer solution or dispersion the fibre formed by solvent evaporation, i.e. dry electro-spinning
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/02Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/08Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of halogenated hydrocarbons
    • D01F6/12Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of halogenated hydrocarbons from polymers of fluorinated hydrocarbons
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
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    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/48Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polymers of halogenated hydrocarbons
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    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
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    • D04H1/413Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties containing granules other than absorbent substances
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    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
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    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
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    • D04H1/4318Fluorine series
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    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
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    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
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    • C08J2327/12Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08J2327/18Homopolymers or copolymers of tetrafluoroethylene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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    • D10B2321/04Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons
    • D10B2321/042Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons polymers of fluorinated hydrocarbons, e.g. polytetrafluoroethene [PTFE]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/131Glass, ceramic, or sintered, fused, fired, or calcined metal oxide or metal carbide containing [e.g., porcelain, brick, cement, etc.]
    • Y10T428/1314Contains fabric, fiber particle, or filament made of glass, ceramic, or sintered, fused, fired, or calcined metal oxide, or metal carbide or other inorganic compound [e.g., fiber glass, mineral fiber, sand, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]
    • Y10T428/1355Elemental metal containing [e.g., substrate, foil, film, coating, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]
    • Y10T428/1362Textile, fabric, cloth, or pile containing [e.g., web, net, woven, knitted, mesh, nonwoven, matted, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/654Including a free metal or alloy constituent
    • Y10T442/656Preformed metallic film or foil or sheet [film or foil or sheet had structural integrity prior to association with the nonwoven fabric]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/674Nonwoven fabric with a preformed polymeric film or sheet
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/681Spun-bonded nonwoven fabric

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Claims (23)

1. Fremgangsmåde til at danne en PTFE-måtte, hvilken fremgangsmåde omfatter følgende: at tilvejebringe en dispersion, der omfatter: PTFE; en fiberdannende polymer; og et opløsningsmiddel, hvor den nævnte dispersion har en viskositet på mindst 50.000 cP (50 Pa s); at tilvejebringe et apparat, der omfatter en ladningskilde og et målobjekt, der ligger i en afstand fra den nævnte ladningskilde; at danne en første ladning ved nævnte ladningskilde og en modsat ladning ved det nævnte målobjekt, hvor den nævnte dispersion lades elektrostatisk ved kontakt med den nævnte ladningskilde; at opsamle den elektrostatisk ladede dispersion på det nævnte målobjekt for at danne et forstadium for en måtte; og at opvarme det nævnte forstadium for måtten for at fjerne det nævnte opløsningsmiddel og den nævnte fiberdannende polymer for derved at danne den nævnte PTFE-måtten.
2. Fremgangsmåde til at danne en PTFE-måtte ifølge krav 1, hvor den nævnte dispersion omfatter 50-80 vægt-% PTFE faste stoffer; og hvor den nævnte dispersion fortrinsvis omfatter 59-61 vægt-% PTFE faste stoffer.
3. Fremgangsmåde til at danne en PTFE-måtte ifølge krav 1 eller 2, hvilken fremgangsmåde yderligere omfatter sintring.
4. Fremgangsmåde til at danne en PTFE-måtte ifølge krav 3, hvor den nævnte sintring er ved en temperatur på mindst 500 °F (260 °C) til højst 900 °F (482 °C).
5. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor den nævnte dispersion har en viskositet på mindst 100.000 cP (100 Pa s) til ikke mere end 300.000 cP (300 Pa-s).
6. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor den nævnte spænding er 2.000 til 80.000 volt.
7. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor den nævnte dispersion omfatter mindst 1 vægt-% til ikke mere end 10 vægt-% af den nævnte fiberdannende polymer; og/eller hvor den nævnte dispersion omfatter et vægtforhold af fiberdannende polymer til PTFE på mindst 3,0 til ikke mere end 5,5.
8. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor den nævnte fiberdannende polymer har en opløselighed i det nævnte opløsningsmiddel på mere end 0,5 vægt-%.
9. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor det nævnte opløsningsmiddel er vand.
10. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor den nævnte fiberdannende polymer har et askeindhold på mindre end 5 vægt-% ved sintring ved 400 °C.
11. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor den nævnte fiberdannende polymer er valgt fra gruppen, der består af følgende: dextran, alginater, chitosan, guargummi-forbindelser, stivelse, polyvinylpyridinforbindelser, celluloseforbindelser, celluloseether, hydrolyserede polyacrylamider, polyacrylater, polycarboxylater, polyvinylalkohol, polyethylenoxid, polyethylenglycol, polyethylenimin, polyvinylpyrrolidon, polyacrylsyre, poly(methacrylsyre), poly(itaconsyre), poly(2- hydroxyethylacrylat), poly(2-(dimethylamino)ethylmethacrylat-co-acrylamid), poly(N-isopropylacrylamid), poly(2-acrylamido-2-methyl-1-propansulfonsyre), poly(methoxyethylen), poly(vinylalkohol), poly(vinylalkohol) 12 % acetyl, poly(2,4 -dimethyl-6-triazinylethylen), poly(3-morpholinylethylen), poly(N-1,2,4-triazolyethylen), poly(vinylsulfoxid), poly(vinylamin), poly(N-vinylpyrrolidon-co-vinylacetat), poly(g-glutaminsyre), poly(N-propanoyliminoethylen), poly(4-amino-sulfoanilin), poly[N-(p-sulfophenyl) amino-3-hydroxymethyl-1,4-phenylenimino-1,4-phenylen)], isopropylcellulose, hydroxyethyl, hydroxylpropylcellulose, celluloseacetat, cellulosenitrat, alginiske ammoniumsalte, i-carrageenan , N-[(3'-hydroxy-2', 3'-dicarboxy)ethyl]chitosan, konjac-glocomannan, pullulan, xanthangummi, poly(allyammoniumchlorid), poly(allyammoniumphosphat), poly(diallydimethylammoniumchlorid), poly(benzyltrimethyl-ammoniumchlorid), poly(dimethyldodecyl-(2-acrylamidoethyl)ammoniumbromid), poly(4-N-butylpyridiniumethyleniodin), poly(2-N-methylpridiniummethyleniodin), poly(N-methylpryidinium-2,5-diylethenylen), polyethylenglycol polymerer og copolymerer, celluloseethylether, celluloseethylhydroxyethylether, cellulosemethylhydroxyethylether, poly(1 -glycerolmethacrylat), poly(2-ethyl-2-oxazolin), poly(2-hydroxyethylmethacrylat/methacrylsyre) 90:10 , poly(2-hydroxypropylmethacrylat), poly(2- methacryloxyethyltrimethylammoniumbromid), poly(2-vinyl-1 -methylpyridiniumbromid), poly(2-vinylpyridin-N-oxid), poly(2-vinylpyridin), poly(3-chlor-2-hydroxypropyl-2-methacryloxyethyldimethylammoniumchlorid), poly(4-vinylpyridin-N-oxid), poly(4-vinylpyridin), poly(acrylamid/2-methacryloxyethyltrimethylammoniumbromid) 80:20, poly(acrylamid/acrylsyre), poly(allylaminhydrochlorid), poly(butadien/maleinsyre), poly(diallyldimethylammoniumchlorid), poly(ethylacrylate/acrylsyre), poly(ethylenglycol)bis(2-aminoethyl), poly(ethylenglycol) monomethylether, poly(ethylenglycol)-bisphenol-A-diglycidyletheraddukt, poly(ethylenoxid-b-propylenoxid), poly(ethylen/acrylsyre) 92:8, poly(l-lysinhydrobromid), poly(1-lysinhydrobromid), poly(maleinsyre), poly(n-butylacrylat/2-methacryloxyethyltrimethylammoniumbromid), poly(N-isopropylacrylamid ), poly(N-vinylpyrrolidone/2-dimethylaminoethylmethacrylate), dimethylsulfat kvaternær, poly(N-vinylpyrrolidon/vinylacetat), poly(oxyethylen) sorbitanmonolaurat, (Tween 20®), poly(styrensulfonsyre), poly(vinylalkohol), N-methyl-4(4'-formylstyryl)pyridinium, methosulfatacetal, poly(vinylmethylether), poly(vinylamin) hydrochlorid, poly(vinylphosphonsyre), poly(vinylsulfonsyre) natriumsalt og polyanilin.
12. Fremgangsmåden til at danne en PTFE-måtte ifølge krav 11, hvor den fiberdannende polymer er polyethylenoxid; hvor det nævnte polyethylenoxid fortrinsvis har en molekylvægt på mindst 50.000 til ikke mere end 4.000.000.
13. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor det nævnte målobjekt er en ekspanderet struktur.
14. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvilken fremgangsmåde yderligere omfatter udvidelse eller kontraktion af det nævnte målobjekt; ved hvilken udvidelsen eller kontraktionen af det nævnte målobjekt fortrinsvis udføres forud for den nævnte opsamling.
15. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor PTFE’en har en partikelstørrelse på mindst 0,1 μιτι til ikke mere end 0,8 pm.
16. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor dispersionen har en viskositet på mindst 100.000 cP (100 Pa s); eller hvor dispersionen har en viskositet på ikke mere end 500.000 cP (500 Pa-s).
17. Fremgangsmåde til at danne PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor viskositeten måles med et Brookfield LV-viscometer ved en konstant spindelhastighedsindstilling på 2,5 for en # 25 spindel ved 25 °C.
18. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor dispersionen har en viskositet på ikke mere end 300.000 cP (300 Pa s).
19. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor dispersionen har et område på ca. 50-80 vægt-% PTFE faste stoffer.
20. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor dispersionen har et område på ca. 55-65 vægt-% PTFE faste stoffer.
21. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor dispersionen har et område på ca. 59-61 vægt-% PTFE faste stoffer.
22. Fremgangsmåde til at danne en PTFE-måtte ifølge et hvilket som helst af de foregående krav, hvor dispersionen omfatter et forhold af fiberdannende polymer til dispersion på mellem 0,03 og 0,052 g/ml.
23. Fremgangsmåde til at danne en PTFE-måtte ifølge krav 22, hvor dispersionen har 59-62 vægt-% PTFE faste stoffer.
DK10732230.7T 2009-01-16 2010-01-19 Elektrospinning af ptfe med højviskøse materialer DK2384375T3 (da)

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