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DE3204233A1 - Process for the firing of clay roof tiles - Google Patents

Process for the firing of clay roof tiles

Info

Publication number
DE3204233A1
DE3204233A1 DE19823204233 DE3204233A DE3204233A1 DE 3204233 A1 DE3204233 A1 DE 3204233A1 DE 19823204233 DE19823204233 DE 19823204233 DE 3204233 A DE3204233 A DE 3204233A DE 3204233 A1 DE3204233 A1 DE 3204233A1
Authority
DE
Germany
Prior art keywords
cassette
fuel
cassettes
burning
firing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE19823204233
Other languages
German (de)
Inventor
Andreas Ing.(grad.) 7904 Erbach Häßler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19813109146 external-priority patent/DE3109146A1/en
Priority to ES1981272677U priority Critical patent/ES272677Y/en
Application filed by Individual filed Critical Individual
Priority to DE19823204233 priority patent/DE3204233A1/en
Priority to PCT/DE1982/000050 priority patent/WO1982003118A1/en
Priority to US06/433,138 priority patent/US4523907A/en
Priority to AU82021/82A priority patent/AU546816B2/en
Priority to YU67282A priority patent/YU67282A/en
Priority to DK375982A priority patent/DK375982A/en
Publication of DE3204233A1 publication Critical patent/DE3204233A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/06Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
    • F27B9/08Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated heated through chamber walls
    • F27B9/082Muffle furnaces
    • F27B9/088Series of separate muffles conveyed through the furnace
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/32Burning methods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories or equipment specially adapted for furnaces of these types
    • F27B9/36Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D5/00Supports, screens or the like for the charge within the furnace
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D5/00Supports, screens or the like for the charge within the furnace
    • F27D5/0006Composite supporting structures
    • F27D5/0012Modules of the sagger or setter type; Supports built up from them
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/12Travelling or movable supports or containers for the charge
    • F27D3/123Furnace cars
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D99/00Subject matter not provided for in other groups of this subclass
    • F27D99/0001Heating elements or systems
    • F27D99/0003Heating elements or systems with particulate fuel, e.g. aspects relating to the feeding

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Dispersion Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

In the process according to the main patent application, plate-shaped ceramic blanks, preferably clay roof tiles, are fired in refractory cassettes. The firing takes place with solid fuel, which is arranged between the cassette floors and the goods to be fired. In the new process, it is proposed to arrange an excess of fuel, exceeding the heat requirement of the respective cassette, in the cassette and to fire at least one further ceramic product also, in the same kiln, with the excess fuel.

Description

Verfahren zum Brennen von TondacI0ziegelnMethod of firing Tondac bricks

nachtr.subsequent

geänd. changed

Die Anmeldung bezieht sich auf das Brennen von @ondachziegeln sowie plattenförmigen keramischen Gegenständen in feuerfesten Herdkassetten durch Aufbringen von Festbrennstoff auf die Kassettenböden wie in Patentanmeldung Nr. 31 O9 1q66 vorgeschlagen. Es besteht jedoch darüber hinaus das Bedürfnis anderes keramisches Material welches keinen Sas3etteneinsatz erfordert (z.B. Mauerziegel, Klinker, Steinzeugrohre etc.) ebenfalls mit Kohle oder Festbrennstoff zu brennen.The registration refers to the burning of @ondachziegeln as well plate-shaped ceramic objects in refractory stove cassettes by applying of solid fuel on the cassette floors as in patent application no. 31 O9 1q66 suggested. However, there is also a need for other ceramic materials Material that does not require the use of a sas3ette (e.g. brick, clinker, stoneware pipes etc.) can also be burned with coal or solid fuel.

Nach dem Stand der Technik ist das Brennen solcher Erzeug nisse in sauberer Weise bislang unbefriedigend gelöst in dem insbesondere Tunnelöfen von Öl und Gas auf Kohlefeuerung umgestellt werden. Hierbei wird das Brenngut und die Ofenanlagen von Asche verschmutzt wodurch große Nachteile auftreten. Ein Einsatz vo aschereicher Kohle und Festbrennstoffen ist unter den gegebenen Umständen kaum durchzuführen Aufgabe der Erfindung ist es daher ein Verfahren anzugeben bei dem Ziegel- und Steinzeugerzeugnisse weitgehend mit Fest brennstoff z.B. auch aschereicher Kohle in sauberer Weise gebrannt werden können. Als weitere Aufgabe der Erfindung soll das neue Verfahren es ferner erlauben im Ofen einen Überschuß an Wärme zu erzeugen und diese ofenextern zu verwerten z.B. für Trockenzwecke oder Elektroenergieerzeugung.According to the state of the art, the burning of such products is in cleanly so far unsatisfactorily solved in the particular tunnel kilns of Oil and gas can be converted to coal-fired. Here the material to be fired and the Furnace systems are contaminated with ash, resulting in major disadvantages. A mission There is hardly any ash-rich coal and solid fuels under the given circumstances perform The object of the invention is therefore to specify a method in the case of brick and stoneware products largely with solid fuel, e.g. also Ash-rich coal can be burned in a clean manner. As a further task According to the invention, the new process should also allow an excess in the oven to generate heat and to use it outside the oven, e.g. for drying purposes or Electric power generation.

Die Erfindung bezweckt auch die Staubemmission aus dem Abgasstrom des Ofens gering zu halten gegenüber den jetzt mit Fein- oder Staubkohle beheizten Öfen. Dies wird durch die Verwendung ungemahlener Nuß- oder grobstGckiger Kohle einerseits erreicht und andererseits durch die gute Abschirmung dieser Kohle bzw. Aschereste in der Herdkassette vom Ofengasstrom. Somit ist eine Aufwirbelung und Mitnahme von Staubteilchen im wesentlichen sehr gering wodurch aufwendige Entstaubungsanlagen in der Regel an der Ofenanlage überflüssig werden.The invention also aims to emit dust from the exhaust gas flow of the furnace to be kept low compared to the now heated with fine or dust coal Ovens. This is done by using unground nut or coarse charcoal on the one hand achieved and on the other hand due to the good shielding of this carbon or Ash residues in the stove cassette from the furnace gas flow. Thus a whirlwind and Entrainment of dust particles is essentially very low, which means expensive dust removal systems usually become superfluous on the furnace system.

Zur Lösung der Aufgabe wird von der Verwendung von Kassetter zum Brennen von Dachziegeln oder sonstigen plattenförmigen kerarnischen Erzeugnissen ausgegangen nach Patentanmeldung Nr. 31 09 146.6 die im wesentlichen auf Ihren Kanten stehenc in den Herdkassetten angeordnet sind und dadurch eine gute vertikale Heizgasableitung aus dem Kassettenboden erlauben.To solve the problem is from the use of cassette for burning started from roof tiles or other plate-shaped ceramic products according to patent application no. 31 09 146.6 which are essentially on their edges are arranged in the stove cassettes and thus a good vertical heating gas discharge from the bottom of the cassette.

Die Versuche mit dem Verfahren nach der Hauptanmeldung haben gezeigt, daß es möglich ist den gesamten Brennwärmebedarf als Festbrennstoff zwischen dem darüberstehenden Kassettenboden und Nutzbesatz in die Kassetten vor dem Brennen einzulagern.The tests with the method according to the main application have shown that it is possible to use the entire combustion heat as solid fuel between the overlying cassette base and usable trimmings in the cassettes before firing to store.

Erfindungsgemäß wird vorgeschlagen einen Überschuß an festbrennstoff in die Kassettenböden gegenüber deren Brennwärmebedarf einzulagern, sodaß andere nicht brennstoffhaltige Kassetten mit ihrem Inhalt mitgebrannt werden können. Ferner können auch nicht kassettierte Erzeugnisse z D B. Mauer-, Dachziegel oder Steinzeugrohre im Ofen nach diesem Vorschlag in sauberer Weise ohne Ascheeinwirkung mitgebrannt werden.According to the invention, an excess of solid fuel is proposed to store in the cassette floors opposite their thermal heat requirements, so that others non-fuel-containing cassettes can be burned with their contents. Further Uncassetted products such as brick, roof tiles or stoneware pipes can also be used burned in the furnace according to this proposal in a clean manner without the effect of ash will.

Die Erfindung macht den Einsatz aschereicher, auch minderwertiger Festbrennstoffe möglich. Sie setzt aber auch nee Akzente in der Planung solcher Anlagen da eine strikte Trennun von Fertigungslinien für unterschiedliche Produkte wie bislang angestrebt nicht mehr erforderlich ist. Durch die Neuerung wird auch die eigenständige Elektrizitätserzeugung aus Überschußenergie aus der Ofenanlage vorteilhaft.The invention makes the use of ash richer, also of inferior quality Solid fuels possible. But it also sets no accents in the planning of such Plants because there is a strict separation of production lines for different products is no longer necessary as previously aimed. The innovation will also the independent generation of electricity from excess energy from the furnace system advantageous.

Die Kassettenböden bilden eine große Herdfläche die trotz der zum Brennen überschüssigen Brennstoffüllung nur eine geringe Herdflächenbelastung ergibt. Zum Brennen einer Kassettenfüllung mit z.B. 50 kg Brenngut werden bei ca.The cassette bottoms form a large stove area which despite the Burning excess fuel only results in a low load on the hearth. For firing a cassette filling with e.g. 50 kg firing material, approx.

2000 EF/kg gebranntes Gut 100 000 KJ an Brennstoffüllung auf dem Herdkassettenboden benötigt, wofür ca. 7 kg aschereiche Braunkohle genügen. Füllt man die Kassette jedoch mit 14 kg Braunkohle so kann man die gleiche Menge nicht kassettiertes Brenngut einer zweiten Art im Ofen mitbreenen.2000 EF / kg fired good 100,000 KJ of fuel filling on the hearth cassette base required, for which approx. 7 kg of ash-rich lignite are sufficient. One fills the cassette but with 14 kg of lignite you can use the same amount of unassembled fuel of a second kind in the oven.

Claims (1)

A N S P R Ü C H E Anspruch 1 Verfahren zum Brennen von Tondachziegeln und sonstigem plattenförmigen Brenngut welches auf seinen Kanten senkrecht in feuerfesten (z.B. U-.förmigen) Kassetten gesetzt ist und die zum Brennen übereinandergestapelt sind dadurch gekennzeichnet, daß mindestens in einem Teil der in einem Ofen befindlichen Kassetten vor dem Brennprozess mehr Festbrennstoff zwischen den Kassettenböden und dem Brenngut eingelagert wird als an Brennstoff zum Brennen des in den jeweiligen Kassetten befindlichen Brenngutes für den Brennprozess benötigt wird und mit der überschüssigen Wärme m«.ndestens ein zweites Ziegel- oder keramisches Produkt im gleichen Ofen kassettiert oder nicht kassettiert mitgebrannt wir. A N S P R Ü C H E Claim 1 method for burning clay roof tiles and other plate-shaped firing material which is vertically on its edges in refractory (e.g. U-shaped) cassettes are set and stacked for burning are characterized in that at least a part of the in an oven Cassettes more solid fuel between the cassette bottoms and before the firing process the material to be burned is stored as fuel for burning in the respective The material to be burned in cassettes is required for the burning process and with the excess heat with at least a second brick or ceramic product in the The same oven is burnt in a cassette or not in a cassette. Anspruch 2 Verfahren nach Anspruch 1 dadurch gekennzeichnet, daß der aus dem Brennstoffüberschuß im Olen entwickelte Wärmeüberschuß ofenextern verrtt wird.Claim 2 The method according to claim 1, characterized in that the Excess heat developed from the excess fuel in the oil is burnt outside the furnace will. -2- Seite zu Ansprüche Anspruch 3 Verfahren nach Anspruch 1 und 2 dadurch gekennzeichnet, daß die Brennstoffüllungen auf den Kassettenböden vorzugsweise aus grobkörnigem Brennstoff von einer oder mehreren Komponenten besteht und diese im Ofenquerschnitt qualitativ programmiert verteilt werden.-2- page to claims claim 3 method according to claim 1 and 2 characterized in that the fuel fillings are preferably on the cassette bottoms consists of coarse-grained fuel of one or more components and these be distributed qualitatively programmed in the furnace cross-section.
DE19823204233 1981-03-11 1982-02-08 Process for the firing of clay roof tiles Withdrawn DE3204233A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
ES1981272677U ES272677Y (en) 1982-01-29 1981-04-05 CHEST FOR COOKING MOLDED CERAMIC PIECES.
DE19823204233 DE3204233A1 (en) 1981-03-11 1982-02-08 Process for the firing of clay roof tiles
PCT/DE1982/000050 WO1982003118A1 (en) 1981-03-11 1982-03-10 Cassette and method for firing ceramic forms
US06/433,138 US4523907A (en) 1981-03-11 1982-03-10 Holder and method of firing ceramic briquettes
AU82021/82A AU546816B2 (en) 1981-03-11 1982-03-10 Cassette and method for firing ceramic forms
YU67282A YU67282A (en) 1982-01-29 1982-03-26 Cassette for burning ceramic preforms
DK375982A DK375982A (en) 1981-03-11 1982-08-20 CASSETTE AND PROCEDURE FOR BURNING CERAMIC WORK

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19813109146 DE3109146A1 (en) 1981-03-11 1981-03-11 Tunnel kiln for firing roof tiles in holding trays
DE19823204233 DE3204233A1 (en) 1981-03-11 1982-02-08 Process for the firing of clay roof tiles

Publications (1)

Publication Number Publication Date
DE3204233A1 true DE3204233A1 (en) 1983-08-18

Family

ID=25791703

Family Applications (1)

Application Number Title Priority Date Filing Date
DE19823204233 Withdrawn DE3204233A1 (en) 1981-03-11 1982-02-08 Process for the firing of clay roof tiles

Country Status (1)

Country Link
DE (1) DE3204233A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0279872A1 (en) * 1987-02-21 1988-08-31 Andreas Hässler Firing sagger for ceramic articles, in particular for bricks

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0279872A1 (en) * 1987-02-21 1988-08-31 Andreas Hässler Firing sagger for ceramic articles, in particular for bricks

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