DE19643001A1 - Vehicle wheel suspension with rod and strut-connected gusset plates - Google Patents
Vehicle wheel suspension with rod and strut-connected gusset platesInfo
- Publication number
- DE19643001A1 DE19643001A1 DE1996143001 DE19643001A DE19643001A1 DE 19643001 A1 DE19643001 A1 DE 19643001A1 DE 1996143001 DE1996143001 DE 1996143001 DE 19643001 A DE19643001 A DE 19643001A DE 19643001 A1 DE19643001 A1 DE 19643001A1
- Authority
- DE
- Germany
- Prior art keywords
- wheel suspension
- gusset plates
- suspension according
- profile
- cross strut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G21/00—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces
- B60G21/02—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
- B60G21/04—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
- B60G21/05—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
- B60G21/051—Trailing arm twist beam axles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/012—Hollow or tubular elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/012—Hollow or tubular elements
- B60G2206/0122—Hollow or tubular elements having a U profile with plate closing the profile in the total or partial length of the element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/10—Constructional features of arms
- B60G2206/16—Constructional features of arms the arm having a U profile and/or made of a plate
- B60G2206/162—Constructional features of arms the arm having a U profile and/or made of a plate with a plate closing the profile in the total or partial length of the arm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/20—Constructional features of semi-rigid axles, e.g. twist beam type axles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/70—Materials used in suspensions
- B60G2206/71—Light weight materials
- B60G2206/7102—Aluminium alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/80—Manufacturing procedures
- B60G2206/81—Shaping
- B60G2206/8105—Shaping by extrusion
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vehicle Body Suspensions (AREA)
- Body Structure For Vehicles (AREA)
Abstract
Description
Die Erfindung betrifft eine Radaufhängung für Kraftfahrzeuge, gemäß dem Oberbegriff des Patentanspruches 1The invention relates to a wheel suspension for motor vehicles, according to the Preamble of claim 1
Eine derartige Radaufhängung bzw. Verbundlenkerachse zeigt beispiels weise die DE 32 00 776 C2. Dabei sind rohrförmige Längslenker vorgese hen, die über eine U-förmige Querstrebe miteinander verbunden sind. Zur sicheren Krafteinleitung und ecksteifen Verbindung sind konsolenförmig geformte Knotenbleche vorgesehen, die mit den Längslenkern und der Querstrebe an den Randbereichen verschweißt sind.Such a wheel suspension or twist beam axle shows, for example as the DE 32 00 776 C2. Tubular trailing arms are provided hen, which are connected to each other via a U-shaped cross strut. For Safe application of force and rigid connection are console-shaped Shaped gusset plates provided with the trailing arms and the Cross strut are welded to the edge areas.
Aufgabe der Erfindung ist es, eine Radaufhängung der gattungungsge mäßen Art zu schaffen, die bei zumindest teilweiser Verwendung von Leichtmetall-Radführungsteilen eine einfache, herstellungstechnisch gün stige und robuste Konstruktion aufweist.The object of the invention is to provide a suspension of the genus to create moderate, which with at least partial use of Light alloy wheel guide parts a simple, technically gün Sturdy and robust construction.
Diese Aufgabe wird erfindungsgemäß mit den kennzeichnenden Merkmalen des Patentanspruches 1 gelöst. Vorteilhafte Weiterbildungen der Erfindung sind den weiteren Patentansprüchen angeführt.This object is achieved with the characterizing features of claim 1 solved. Advantageous developments of the invention are cited in the further claims.
Erfindungsgemäß wird vorgeschlagen, daß der Lenker bzw. die Längslenker aus Leichtmetall mit einem offenen Profil hergestellt sind, daß ferner ein Schließblech vorgesehen ist, welches mit dem Lenker fest verbindbar ist und daß die Knotenbleche zumindest teilweise an das Schließblech und im übri gen an den Lenker angeformt sind. Der Lenker kann dabei ein Aluminium- Schmiedeteil sein, an dem sämtliche zur Funktion der Radaufhängung er forderlichen Anschlüsse und Verbindungen angeformt sind. Das Schließ blech, bevorzugt ebenfalls aus Leichtmetall, kann ggf. ebenfalls mit Profilie rungen, mit Anschlüssen, etc. versehen sein, und weist zudem einen Ab schnitt des Knotenbleches auf, der in Verbindung mit den unmittelbaren an den Lenker angeformten Knotenblechen einen kastenförmigen, eine gün stige Krafteinleitung ergebenden Anschluß für die ggf. U-förmige Querstrebe bildet. Die Querstrebe kann aus Stahl oder ebenfalls aus Leichtmetall mit einem an die auftretenden Biege- und Torsionsbelastungen durch unter schiedliche Wandstärken angepaßtem Strangprofil bestehen.According to the invention it is proposed that the link or the longitudinal link are made of light metal with an open profile that a further Striking plate is provided, which is firmly connected to the handlebar and that the gusset plates at least partially on the striking plate and otherwise are molded onto the handlebars. The handlebar can be an aluminum Forged part, where he all to the function of the suspension required connections and connections are formed. The closing sheet metal, preferably also made of light metal, can optionally also be provided with a profile stanchions, with connections, etc., and also has a Ab cut the gusset open in connection with the immediate one the handlebars are a box-shaped, a green Final force application connection for the possibly U-shaped cross strut forms. The cross strut can be made of steel or light metal one to the bending and torsional loads caused by under different wall thicknesses matched extruded profile exist.
Der Lenker und das korrespondierende Schließblech können durch an den Lenker und an das Schließblech angeformte Flansche mittels Nietverbin dungen miteinander fest verbunden sein. Bevorzugt können dabei die Flanschverbindungen zusätzlich durch Verwendung eines Klebers verklebt sein, wodurch die Festigkeit der Verbindung erhöht und ein zusätzlicher Kor rosionsschutz geschaffen ist.The handlebar and the corresponding striking plate can be attached to the Handlebar and flanges formed on the striking plate by means of rivet connection be firmly connected. Preferably, the Flange connections additionally glued using an adhesive be, which increases the strength of the connection and an additional Kor protection against corrosion is created.
Ein Ausführungsbeispiel der Erfindung ist im folgenden mit weiteren Einzel heiten näher erläutert. Die schematische Zeichnung zeigt inAn embodiment of the invention is in the following with further details explained in more detail. The schematic drawing shows in
Fig. 1 eine Radaufhängung für die Hinterräder eines Kraftfahrzeuges in Form einer Verbundlenkerachse mit zwei Längslenkern und einer Querstrebe und Fig. 1 is a wheel suspension for the rear wheels of a motor vehicle in the form of a torsion beam axle with two trailing arms and a cross strut and
Fig. 2 in raumbildlicher Darstellung die Verbindung eines der Längslenker und der Querstrebe gemäß Fig. 1 mittels eines kastenförmigen Kno tenbleches. Fig. 2 in spatial representation, the connection of one of the trailing arms and the cross strut according to FIG. 1 by means of a box-shaped Kno tenbleches.
In der Fig. 1 ist mit 10 eine Verbundlenkerachse für die Hinterräder 12, 14 eines Kraftfahrzeuges (nicht dargestellt) bezeichnet, die sich im wesentli chen aus zwei Längslenkern 16, 18 und einer diese verbindenden Quer strebe 20 zusammensetzt. Die Längslenker 16, 18 sind über nicht näher dar gestellte Lager 22, 24 an an der Karosserie des Kraftfahrzeuges befestigten Konsolen 26 schwenkbar gelagert. Über Aufnahmen 28, 30 sind nicht dar gestellte Federbeine an die Längslenker 16, 18 angeschlossen.In Fig. 1, 10 is a torsion beam axle for the rear wheels 12 , 14 of a motor vehicle (not shown), which is composed of two trailing arms 16 , 18 and a cross member 20 connecting these in essence. The trailing arms 16 , 18 are pivotally mounted via brackets 22 , 24 not shown in detail on brackets 26 attached to the body of the motor vehicle. Shock struts (not shown) are connected to the trailing arms 16 , 18 via receptacles 28 , 30 .
Die Längslenker 16, 18 (vgl. Fig. 2) weisen ein U-förmiges, offenes Profilteil 32 aus einer Aluminiumlegierung (oder Magnesiumlegierung) auf, deren Schenkel mit Flanschen 34 versehen sind. Das Profilteil 32, das ein Gußteil oder bevorzugt ein Schmiedeteil sein kann, ist in herstellungstechnischer günstiger Weise einstückig mit Anschlüssen und Verbindungen (nicht dar gestellt) für die Lageraufnahmen 22, 24, für die Lagerzapfen der Radlage rung der Räder 12, 14, mit Befestigungen für einen möglichen Stabilisator, mit Befestigungen für Stoßdämpfer oder Federbeine, sowie für Kleinteile wie Kabel, Schläuche etc. versehen.The trailing arms 16 , 18 (see FIG. 2) have a U-shaped, open profile part 32 made of an aluminum alloy (or magnesium alloy), the legs of which are provided with flanges 34 . The profile part 32 , which may be a cast part or preferably a forged part, is in one piece with connections and connections (not shown) for the bearing receptacles 22 , 24 , for the bearing pins of the wheel position of the wheels 12 , 14 , with fastenings for a possible stabilizer, with attachments for shock absorbers or struts, as well as for small parts such as cables, hoses, etc.
Das offene Profilteil 32 ist durch ein Schließblech 36 geschlossen, an das ebenfalls z. B. die Aufnahmen 28, 30 für die Federbeine und ggf. weitere Verbindungen unmittelbar angeformt sind. Das Schließblech 36 besteht ebenfalls aus einer hochfesten Aluminium oder Magnesiumlegierung.The open profile part 32 is closed by a striking plate 36 , to which z. B. the receptacles 28 , 30 for the struts and possibly other connections are formed directly. The striking plate 36 also consists of a high-strength aluminum or magnesium alloy.
An das Schließblech 36 ist ferner ein zu der U-förmigen Querstrebe 20 aus Stahlblech abragendes Knotenblech 38 angeformt, das stark verrundet (bei 40) in den sich in Längsrichtung erstreckenden Abschnitt des Schließ bleches 36 einläuft.On the striking plate 36 is also a to the U-shaped cross strut 20 made of sheet steel protruding gusset plate 38 , which is rounded (at 40) in the longitudinally extending portion of the striking plate 36 .
Das Knotenblech 38 ist über Flanschverbindungen 42 mit an die Längslen ker 16, 18 bzw. an die Profilteile 32 angeformten, seitlichen Knotenblechen 44, 46 und einem unteren, bodenförmigen Knotenblech 45 fest verbunden, wodurch ein geschlossenes Kastenprofil geschaffen ist, über das die Biege- und Torsionskräfte bzw. -momente zwischen Querstrebe 20 und Längslen ker 16, 18 zuverlässig übertragbar sind. Die seitlichen Knotenbleche verjün gen sich dabei wie auf der Zeichnung ersichtlich zur Querstrebe 20 hin und tragen durch entsprechend schrägverlaufende Flanschverbindungen 48 mit den frei abragenden Schenkeln 20a, 20b der Querstrebe 20 zu einem sanften Übergang von der wölbkraftbehafteten Querstrebe 20 zu den wölbkraftarmen Knotenblechen 38, 44, 45, 46 bzw. den durch diese gebildeten Torsionskasten bei. Das bodenförmige Knotenblech 45 verläuft entlang der eingezeichneten Kante 45a schräg nach oben, so daß sich das aus den Knotenblechen 38, 44, 45 und 46 zusammensetzende Kastenprofil zur Querstrebe 20 hin entsprechend verjüngt.The gusset plate 38 is firmly connected via flange connections 42 to the longitudinal links 16 , 18 or to the profile parts 32 , side gusset plates 44 , 46 and a lower, bottom-shaped gusset plate 45 , thereby creating a closed box profile, via which the bending and torsional forces or moments between the cross strut 20 and longitudinal link 16 , 18 are reliably transferable. Verjün the lateral gussets gene thereby as shown on the drawing can be seen to cross strut 20 to and borne by corresponding oblique flange 48 with the freely projecting legs 20 a, 20 20 b the cross beam to a gentle transition from the wölbkraftbehafteten cross strut 20 to the wölbkraftarmen gussets 38 , 44 , 45 , 46 and the torsion box formed by this. The bottom-shaped gusset plate 45 runs obliquely upwards along the drawn-in edge 45 a, so that the box profile composed of the gusset plates 38 , 44 , 45 and 46 tapers towards the cross strut 20 accordingly.
Die Verbindung zwischen dem Profilteil 32 bzw. den angeformten Flanschen 34 und dem Schließblech 36 bzw. den Knotenblechen 44, 46 erfolgt durch Aufbringen eines Klebstoffes vor dem Aneinanderfügen und anschließen dem Nieten. Die weniger hoch belasteten Nietverbindungen zwischen dem Profilteil 32 und dem Schließblech 36 erfolgen durch Stanznieten, bei dem in bekannter Weise Aluminiummaterial aus dem Schließblech 36 örtlich in das benachbarte Aluminiummaterial der Flansche 34 bzw. 42 (oder umgekehrt) in definierter Weise hineinverformt wird. Gesonderte Nieten sind bei diesem Verfahren nicht erforderlich. The connection between the profile part 32 or the integrally formed flanges 34 and the striking plate 36 or the gusset plates 44 , 46 takes place by applying an adhesive before joining and then riveting. The less highly stressed rivet connections between the profile part 32 and the striking plate 36 take place by punch riveting, in which aluminum material is deformed in a known manner from the striking plate 36 locally into the adjacent aluminum material of the flanges 34 or 42 (or vice versa) in a defined manner. Separate rivets are not necessary with this procedure.
Bei den Flanschverbindungen 48 und 50 hingegen werden separate hoch feste Nieten 52 verwendet, die sich durch die Querstrebe 20 aus Stahl und die Randbereiche der Knotenbleche 38, 44, 46 aus der verwendeten Alumini umlegierung erstrecken.In the flange connections 48 and 50, however, separate high-strength rivets 52 are used, which extend through the cross strut 20 made of steel and the edge regions of the gusset plates 38 , 44 , 46 made of the aluminum alloy used.
Anstelle von Nietverbindungen können zumindest an Befestigungsbe reichen, die leicht lösbar ausgeführt sein sollen, Schrauben verwendet sein.Instead of riveted connections can at least to fastening range that should be easy to remove, screws are used.
Anstelle der beschriebenen Querstrebe 20 aus U-förmigen Stahlblech kann auch eine Querstrebe mit auf die auftretenden Belastungen optimiertem Querschnittsprofil aus einem Leichtmetall-Strangguß- oder Strangpreßprofil verwendet sein, bei dem höherbelastete Profilabschnitte eine dickere Wandstärke als andere Profilabschnitte aufweisen können.Instead of the described cross strut 20 made of U-shaped sheet steel, a cross strut with a cross-sectional profile made of a light metal extrusion or extrusion profile that is optimized for the loads that occur can also be used, in which profile sections that are subjected to higher loads can have a thicker wall thickness than other profile sections.
Claims (11)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE1996143001 DE19643001A1 (en) | 1996-10-18 | 1996-10-18 | Vehicle wheel suspension with rod and strut-connected gusset plates |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE1996143001 DE19643001A1 (en) | 1996-10-18 | 1996-10-18 | Vehicle wheel suspension with rod and strut-connected gusset plates |
Publications (1)
Publication Number | Publication Date |
---|---|
DE19643001A1 true DE19643001A1 (en) | 1998-04-23 |
Family
ID=7809088
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE1996143001 Withdrawn DE19643001A1 (en) | 1996-10-18 | 1996-10-18 | Vehicle wheel suspension with rod and strut-connected gusset plates |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE19643001A1 (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10064438A1 (en) * | 2000-12-22 | 2002-08-29 | Volkswagen Ag | Combination steering axle for motor vehicles consists of cast aluminum compound with cross strut and longitudinal struts |
DE10217209A1 (en) * | 2002-04-18 | 2003-11-06 | Volkswagen Ag | Light metal suspension arm comprises L-shaped casting which incorporates mountings for attaching it to vehicle, curved, pressed metal frame being connected to this by sheet metal filling |
DE102004016723A1 (en) * | 2004-04-05 | 2005-10-13 | Volkswagen Ag | Control rod for utility vehicles is made up of two high tensile steel shells which are fastened together along their edges using cold process, e.g. riveting |
DE102009016935A1 (en) | 2009-04-08 | 2009-12-17 | Daimler Ag | Crossbeam for vehicle, particularly construction site vehicle, comprises two guide stands for connecting crossbeam to corresponding longitudinal supports of vehicle |
EP2246240A3 (en) * | 2009-05-02 | 2011-06-15 | MAN Truck & Bus AG | Support assembly for the chassis of a commercial vehicle |
EP2599650A1 (en) * | 2011-12-02 | 2013-06-05 | Benteler Automobiltechnik GmbH | Motor vehicle undercarriage component |
EP2308744A3 (en) * | 2009-10-06 | 2014-08-20 | MAN Truck & Bus AG | Duty vehicle with a frame chassis exhibiting a position adjustable and divided transverse member |
DE102021109912A1 (en) | 2021-04-20 | 2022-10-20 | Ford Global Technologies Llc | Semi-rigid axle for a vehicle |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3925107C2 (en) * | 1988-07-29 | 1994-01-27 | Suzuki Motor Co | Wheel suspension for a motor vehicle |
DE4416725A1 (en) * | 1994-05-13 | 1995-11-16 | Opel Adam Ag | Road vehicle rear axle - has tubular cross brace with both ends having non=torsional cross=section and that of centre being torsionally weak, with double walled profile arm |
EP0713791A1 (en) * | 1994-11-25 | 1996-05-29 | VAW Aluminium AG | Motor vehicle rear axle and method of making it |
-
1996
- 1996-10-18 DE DE1996143001 patent/DE19643001A1/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3925107C2 (en) * | 1988-07-29 | 1994-01-27 | Suzuki Motor Co | Wheel suspension for a motor vehicle |
DE4416725A1 (en) * | 1994-05-13 | 1995-11-16 | Opel Adam Ag | Road vehicle rear axle - has tubular cross brace with both ends having non=torsional cross=section and that of centre being torsionally weak, with double walled profile arm |
EP0713791A1 (en) * | 1994-11-25 | 1996-05-29 | VAW Aluminium AG | Motor vehicle rear axle and method of making it |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10064438A1 (en) * | 2000-12-22 | 2002-08-29 | Volkswagen Ag | Combination steering axle for motor vehicles consists of cast aluminum compound with cross strut and longitudinal struts |
DE10064438B4 (en) * | 2000-12-22 | 2014-10-16 | Volkswagen Ag | Twist-beam axle for motor vehicles |
DE10217209A1 (en) * | 2002-04-18 | 2003-11-06 | Volkswagen Ag | Light metal suspension arm comprises L-shaped casting which incorporates mountings for attaching it to vehicle, curved, pressed metal frame being connected to this by sheet metal filling |
DE102004016723A1 (en) * | 2004-04-05 | 2005-10-13 | Volkswagen Ag | Control rod for utility vehicles is made up of two high tensile steel shells which are fastened together along their edges using cold process, e.g. riveting |
DE102009016935A1 (en) | 2009-04-08 | 2009-12-17 | Daimler Ag | Crossbeam for vehicle, particularly construction site vehicle, comprises two guide stands for connecting crossbeam to corresponding longitudinal supports of vehicle |
EP2246240A3 (en) * | 2009-05-02 | 2011-06-15 | MAN Truck & Bus AG | Support assembly for the chassis of a commercial vehicle |
EP2308744A3 (en) * | 2009-10-06 | 2014-08-20 | MAN Truck & Bus AG | Duty vehicle with a frame chassis exhibiting a position adjustable and divided transverse member |
EP2599650A1 (en) * | 2011-12-02 | 2013-06-05 | Benteler Automobiltechnik GmbH | Motor vehicle undercarriage component |
US8714637B2 (en) | 2011-12-02 | 2014-05-06 | Benteler Automobiltechnik Gmbh | Chassis structure for a motor vehicle |
DE102021109912A1 (en) | 2021-04-20 | 2022-10-20 | Ford Global Technologies Llc | Semi-rigid axle for a vehicle |
US12233679B2 (en) | 2021-04-20 | 2025-02-25 | Ford Global Technologies, Llc | Semi-rigid axle for a vehicle |
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Legal Events
Date | Code | Title | Description |
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OM8 | Search report available as to paragraph 43 lit. 1 sentence 1 patent law | ||
8120 | Willingness to grant licenses paragraph 23 | ||
8141 | Disposal/no request for examination |