CZ20011621A3 - Device for swing motion of sewing machine needle - Google Patents

Abstract

The aim of the present invention is to develop a needle swinging device capable of preventing the needle swinging device from overrunning due to hunting of a stepping motor. To this end, a needle bar supporting base (20) supporting vertically movably a needle bar (14), a needle swinging motor (4) capable of intermittently rotate positively or negatively, and control the rotation angle, a needle bar (14) supporting base shaft (24), one end of which is fixed to the needle bar (14) supporting base (20) and supported movably in the direction perpendicular to a cloth feeding direction, connecting members (22, 26 and 30) connecting the needle oscillation motor (4) and the other end of the needle (18) bar (14) supporting base (20) shaft (24), and a pressing force providing means (42, 48, 50 and 52) for applying a pressing force radially to the needle bar supporting base shaft (24) are provided.

Description

Technical field

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device for pivoting a needle of a sewing machine to form a zigzag stitch, wherein the needle performs an alternating pivoting movement in a direction perpendicular to the fabric feeding direction.

BACKGROUND OF THE INVENTION

A known device for swinging a needle in a sewing machine is described, for example, in the Japanese patent. JP-B-61-8843U.

In the needle swing device shown in FIG. 6, the needle bar swing plate 14 carries the needle bar 14 interconnected with the main shaft 12 sliding vertically, the upper end of which is mounted on the spindle 16 sliding in the direction perpendicular to? direction of fabric feed.

A working arm 6 having a lower end attached to the output shaft 4a of the stepper motor 4 has a working pin 6a that projects from the other end. The pivot arm 8, mounted rotatably on the sewing machine frame by means of the spindle 17, is provided with a slot 8a through which the working pin 6a of the working arm 6 can be mounted in the longitudinal direction.

The coupling body 10 is rotatably connected to the central portions of the needle bar pivot plate 2 and the pivot arm 8 via respective spindles 10a and 10b.

The needle swivel device ensures that the stepper motor 6 oscillates by the selected phase angle at each stitch. As a result, the needle bar 14 attached to the pivot plate 12 of the needle bar 14 swings. by means of the pivot arm 13 and the connecting body 10 in a direction perpendicular to the fabric feeding direction so that various stitches can be formed by means of a needle 18 attached to the lower end of the needle bar 14. .

In an industrial sewing machine, sewing is usually performed by making several thousand stitches every minute during a high-speed operation. Therefore, the stepper motor 4 also performs a rotation control of several thousand every minute. In addition to this high-speed rotation control, the weights of the members (pivot plate 2 of the needle bar 14, the pivot arm 8 and the coupling body 10) to be moved by the stepper motor 4 are also considerably large.

Therefore, in some cases it is very difficult to stop the needle 18 at a predetermined pivoting position of the needle 18 due to loss of synchronization. Specifically, the overrun due to fluctuations in the rotational output of the stepper motor 6 and the inertia force of the member so that the needle 18 stops in some cases beyond the predetermined position of the needle 18.

Alternatively, the overrun can be caused by load fluctuations along with the pivoting movement of the member so that the needle 18 stops after a predetermined needle position. 18..

If the needle 18 cannot be stopped exactly at a predetermined position, the desired stitch pattern cannot be formed so as not to significantly impair the quality of the sewn product.

SUMMARY OF THE INVENTION

SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a device for swinging the needle, in which it is possible to prevent overrun of the device for swinging the needle due to loss of synchronization of the stepper motor.

In accordance with the present invention, the above object has been accomplished by providing a sewing machine swing device comprising:

needle bar support plate for storing the needle bar movably vertically, a drive shaft for swinging the needle attached to the needle bar support plate, one end of the motor for the end of the support means and the needle swinging motion, needle bar plates used to regulate the other a plate attached by moving the support needle bar in a direction perpendicular to the feed direction of the fabric, and

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means for applying a thrust force to exert a sliding resistance on the drive shaft for pivoting the needle.

The means for applying a thrust force preferably comprises a cylindrical or semi-cylindrical thrust member surrounding the drive shaft for pivoting the needle.

It is also preferred that the means for applying the thrust force comprise:

two bearing housings, attached to the sewing machine frame, to accommodate the drive shaft for pivoting the needle movably in the axial direction, and

pressure housings. member, orderly between two bearing Resources for application the contact forces can Preferably flexible body for exerting force on

pressure member.

the spring body is preferably supported by a screw, and the pressing force of the spring body can be controlled by the screw.

A clearance in the radial direction is preferably provided between the pressing member and the sewing machine frame.

A clearance in the axial direction is preferably provided between the thrust member and the two bearing bushes.

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The pressure member is. preferably provided with an oil supply opening interconnected from its outer diameter to its inner diameter.

The opening for receiving the flexible body and the screw is preferably formed in the frame of the sewing machine, whereby the lubricant can be injected onto the sliding surface of the thrust member and the drive shaft for pivoting the needle through the opening and the oil supply opening.

Preferably, the surface of the sliding portion of the drive shaft for pivoting movement of the needle and the thrust member is formed of a metal or ceramic material.

Concave-convex portions may be formed on the end face of the pressing member.

Overview of the drawings

The invention will now be explained in more detail by way of examples of specific embodiments thereof, the description of which will be given with reference to the accompanying drawings, in which:

Fig. 1 is a view showing the overall structure of a sewing machine swing device according to an exemplary embodiment of the present invention;

Fig. 2 is a cross-sectional view showing a support structure of a drive shaft for pivoting needle movement, according to an exemplary embodiment of the present invention;

Fig. 3 is a cross-sectional view taken along the line III-III in Fig. 1;

Fig. 4 is a cross-sectional view showing a bearing and a thrust member according to an exemplary embodiment of the present invention;

Fig. 5 is a perspective view showing a thrust member according to an exemplary embodiment of the present invention; and Fig. 6 is a perspective view showing a known device for swinging a sewing machine needle.

DETAILED DESCRIPTION OF THE INVENTION

An exemplary embodiment of a machine for swinging a sewing machine needle according to the present invention will now be described with reference to the illustration of Figures 1 to 5.

The needle swing device comprises a needle bar support plate 20, a stepper motor 6, a link member 22 for swinging the needle 18, and a drive shaft 24 for swinging the needle 18. The needle bar 14 has a lower end to which the needle 18 is attached, performs a vertical movement depending on the movement of the upper shaft 12, which is the main shaft of the sewing machine.

The needle bar support plate 20 carries the needle bar 14 movably vertically. The stepper motor 6 may intermittently rotate the output shaft 4a of the stepper motor 6 in a forward and backward direction.

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The drive arm 26 for swinging the needle 18 is attached to the output shaft 4a of the stepper motor 6, one end of the link member 22 for swinging the needle 18 is pivotally connected to the drive arm 26 for swinging the needle 18 by means of a pin 28.

The drive shaft 24 for swinging the needle 18 has one end attached to the other end of the link member 22 for swinging the needle 18 by means of a pin 32 extending through the retaining member 30, having the other end attached to the support plate 20 of the needle bar 14.

The drive shaft 24 for pivoting movement of the needle 18 is displaceable axially in a first bearing 36 and a second bearing 38 attached to the lower portion of the arm portion of the sewing machine frame 34. The connecting member 22 for pivoting movement of the needle 18, the retaining member 30 and the pins 28 and 32 are the connecting means.

When the output shaft 4a of the stepper motor 4 is rotating, the drive shaft 24 for swinging the needle 18 performs a linear reciprocating movement via the swing arm 26 for the swinging movement of the needle 18 and the link 22 for swinging the needle 18. 1 in the transverse direction (the direction indicated by the arrow in FIG. 1) of the needle bar 14 by the linear reciprocating movement of the drive shaft 24 for pivoting the needle 18 and the fabric feed perpendicular to this direction.

A first bearing 36 arranged in a forward position in the first and second bearings 36 and 38 is attached to the sewing machine frame 34 by means of a bearing bush. The second bearing. 38 is formed by two bearing bushes 40 and 44 and one sleeve (thrust member) 42 disposed between two bearing bushes 40 and 44.

The two bearing bushes 40 and 44 have the same shape, with their outer diameter 44a being somewhat larger than the inner diameter of the through hole 34a formed in the sewing machine frame 34, as shown in Figure 4. therefore, they are pushed into the through hole 34a and are attached to the sewing machine frame 34.

In contrast, the outer diameter 42a of the sleeve 42 in the center is somewhat smaller than the inner diameter of the through hole 34a. In addition, the sleeve 42 and the two bearing bushes 40 and 44 are arranged

so that create between' with you little will in axial direction. Sleeve 42 so has will in radial direction considering to the passageway hole 34 a, whereas also bearing bushings 40

and 44 have a clearance on both sides in the axial direction.

As shown in FIG. 3, the threaded bore 46 is formed in a position opposite the side face of the sleeve (thrust member) 42 in the frame 34 of the sewing machine. The spring 48 for insertion into the threaded bore 46 is compressed by screws 50 and 52 to generate an inwardly directed downward force on the sleeve 42. With this downward force, the sleeve 42 is pressed against the drive shaft 24 to pivot the needle 18.

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Thus, a sliding resistance is created between the drive shaft 24 for pivoting the needle 18 and the sleeve 42. This sliding resistance can be controlled by means of screws 50 and 52. Although two screws 50 and 52 are used to prevent loosening, only one screw can also be used.

The grooves 40b, 42b and 44b are formed on the inner diameter of the sleeve 42 and the inner diameter of the bearing bushes 40 and 44. The sleeve 42 is additionally provided with a small hole 42c penetrating from the outer diameter for engagement with the groove 42b.

As shown in FIG. 4, by injecting a lubricant, such as grease, through the threaded hole 46 in the sewing machine frame 34 into the space formed between the bearing bushes 40 and 44, the sleeve 42 and the sewing machine frame 34 may be lubricant is fed through a small hole 42c to the sliding surfaces of the sleeve 42 and the drive shaft 24 for the pivoting movement of the needle 18, as well as to the sliding surfaces of the bearing bushes 40 and 44 and the drive shaft 24 for the pivoting movement of the needle 18.

In the second bearing 38, the thrust force is exerted on the sleeve 42 by the coil spring 48, in addition to the sliding operation of the conventional bearing. Thus, a structure that can provide oil supply is preferably recommended.

In the embodiment described above, the outer diameter 42a of the sleeve (thrust member) 42 is reduced to create a clearance in the radial direction together with the inside diameter of the through hole 34a in the sewing machine frame 34, and further to create a clearance in the axial direction between two bearing bushes 40 and 44; It is also possible to hold the lubricant in the space of these clearances.

In addition, the concave-convex portions are formed on the end face 42d of the sleeve 42, as shown in Figure 5. With these concave-convex portions, the lubricant can be much more easily maintained. Thus, in the present embodiment, the grease holding force of the second bearing 38 is increased.

Therefore, the use of the sleeve 42 can prevent seizure and wear that could be caused by applying a sliding force to the drive shaft 24 for pivoting the needle 18, reducing the number of times the oil needs to be supplied.

The sleeve 42 and the drive shaft 24 for pivoting movement of the needle 18 are formed of a metal material, a ceramic material or a material obtained by coating a sliding surface with a thin ceramic layer. For example, the sleeve 42 may be made of metallic material, the drive shaft 24 for pivoting movement of the needle 18 may be made of metallic material and only its sliding surface may be coated with a thin ceramic layer.

If the clearance of the sleeve 42 is centered in the axial direction, i.e. the clearance formed between the bearing bushes 40 and 44 on both sides, in particular to a value of from .01 to 0.5 mm, overruns can be very effectively prevented. could be caused by the loss of synchronization of the stepper motor 4. In addition, noise that could be caused by the sleeve 42 impacting the bearing bushes 40 and 44 can be prevented.

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Although the present invention has been described on the basis of the exemplary embodiment shown in the drawings, the present invention is not limited to this embodiment since various changes may be made thereto.

For example, although the cylindrical sleeve 42 surrounding the drive shaft 24 for pivoting the needle 18 has been described as a push member structure, it is also possible to utilize a half-cylindrical sleeve obtained by cutting the cylindrical member into two portions in the axial direction. In addition to the cylindrical shape or the semi-cylindrical shape, other constructions may be used as a means for applying a compressive force acting on the drive shaft 24 for pivoting movement of the needle 18 in the radial direction.

However, when a cylindrical or semi-cylindrical sleeve 42 is used to surround the drive shaft 24 for swinging the needle 18, contact with the drive shaft 24 for swinging the needle 18 approaches an ideal frontal contact during the pressing with the spring 48. It is preferred that the contact area has been increased, since wear of the components can be prevented and their release can also be prevented.

Although phosphor bronze has been used as the pressure member material in the present invention because it has a supporting support function, it can easily be assumed that the spring 40 of the present embodiment can be omitted if a spring member is used as the pressure member material. In addition, a sliding friction force may be applied to the drive shaft 24 for pivoting movement of the needle 18 by using an oil seal for the thrust member.

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Although. an exemplary embodiment has been described in which the second bearing 38 on the back of the sewing machine in the first and second bearings 36 and 38 comprises a sleeve 42, and the first bearing 36 disposed on the front side of the sewing machine may also include a sleeve 42; it may also be arranged as a single bearing bush.

Furthermore, although an exemplary embodiment has been described in which a coil spring 48 is used as a resilient body for exerting a force on the sleeve 42 inwardly in a radial direction, leaf springs can be equally well used. Although an exemplary embodiment has been described in which the thrust force on the sleeve 42 is exerted from the front face in the horizontal direction, this force can also be exerted from the back face in the horizontal direction up or down.

Industrial applicability

In accordance with the present invention, means are provided for applying a thrust force acting on the drive shaft for pivoting the needle in the radial direction. Thus, a sliding resistance is created to the horizontal movement of the drive shaft for swinging the needle, so that the needle can be easily stopped at a predetermined position for swinging the needle. As a result, it is possible to prevent the device from swinging over the needle due to the loss of synchronization of the stepper motor.

In the case where the means for applying the thrust force comprises a cylindrical or semi-cylindrical thrust member surrounding the drive shaft for the pivoting movement of the needle, the contact area may be φΦ · φ φ φ φ · · · · ».

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with the drive shaft for swinging the needle, enlarged so that wear and loosening of the components is difficult.

If the means for applying the thrust force comprises a resilient body for exerting force on the thrust member in the radial direction, it is possible to maintain an almost constant thrust force for a very long period of time.

If a screw is supported on the resilient body, so that the pressing force can be controlled by this screw, the pressing force can very easily be adjusted depending on the sewing results.

In the case where the means for applying the thrust force comprises two bearing bushes attached to the frame of the sewing machine and serving to receive the drive shaft for pivoting the needle movably in the axial direction, and a thrust member disposed between the two bearing bushes being between the thrust member and a slack in the radial direction formed by the sewing machine frame, so that the thrust member can move and the drive shaft for swinging the needle can be pressed, while in addition a lubricant can be maintained in the clearance area.

In the case where there is a play between the two bearing bushes, the thrust member can move independently of the bearing bush to apply pressure to the drive shaft for pivoting the needle. In addition, the lubricant can be maintained in the clearance zone.

In the case where the pressure member is provided with an oil supply opening connected from its outer diameter • · <9 ··

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To the inside diameter,. oil may be supplied from the outside diameter side to the inside diameter side (sliding portion with drive shaft for pivoting needle movement). It is therefore possible to obtain an advantage in terms of preventing wear or seizure.

In a structure where the opening for insertion of the elastic body and the screw is formed in the frame of the sewing machine, wherein the lubricant can be injected onto the sliding surface of the thrust member and the drive shaft for pivoting the needle through the opening and through the oil supply opening. as a result of which wear and / or galling can be achieved.

As a result of creation. the surface of the sliding parts of the drive shaft for pivoting movement of the needle and the thrust member of metal or ceramic material can. wear can also be reduced.

In the case where the concave convex portions are formed on the end face of the pressing member, the surface area of the end face is increased so that the grip holding force can be further increased.

Claims (9)

PATENT TOOLS OK An apparatus for swinging a sewing machine needle, comprising: needle bar support plate for accommodating the needle bar movable vertically, drive shaft for swinging the needle, one end of which is attached to the needle bar support plate, motor for the end of the support means and the needle bar in swinging needle movement, needle bar plates for regulating the direction of feed of the fabric, and the direction perpendicular to the attached with the aid of the second coupling movement of the backing plate by sliding resistance means for applying to the drive shaft of the thrust force to exert a pivoting movement of the needle. for The sewing machine needle swinging device according to claim 1, wherein the means for applying a thrust force comprises a cylindrical or semi-cylindrical thrust member surrounding the drive shaft for swinging the needle. The sewing machine needle swinging device according to claim 2, wherein the means for applying a thrust force comprises: two bearing housings, attached to the sewing machine frame, for accommodating a drive shaft for pivoting the needle in a movable axial direction; and &quot; &quot; pressure housings. member arranged between two bearing 4. Equipment for swiveling movement needles sewing machines according to Claim 3 mark ici s e that the means for applying a thrust force comprises a resilient body for exerting force on the thrust member. The lubricant may be injected onto the sliding surface of the thrust member and the drive shaft for pivoting the needle through the orifice and oil supply opening. The sewing machine needle swinging device according to claim 3, wherein the surface of the sliding portion of the drive shaft for swinging the needle and the thrust member is formed of a metal or ceramic material. 11. A sewing machine needle swinging device according to claim 3, wherein concave-convex portions are formed on the end face of the pressing member. 4 '4. 4 '' · * - 4% * ¥ ¥. · ♦. ♦ · ♦ '»4 -V>' · - * ' ^Γ » ί4' A device for swinging the sewing machine needle according to. Claim 4, characterized in that a bolt is supported on the elastic body, and the pressing force of the elastic body can be controlled by the bolt. 6. A sewing machine needle swinging device according to claim 3, wherein a radial clearance is provided between the pressing member and the sewing machine frame. A sewing machine needle swinging device according to claim 3, characterized in that a play in the axial direction is provided between the thrust member and the two bearing bushes. 8. A sewing machine needle swinging device according to claim 3, wherein the thrust member is provided with an oil supply opening interconnected from its outer diameter to its inner diameter. 9. The sewing machine needle swing device according to claim 8, wherein the opening for receiving the flexible body and the screw is formed in the frame of the sewing frame. li 444 é ¹ '· ír · - · ¹ *>; • 09 ♦ · • ♦ 4 4 4 ** ** ** ** ** ** ** ** ♦ ♦ ** ** ** ** ** ** ** **