The following examples will further specify the present invention.
(preparation embodiment 1)
The sodium salt (as anion surfactant) of coal, water and sulfonated naphthalene formaldehyde condensation products sent into carry out wet-milling in the ball mill, the coal particle size that obtains is distributed as 60 orders or littler particle accounts for 99%, 100 orders or littler particle account for 93%, 200 orders or littler particle account for 80%, 400 order or littler particle accounts for 65%.The coal concentration of Zhi Bei high-concentration coal-water slurry is 69% weight percent like this, adds 0.5% weight percent (is benchmark with the dry coal) anion surfactant in slurry.In the process of preparation slurry, add the sodium hydroxide of 0.3%(weight percent (is benchmark with the dry coal) in the slurry, the pH value of starching is adjusted to be approximately 8.The viscosity of the slurry that obtains like this is 4200 centipoises.This slurry be called " former slip " later on though in the present embodiment the pH value adjust to 8, in fact the pH value in 6 to 11 all is fine among the present invention.
The negatively charged ion of dissolved salt is added in the slurry of gained as generating not with multivalent metal cation Sodium hexametaphosphate 99, and the viscosity of slurry is dropped to 1200 centipoises, and coal concentration is 69% weight percent.The quantity of the Sodium hexametaphosphate 99 that adds is 0.1% of dry coal weight in the slurry.Contain below the slurry of Sodium hexametaphosphate 99 and be called " slurry A ".
Water glass (water glass) with dry coal weight 0.1% in the slurry replaces Sodium hexametaphosphate 99 to be added in the former slip, and the viscosity of slurry becomes 1200 centipoises, and this equates with the viscosity of slurry A when coal concentration is 69% weight percent, is called " starching B " below containing the slurry of water glass.
Can find out that like this effect of Sodium hexametaphosphate 99 on the viscosity that reduces slurry is identical with water glass.Slurry A for preparing above and slurry B are stored under 65 ℃ the temperature, and in the given timed interval its viscosity are measured.
Measuring result is seen Fig. 1.For slurry A, viscosity rises after storing the test beginning immediately, and viscosity promptly reaches the value identical with former slip after 3 days; Slurry B then is different from slurry A, and the value that its viscosity equals just to have prepared was not seen any growth in 30 days even store yet.
The reason that the viscosity of slurry A increases is in for some time, and coal ash is dissolved out from coal, and the multivalent metal cation that produces from coal ash and the hexa metaphosphoric acid negatively charged ion water-fast phosphoric acid salt of generation that reacts causes the consumption of the hexa metaphosphoric acid that adds.In addition, being also noted that hexametaphosphate will be looked the pH value, temperature is different with other condition is converted into orthophosphoric acid salt or is converted into phosphoric acid salt by polycondensation.The hexametaphosphate that transforms no longer have with the dissolved polyvalent metal mutually ion generate the character of water-fast salt.Another reason that the superincumbent shelf test medium viscosity of slurry A significantly rises probably is the sex change of hexametaphosphate itself.
Though silicate can polycondensation as hexametaphosphate in the aqueous solution under certain conditions, can clearly be seen that from Fig. 1 the viscosity of slurry B does not continue in time and increases, be to keep stable.The contriver believes that this is that its polycondensation speed is quite low, also is negligible even polycondensation in this section period that takes place when being aqueous solution state because of silicate in slurry; Even or, generate water-fast salt because the polycondensate of silicate also can react with polyvalent metal ion.
Embodiment 1 can obviously find out from preparation: the water glass tool reduces initial viscosity, and reducing water slurry viscosity increases, and can keep the stable fabulous effect of flowing property of slurry in very long for some time.
(preparation embodiment 2)
Is various quantity 0.005,0.01,0.05, the water glass of 0.1% weight percent (is benchmark with the dry coal) respectively is added in the former slip that makes among the preparation embodiment 1, the every kind of slurry that makes like this, C(0.005% weight percent), E(0.05% weight percent D(0.01% weight percent)) and the F(0.1 weight percent) viscosity when coal concentration is 69% weight percent when just adding water glass is 1200 centipoises.These slurries are carried out and the test the same shelf test of preparation among the embodiment 1, and the viscosity to every kind of slurry is measured in the given time limit.Test result is seen Fig. 2.If as can be seen from Figure 2 the water glass amount that adds reduces, then viscosity increase in time will be quickened.This be not because silicate in time disappearance and sex change (inefficacy), lose the ability of picked-up polyvalent metal ion, but because coal ash growth in time is dissolved in the coal slurry water at leisure, the relative quantity of result's silicate for the amount of dissolved coal ash just becomes not much of that.To the calcium ion concn (Ca in the supernatant liquid of every kind of slurry
2+) also measured, what obtain the results are shown in Figure 3.Be appreciated that Ca in the supernatant liquid
2+Concentration increases, and the viscosity of slurry also increases.Water glass amount as adding is very little, and its absolute magnitude is just not much of that for dissolved coal ash amount.
(preparation embodiment 3)
The preparation of former slip is the same among the embodiment 1 with preparation, except selecting different coals for use.The contained coal ash content of the coal of selecting for use among this embodiment is lower, therefore can think little than among the preparation embodiment 1 of the meltage of coal ash.Calcium ion concn in the supernatant liquid is low reach 3.2 mmoles/liter.In slurry, add calcium chloride (CaCl
2) with the dissolving of simulation coal ash.Add silicate again in the slurry that makes, the viscosity of measuring slurry is to confirm its effect.Measurement result is seen Fig. 4.Its coal concentration of slurry used in the present embodiment is 67% weight percent, the CaCl of adding
2Amount be 0.071% weight percent (is benchmark with the dry coal).Dotted line B among Fig. 4 represents to add CaCl
2The viscosity of preceding slurry, some A represents to add CaCl
2The viscosity of back slurry.Measurement result from Fig. 4 can clearly be seen that, if every mole of Ca
2+2 moles of (SiO of middle adding
2-) water glass, the viscosity of slurry determines to drop to adding CaCl
2Value before.From this preparation embodiment, can know ability that obtains its picked-up polyvalent ion and the amount that reduces the necessary water glass of viscosity of slurry.
(preparation embodiment 4)
In various coal slurries, add CaCl
2, then its viscosity variation is measured.Test result is seen Fig. 5.Wherein η ° of expression adds CaCl
2The viscosity of preceding slurry, η represents to add CaCl
2The viscosity of back slurry.Result from Fig. 5 can be clear that very much: if the Ca in the supernatant liquid
2+Concentration surpasses 600-700ppm, and then Jiang viscosity is for adding CaCl
2Before 1.5 times of viscosity.If but the calcium ion concn in the supernatant liquid is lower than 600ppm, the viscosity of slurry is just very low, almost equals to add CaCl
2Preceding viscosity.
(preparation embodiment 5)
The ion that is dissolved out from coal dust is analyzed, checked the kind of the polyvalent metal ion relevant with the viscosity rising of two kinds of slurries.The coal dust of 60 gram particles footpath at 37-105um mixed with 300 gram water, and the pH of mixture is controlled on each value with hydrochloric acid or sodium hydroxide.Top mixture deposited the polyvalent metal ion in its supernatant liquid is analyzed after about one month.Find during analysis that wherein the higher polyvalent metal ion of concentration is seen Fig. 6 and Fig. 7.Can clearly be seen that in low pH value that from analytical results to aluminum ion and a large amount of strippings of iron ion, when the pH value rose, these ionic amounts obviously reduced.The pH value did not in fact observe dissolving at about 6 to 8 o'clock, and pH is 6 to 8 to be very common for general high-concentration coal-water slurry.In contrast alkaline-earth metal ions (resembling calcium ion and magnesium ion) even the pH value during up to 6-8 also with quite high concentration dissolving.The result who obtains from present embodiment can infer: to passing the polyvalent metal ion that the coal slurry multiviscosisty is played a major role in time is calcium ion and magnesium ion.
(preparation embodiment 6)
Preparation embodiment 5 has illustrated: even when pH value is very high, the relevant polyvalent metal ion of multiviscosisty is calcium ion and the magnesium ion that is in the coal slurry supernatant liquid of highly concentrated solution state very with slurry passing in time.Result among this embodiment can confirm the effect of water glass aspect reduction viscosity.With preparing coal slurry, remove and select for use and the coal all inequality for preparing in embodiment 1 and 3 with the method identical with the method for preparing embodiment 1.Used coal has higher coal ash content in the present embodiment, and therefore, can infer positively charged ion can a large amount of dissolvings.When the preparation coal slurry, adding sodium hydroxide is adjusted to the pH value and is approximately 6.Add a certain amount of sodium hydroxide again toward the part coal slurry, the pH value is adjusted into 8.5.Perhaps use another kind of method, the water glass of 0.1% weight percent (with dry coal benchmark in the slurry) is added in the slurry.Obtain two kinds of slurries like this.Fig. 8 shows the viscosity of every kind of slurry and the relation between the coal concentration.Among Fig. 8, curve G represents just to prepare the viscosity that the pH value is 6 slurry, and curve H represents with sodium hydroxide pH to be adjusted to the viscosity of 8.5 slurry, and curve I represents to contain the viscosity of the slurry of water glass.From Fig. 8, can clearly be seen that: the pH value is adjusted to 8.5 viscosity that can reduce to starch.The viscosity degradation rate of our slurry of the results suggest that obtains among the preparation embodiment 4 is low to be because the calcium ion that contains in the supernatant liquid of slurry and the cause of magnesium ion.Therefore, if we remove calcium ion and the magnesium ion stayed in the supernatant liquid fully with the method that adds water glass, then the following general who has surrendered of viscosity is faster.
(preparation embodiment 7)
Coal ash content is about 18% coal and water and send into together in the ball mill as the sodium salt of the sulfonated naphthaldehyde condensation compound of anion surfactant levigate, thereby obtain a kind of coal water slurry.Ratio of mixture at this step control coal and water makes that the concentration of coal is 65% weight percent.Adding sodium hydroxide in the slurry of gained makes pH be adjusted into 8.The concentration of coal is controlled by water in the slurry.Measure the viscosity of slurry, what obtain the results are shown in Figure in 9 shown in the curve 3.
With preparing coal slurry with top identical method, unique water glass that is not both adding 0.1% weight percent (making benchmark) in levigate this step with coal.With measuring the viscosity of slurry with top the same method, what obtain the results are shown in Figure curve K in 9.Even coal concentration is the same, the viscosity that contains the coal slurry of water glass also is significantly less than the viscosity of the coal slurry of no water glass.This fact has confirmed effect of the present invention.
In addition, the coal slurry that does not contain water glass has false yield value and false plasticity-, that is to say that its apparent viscosity can descend with shear rate.Coal dust particle in this statement of facts coal slurry has very strong force of cohesion.Therefore be understood that the lysigenous positively charged ion of coal ash and the electric charge of coal dust particle from discovery above-mentioned.Thereby weaken interparticle repulsive force.In contrast, the coal slurry that contains water glass almost is a Newtonian fuid, does not almost observe yield value above-mentioned.The dispersity of this statement of facts coal dust particle in slurry increased.The coal slurry that contains water glass that obtains above is kept at 80,70,50 or 20 ℃ respectively, and the viscosity of measuring them over time.One week of the coal slurry back viscosity that is kept at 80 ℃ is 3000 centipoises, has lost flowability after one month fully.The viscosity of sample after one week that is kept at 70,50 and 20 ℃ is respectively 1700,1300 and 1300 centipoises, is respectively 3000,1300 and 1300 centipoises after one month.The coal concentration of used coal slurry is 65% weight percent in these tests, and viscosity is 1250 centipoises when then preparing.Ca under each temperature in the filtrate of preservation coal slurry after month
2+Concentration is respectively 1900ppm(80 ℃), 800ppm(70 ℃) and approximately 100ppm(50 ℃ and 20 ℃).
The dissolving meeting that can clearly be seen that coal ash from top result is quickened with the temperature rising.Keep a long period to effect of the present invention, be good to be equal to or less than 70 ℃ temperature, is preferably 50 ℃ or be lower than 50 ℃ temperature.
(preparation embodiment 8)
The Sodium Tetraborate that with dry coal in the slurry is 0.1% weight percent of benchmark is added in the former slip of preparation among the preparation embodiment 1, and measures its viscosity.It was 1500 centipoises when coal concentration was 65% weight percent.This coal slurry is carried out the storage test identical with preparation embodiment 1.Its viscosity rises to 2500 centipoises after 30 days.
(preparation embodiment 9)
Repeat the step identical, except replacing Sodium Tetraborate with yellow soda ash with preparing embodiment 8.The viscosity of gained coal slurry is 2100 centipoises, stores 30 days viscosity and rise to 2500 centipoises under the condition identical with preparation embodiment 8.
(preparation embodiment 10)
Repeat the step identical, fallen with sodium sulfate and replace Sodium Tetraborate with preparing embodiment 8.The viscosity of gained coal slurry is 2800 centipoises, stores 30 days viscosity and rise to 3600 centipoises under the condition identical with preparation embodiment 8.
(preparation embodiment 11)
Repeat the step identical, except usefulness S-WAT substituted boracic acid sodium with preparation embodiment 8.The viscosity of gained coal slurry is 1900 centipoises, stores 30 days under the condition identical with preparation embodiment 8, and viscosity rises to 3000 centipoises.
(preparation embodiment 12)
Repeat the step identical, except usefulness Sodium Fluoride substituted boracic acid sodium with preparation embodiment 8.The viscosity of gained coal slurry is 1400 centipoises, and after storing 30 days under the condition identical with preparation embodiment 8, viscosity rises to 1500 centipoises.
(embodiment 1)
Grind coal, water with as the sodium salt of the sulfonated naphthalene formaldehyde condensation products of the anion surfactant ball mill of packing into, the coal particle size that obtains distributes as follows: comprising and being less than or equal to 60 purpose particles (weight) is 97%, be less than or equal to 100 purpose particles 89%, be less than or equal to 200 purpose particles 80%, be less than or equal to 200 purpose particles 80%, be less than or equal to 400 purpose particles 55%.Zhi Bei high density and the coal concentration in the coal slurry are the 62%(weight percent like this).Adding the 0.5%(weight percent in slurry, is benchmark with the dry coal) anion surfactant.
The slurry that obtains is kept at 20 ℃ respectively, and 50 ℃, under 70 ℃, after 30 days, the viscosity of these slurries will increase.
The coal concentration of used slurry is the 62%(weight percent in these tests), viscosity is 700 centipoises when just preparing.Respectively at 20 ℃, 50 ℃ or 70 ℃ preserved 30 days down after, viscosity is about 720,950 and 1500 centipoises respectively.
Ca in the supernatant liquid
2+And Mg
2+Concentration increases with temperature, and table 1 shows test result.
The increase degree of lay up period viscosity and the ionic lyolysis of top theory are all relevant with the kind of coal in the slurry.This trend all is identical for every kind of coal.
The pH value is held constant at 7.9 by the method that adds sodium hydroxide from start to finish when testing.
The negatively charged ion that silicate in the water glass generates can generate the salt that be insoluble in water with polyvalent metal ion, being slurry benchmark with the dry coal to wherein adding the 0.5%(weight percent after 70 ℃ are stored 30 days, to every mole of Ca
2+Add 2 moles of (SiO
2-) silicate.When coal concentration was 62% weight percent (this is the value when just having prepared), viscosity was 700 centipoises.
Next use identical method, be added in 70 ℃ with yellow soda ash in 0.45% weight percent (with dry coal) without water glass and store down in 30 days the slurry.When coal concentration was 62% weight percent, viscosity was 700 centipoises.This result and coming to the same thing during with water glass.
(embodiment 2)
The former slip for preparing among the embodiment 1 is stored test.This slurry is kept in the hold tank 1 among Figure 10.In order to prevent the coal dust precipitation in the coal slurry, make the slurry circulation with pump 2 by pipeline 3, and stir coal slurries with the stirring sheet in the jar 4.Ca in the slurry
2+Concentration is measured by detector 6 by the calcium ion electrode 5 that is inserted in the jar 1.When calcium ion concn during, just the sodium silicate solution in jars 9 of being stored in of predetermined amount is added in jar 1 greater than 100ppm.When detector 6 by electrode when recording calcium ion concn less than 50ppm, just stop in jar 1, supplying water glass by the pump 8 of pump controller 7 controls.
Viscosity to the coal slurry of the high viscosity in the present embodiment 30 days and 60 days is measured, found that 30 days with 60 days after the viscosity of coal slurry the same when just preparing.At duration of test, similar per 20 days of water glass is to jar 1 supply.The solution amount that adds is about 1.6 liters in slurry per ton.The concentration of jar 9 mesosilicic acid sodium is the 20%(weight percent).
Can clearly be seen that from top embodiment slurry is stored a very long time and do not made its viscosity that any increase is arranged, and not changing the character of slurry and keep its low viscosity at lay up period is fully possible according to the present invention.
(embodiment 3)
The coal that uses among the preparation embodiment 6 is starched the preparation test.That is to say, coal ash content being about 18% coal sends in the ball mill 111 among Figure 11 with 10 kilograms/hour flow rate, grind together with the sodium salt and the sodium hydroxide of water as the sulfonated naphthalene formaldehyde condensation products of anion surfactant, the coal concentration that obtains is 65% weight percent, the pH value is 8, and tensio-active agent is 0.5% weight percent (in a dry coal).The interior diameter of ball mill is 0.5 meter, about 1 meter of axial length, and many steel balls are equipped with in inside.For the pH value is adjusted to 8, measure the aequum of sodium hydroxide, should measure in advance.10% sodium hydroxide solution is added in the ball mill 111 by pump 113 from jar 112.40% anionic surfactant solution is added to the ball mill 111 by pump 115 from jar 114.For being adjusted into 65% weight percent water, coal concentration in the slurry is added to the ball mill 111 by pump 117 from jar 116.Also should take in the moisture in raw coal, sodium hydroxide solution and the surfactant soln when measuring the quantity of water.When the preparation coal slurry, at first the water glass of 0.1% weight percent (in dry coal) is added to the ball mill 111 by pump 119 from jar 118.Measure the calcium ion concn in the coal slurry supernatant liquid in the hold tank 120, and make calcium ion concn remain on 50-100ppm by controller 122 control pumps 119.The viscosity of coal slurry that obtains like this is 1250 centipoises, and coal concentration is 65% weight percent.But the coal slurry viscosity when coal concentration is 65% weight percent for preparing without water glass is 3100 centipoises.
As for the concentration of coal, consider the economy of fuel system, the coal concentration in the water slurry should reach 60% weight percent at least.This is mostly not to be 1.2% coal heat length because of the thermal energy differential of water consumption in slurry to per 10%.Therefore, coal concentration is high more good more, and to surpass 80% coal water slurry seemingly very difficult but prepare concentration with prior art.But the present invention is not confined to be lower than on 80% the coal concentration.
Coal particle size is distributed, the present invention is not limited on the examples of implementation that provide, but be suitable for its coal dust composed as follows at least: be less than or equal to 60 purpose particle weights and be at least 97%, be less than or equal to 100 purpose particle weights 85% to 90%, being less than or equal to 200 purpose particle weights is 75% to 80%, is less than or equal to 400 purpose particle weights 50% to 55%.