CN2855681Y - Modified Structure of Mosaic Brick Mold - Google Patents

Abstract

The utility model discloses a mould improvement structure of parquet brick, it is by soft mould material of plasticity and engraver, according to the pattern that the designer drawn to drill bit cutting die utensil is filled the material in fashioned die cavity again, treats the back that solidifies, carries out the drawing of patterns operation, and produces geometric modeling, the peculiar and low-cost ceramic tile of pattern, and can accomplish different parquet brick pattern by the piece together of the brick body.

Description

Modified Structure of Mosaic Brick Mold

Technical field:

The utility model relates to an improved structure of a mosaic brick mold.

Background technique:

In recent years, due to the increasingly diverse creativity and styles, floor tiles (tiles) use color and arrangement changes to produce visual aesthetics, which can no longer satisfy the surging inspiration of designers. Many brilliant ideas are often aborted because they cannot be produced. show.

Many manufacturers use traditional production methods, such as cutting with waterjet machines, bending copper strips or specially opening steel molds to complete the designer's creative floor tiles. Fully present the designer's ideas.

However, floor tiles with special shapes currently on the market are generally produced by three production methods: cutting by water jet machine, bending copper bars or specially opening steel molds. The following three traditional production technologies will be analyzed.

1. Waterjet cutting molding:

The water jet is to pass water through an ultra-high pressure supercharger, pressurize the water to 55,000psi, and then spray it through a nozzle with a diameter of only 0.004 inches, which can produce high-speed water at 3000 feet per second (about three times the speed of sound) arrow. This kind of water arrow can cut various non-metallic substances. When cutting metal and hard materials, it is necessary to add high-hardness fine sand to the water arrow. To enhance its cutting ability, this high-speed abrasive waterjet can cut almost any material. However, processing with this technology is not only costly, but also the shapes that are too small cannot be cut, and according to the number of colors on the design drawing, it is necessary to first make a flat plate of each color material, and then carry out the cutting operation of each color and shape, and then assemble it after completion. The material consumption problem after cutting is serious.

2. Bending copper bar pouring:

This kind of operation method is to use the copper strip to bend into the desired shape, and then put it into the formwork to grout.

3. Steel mold pouring:

Directly open a steel mold for pouring with precise dimensions according to the designed pattern or shape, and fill it with mosaic brick materials to carry out the molding and solidification of the materials. After solidification, it is demoulded to complete the production of mosaic tiles.

In view of the fact that the mosaic tiles seen in the market are manufactured according to the traditional method, not only the cost is high, but also the variability is quite limited, which prevents architects, landscape architects, etc. The research and development of new technology in manufacturing can reduce the cost and have highly variable mosaic tiles, so that designers can give full play to their unique creativity in design performance.

Utility model content:

The technical problem to be solved by the utility model is to provide a mosaic brick mould-improved structure in view of the deficiencies of the above-mentioned prior art. Restricted mosaic tiles.

In order to solve the above technical problems, the technical solution adopted by the utility model is: a mosaic brick mould-improved structure, the mold has a mold cavity, and its characteristic is: the mold is made of a soft material with a high plasticity coefficient. The mold cavity is a mold cavity formed by drilling and milling by an engraving machine, which is a concave part, and the demoulding direction around the mold cavity has a tapered surface with an appropriate angle.

The soft mold materials with high plasticity used in the mold are polystyrene plate, PS plate, rubber plate and EVA. The engraving machine is matched with a drill bit or a forming knife for processing.

Compared with the prior art, the utility model has the advantages that: the mold is made of extremely high plasticity soft material and is used together with the engraving machine of the mold to produce brick bodies of different shapes so that the designer's creativity can be fully presented, making The patterns and shapes of the floor tiles are lively and diverse, which is convenient for the designer's creativity to be directly expressed on the floor tiles without restriction.

In order to understand the purpose, features and effects of the present utility model, a detailed description will be made through the following specific examples in conjunction with the accompanying drawings, as follows.

Description of drawings:

Fig. 1 is a schematic diagram of the production process of the utility model mosaic brick.

Fig. 2 is the schematic diagram of the soft material mold of the utility model.

Fig. 3 is a schematic view of the individual brick body completed by the mold shown in Fig. 2 .

Fig. 4 is a combined schematic view of the brick body.

Fig. 5 is a schematic diagram of another assembled brick body.

Fig. 6 is a schematic diagram of yet another assembly of the brick body.

Label description:

Mold 1 Mold Cavity 10

Brick body 2, 2' Tapered surface 100

Detailed ways:

First of all, please refer to Fig. 1-Fig. 3 at the same time, the mould-improved structure of the mosaic tile of the present invention, after the totem drawing of the design is completed by the designer, the engraving machine is used on the soft mold material according to the drawing. The mold 1 is engraved with a pattern, and the material for making the soft mold 1 can be implemented by any material such as polystyrene, PS, rubber, EVA, etc. The mold 1 is made of a material with a high plasticity coefficient. The base material has a mold cavity 10 in the mold 1. The mold cavity 10 is a concave part formed by drilling and milling by an engraving machine according to the required pattern, and a cone with an appropriate angle is provided around the mold cavity 10 in the demoulding direction. Surface 100, in order to facilitate the demoulding operation.

Then pour the liquid slurry to be formed into the mold cavity 10, and after solidification, the demoulding operation is carried out to complete the individual pattern brick body 2, and then the formed brick body 2 is assembled to complete Pattern of mosaic tiles.

However, the reason why the mold 1 chooses a soft material as the material is mainly to consider the ease of processing and the demoulding procedure of the molded brick body 2; and the process of the related manufacturing steps can be referred to in Figure 1.

Inheriting the above, the difference between the mosaic brick mold of the present utility model and the traditional production method is compared in the following table:

Material loss extremely low very high middle very low Molding Difficulty extremely low Low very high very low Difficulty of demoulding simple No need difficulty extremely simple Whether the brick surface can be specially treated during production can't able able able Difficulty in making curves with bricks difficulty simple middle extremely simple

Therefore, from the above table, it can be clearly seen that the advantage of using soft materials to make molds is a great improvement compared with the prior art.

Please also refer to Fig. 4-Fig. 5 at the same time, the totem bricks (2, 2') completed above can be arranged in a circular array combination or a reverse staggered arrangement, and placed on the attached wall or floor Or landscaping, to express the style that the designer wants to express.

Also refer to Figure 6, the designer can design molds of different geometric patterns according to the pattern of the brick body, tile or wall to be expressed, and complete the individual brick body of the pattern by grouting the mold cavity formed, and then The shaped bricks are assembled individually to complete the style of mosaic bricks.

The mold improvement structure of the mosaic brick of the utility model mainly adopts the plastic soft mold material through the engraving machine to cut the mold according to the designed pattern, which is different from the previous production methods such as cutting with water jets, bending copper strips or casting steel molds. The production of floor tiles with unique shapes does not require high mold-making costs and can greatly reduce the problem of floor tile shape restrictions, making the floor tile patterns and shapes lively and diverse, so that the designer's creativity can be directly expressed on the floor tiles without restriction.

Claims (3)

1. A mosaic brick mold improvement structure, the mold has a mold cavity, characterized in that: the mold is a mold made of a soft material with high plasticity coefficient, and the mold cavity is formed by drilling and milling of an engraving machine. The mold cavity of the concave part has a tapered surface with an appropriate angle in the demoulding direction around the mold cavity. 2. The mold improvement structure of the mosaic brick according to claim 1, characterized in that: the soft mold materials with high plasticity used in the mold are polycarbonate, PS, rubber and EVA. 3. The mosaic tile mould-improved structure according to claim 1 or 2, characterized in that: the engraving machine is equipped with a drill or a forming knife for processing.

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