CN217573355U

CN217573355U - Special mould for decorative floor tile

Info

Publication number: CN217573355U
Application number: CN202221575477.9U
Authority: CN
Inventors: 汪津; 万灿; 匡鹏霖; 言荣鉴
Original assignee: Hunan Jiangong Wujian Building Industrialization Co ltd
Current assignee: Hunan Jiangong Wujian Building Industrialization Co ltd
Priority date: 2022-06-22
Filing date: 2022-06-22
Publication date: 2022-10-14
Anticipated expiration: 2032-06-22

Abstract

The utility model discloses a special mould of decorative ceramic tile, including die block, side form and reversal base, the side form can overturn install in on the reversal base, the die block place in on the side form, the formation of image membrane has been placed to the die block top, the die block with the side form forms the appearance chamber that is used for placing the ceramic tile. The utility model discloses earlier at die block and side form formation appearance intracavity production finish coat, carry out 1-2h natural curing back to the finish coat, then make the structural layer in finish coat top, carry out 4-6h natural curing back to the structural layer, overturn side form, die block and decorative ceramic tile, then demolish die block, side form and imaging film, accomplish the production of decorative ceramic tile, the utility model discloses need not overturn the finish coat repeatedly, avoided decorative ceramic tile to water at the structural layer of not accomplishing before smashing, overturn repeatedly and lead to the structure damage on finish coat, will found finish coat and structural layer simultaneously and once only water and smash, great shortening construction cycle.

Description

Special mould for decorative floor tile

Technical Field

The utility model relates to the technical field of mold, especially, relate to a special mould of decorative ceramic tile.

Background

The decorative floor tile comprises a decorative layer and a structural layer, wherein the decorative layer is used for displaying different patterns, is currently applied to traffic flow channels of various commercial squares and underground parking lot entrances and exits of individual marks, and provides main mechanical properties for the floor tile to ensure the stability of the floor tile in the using process. The two levels of the molded floor tile are different from the traditional construction, the decorative layer mainly adopts an artistic film for washing to achieve the effect, and the structural layer is the same as the traditional concrete; the decorative layer is required to be independently manufactured in the manufacturing process, after the manufacturing is finished, the decorative layer is turned over and washed by water to meet the requirement of the decorative surface, and then the decorative layer is used as the bottom film edge to seal a steel mould to pour the structural layer.

Because the old mold is a plate mold, the veneer layer of the decorative floor tile needs to be poured preferentially in the early stage of construction, and the subsequent standing is carried out for 6-10 hours after the pouring is finished, so that the strength of the veneer layer can meet the turning requirement; after the veneer layer is turned over, the imaging film is removed and washed by a water gun; and turning over the veneer layer again to pre-embed the back cloth ribs upwards, pouring and tamping the structural layer, standing for 10-12h, and then demoulding the product.

SUMMERY OF THE UTILITY MODEL

The utility model provides a decorative ceramic tile special mould for solve present decorative ceramic tile construction cycle length, technical problem that production efficiency is low.

In order to realize the above purpose, the utility model provides a special mould of decorative ceramic tile, including die block, side form and reversal base, the die block can overturn install in on the upset base, the side form place in on the die block, the formation of image membrane has been placed to the die block top, the die block with the side form forms the appearance chamber that is used for moulding the ceramic tile.

Preferably, the floor tile curing device further comprises a transfer frame arranged above the side die, and the transfer frame is used for transferring the molded floor tiles to a curing area.

Preferably, the side mold and the bottom mold form a square cavity for producing square floor tiles.

Preferably, the die further comprises a connecting device installed on the reverse base, and the connecting device is connected with the bottom die and used for enabling the side die to be turned over on the reverse base.

Preferably, the connecting device is embodied as a hinge device.

Preferably, the bottom die is installed on the side die, so that the bottom die and the side die form a cavity for molding floor tiles.

Preferably, the bottom die turnover device further comprises a connecting device installed on the turnover base, and the connecting device is connected with the side die and used for enabling the bottom die to turn over on the turnover base.

The utility model discloses following beneficial effect has: the utility model discloses a special mould of decorative ceramic tile, earlier at die block and side form formation appearance intracavity production finish coat, carry out 1-2h natural curing back to the finish coat, then make the structural layer above finish coat, carry out 4-6h natural curing back to the structural layer, with side form, die block and the upset of decorative ceramic tile, then demolish die block, side form and imaging film, accomplish the production of decorative ceramic tile, the utility model discloses need not overturn the finish coat repeatedly, avoided decorative ceramic tile pouring in not accomplishing the structural layer before smashing and solidifying, the structure damage that the upset leads to the finish coat repeatedly will found finish coat and structural layer and once water simultaneously and smash, great shortening construction cycle.

In addition to the above-described objects, features and advantages, the present invention has other objects, features and advantages. The present invention will be described in further detail below with reference to the accompanying drawings.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. In the drawings:

fig. 1 is an exploded view of the structure of the special mold for decorative floor tiles of the present invention;

fig. 2 is a schematic three-dimensional structure view of the special decorative floor tile mold of the present invention;

fig. 3 is a schematic structural view of the special decorative floor tile mold according to the present invention after being turned over.

Fig. 4 is a side view of the special mold for decorative floor tiles of the present invention.

Wherein the reference numbers are as follows:

1. bottom die; 2. side mould; 3. a reverse base; 4. an imaging film; 5. floor tiles; 6. a transfer frame; 7. and (4) a connecting device.

Detailed Description

The embodiments of the invention will be described in detail hereinafter with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.

As shown in fig. 1, the special mold for decorative floor tiles of the present embodiment includes a bottom mold 1, side molds 2 and a reverse base 3, wherein the bottom mold 1 is installed on the reverse base 3 in a reversible manner, the side molds 2 are placed on the bottom mold 1, an imaging film 4 is placed above the bottom mold 1, and the bottom mold 1 and the side molds 2 form a cavity for placing floor tiles 5.

The pattern required by the decorative floor tiles 5 is arranged on the imaging film 4, the bottom die 1 and the side dies 2 form a cavity for placing the floor tiles 5 and are used for producing a decorative layer and a structural layer of the decorative floor tiles 5, and the height of the side dies 2 is equal to that of the floor tiles 5.

The special decorative floor tile mold of the embodiment further comprises a transfer frame 6 arranged above the side mold 2, and the transfer frame 6 is used for transferring the molded floor tiles 5 to a maintenance area.

In the special die for decorative floor tiles of the embodiment, the side die 2 and the bottom die 1 form a square cavity for producing square floor tiles 5, the side die 2 is formed by splicing four square side plates, in other embodiments, the side die 2 with different shapes can be arranged according to requirements for producing decorative floor tiles 5 with different shapes, such as round, star-shaped or other irregular shapes.

As shown in fig. 4, the special mold for decorative floor tiles of this embodiment further includes a connecting device 7 installed on the inverted base 3, the connecting device 7 is connected to the bottom mold 1 for turning the bottom mold 1 over the inverted base 3, and the connecting device 7 in this embodiment is specifically a hinge device.

In the embodiment, the side mold 2 is placed on the bottom mold 1, so that the bottom mold 1 and the side mold 2 form a containing cavity for placing floor tiles 5, in other embodiments, the bottom mold 1 can be further installed on the inner side of the side mold 2, so that the bottom mold 1 and the side mold 2 form a containing cavity for placing floor tiles 5, and meanwhile, the hinge connection device 7 is connected with the side mold 2 and used for enabling the bottom mold 1 and the side mold 2 to turn over on the reversing base 3.

The working flow and principle of the embodiment are as follows: adsorbing an imaging film 4 on a bottom die 1, removing redundant bubbles, installing a side die 2 on the bottom die 1, completing the installation of a facing layer die, pouring the prepared mortar to the preset height of the facing layer according to the requirement, naturally curing the poured product for 1-2 hours, then placing the pre-bound steel bars in a cavity surrounded by the side die 2 and the bottom die 1, and completing the installation of the structural layer steel bars and the die; pouring structural layer concrete according to requirements, naturally curing for 4-6h, installing a transfer frame 6 as shown in figure 2, slowly overturning the bottom die 1 along a hinge connecting device 7 on the reversing base 3 by utilizing a traveling crane, disassembling the bottom die 1 after overturning as shown in figure 3, uncovering the imaging film 4, flushing an imaging position by utilizing a high-pressure water gun, disassembling the side die 2 after overturning, and finally transferring a finished product to a curing area by utilizing the transfer frame 6 to finish the production of the decorative floor tile 5.

The production of the decorative floor tile 5 is carried out by the special mould for the decorative floor tile of the embodiment, so that the condition that the decorative surface layer and the structural layer are separately cast and tamped in the traditional construction can be avoided, and the construction period is greatly shortened; the turnover efficiency of the mould can be improved, the decorative floor tiles 5 can be placed on the transfer frame 6 by turning over the mould when the decorative floor tiles 5 do not reach the demoulding strength, and the detached side mould 2 can be continuously used for pouring and smashing other products; compared with a flat-plate mold, the mold of the embodiment does not need to repeatedly turn over the decorative surface layer, so that the decorative floor tile is prevented from being damaged.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a special mould of decorative ceramic tile, its characterized in that includes die block (1), side form (2) and reversal base (3), die block (1) reversible install in on reversal base (3), side form (2) place in on die block (1), imaging film (4) have been placed to die block (1) top, die block (1) with side form (2) form the appearance chamber that is used for moulding ceramic tile (5).

2. The special mold for decorative floor tiles as claimed in claim 1, further comprising a transfer frame (6) disposed above the side mold (2), wherein the transfer frame (6) is used for transferring the molded floor tiles (5) to a maintenance area.

3. The special mold for decorative floor tiles according to claim 1, wherein the side mold (2) and the bottom mold (1) form a square cavity for producing square floor tiles (5).

4. The mold for decorative floor tiles according to claim 1, further comprising a connecting device (7) mounted on the inverted base (3), wherein the connecting device (7) is connected to the counter-form (1) for inverting the counter-form (1) on the inverted base (3).

5. A mould dedicated to decorative floor tiles according to claim 4, wherein the connecting means (7) is embodied as a hinge means.

6. The mold for decorative floor tiles according to claim 1, wherein the side molds (2) are mounted on the bottom mold (1) such that the bottom mold (1) and the side molds (2) form a cavity for molding floor tiles (5).

7. The special mold for decorative floor tiles as claimed in claim 6, further comprising a connecting device (7) installed on the inverted base (3), wherein the connecting device (7) is connected with the side mold (2) for turning the side mold (2) on the inverted base (3).