Background technology
Adopting top press to carry out diamond when synthetic, need place cavity in the medium to graphite flake, dielectric material is a pyrophillite.The crystallization water is arranged in the pyrophillite, and under high temperature, condition of high voltage, pyrophillite can undergo phase transition, and makes pyrophillite change Ke Jingshi, siderite into, and its transition process is accompanied by volume contraction, and the pressure in the synthetic chamber is descended, and pressure transmission, sealing property descend.Simultaneously, in heating process, the crystallization water is decomposed to form hydrogen, oxygen in the synthetic cavity of sealing, hydrogen, oxygen impurities influence adamantine nucleation and grow up, hydrogen, oxygen impurities also might enter crystals or be present in diamond crystal inside with the form of metal oxide, influence the quality of diamond product.And water is to having a significant impact the service life of hard alloy top hammer.
The utility model content
The utility model purpose is to provide a kind of diamond synthesis medium of stable performance.
For reaching above-mentioned purpose, the utility model adopts following technical scheme: the diamond synthesis medium, to form by the pressure transfer of outer field sealant and internal layer, and sealant and pressure transfer are mainly made by dolomite and talcum.
The weight ratio of dolomite and talcum is 80-85: 20-15 in sealant and the pressure transfer.
Add the waterglass that accounts for the two weight ratio 5-9% in dolomite and the talcum.
Sealant by material, 20% 36 in 30% 10-18 purpose dolomite and talcum coarse fodder, 50% 18-36 purpose dolomite and the talcum below the order dolomite and talcum fines and account for above-mentioned gross weight and make than the waterglass of 5-7%, pressure transfer is made by dolomite below 80 orders and talcum fines and the waterglass that accounts for its weight ratio 7-9%.
Diamond synthesis of the present utility model is with in the medium, and sealant and pressure transfer are respectively by mixing pressure transfer material and waterglass, sealant material and waterglass, the mold pressing of injection mould, drying and make.
This application in big cavity powdery technology and big cavity sheet technology has obtained remarkable result.It has reduced the heat conductivity of complex media, and the thermograde of synthetic cavity center and marginal portion is diminished; Avoided synthetic cavity phase transformation problem, made in the diamond synthesis process, to keep a pressure stable field; Can reduce the complex media pretreatment temperature, shorten generated time; Make synthesis technique stable, good reproducibility.Compare with traditional pyrophillite transmission medium, can reduce synthesis pressure 3-4MPa, service life of equipment is prolonged; The compound lining thermal conductivity is low, can balanced synthetic cavity interior temperature distribution, and top hammer internal stress reduces, and can significantly reduce top hammer consumption; Can reduce resultant current 120-200A, the diamond synthesis energy consumption obviously reduces; Pressure transfer at high temperature has trace to expand, and crushing loses in can effectively replenishing, and the synthetic output of single improves 5%; Because pressure transfer has chemical inertness, the diamond synthesis quality improves.
Laboratory, Henan Huanghe Xuanfeng Co., Ltd. technique center utilizes the utility model diamond synthesis to carry out small lot diamond synthetic test with medium, uses the Ni of high pressure high temperature device-UPS-I hydraulic press, complex media-48.5 * Φ 33, catalyst alloy sheet-Φ 33 * 0.4
70Mn
25Co
5The G of alloy sheet, graphite flake-Φ 33 * 1.0
4D, composite conducting device-Φ 33 * 9, assembling mode-common paperback, catalyst * graphite flake=22 * 25, synthesis condition sees Table 1, synthesizes to the results are shown in Table 2.
Table 1
Specimen coding | Synthesis pressure (MPa) | Resultant current (KA) | Synthetic power (KW) | Generated time (min) | Synthetic situation |
1
# | 88 | 2.58 | 3.2 | 15 | Stable |
2
# | 91 | 2.71 | 3.9 | 16 | Change |
Table 2
Specimen coding | Per unit area yield (carat) | 〉=16Kgf (per unit area yield carat) | 〉=50/60 with thick (%) | Cavity inner wall phase transformation situation |
1
# | 33 | 7.2 | 82 | Do not have (not having photochromic layer substantially) |
2
# | 31 | 5.1 | 73 | (2-3mm photochromic layer) arranged |
Annotate: in table 1, the table 21
#Be the utility model medium, 2
#Be traditional pyrophillite medium.
Result of the test shows that (1) uses the utility model diamond synthesis generated time to shorten, and illustrative material heat-insulating property, electrical insulation capability improve.Can reduce hard alloy top hammer alternating thermal stress time of contact, reduce top hammer consumption, saves energy and enhancing productivity; (2) the synthetic cavity surface does not almost have phase change layer, process stabilizing in the building-up process, good reproducibility, illustrate that synthetic cavity pressure is evenly distributed, axial pressure gradient is less, can obviously improve the pressure field of crystal growth, for the growth of high quality crystal provides better growing conditions; (3) synthesis pressure reduces, and can effectively reduce equipment failure rate, prolong service life of equipment.