CN222404224U

CN222404224U - Oblique beam clamping device and photovoltaic bracket mounting robot

Info

Publication number: CN222404224U
Application number: CN202421205324.4U
Authority: CN
Inventors: 丁浩; 柳智平; 李永华; 韩鹏; 陈志军; 谭爽; 王雷雨; 周锦凤
Original assignee: Yidao New Energy Technology Co ltd
Current assignee: Yidao New Energy Technology Co ltd
Priority date: 2024-05-29
Filing date: 2024-05-29
Publication date: 2025-01-28
Anticipated expiration: 2034-05-29

Abstract

The utility model discloses an inclined beam clamping device and a photovoltaic support installation robot, the inclined beam clamping device comprises a support, a flipping assembly, and a clamping assembly; the support is arranged on the lifting assembly of the photovoltaic support installation robot; the flipping assembly is arranged on the support, the flipping assembly comprises a flipping beam and a first telescopic cylinder, the flipping beam is hinged to the support, the first telescopic cylinder is hinged to the support, and the telescopic rod of the first telescopic cylinder is hinged to the flipping beam; the clamping assembly is arranged on the flipping beam, and is used to clamp the inclined beam of the photovoltaic support; the inclined beam clamping device provided by the utility model, when in use, first uses the clamping assembly to clamp the inclined beam of the photovoltaic support, then uses the first telescopic cylinder to telescope and control the flipping beam to flip, and then flips the inclined beam to a specified angle, and finally lifts the inclined beam to a specified position for installation via the lifting assembly, the entire installation process is calculated and installed by the robot, which can effectively improve installation efficiency and installation accuracy and reduce safety risks.

Description

Oblique beam clamping device and photovoltaic bracket mounting robot

Technical Field

The utility model relates to the technical field of photovoltaic automatic installation, in particular to an oblique beam clamping device and a photovoltaic bracket installation robot.

Background

The photovoltaic bracket is taken as an important component of a photovoltaic power generation system, and the development history of the inclined beam installation technology is closely related to the technological transformation and the overall development of the photovoltaic power generation industry. In the initial stage, the installation of the photovoltaic bracket oblique beam mainly depends on manual operation, is limited by the technical level and the safety measures, and has low efficiency and large potential safety hazard in the installation process. With the progress of technology and the continuous maturity of photovoltaic power generation technology, photovoltaic support sloping installation technology is also gradually improving. However, in the prior art, the installation of photovoltaic bracket diagonal beams still faces a number of challenges. Wherein, manual climbing is a difficult problem in the installation process. Because the photovoltaic support is usually installed in a higher position, such as a roof or ground support, an installer needs to climb to a certain height to perform operation, which not only increases the installation difficulty, but also increases the safety risk. During operation, workers may face risks such as falling and slipping, and potential safety hazards are more prominent especially in severe weather conditions. In addition, manual installation faces efficiency issues. Because the installation of sloping needs to carry out accurate calculation and careful operation to the installation angle of sloping, manual installation often takes longer time, and is difficult to guarantee the uniformity of installation quality. This not only affects the overall performance of the photovoltaic power generation system, but also increases the difficulty and cost of post-maintenance. Therefore, how to improve the installation technology of the photovoltaic bracket oblique beam, improve the installation efficiency and reduce the safety risk becomes the problem to be solved urgently in the current photovoltaic power generation industry.

Disclosure of utility model

In view of the above, the present utility model provides an oblique beam clamping device and a photovoltaic bracket mounting robot for overcoming the defects in the related art.

The utility model provides the following technical scheme:

The utility model provides a device is got to sloping clamp can install on photovoltaic support installation robot for carry out the centre gripping to the photovoltaic support, the sloping clamp is got the device and is included support, upset subassembly, clamping assembly.

The support is arranged on a lifting assembly of the photovoltaic bracket mounting robot, the overturning assembly is arranged on the support and comprises an overturning beam and a first telescopic cylinder, the overturning beam is hinged with the support, the first telescopic cylinder is hinged with the support, a telescopic rod of the first telescopic cylinder is hinged with the overturning beam, and the clamping assembly is arranged on the overturning beam and is used for clamping an oblique beam of the photovoltaic bracket.

As a further improvement of the technical scheme, two clamping assemblies are arranged at two ends of the turnover beam, and the middle part of the turnover beam is hinged with the support.

As a further improvement of the above technical solution, the first telescopic cylinder controls the overturning beam to overturn at an angle ranging from 0 ° to 40 °, preferably at an angle of 15 °.

As a further improvement of the technical scheme, the clamping assembly comprises a clamping seat, a movable plate and a second telescopic cylinder, wherein the second telescopic cylinder is arranged on the clamping seat, a telescopic rod of the second telescopic cylinder is connected with the movable plate, a fixed plate corresponding to the movable plate is arranged on the clamping seat, and the second telescopic cylinder stretches and contracts to drive the movable plate to move in a direction close to or far away from the fixed plate.

As a further improvement of the technical scheme, the clamping seat is provided with a guide groove corresponding to the movable plate, and the end part of the movable plate, which is close to the clamping seat, is arranged in the guide groove.

As a further improvement of the technical scheme, anti-slip pads are arranged on the opposite end surfaces of the fixed plate and the movable plate.

As a further improvement of the technical scheme, the anti-skid pad is made of polyurethane.

As a further improvement of the technical scheme, the end face of the fixed plate, which is far away from the movable plate, is provided with a positioning probe.

As a further improvement of the above technical solution, the positioning probe is a laser probe.

As a further improvement of the technical scheme, the oblique beam clamping device further comprises a telescopic component, the telescopic component comprises a fixed pipe, a movable rod and a third telescopic cylinder, the fixed pipe is fixedly arranged on the overturning beam, the movable rod is arranged in the fixed pipe in a penetrating mode, the movable rod is far away from the end portion of the overturning beam and is fixedly connected with the clamping seat, the third telescopic cylinder is arranged on the fixed pipe, and the telescopic rod of the third telescopic cylinder is fixedly connected with the clamping seat.

As a further improvement of the technical scheme, the end face, close to the movable rod, of the clamping seat is provided with limiting rib plates, and a plurality of limiting rib plates are arranged on the periphery of the movable rod.

As a further improvement of the above technical solution, the fixing tube is disposed perpendicular to the clamping seat.

According to the technical scheme, the end part, close to the overturning beam, of the movable rod is provided with the first guide wheel, the first guide wheel can be propped against the upper wall of the inner side of the fixed pipe under the action of gravity of the clamping assembly, the lower side wall of the fixed pipe is provided with the second guide wheel, and the second guide wheel can provide support for the movable rod.

The utility model also provides a photovoltaic bracket mounting robot which comprises the oblique beam clamping device.

Compared with the related art, the utility model has the following beneficial effects:

The oblique beam clamping device provided by the utility model has excellent performance and convenience in practical application. First, when installation of the photovoltaic bracket is required, the photovoltaic bracket installation robot is accurately moved to the vicinity of the diagonal beam of the photovoltaic bracket to be installed. Once near the beam, the robot will activate the clamping assembly, which can firmly clamp the beam of the photovoltaic bracket. After the robot finishes clamping the inclined beam, conveying the inclined beam to a designated position, and further controlling the overturning beam to overturn by utilizing the telescopic function of the first telescopic cylinder so as to incline and adjust the inclined beam. After the inclined beam is overturned to a specified angle, the lifting assembly starts to play a role, the inclined beam is lifted to a specified installation position, and the inclined beam is installed. The whole installation process from the movement, clamping and overturning of the robot to lifting is autonomously calculated and executed by the robot. The method not only greatly improves the installation efficiency and reduces the complexity and difficulty of manual operation, but also improves the installation accuracy and reduces the safety risk. Therefore, the oblique beam clamping device provided by the utility model has wide application prospect and important practical value in the field of installation of photovoltaic brackets.

In order to make the above objects, features and advantages of the present utility model more comprehensible, preferred embodiments accompanied with figures are described in detail below.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of a perspective structure of a diagonal beam clamping device according to an embodiment of the present utility model;

FIG. 2 is a schematic view of a view of the clamping assembly and telescoping assembly in accordance with one embodiment of the present utility model;

Fig. 3 is a schematic view of a clamping assembly according to an embodiment of the utility model.

Description of main reference numerals:

100-supporting seat, 200-turnover assembly, 210-turnover beam, 220-first telescopic cylinder, 300-clamping assembly, 310-clamping seat, 311-fixed plate, 312-anti-slip pad, 320-movable plate, 330-second telescopic cylinder, 340-positioning probe, 400-telescopic assembly, 410-fixed tube, 411-second guide wheel, 420-movable rod, 421-first guide wheel, 422-limit rib plate and 430-third telescopic cylinder.

Detailed Description

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements or in an interaction relationship between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.

Example 1

As shown in fig. 1, the present embodiment provides a diagonal beam clamping device, which can be installed on a photovoltaic bracket installation robot and is used for clamping a photovoltaic bracket, and the diagonal beam clamping device includes a support 100, a turnover assembly 200 and a clamping assembly 300.

The support 100 is arranged on a lifting assembly of the photovoltaic bracket mounting robot, the overturning assembly 200 is arranged on the support 100, the overturning assembly 200 comprises an overturning beam 210 and a first telescopic cylinder 220, the overturning beam 210 is hinged with the support 100, the first telescopic cylinder 220 is hinged with the support 100, a telescopic rod of the first telescopic cylinder 220 is hinged with the overturning beam 210, and the clamping assembly 300 is arranged on the overturning beam 210 and used for clamping an inclined beam of the photovoltaic bracket.

The oblique beam clamping device provided by the embodiment shows excellent performance and convenience in practical application. First, when installation of the photovoltaic bracket is required, the photovoltaic bracket installation robot is accurately moved to the vicinity of the diagonal beam of the photovoltaic bracket to be installed. Once in proximity to the diagonal beam, the robot activates the clamping assembly 300, and the clamping assembly 300 is able to securely clamp the diagonal beam of the photovoltaic bracket. After the robot finishes clamping the inclined beam, the inclined beam is conveyed to a designated position, and the telescopic function of the first telescopic cylinder 220 is further utilized to control the overturning beam 210 to overturn, so that the inclined beam is subjected to inclination adjustment. After the inclined beam is overturned to a specified angle, the lifting assembly starts to play a role, the inclined beam is lifted to a specified installation position, and the inclined beam is installed. The whole installation process from the movement, clamping and overturning of the robot to lifting is autonomously calculated and executed by the robot. The method not only greatly improves the installation efficiency and reduces the complexity and difficulty of manual operation, but also improves the installation accuracy and reduces the safety risk. Therefore, the oblique beam clamping device provided by the embodiment has wide application prospect and important practical value in the field of installation of photovoltaic brackets.

In some embodiments, two clamping assemblies 300 are provided and are disposed at two ends of the turnover beam 210, the middle of the turnover beam 210 is hinged to the support 100, and by disposing two clamping assemblies 300 at two ends of the turnover beam 210, it is ensured that a uniform and firm clamping force can be obtained during clamping regardless of the size and shape of the diagonal beam. While the middle portion of the turnover beam 210 is connected to the support 100 by means of hinge, such a structure not only allows the turnover beam 210 to rotate when necessary, thereby adjusting the clamping angle, but also increases the stability and durability of the device, and of course, the clamping sets may be arranged in other numbers or in other forms in other embodiments of the present utility model.

In some embodiments, the first telescopic cylinder 220 controls the turnover beam 210 to turn over an angle ranging from 0 ° to 40 °, preferably an angle ranging from 15 °, in particular, the first telescopic cylinder 220 can control the turnover beam 210 to turn over an angle ranging from 0 ° to 40 °, which means that the turnover beam 210 can adjust its inclination angle according to actual needs, so as to adapt to photovoltaic bracket diagonal beams of different shapes and sizes. Within this angle range we particularly recommend 15 ° as the preferred angle, since the diagonal beams mounted according to this angle show good support stability and use in practical applications.

Of course, in other embodiments, the angle between the turnover beam 210 and the horizontal plane after the turnover is completed may be 2 °,5 °,8 °,10 °,13 °,16 °,19 °, 22 °, 25 °, 28 °, 34 °, 37 °, 39 °, etc., which are not illustrated herein.

In some embodiments, the clamping assembly 300 comprises a clamping seat 310, a movable plate 320 and a second telescopic cylinder 330, wherein the second telescopic cylinder 330 is arranged on the clamping seat 310, a telescopic rod of the second telescopic cylinder 330 is connected with the movable plate 320, a fixed plate 311 corresponding to the movable plate 320 is arranged on the clamping seat 310, the second telescopic cylinder 330 stretches and contracts to drive the movable plate 320 to move towards a direction close to or far away from the fixed plate 311, the clamping assembly 300 firstly utilizes a photovoltaic bracket to drive the clamping assembly 300 to move relatively with a diagonal beam to be mounted by a robot during use, finally the diagonal beam is positioned between the fixed plate 311 and the movable plate 320, at the moment, the telescopic rod on the second telescopic cylinder 330 stretches out, so that the movable plate 320 is pushed to move towards a direction close to the fixed plate 311, the diagonal beam is clamped together with the fixed plate 311, and then the diagonal beam is transported and the like.

In some embodiments, the clamping seat 310 is provided with a guide groove corresponding to the movable plate 320, and the movable plate 320 is disposed in the guide groove near the end of the clamping seat 310, so that the movable plate 320 can move along the guide groove under the driving of the second telescopic cylinder 330, the moving track of the movable plate 320 is more stable and reliable, and the clamping stability of the movable plate 320 and the fixed plate 311 to the oblique beam is ensured.

In some embodiments, anti-slip pads 312 are disposed on opposite end surfaces of the fixed plate 311 and the movable plate 320, so as to increase friction between the fixed plate 311 and the movable plate 320 and the inclined beam during clamping, and prevent the inclined beam from sliding off.

In some embodiments, the anti-slip pad 312 is made of polyurethane, which ensures a more stable and reliable clamping process due to its excellent wear resistance and anti-slip properties.

In some embodiments, the end surface of the fixed plate 311 away from the movable plate 320 is provided with a positioning probe 340, so as to accurately detect the position and the posture of the oblique beam, and ensure that the subsequent clamping and mounting processes can be performed smoothly.

In some embodiments, the positioning probe 340 is a laser probe, and the laser probe is widely used in the field of industrial automation due to its high precision, high speed, high anti-interference performance and the like. Here, the laser probe can emit a laser beam, and by receiving the reflected laser signal, accurate detection of the position and the posture of the oblique beam is realized.

As shown in fig. 2, in some embodiments, the diagonal beam clamping device further includes a telescopic assembly 400, the telescopic assembly 400 includes a fixed tube 410, a movable rod 420, and a third telescopic cylinder 430, the fixed tube 410 is fixedly mounted on the turnover beam 210, the movable rod 420 is disposed in the fixed tube 410 in a penetrating manner, an end portion of the movable rod 420, which is far away from the turnover beam 210, is fixedly connected with the clamping seat 310, the third telescopic cylinder 430 is disposed on the fixed tube 410, and the telescopic rod of the third telescopic cylinder 430 is fixedly connected with the clamping seat 310, and by disposing the telescopic assembly 400, the telescopic movement of the movable rod 420 relative to the fixed tube 410 can be controlled by using the third telescopic cylinder 430, so as to adjust the relative position between the clamping seat 310 and the turnover beam 210.

In some embodiments, the end surface of the clamping seat 310, which is close to the movable rod 420, is provided with a limiting rib plate 422, and the limiting rib plate 422 is provided with a plurality of limiting rib plates 422 on the periphery of the movable rod 420, so that on one hand, the connection strength between the movable rod 420 and the clamping seat 310 can be improved, and on the other hand, a spacer can be arranged between the clamping seat 310 and the fixed pipe 410, so that the use safety of the embodiment is improved after the clamping seat 310 and the fixed pipe 410 collide due to the approach.

In some embodiments, the fixing tube 410 is disposed perpendicular to the clamping seat 310, so that stability and accuracy of the relative position of the clamping seat 310 and the turnover beam 210 can be effectively ensured, and control of the photovoltaic bracket mounting robot is facilitated.

As shown in fig. 3, in some embodiments, a first guide wheel 421 is disposed at an end of the movable rod 420 near the turnover beam 210, the first guide wheel 421 can be pressed against an inner upper wall of the fixed tube 410 under the action of gravity of the clamping assembly 300, a second guide wheel 411 is disposed on a lower side wall of the fixed tube 410, the second guide wheel 411 can provide support for the movable rod 420, and by disposing the first guide wheel 421 and the second guide wheel 411, friction between the movable rod 420 and the fixed tube 410 is avoided when the movable rod 420 performs telescopic motion relative to the fixed tube 410, loss of the movable rod 420 and the fixed tube 410 is reduced, and service life of the embodiment is prolonged.

Example 2

The utility model also provides a photovoltaic bracket mounting robot comprising the oblique beam clamping device described in embodiment 1, which has all the advantages of the oblique beam clamping device and is not described in detail herein.

In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.

While embodiments of the present utility model have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the utility model, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the utility model.

Claims

1. The utility model provides a device is got to sloping clamp can install on photovoltaic support installation robot for carry out the centre gripping to the photovoltaic support, its characterized in that, device is got to the sloping clamp includes:

the support is arranged on the lifting assembly of the photovoltaic bracket mounting robot;

The overturning assembly is arranged on the support and comprises an overturning beam and a first telescopic cylinder, the overturning beam is hinged with the support, the first telescopic cylinder is hinged with the support, and a telescopic rod of the first telescopic cylinder is hinged with the overturning beam;

and the clamping assembly is arranged on the overturning beam and is used for clamping the inclined beam of the photovoltaic bracket.

2. The oblique beam clamping device of claim 1, wherein two clamping assemblies are arranged at two ends of the turnover beam, and the middle part of the turnover beam is hinged with the support.

3. The oblique beam clamping device of claim 1, wherein the clamping assembly comprises a clamping seat, a movable plate and a second telescopic cylinder, the second telescopic cylinder is arranged on the clamping seat, a telescopic rod of the second telescopic cylinder is connected with the movable plate, a fixed plate corresponding to the movable plate is arranged on the clamping seat, and the second telescopic cylinder stretches and contracts to drive the movable plate to move in a direction approaching or separating from the fixed plate.

4. The oblique beam clamping device as claimed in claim 3, wherein anti-slip pads are arranged on the opposite end surfaces of the fixed plate and the movable plate.

5. The oblique beam clamping device as defined in claim 4 wherein the non-slip mat is made of polyurethane.

6. A diagonal beam gripping device according to claim 3, wherein the end face of the fixed plate remote from the movable plate is provided with a locating probe.

7. The oblique beam clamping device of claim 3, further comprising a telescopic assembly, wherein the telescopic assembly comprises a fixed pipe, a movable rod and a third telescopic cylinder, the fixed pipe is fixedly arranged on the overturning beam, the movable rod is arranged in the fixed pipe in a penetrating manner, the end part, far away from the overturning beam, of the movable rod is fixedly connected with the clamping seat, the third telescopic cylinder is arranged on the fixed pipe, and the telescopic rod of the third telescopic cylinder is fixedly connected with the clamping seat.

8. The oblique beam clamping device of claim 7 wherein the fixed tube is disposed perpendicular to the clamping seat.

9. The oblique beam clamping device according to claim 7, wherein a first guide wheel is arranged at the end, close to the overturning beam, of the movable rod, the first guide wheel can be propped against the upper inner wall of the fixed pipe under the action of gravity of the clamping assembly, a second guide wheel is arranged on the lower side wall of the fixed pipe, and the second guide wheel can provide support for the movable rod.

10. A photovoltaic rack mount robot comprising a diagonal beam gripping apparatus according to any one of claims 1 to 9.