CN222293214U

CN222293214U - Automatic winding line equipment

Info

Publication number: CN222293214U
Application number: CN202420229471.9U
Authority: CN
Inventors: 韦美钧; 王世军; 朱云星
Original assignee: Zhejiang Yuantong Wire and Cable Manufacturing Co Ltd
Current assignee: Zhejiang Yuantong Wire and Cable Manufacturing Co Ltd
Priority date: 2024-01-31
Filing date: 2024-01-31
Publication date: 2025-01-03
Anticipated expiration: 2034-01-31

Abstract

The utility model relates to the technical field of winding equipment, in particular to automatic winding equipment, which comprises a frame component, a jacking component, a clamping component, a driving component and a guiding component, wherein the frame component is provided with a storage cavity, the jacking component is arranged on the lower side of the storage cavity, the clamping component used for clamping a winding drum is arranged on the frame component and positioned on the side wall of the storage cavity, one end of the clamping component is connected with the driving component, and the guiding component is arranged on the frame component. The winding device aims to rapidly adjust the linear materials according to different diameters and improve the winding efficiency of the linear materials.

Description

Automatic winding equipment

Technical Field

The utility model relates to the technical field of winding equipment, in particular to automatic winding equipment.

Background

The winding device is used for mechanically winding raw materials into a coil stock and is widely applied to processing production lines such as cable preparation, metal cables or metal coiled materials and the like.

The coiling equipment is rolled up linear material into coil stock and is favorable to follow-up receipts to deposit, among the prior art, and the rolling machine is when rolling up the linear material of different diameters, needs to select suitable pinch roller and the reel of receipts according to the diameter size of linear material, but pinch roller and the reel on the present coiling equipment are difficult to quick replacement, influence the work efficiency of linear material rolling.

Therefore, those skilled in the art have been working to develop an automatic winding apparatus, which can rapidly adjust according to linear materials of different diameters, thereby improving the winding efficiency of the linear materials.

Disclosure of utility model

Therefore, the utility model aims to provide an automatic winding device which can rapidly adjust linear materials with different diameters and improve the winding efficiency of the linear materials.

The utility model solves the technical problems by the following means:

An automatic winding device comprises a frame component, a jacking component, a clamping component, a driving component and a guiding component;

The frame subassembly has and accomodates the chamber, it is provided with to accomodate the chamber downside jacking subassembly, just be located on the frame subassembly accomodate the chamber lateral wall and install be used for the centre gripping to receive the reel the centre gripping subassembly, centre gripping subassembly one end is connected with drive assembly, install on the frame subassembly the direction subassembly.

According to the technical means, after the lifting assembly lifts the winding drum, the clamping assembly clamps the winding drum, the driving assembly drives the winding drum to rotate to linearly wind, and in the winding process, the guiding assembly accurately guides the linear materials with different diameters according to the linear materials so that the linear materials on the winding drum are closely arranged, and dislocation is reduced.

Further, the control assembly is installed on the frame assembly, the frame assembly comprises a first base and a second base, and the storage cavity is located between the first base and the second base.

According to the technical means, the control assembly is used for integrally controlling the winding wire equipment.

Further, the jacking assembly comprises a jacking plate for jacking the winding drum, the jacking plate is sequentially connected with a middle rod and a moving plate, two sides of the moving plate are connected with sliding blocks, sliding rails matched with the sliding blocks are arranged in the sliding blocks, the sliding rails are installed in the frame assembly, and jacking pieces are further arranged on the lower side of the moving plate.

According to the technical means, the lifting piece is lifted to drive the moving plate, the middle and the lifting plate to move along the sliding rail, so that the winding drum on the lifting plate is lifted to a proper position.

Further, the clamping assembly comprises a first clamping piece and a second clamping piece, the first clamping piece and the second clamping piece are respectively installed on the side wall of the first machine base and the side wall of the second machine base, the end faces of the first clamping piece and the second clamping piece are respectively provided with a positioning boss for positioning the winding drum, the second clamping piece is connected with a transverse pushing mechanism, and the first clamping piece is connected with the driving assembly.

According to the technical means, the transverse pushing mechanism pushes the second clamping piece to move transversely so as to clamp the winding drum on the jacking plate, and the winding drum is driven to rotate by the follow-up driving assembly.

Further, the driving assembly comprises a driving motor, the output end of the driving motor is connected with the first clamping piece through a synchronous belt, and the driving motor is electrically connected with the control assembly.

According to the technical means, the driving motor drives the winding drum to rotate.

Further, the guide assembly comprises a guide block, guide posts are arranged on the guide block at intervals, the guide block is arranged on a guide screw rod, the guide screw rod is arranged on the frame assembly, the end part of the guide screw rod is connected with a servo driving piece, and the servo driving piece rotates to drive the guide block to axially move along the guide screw rod.

According to the technical means, the servo driving piece rotates to drive the guide block to axially move along the guide screw rod, so that the linear material positioned between the two guide posts is guided.

Further, the control assembly includes a control screen mounted on the second housing.

According to the technical means, the control screen is beneficial to an operator to control operation according to actual conditions.

Further, install on the frame subassembly and go up a set button, a lower disc button, start button, scram button and tachometer, go up a set button, lower disc button, start button, scram button with the tachometer all with control assembly electric connection.

According to the technical means, the button is used for an operator to accurately control the winding linear material.

Further, a control valve is installed on the frame assembly and is connected with the jacking piece and the transverse pushing mechanism.

According to the technical means, the control valve is used for controlling the jacking piece and the transverse pushing mechanism.

Further, the side wall of the rack assembly is positioned in the storage cavity, and a limiting column used for limiting the jacking plate or the winding drum is further arranged in the storage cavity.

According to the technical means, the limiting column is used for limiting the lifting distance of the winding drum.

The utility model adopting the scheme has the following beneficial effects:

1. After the winding drum is conveyed to a designated position and the jacking assembly jacks up the winding drum, the clamping assembly clamps the winding drum, the driving assembly drives the winding drum to rotate to wind the linear material, and in the winding process, the guiding assembly accurately guides the linear material according to the linear materials with different diameters to enable the linear material on the winding drum to be closely arranged, so that the winding efficiency of the linear material is improved.

2. The driving motor is electrically connected with the control assembly, so that the rotation rate of the driving motor can be adjusted according to actual conditions.

Drawings

The application can be further illustrated by means of non-limiting examples given in the accompanying drawings;

FIG. 1 is a schematic diagram of an automatic winding device according to an embodiment of the present application;

FIG. 2 is a schematic diagram showing a rear view of an automatic winding device according to an embodiment of the present application;

FIG. 3 is a schematic view of a position structure of a lift plate according to an embodiment of the present application;

fig. 4 is a schematic structural diagram of a jacking assembly according to an embodiment of the application.

In the drawings, the list of components represented by the various numbers is as follows:

1. The device comprises a frame assembly, a lifting assembly, a 3, a clamping assembly, a 4, a driving assembly, a 5, a guiding assembly, a 6, a storage cavity, a 7, a control assembly, a 8, a winding cylinder, a 9, a first machine seat, a 10, a second machine seat, a 11, a lifting plate, a 12, an intermediate rod, a 13, a moving plate, a 14, a sliding block, a 15, a sliding rail, a 16, a second clamping piece, a 17, a transverse pushing mechanism, a 18, a driving motor, a 19, a synchronous belt, a 20, a guiding block, a 21, a guiding column, a 22, a guiding screw rod, a 23, a servo driving piece, a 24, a control screen, a 25, an upper disc button, a 26, a lower disc button, a 27, a starting button, a 28, a scram button, a 29, a tachometer, a 30, a control valve, a 31, a lifting piece, a 32 and a first clamping piece.

Detailed Description

Further advantages and effects of the present utility model will become readily apparent to those skilled in the art from the disclosure herein, by referring to the accompanying drawings and the preferred embodiments. The utility model may be practiced or carried out in other embodiments that depart from the specific details, and the details of the present description may be modified or varied from the spirit and scope of the present utility model. It should be understood that the preferred embodiments are presented by way of illustration only and not by way of limitation.

In the description of the present utility model, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", "front", "rear", etc., which are based on the azimuth or positional relationship shown in the drawings, it is merely for convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific azimuth, be constructed and operated in a specific azimuth, so that the terms describing the positional relationship in the drawings are merely for exemplary illustration and are not to be construed as limiting the present utility model, and that the specific meanings of the terms described above may be understood by those of ordinary skill in the art in view of the specific circumstances, and that the terms such as "first", "second", etc. are merely used for distinguishing the description in the description of the present utility model and are not to be construed as indicating or implying relative importance.

It should be noted that the illustrations provided in the following embodiments merely illustrate the basic concept of the present utility model by way of illustration, and only the components related to the present utility model are shown in the drawings and are not drawn according to the number, shape and size of the components in actual implementation, and the form, number and proportion of the components in actual implementation may be arbitrarily changed, and the layout of the components may be more complicated.

As shown in fig. 1, fig. 2, fig. 3 and fig. 4, the embodiment of the application provides automatic winding equipment, which comprises a frame component 1, a jacking component 2, a clamping component 3, a driving component 4 and a guiding component 5, wherein the frame component 1 is provided with a storage cavity 6, the jacking component 2 is arranged at the lower side of the storage cavity 6, the clamping component 3 for clamping a winding drum 8 is arranged on the frame component 1 and positioned on the side wall of the storage cavity 6, one end of the clamping component 3 is connected with the driving component 4, and the guiding component 5 is arranged on the frame component 1.

In the utility model, after the jacking component 2 jacks the winding drum 8, the clamping component 3 clamps the winding drum 8, the driving component 4 drives the winding drum 8 to rotate to wind the linear material, and in the winding process, the guiding component 5 precisely guides the linear material on the winding drum 8 according to the linear materials with different diameters, so that the linear material is tightly arranged, and the dislocation is reduced.

As shown in fig. 1 and 2, in some embodiments, the control assembly 7 is mounted on the rack assembly 1, specifically, the control assembly 7 includes a control screen 24 and an integrated circuit board or PLC controller, the rack assembly 1 includes a first stand 9 and a second stand 10, side walls of the first stand 9 and the second stand 10 are connected by a vertical mounting plate, the receiving cavity 6 is located between the first stand 9 and the second stand 10, and the control screen 24 is mounted on the second stand 10. In another embodiment, the rack assembly 1 includes a first support frame and a second support frame that are disposed opposite to each other, where the first support frame and the second support frame may be formed by welding square tubes or round tubes, the storage cavity 6 is located between the first support frame and the second support frame, and the control assembly 7 is mounted on the first support frame or the second support frame.

The upper disc button 25, the lower disc button 26, the starting button 27, the emergency stop button 28 and the tachometer 29 are arranged on the frame assembly 1, and the upper disc button 25, the lower disc button 26, the starting button 27, the emergency stop button 28 and the tachometer 29 are electrically connected with the control assembly 7, so that an operator can conveniently control and operate in time.

As shown in fig. 1, 2, 3 and 4, in another embodiment, the jacking assembly 2 includes a jacking plate 11 for jacking the winding drum 8, and the side wall of the jacking plate 11 is provided with an inclined guide plate for guiding the winding drum 8. In order to facilitate the rapid lifting of the winding drum 8 to a proper position, a limiting column for limiting the lifting plate 11 or the winding drum 8 is further arranged on the side wall of the rack assembly 1 and in the storage cavity 6.

The jacking plate 11 is connected with the middle rod 12 and the movable plate 13 in sequence, two sides of the movable plate 13 are connected with the sliding blocks 14, sliding rails 15 matched with the sliding blocks 14 are arranged in the sliding blocks 14, the sliding rails 15 are installed in the frame assembly 1, the jacking piece 31 is further arranged on the lower side of the movable plate 13, the jacking piece 31 can adopt a servo electric cylinder or an air cylinder, the jacking piece 31 jacks and pushes the movable plate 13, the sliding blocks 14, the middle rod 12 and the jacking plate 11 to move along the length direction of the sliding rails 15, and then the winding drum 8 located on the jacking plate 11 is lifted, so that the winding drum 8 can be conveniently clamped by the follow-up clamping assembly 3. In other embodiments, the jacking assembly 2 includes a jacking block, and the jacking block is connected with a jacking electric cylinder, and the jacking electric cylinder pushes the jacking block to move up and down to jack the winding drum 8 to a proper position, or the jacking piece 31 is directly installed on the lower side or the upper side of the jacking plate 11.

As shown in fig. 1 and 2, in the exemplary embodiment, the clamping assembly 3 includes a first clamping member 32 and a second clamping member 16, the first clamping member 32 and the second clamping member 16 are disposed opposite to each other, the first clamping member 32 and the second clamping member 16 are respectively mounted on the side walls of the first stand 9 and the second stand 10, positioning bosses for positioning the winding drum 8 are respectively provided on the end surfaces of the first clamping member 32 and the second clamping member 16, in the clamping process, the positioning bosses are matched with limiting holes on the winding drum 8, the second clamping member 16 is connected with a transverse pushing mechanism 17, the transverse pushing mechanism 17 can adopt a servo electric cylinder or an air cylinder, and the first clamping member 32 is connected with the driving assembly 4. The frame assembly 1 is provided with a control valve 30, the control valve 30 is connected with the jacking piece 31 and the transverse pushing mechanism 17, and the control valve 30 controls the jacking piece 31 and the transverse pushing mechanism 17 to extend or retract respectively.

In other embodiments, the clamping assembly 3 includes a first clamping die and a second clamping die which are oppositely arranged, the first clamping die and the second clamping die are respectively provided with a clamping part for clamping the end part of the winding drum 8, the end parts of the first clamping die and the second clamping die are respectively connected with a transverse pushing cylinder, the transverse pushing cylinders are connected with the control valve 31, the first clamping die or the second clamping die is connected with the driving assembly 4, and the driving assembly 4 drives the first clamping die or the second clamping die to rotate so as to drive the winding drum 8 to rotate to wind the linear material on the winding drum to finish the winding of the linear material.

In an embodiment, the driving assembly 4 includes a driving motor 18 or a servo hydraulic motor, where the driving motor 18 may be a variable frequency motor or a servo motor, and the servo hydraulic motor is connected to a servo hydraulic station. The variable frequency motor or the servo motor is adopted to control the rotation speed of the driving motor 18, the output end of the driving motor 18 is connected with the first clamping piece 32 through the synchronous belt 19, the driving motor 18 is electrically connected with the control component 7, and the control component 7 is used for controlling the rotation speed and the rotation direction of the driving motor 18.

As shown in fig. 1 and 2, in a specific embodiment, the guide assembly 5 includes a guide block 20, guide posts 21 are disposed on the guide block 20 at intervals, a linear material passes between two adjacent guide posts 21, the guide block 20 is disposed on a guide screw 22, a threaded hole matched with the guide screw 22 is disposed on the guide block 20, the guide screw 22 is mounted on the frame assembly 1, and a servo driving member 23 is connected to an end portion of the guide screw 22, the servo driving member 23 can adopt a servo motor or a stepping motor, and the servo driving member 23 rotates to drive the guide block 20 to axially move along the guide screw 22 so that the linear material between the guide posts 21 swings back and forth along the guide screw 22, thereby being beneficial to winding the linear material on the winding drum 8.

In another embodiment, the guiding assembly 5 adopts a servo electric cylinder, the output end of the servo electric cylinder is connected with a guiding block 20, a guiding hole for the linear material to pass through is formed in the guiding block 20, and the servo electric cylinder drives the guiding block 20 to move along the axial direction of the output shaft of the servo electric cylinder so that the linear material positioned in the guiding hole swings back and forth, and further the linear material is wound on the winding drum 8.

After the winding drum 8 is pushed to the jacking plate 11, the sensing assembly (not shown in the figure) detects that the winding drum 8 reaches a specified position, the jacking piece 31 of the control valve 30 is operated to jack the jacking plate 11 for a certain distance, the control valve 30 is operated to enable the first clamping piece 32 and the second clamping piece 16 to clamp the winding drum 8, and then the driving motor 18 is started to rotate to drive the winding drum 8 to rotate so as to wind the linear material on the winding drum. In the winding process, the servo driving piece 23 drives the guide screw 22 to rotate at regular intervals and reversely, so that the guide block 20 and the linear material positioned between the guide posts 21 uniformly move back and forth along the axial direction of the guide screw 22, the linear material wound on the winding drum 8 is tightly arranged, and the winding efficiency of the linear material is improved.

The automatic winding device provided by the utility model is described in detail above. The description of the specific embodiments is only intended to aid in understanding the method of the present utility model and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the utility model can be made without departing from the principles of the utility model and these modifications and adaptations are intended to be within the scope of the utility model as defined in the following claims.

It should be noted that references in the specification to "one embodiment," "an embodiment," "some alternative embodiments," "an example embodiment," "some embodiments," etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Furthermore, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.

The above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered by the scope of the claims of the present utility model. The technology, shape, and construction parts of the present utility model, which are not described in detail, are known in the art.

Claims

1. An automatic winding wire device, characterized in that it comprises a frame assembly (1), a lifting assembly (2), a clamping assembly (3), a driving assembly (4) and a guiding assembly (5);

The frame assembly (1) has a storage cavity (6), the lifting assembly (2) is arranged at the lower side of the storage cavity (6), the clamping assembly (3) for clamping the winding drum (8) is installed on the frame assembly (1) and located on the side wall of the storage cavity (6), one end of the clamping assembly (3) is connected to the driving assembly (4), and the guide assembly (5) is installed on the frame assembly (1).

2. The automatic winding wire equipment according to claim 1 is characterized in that: a control component (7) is installed on the frame assembly (1), the frame assembly (1) includes a first machine base (9) and a second machine base (10), and the storage cavity (6) is located between the first machine base (9) and the second machine base (10).

3. The automatic winding wire equipment according to claim 2 is characterized in that: the lifting assembly (2) includes a lifting plate (11) for lifting the winding drum (8), the lifting plate (11) is connected to an intermediate rod (12) and a movable plate (13) in sequence, and sliders (14) are connected to both sides of the movable plate (13), and a slide rail (15) cooperating with the slider (14) is arranged in the slider (14), and the slide rail (15) is installed in the frame assembly (1), and a lifting member (31) is also arranged on the lower side of the movable plate (13).

4. The automatic winding wire equipment according to claim 3 is characterized in that: the clamping assembly (3) includes a first clamping member (32) and a second clamping member (16), the first clamping member (32) and the second clamping member (16) are respectively installed on the side walls of the first machine base (9) and the second machine base (10), the end faces of the first clamping member (32) and the second clamping member (16) both have a positioning boss for positioning the winding drum (8), the second clamping member (16) is connected to a transverse pushing mechanism (17), and the first clamping member (32) is connected to the driving assembly (4).

5. The automatic winding wire device according to claim 4 is characterized in that: the driving component (4) includes a driving motor (18), the output end of the driving motor (18) is connected to the first clamping member (32) through a synchronous belt (19), and the driving motor (18) is electrically connected to the control component (7).

6. The automatic winding wire device according to claim 1 is characterized in that: the guide assembly (5) includes a guide block (20), the guide block (20) has guide columns (21) arranged at intervals, the guide block (20) is arranged on a guide screw rod (22), the guide screw rod (22) is installed on the frame assembly (1) and the end of the guide screw rod (22) is connected to a servo drive component (23), and the servo drive component (23) rotates to drive the guide block (20) to move axially along the guide screw rod (22).

7. The automatic winding wire device according to claim 2 is characterized in that: the control component (7) includes a control panel (24), and the control panel (24) is installed on the second machine base (10).

8. The automatic winding wire equipment according to claim 2 is characterized in that: an upper disk button (25), a lower disk button (26), a start button (27), an emergency stop button (28) and a tachometer (29) are installed on the frame assembly (1), and the upper disk button (25), the lower disk button (26), the start button (27), the emergency stop button (28) and the tachometer (29) are all electrically connected to the control assembly (7).

9. The automatic winding wire device according to claim 4 is characterized in that a control valve (30) is installed on the frame assembly (1), and the control valve (30) is connected to the lifting member (31) and the horizontal pushing mechanism (17).

10. The automatic winding wire equipment according to claim 3 is characterized in that a limiting column for limiting the lifting plate (11) or the winding drum (8) is also installed on the side wall of the frame assembly (1) and located in the storage cavity (6).