Disclosure of utility model
Aiming at the defects and defects of the prior art, the magnet processing device with good continuity of the processing flow and high yield is provided.
A magnet processing apparatus comprising:
A turntable for placing a magnet;
The turntable rotates to drive the magnet to sequentially pass through the feeding mechanism, the magnetic flux detection mechanism, the sorting mechanism and the collecting mechanism;
the feeding mechanism comprises a feeding seat arranged above the turntable, wherein the feeding seat is provided with a vertical feeding hole, the bottom opening of the feeding hole is opposite to the upper end face of the turntable, magnets are placed in the feeding hole in a stacked mode, and one magnet at the bottom of the stacked magnets is supported on the upper end face of the turntable;
The upper end face of carousel is provided with a plurality of standing groove along circumference, the groove depth of standing groove and the thickness adaptation of single magnet, the both ends of standing groove are provided with the inclined plane respectively, the inner and the lateral wall of standing groove of inclined plane link to each other, and the extension setting of standing groove lateral wall is kept away from to the outer end, the inclined plane is the structure that highly climbs gradually by the inner to outer end to make the both ends lateral wall height of standing groove be less than the thickness of single magnet.
After adopting above structure, the magnet processing device of the utility model has the following advantages compared with the prior art: the rotary table rotates, the placing grooves are opposite to the feeding holes one by one, when the upper opening of the placing groove is opposite to the bottom of the feeding hole, the laminated magnet loses the supporting function of the upper end face of the rotary table, one magnet at the bottommost part of the laminated magnet falls into the placing groove, the two side walls of the placing groove play a limiting role on the magnet in the placing groove at the moment due to the fact that the groove depth of the placing groove is matched with the thickness of a single magnet, the rotary table rotates to enable the magnet to be separated from the laminated magnet,
The two ends of the placing groove are respectively provided with the inclined planes, the two side walls of the two ends of the placing groove are higher than the thickness of a single magnet by the aid of the two inclined planes, when the turntable rotates, the inner sides of the side walls of the two ends of the placing groove can only contact one magnet in the groove and cannot contact with the magnet on the upper layer of the magnet in the groove, the magnet blocking damage caused by the contact of the placing groove and the magnet on the upper layer when the turntable rotates is avoided, the placing groove can continuously and stably enter the magnet, and the magnet processing flow is reliable and the yield is high.
As an improvement of the utility model, the feeding seat, the magnetic flux detection mechanism, the sorting mechanism and the collecting mechanism are annularly distributed on the tool frame arranged outside the turntable.
As an improvement of the utility model, the number of the tanks is a plurality, and each tank is configured to be independently fed by a magnet with corresponding magnetic flux;
The bottom wall of the trough is gradually reduced in height from the front end to the tail end;
The output end of the vibration motor is connected with the trough;
the magnetic block is arranged corresponding to the tail end of the trough;
And the transferring assembly transfers the magnet detected by the magnetic flux into the trough corresponding to the magnetic flux, and the vibrating motor vibrates to drive the trough to vibrate, so that the magnet in the trough slides downwards to be adsorbed on the magnetic block.
As an improvement of the utility model, a plurality of material tanks are fixed on a mounting plate, and are arranged transversely, the vibrating motor is arranged in the middle of the mounting plate, springs are respectively arranged at four corners of the mounting plate, and the bottom ends of the springs are arranged on the tool frame.
As an improvement of the utility model, the transfer assembly comprises a transverse moving unit, a vertical moving unit and a vacuum adsorption disc, wherein the transverse moving unit is arranged above the trough, the vertical moving unit is provided with a moving end of the transverse moving unit, and the vacuum adsorption disc is arranged at the moving end of the vertical moving unit.
As an improvement of the utility model, the sorting mechanism further comprises a volume groove corresponding to the tail end of each trough, each volume groove is horizontally extended, and the magnetic block is arranged in the volume groove.
As an improvement of the utility model, the magnetic block is of a strip-shaped structure, and one end of the magnetic block in the length direction adsorbs the magnet through magnetic attraction.
As an improvement of the present utility model, the collecting mechanism includes:
The rotary seat is rotatably arranged on one side of the rotary table, a magnetic attraction seat with a semi-annular structure is arranged on the rotary seat, the magnetic attraction seat is arranged at the upper end of the rotary table, and the rotary table rotates to have a position where a magnet is opposite to the magnetic attraction seat in the lower and upper directions so as to be attracted by the magnetic attraction seat;
The material blocking block is fixed in position, the material blocking block is arranged close to the bottom surface of the magnetic attraction seat, the magnetic attraction seat rotates along with the rotating seat until a magnet adsorbed on the surface contacts with the material blocking block, the material blocking block blocks the movement of the magnet, the magnetic attraction seat rotates along with the rotating seat until a gap passes through the material blocking block, and the material blocking block limits the moving magnet to fall under the action of demagnetizing attraction.
As an improvement of the utility model, the material blocking block is connected with the tool frame through a bracket, a blanking channel is further arranged on the bracket, and an inlet of the blanking channel is positioned at the front end of the material blocking block.
As an improvement of the utility model, a bearing seat is arranged on the tool frame, a rotating end of the bearing seat is provided with a rotating shaft, the rotating shaft is provided with a vertical connecting hole, the rotating seat is provided with a connecting rod which can be inserted into the connecting hole, and the peripheral side of the connecting rod is matched with the peripheral wall of the connecting hole through a key slot structure so as to enable the rotating seat and the rotating shaft to coaxially rotate;
The rotary shaft is provided with a ring groove, a transmission ring made of soft materials is arranged in the ring groove in a hooping mode, and the periphery of the transmission ring is in contact with the peripheral surface of the rotary disc.
Detailed Description
The utility model will be further described with reference to the drawings and the specific examples.
Referring to fig. 1-8, a magnet processing apparatus includes:
A turntable 1, wherein the turntable 1 is used for placing a magnet 13;
the turntable 1 rotates to drive the magnet 13 to sequentially pass through the feeding mechanism 2, the magnetic flux detection mechanism 3, the sorting mechanism 4 and the collecting mechanism 5;
The feeding mechanism 2 comprises a feeding seat 2.1 arranged above the turntable 1, wherein the feeding seat 2.1 is provided with a vertical feeding hole 2.11, the bottom opening of the feeding hole 2.11 is opposite to the upper end face of the turntable 1, magnets 13 are placed in the feeding hole 2.11 in a stacked mode, and one magnet 13 at the bottom of the stacked magnets 13 is supported on the upper end face of the turntable 1;
The upper end face of carousel 1 is provided with a plurality of standing groove 6 along circumference, the groove depth of standing groove 6 and the thickness adaptation of single magnet 13, the both ends of standing groove 6 are provided with inclined plane 6.1 respectively, the inner and the lateral wall of standing groove 6 of inclined plane 6.1 link to each other, and the extension setting of standing groove 6 lateral wall is kept away from to the outer end, inclined plane 6.1 is the structure that highly climbs gradually by the inner to the outer end to make the both ends lateral wall height of standing groove 6 be less than the thickness of single magnet 13.
After adopting above structure, the magnet 13 processingequipment of the utility model has following advantage compared with prior art: when the rotary table 1 rotates and the placing grooves 6 are opposite to the feeding holes 2.11 one by one, and when the upper opening of the placing groove 6 is opposite to the bottom of the feeding holes 2.11, the laminated magnet 13 loses the supporting function of the upper end face of the rotary table 1, one magnet 13 at the bottommost part of the laminated magnet 13 falls into the placing groove 6, and the two side walls of the placing groove 6 play a limiting role on the magnet 13 in the placing groove 6 at the moment because the groove depth of the placing groove 6 is matched with the thickness of the single magnet 13, the rotary table 1 rotates to enable the magnet 13 to be separated from the laminated magnet 13,
The two ends of the placing groove 6 are respectively provided with the inclined planes 6.1, the two inclined planes 6.1 are arranged along the circumferential direction of the turntable 1, the two inclined planes 6.1 are structured to enable the heights of the side walls of the two ends of the placing groove 6 to be lower than the thickness of a single magnet 13, when the turntable 1 rotates, the inner sides of the side walls of the two ends of the placing groove 6 can only contact one magnet 13 in the groove and cannot contact with the magnet 13 of the upper layer of the magnet 13 in the groove (at the moment, the lowest end of the laminated magnet 13 contacts with the inclined planes 6.1 and the inclined planes 6.1 redirects the laminated magnet 13 to the upper end face of the turntable 1 along with the rotation of the turntable 1), the phenomenon that the magnet 13 is blocked and damaged due to the contact of the placing groove 6 and the magnet 13 of the upper layer is avoided, and the placing groove 6 can continuously and stably enter the magnet 13, so that the processing flow of the magnet 13 is reliable and the yield is high.
As an improvement of the utility model, the feeding seat 2.1, the magnetic flux detection mechanism, the sorting mechanism 4 and the collecting mechanism 5 are annularly distributed on a tool frame arranged outside the turntable 1. After the improvement, the structure layout is reasonable and compact, and the occupied space is small. Wherein, still be provided with baffle 14 between the output of magnetic flux detection mechanism 3 and the upper portion terminal surface of carousel 1, baffle 14 sets up the department of predetermineeing the height in standing groove 6 in order to prevent that magnet 13 from breaking away from standing groove 6 in the testing process.
As an improvement of the utility model, the number of the tanks 4.1 is a plurality, and each tank 4.1 is configured to be fed by a magnet 13 with corresponding magnetic flux independently;
the height of the groove bottom wall 4.11 of the groove 4.1 is gradually reduced from the front end to the tail end;
The output end of the vibration motor 4.2 is connected with the trough 4.1;
The magnetic block 4.3 is arranged corresponding to the tail end of the trough 4.1;
And the transferring assembly 4.4 is used for transferring the magnet 13 subjected to magnetic flux detection into the trough 4.1 corresponding to the magnetic flux of the magnet, and the vibrating motor 4.2 vibrates to drive the trough 4.1 to vibrate, so that the magnet 13 in the trough 4.1 slides down to be adsorbed on the magnetic block 4.3. The number of slots 4.1 may be 3 and may be configured according to magnetic flux, with one slot 4.1 for receiving a magnet 13 with a large magnetic flux, another slot 4.1 for receiving a magnet 13 with a magnetic flux in the middle range, and the last slot 4.1 for receiving a magnet 13 with a small magnetic flux;
The transfer mechanism transfers the magnets 13 subjected to magnetic flux detection to the front ends of the corresponding material tanks 4.1 one by one, the vibration motor 4.2 drives the material tanks 4.1 to vibrate, the magnets 13 move towards the tail ends of the material tanks 4.1, when the magnets 13 are close to the magnet blocks 4.3, the magnet blocks 4.3 adsorb the magnets 13 through magnetic attraction, the magnets 13 can be stacked due to the polarity characteristics of the magnet blocks 4.3, and after the magnets 13 on the magnet blocks 4.3 reach a certain number, a user can collect the magnets 13. After the improvement, the magnets 13 are classified according to the size of magnetic flux and are connected in a stacked manner, so that the package is convenient for users; in addition, the inclined trough 4.1 is matched with the vibrating motor 4.2, so that the conveying continuity of the magnet 13 is good, and the situation of material clamping can not occur.
As an improvement of the utility model, a plurality of material tanks 4.1 are fixed on a mounting plate 7, and the material tanks 4.1 are arranged transversely, the vibration motor 4.2 is arranged in the middle of the mounting plate 7, springs 7.1 are respectively arranged at four corners of the mounting plate 7, and the bottom ends of the springs 7.1 are arranged on the tool rack. After the improvement, the plurality of material tanks 4.1 are driven to synchronously vibrate by one vibration motor 4.2, and each material tank 4.1 does not need to be provided with the vibration motor 4.2, so that the device has the characteristics of simple structure and relatively low manufacturing cost; in addition, the mounting plate 7 and the trough 4.1 are arranged in a floating mode through the springs 7.1, and when the vibrating motor 4.2 works, the vibrating feeding effect of the trough 4.1 is better.
As an improvement of the utility model, the transferring assembly 4.4 comprises a transverse moving unit 4.41, a vertical moving unit 4.42 and a vacuum adsorption disc 4.43, wherein the transverse moving unit 4.41 is arranged above the trough 4.1, the vertical moving unit 4.42 is arranged at the moving end of the transverse moving unit 4.41, and the vacuum adsorption disc 4.43 is arranged at the moving end of the vertical moving unit 4.42. After the improvement, the moving end of the transverse moving unit 4.41 moves along the arrangement direction of the trough 4.1, when the transverse moving unit 4.41 drives the vertical moving unit 4.42 to move above the trough 4.1 at a required position, the moving end of the vertical moving unit 4.42 drives the vacuum adsorption disc 4.43 to descend, and when the vacuum adsorption disc 4.43 approaches the front end of the trough 4.1, the vacuum adsorption disc 4.43 releases the vacuum adsorption effect on the magnet 13, so that the magnet 13 naturally falls to the front end of the trough 4.1.
As an improvement of the utility model, the sorting mechanism 4 further comprises a volume groove 8 corresponding to the tail end of each trough 4.1, each volume groove 8 is horizontally extended, and the magnetic block 4.3 is arranged in the volume groove 8. In the use process, firstly, the magnet 4.3 is placed at the front end of the volume groove 8, the front end of the volume groove 8 corresponds to the tail end of the material groove 4.1, the magnet 4.3 in the material groove 4.1 can be adsorbed by the magnet 4.3 after entering the volume groove 8, after the magnets 13 on the magnet 4.3 reach a certain number, the magnet 4.3 can be moved backwards, the foremost end of the laminated magnet 13 corresponds to the tail end of the material groove 4.1, and at the moment, the laminated adsorption magnet 13 can be continued, so that the adsorption quantity is improved; wherein the volume groove 8 and the material groove 4.1 are made of materials which can not be absorbed by magnetic attraction, such as plastics.
As an improvement of the utility model, the magnetic block 4.3 is in a strip structure, and one end of the magnetic block 4.3 in the length direction adsorbs the magnet 13 through magnetic attraction. The magnetic blocks 4.3 with the strip-shaped structures have concentrated distribution of magnetic lines at two ends in the length direction, better adsorption effect on the magnet 13 and better orientation effect on the magnet 13 (adsorption enabling the magnet 13 to be laminated).
As an improvement of the present utility model, the collecting mechanism 5 includes:
The rotary seat 5.1 is rotatably arranged on one side of the rotary table 1, the rotary seat 5.1 is provided with a magnetic attraction seat 5.11 with a semi-annular structure, the magnetic attraction seat 5.11 is positioned at the upper end of the rotary table 1, and the rotary table 1 rotates to have a position where the magnet 13 is opposite to the magnetic attraction seat 5.11 in the lower position for the magnetic attraction seat 5.11 to adsorb;
The material blocking block 5.2 is fixed in position, the material blocking block 5.2 is arranged close to the bottom surface of the magnetic attraction seat 5.11, the magnetic attraction seat 5.11 rotates along with the rotating seat 5.1 until the magnet 13 adsorbed on the surface contacts with the material blocking block 5.2, the material blocking block 5.2 blocks the movement of the magnet 13, the magnetic attraction seat 5.11 rotates along with the rotating seat 5.1 until the notch 5.111 passes through the material blocking block 5.2, and the material blocking block 5.2 limits the moving magnet 13 to fall under the action of demagnetization attraction.
After the magnet 13 which is detected by the magnetic flux detection mechanism and meets the standard is transported by the transport mechanism, the magnet 13 which is not met by the detection result is remained on the turntable 1, at the moment, the turntable 1 continues to rotate, the magnet 13 can enter the lower part of the magnetic attraction seat 5.11, at the moment, the position of the magnet 13 is opposite to the position of the magnetic attraction seat 5.11, and the magnet 13 is attracted to the bottom surface by the magnetic attraction action of the magnetic attraction seat 5.11;
Further, the rotating seat 5.1 rotates to drive the magnetic attraction seat 5.11 to synchronously rotate, the magnet 13 adsorbed on the surface of the magnetic attraction seat 5.11 rotates along with the magnetic attraction seat 5.11 to be propped against the material blocking block 5.2, at the moment, the blocking effect of the material blocking block 5.2 enables the magnet 13 not to continuously rotate along with the magnetic attraction seat 5.11, when the notch 5.111 part of the magnetic attraction seat 5.11 passes through the material blocking block 5.2, the magnet 13 loses the magnetic attraction effect of the magnetic attraction seat 5.11 and can naturally fall, and a user can collect the material at a falling position.
The device reduces the step of manually collecting the magnet 13, and reduces the operation intensity; in addition, compared with the existing automatic collection mechanism 5, the automatic collection mechanism has the characteristics of simple structure and relatively low manufacturing cost.
As an improvement of the utility model, the material blocking block 5.2 is connected with the tool frame through a bracket 5.21, a blanking channel 9 is also arranged on the bracket 5.21, and an inlet 9.1 of the blanking channel 9 is positioned at the front end of the material blocking block 5.2. After the improvement, the rotation direction of the magnetic attraction seat 5.11 is that the magnetic attraction seat passes through the front end of the material blocking block 5.2 first and then passes through the rear end of the material blocking plate; the inlet 9.1 of the blanking channel 9 is arranged at the front end of the baffle block 5.2, and the magnet 13 losing the demagnetizing attraction effect can enter the blanking channel 9 through the opening, so that a user can collect the magnet at the outlet of the blanking channel 9, and the magnet 13 can fall down orderly and regularly, thereby being convenient for the user to arrange and collect.
As an improvement of the utility model, a bearing seat 10 is arranged on the tool frame, a rotating end of the bearing seat 10 is provided with a rotating shaft 11, the rotating shaft 11 is provided with a vertical connecting hole, the rotating seat 5.1 is provided with a connecting rod 5.12 which can be inserted into the connecting hole, and the peripheral side of the connecting rod 5.12 is matched with the peripheral wall of the connecting hole through a key groove structure so as to enable the rotating seat 5.1 and the rotating shaft 11 to coaxially rotate;
The rotating shaft 11 is provided with a ring groove 11.1, a transmission ring 12 made of soft materials is arranged in the ring groove 11.1 in a hooping mode, and the periphery of the transmission ring 12 is in contact with the periphery of the rotating disc 1. The connecting rod 5.12 week side can set up the protruding key 5.121 of axial extension, and the connecting hole perisporium can set up the recess of axial extension, when grafting connecting rod 5.12, aligns protruding key 5.121 with the recess, can make connecting rod 5.12 and pivot 11 circumference locking, and pivot 11 rotation drives through connecting rod 5.12 and rotates the coaxial rotation of seat 5.1.
When the rotating seat 5.1 moves upwards to move out of the rotating shaft 11, the material blocking block 5.2, the inlet 9.1 of the blanking channel 9 and the magnetic attraction seat 5.11 can leak, a user can move away the clamped magnet 13, and the rotating seat 5.1 is detachably connected with the rotating shaft 11 through the connecting rod 5.12.
The driving ring 12 is hooped in the annular groove 11.1, the periphery of the driving ring 12 is abutted against the periphery of the rotary table 1, when the rotary table 1 rotates, the driving ring 12 can drive the rotary shaft 11 to rotate, the rotary shaft 11 is driven to rotate by the rotation of the rotary table 1, and a driving mechanism such as a motor is not required to be additionally arranged to drive the rotary shaft 11 to rotate, so that the rotary table has the characteristics of simple structure and relatively low manufacturing cost; wherein the turntable 1 can be driven by a driving mechanism such as a motor.
The rotation axis 11 of the rotation shaft 11 is arranged in parallel with the rotation axis 11 of the turntable 1. After the improvement, the structural layout is reasonable.
The magnetic attraction seat 5.11 is arranged at the bottom of the rotation seat 5.1, and the central shaft is coaxially arranged with the rotation shaft 11 of the rotation seat 5.1. After the improvement, the structure layout is reasonable and the operation is reliable.
The above is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that modifications and adaptations to the present utility model may occur to one skilled in the art without departing from the principles of the present utility model and are intended to be within the scope of the present utility model.