CN221961816U - Photoelectric switch - Google Patents
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Abstract
本实用新型公开了一种光电开关,包括外壳、基板和设置在所述基板上的发光器件与光敏接收器件;所述外壳上设有透光孔,所述外壳内设有限位结构;所述基板装配在所述外壳内,并与所述限位结构抵接,以使所述发光器件和所述光敏接收器件与所述透光孔相对设置。该光电开关,通过在外壳内设置限位结构,可以确保基板在外壳内能够按照特定姿态设置,基板上的发光器件和光敏接收器件能够与透光孔相对设置,发光器件发出的光线能够顺利通过透光孔向外部传递、光敏接收器件能够通过透光孔接收到外部光线,防止基板在外壳内发生倾斜,方便在自动化装配的过程中快速确定基板在外壳内的设置姿态,有利于实现自动化生产。
The utility model discloses a photoelectric switch, including a shell, a substrate, and a light emitting device and a photosensitive receiving device arranged on the substrate; the shell is provided with a light-transmitting hole, and a limiting structure is provided in the shell; the substrate is assembled in the shell and abuts against the limiting structure, so that the light emitting device and the photosensitive receiving device are arranged relative to the light-transmitting hole. The photoelectric switch can ensure that the substrate can be arranged in a specific posture in the shell by arranging a limiting structure in the shell, the light emitting device and the photosensitive receiving device on the substrate can be arranged relative to the light-transmitting hole, the light emitted by the light emitting device can be smoothly transmitted to the outside through the light-transmitting hole, and the photosensitive receiving device can receive external light through the light-transmitting hole, so as to prevent the substrate from tilting in the shell, facilitate the rapid determination of the setting posture of the substrate in the shell during the automated assembly process, and facilitate the realization of automated production.
Description
技术领域Technical Field
本实用新型涉及光电开关技术领域,尤其涉及一种光电开关。The utility model relates to the technical field of photoelectric switches, in particular to a photoelectric switch.
背景技术Background Art
光电开关是一种常用的感应器件,在日常生活中被广泛地应用在各个领域。光电开关内部设有一个发光器件和一个光敏接收器件,发光器件发出的光线在遇到物体时会产生漫反射,光敏接收器件接收该漫反射光线并产生相应的电信号,以完成对物体的感知。Photoelectric switch is a commonly used sensing device, which is widely used in various fields in daily life. There is a light-emitting device and a photosensitive receiving device inside the photoelectric switch. The light emitted by the light-emitting device will produce diffuse reflection when encountering an object. The photosensitive receiving device receives the diffuse reflection light and generates a corresponding electrical signal to complete the perception of the object.
在现有技术中,发光器件和光敏接收器件通常设置在带有相应的光电感应电路的基板上,基板装配在带有透光孔的外壳内,而由于基板体积较小,将基板装配在外壳内部时,不容易把控基板在外壳内部的设置姿态,一旦基板在外壳内部产生倾斜,很容易导致发光器件和光敏接收器件的光路被外壳阻挡,不能通过透光孔正常发射和接收光线,影响光电开关的检测效果,因此,为调整好发光器件和接收器件在外壳内的相对位置,通常采用人工组装的方式,将发光器件和接收器件压入外壳内,作业速度慢,成本高,不利于实现全自动化生产。In the prior art, light-emitting devices and photosensitive receiving devices are usually arranged on a substrate with corresponding photoelectric sensing circuits, and the substrate is assembled in a shell with a light-transmitting hole. However, due to the small size of the substrate, it is not easy to control the setting posture of the substrate inside the shell when the substrate is assembled inside the shell. Once the substrate is tilted inside the shell, it is easy to cause the light path of the light-emitting device and the photosensitive receiving device to be blocked by the shell, and light cannot be normally emitted and received through the light-transmitting hole, affecting the detection effect of the photoelectric switch. Therefore, in order to adjust the relative position of the light-emitting device and the receiving device in the shell, manual assembly is usually adopted to press the light-emitting device and the receiving device into the shell. The operation speed is slow and the cost is high, which is not conducive to the realization of fully automated production.
实用新型内容Utility Model Content
本实用新型实施例提供一种光电开关,以解决光电开关的基板在外壳内部的设置姿态不容易把控,不利于实现自动化生产的问题。The embodiment of the utility model provides a photoelectric switch to solve the problem that the arrangement posture of a substrate of the photoelectric switch inside a housing is not easy to control, which is not conducive to realizing automated production.
本实用新型实施例提供一种光电开关,包括外壳、基板和设置在所述基板上的发光器件与光敏接收器件;The embodiment of the utility model provides a photoelectric switch, comprising a housing, a substrate, and a light emitting device and a photosensitive receiving device arranged on the substrate;
所述外壳上设有透光孔,所述外壳内设有限位结构;The shell is provided with a light-transmitting hole, and the shell is provided with a limiting structure;
所述基板装配在所述外壳内,并与所述限位结构抵接,以使所述发光器件和所述光敏接收器件与所述透光孔相对设置。The substrate is assembled in the housing and abuts against the limiting structure, so that the light emitting device and the photosensitive receiving device are arranged opposite to the light transmission hole.
优选地,所述透光孔包括第一透光孔和第二透光孔;Preferably, the light-transmitting hole comprises a first light-transmitting hole and a second light-transmitting hole;
所述第一透光孔与所述发光器件相对设置,所述第二透光孔与所述光敏接收器件相对设置。The first light-transmitting hole is arranged opposite to the light-emitting device, and the second light-transmitting hole is arranged opposite to the photosensitive receiving device.
优选地,所述外壳包括顶板和从所述顶板的边缘沿垂直方向延伸的侧板,所述顶板上设有所述透光孔,所述透光孔的轴向方向垂直于所述顶板;Preferably, the housing comprises a top plate and a side plate extending from the edge of the top plate in a vertical direction, the top plate is provided with the light-transmitting hole, and the axial direction of the light-transmitting hole is perpendicular to the top plate;
所述限位结构包括从所述侧板的内壁沿垂直方向延伸出的第一限位凸起和从所述顶板的内壁沿垂直方向延伸出的分隔板;The limiting structure includes a first limiting protrusion extending from the inner wall of the side plate in a vertical direction and a partition plate extending from the inner wall of the top plate in a vertical direction;
所述分隔板设置在第一透光孔和第二透光孔之间,所述分隔板的两个侧边与侧板内壁相连;The partition plate is arranged between the first light-transmitting hole and the second light-transmitting hole, and two side edges of the partition plate are connected to the inner wall of the side plate;
所述基板装配在所述外壳内,并与所述第一限位凸起和所述分隔板抵接。The base plate is assembled in the housing and abuts against the first limiting protrusion and the partition plate.
优选地,所述外壳包括顶板和从所述顶板的边缘沿垂直方向延伸的侧板,所述顶板上设有所述透光孔,所述透光孔的轴向方向垂直于所述顶板;Preferably, the housing comprises a top plate and a side plate extending from the edge of the top plate in a vertical direction, the top plate is provided with the light-transmitting hole, and the axial direction of the light-transmitting hole is perpendicular to the top plate;
所述限位结构包括从所述顶板的内壁沿垂直方向延伸的第二限位凸起,所述第二限位凸起环绕所述透光孔设置;The limiting structure includes a second limiting protrusion extending from the inner wall of the top plate in a vertical direction, and the second limiting protrusion is arranged around the light-transmitting hole;
所述基板装配在所述外壳内,并与所述第二限位凸起抵接。The substrate is assembled in the housing and abuts against the second limiting protrusion.
优选地,所述发光器件为发光芯片和由发光芯片封装形成的发光封装器件中的任意一种;Preferably, the light emitting device is any one of a light emitting chip and a light emitting package device formed by packaging the light emitting chip;
所述光敏接收器件为光敏芯片、带有逻辑电路的光敏IC芯片和由感光芯片封装形成的感光封装器件中的任意一种。The photosensitive receiving device is any one of a photosensitive chip, a photosensitive IC chip with a logic circuit, and a photosensitive packaged device formed by packaging a photosensitive chip.
优选地,所述光电开关还包括PIN针;Preferably, the photoelectric switch further comprises a PIN needle;
所述PIN针装配在基板上远离所述光敏接收器件和所述发光器件的一侧面处。The PIN needle is mounted on a side of the substrate away from the photosensitive receiving device and the light emitting device.
优选地,所述光电开关包括底板;Preferably, the photoelectric switch comprises a bottom plate;
所述外壳上、远离所述透光孔的一端设有第一卡接件,所述底板上设有与所述第一卡接件相对设置的第二卡接件;A first clamping member is provided on the end of the housing away from the light-transmitting hole, and a second clamping member is provided on the bottom plate opposite to the first clamping member;
所述第一卡接件与所述第二卡接件卡接,以使所述底板的第一侧面与所述外壳远离所述透光孔的一端相连。The first clamping member is clamped with the second clamping member so that the first side surface of the bottom plate is connected to an end of the housing away from the light-transmitting hole.
优选地,所述第一卡接件包括卡接凸起,所述第二卡接件包括通孔;Preferably, the first clamping member includes a clamping protrusion, and the second clamping member includes a through hole;
所述卡接凸起与所述通孔卡接,以使所述底板的第一侧面与所述外壳远离所述透光孔的一端相连。The clamping protrusion is clamped with the through hole, so that the first side surface of the bottom plate is connected to an end of the housing away from the light-transmitting hole.
优选地,所述底板上设有至少一个安装孔,所述安装孔用于通过紧固件将该光电开关与外部装置固定。Preferably, at least one mounting hole is provided on the bottom plate, and the mounting hole is used to fix the photoelectric switch to an external device via a fastener.
优选地,所述光电开关还包括填充层,所述填充层设置在所述外壳内,并包裹在所述光敏接收器件和所述发光器件外。Preferably, the photoelectric switch further comprises a filling layer, wherein the filling layer is arranged in the housing and wrapped around the photosensitive receiving device and the light emitting device.
本实用新型实施例提供的光电开关,通过在外壳内设置限位结构,可以确保基板在外壳内能够按照特定姿态设置,基板上的发光器件和光敏接收器件能够与透光孔相对设置,发光器件发出的光线能够顺利通过透光孔向外部传递、光敏接收器件能够通过透光孔接收到外部光线,防止基板在外壳内发生倾斜,方便在自动化装配的过程中快速确定基板在外壳内的设置姿态,有利于实现自动化生产。The photoelectric switch provided by the embodiment of the utility model can ensure that the substrate can be set in a specific posture in the shell by setting a limiting structure in the shell, the light-emitting device and the photosensitive receiving device on the substrate can be set relative to the light-transmitting hole, the light emitted by the light-emitting device can be smoothly transmitted to the outside through the light-transmitting hole, and the photosensitive receiving device can receive external light through the light-transmitting hole, thereby preventing the substrate from tilting in the shell, facilitating the rapid determination of the setting posture of the substrate in the shell during the automated assembly process, and facilitating the realization of automated production.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例的技术方案,下面将对本实用新型实施例的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments of the utility model will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1是本实用新型一实施例中光电开关的结构示意图;FIG1 is a schematic diagram of the structure of a photoelectric switch in one embodiment of the utility model;
图2是本实用新型一实施例中光电开关的一剖视结构示意图;FIG2 is a schematic cross-sectional view of a photoelectric switch in one embodiment of the present invention;
图3是本实用新型另一实施例中光电开关的一剖视结构示意图;3 is a cross-sectional structural diagram of a photoelectric switch in another embodiment of the present invention;
图4是本实用新型另一实施例中光电开关的一剖视结构示意图。FIG. 4 is a cross-sectional structural diagram of a photoelectric switch in another embodiment of the present invention.
图中:1、外壳;11、第一卡接件;2、基板;3、发光器件;4、光敏接收器件;5、透光孔;51、第一透光孔;52、第二透光孔;6、限位结构;61、第一限位凸起;62、分隔板;63、第二限位凸起;7、PIN针;8、底板;81、第二卡接件;9、安装孔。In the figure: 1. housing; 11. first clamping part; 2. substrate; 3. light emitting device; 4. photosensitivity receiving device; 5. light transmission hole; 51. first light transmission hole; 52. second light transmission hole; 6. limiting structure; 61. first limiting protrusion; 62. partition plate; 63. second limiting protrusion; 7. PIN needle; 8. bottom plate; 81. second clamping part; 9. mounting hole.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects solved by the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
在本实用新型的描述中,需要理解的是,术语“纵向”、“径向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
本实用新型实施例提供一种光电开关,如图1-图4所示,该光电开关包括外壳1、基板2和设置在基板2上的发光器件3与光敏接收器件4;外壳1上设有透光孔5,外壳1内设有限位结构6;基板2装配在外壳1内,并与限位结构6抵接,以使发光器件3和光敏接收器件4与透光孔5相对设置。An embodiment of the utility model provides a photoelectric switch, as shown in Figures 1 to 4, the photoelectric switch includes a shell 1, a substrate 2, and a light-emitting device 3 and a photosensitive receiving device 4 arranged on the substrate 2; a light-transmitting hole 5 is provided on the shell 1, and a limiting structure 6 is provided in the shell 1; the substrate 2 is assembled in the shell 1 and abuts against the limiting structure 6, so that the light-emitting device 3 and the photosensitive receiving device 4 are arranged opposite to the light-transmitting hole 5.
作为一示例,该光电开关包括外壳1、基板2、发光器件3和光敏接收器件4,发光器件3和光敏接收器件4设置在基板2上,并与基板2上的电路相连。该外壳1可以为一端设有开口的盒体结构,外壳1上与开口相对的一侧面处设有透光孔5,外壳1的内侧壁上设有限位结构6。基板2在装配时,从外壳1开口处进入,与外壳1内的限位结构6抵接,以使基板2在外壳1内以特定姿态设置,如平行于开设有透光孔5的一侧面,基板2上的发光器件3和光敏接收器件4能够与透光孔5相对设置。As an example, the photoelectric switch includes a housing 1, a substrate 2, a light emitting device 3 and a photosensitive receiving device 4, wherein the light emitting device 3 and the photosensitive receiving device 4 are arranged on the substrate 2 and connected to the circuit on the substrate 2. The housing 1 can be a box structure with an opening at one end, a light-transmitting hole 5 is arranged on a side opposite to the opening of the housing 1, and a limiting structure 6 is arranged on the inner side wall of the housing 1. When the substrate 2 is assembled, it enters from the opening of the housing 1 and abuts against the limiting structure 6 in the housing 1, so that the substrate 2 is arranged in a specific posture in the housing 1, such as parallel to the side with the light-transmitting hole 5, and the light emitting device 3 and the photosensitive receiving device 4 on the substrate 2 can be arranged opposite to the light-transmitting hole 5.
本示例中,通过在外壳1内设置限位结构6,可以确保基板2在外壳1内能够按照特定姿态设置,基板2上的发光器件3和光敏接收器件4能够与透光孔5相对设置,发光器件3发出的光线能够顺利通过透光孔5向外部传递、光敏接收器件4能够通过透光孔5接收到外部光线,防止基板2在外壳1内发生倾斜,方便在自动化装配的过程中快速确定基板2在外壳1内的设置姿态,有利于实现自动化生产。In this example, by setting a limiting structure 6 in the outer shell 1, it can be ensured that the substrate 2 can be set in a specific posture in the outer shell 1, the light-emitting device 3 and the photosensitive receiving device 4 on the substrate 2 can be set relative to the light-transmitting hole 5, the light emitted by the light-emitting device 3 can be smoothly transmitted to the outside through the light-transmitting hole 5, and the photosensitive receiving device 4 can receive external light through the light-transmitting hole 5, thereby preventing the substrate 2 from tilting in the outer shell 1, facilitating the rapid determination of the setting posture of the substrate 2 in the outer shell 1 during the automated assembly process, and facilitating the realization of automated production.
在一实施例中,如图1所示,透光孔5包括第一透光孔51和第二透光孔52;第一透光孔51与发光器件3相对设置,第二透光孔52与光敏接收器件4相对设置。In one embodiment, as shown in FIG. 1 , the light-transmitting hole 5 includes a first light-transmitting hole 51 and a second light-transmitting hole 52 ; the first light-transmitting hole 51 is arranged opposite to the light-emitting device 3 , and the second light-transmitting hole 52 is arranged opposite to the photosensitive receiving device 4 .
作为一示例,该透光孔5包括并排设置在同一侧面上的第一透光孔51和第二透光孔52。第一透光孔51与发光器件3相对设置,发光器件3发出的光线透过第一透光孔51向外界传递,第二透光孔52与光敏接收器件4相对设置,光敏接收器件4透过第二透光孔52接收外部的漫反射光线。分设第一透光孔51和第二透光孔52,有利于将发光器件3与光敏接收器件4分隔开,不让发光器件3发出的光直接照射到光敏接收器件4上,以免造成误判。As an example, the light-transmitting hole 5 includes a first light-transmitting hole 51 and a second light-transmitting hole 52 arranged side by side on the same side. The first light-transmitting hole 51 is arranged opposite to the light-emitting device 3, and the light emitted by the light-emitting device 3 is transmitted to the outside through the first light-transmitting hole 51. The second light-transmitting hole 52 is arranged opposite to the photosensitive receiving device 4, and the photosensitive receiving device 4 receives the external diffusely reflected light through the second light-transmitting hole 52. Separating the first light-transmitting hole 51 and the second light-transmitting hole 52 is conducive to separating the light-emitting device 3 from the photosensitive receiving device 4, so as to prevent the light emitted by the light-emitting device 3 from directly irradiating the photosensitive receiving device 4, so as to avoid misjudgment.
在一实施例中,外壳1包括顶板和从顶板的边缘沿垂直方向延伸的侧板,顶板上设有透光孔5,透光孔5的轴向方向垂直于顶板;限位结构6包括从侧板的内壁沿垂直方向延伸出的第一限位凸起61和从顶板的内壁沿垂直方向延伸出的分隔板62,分隔板62设置在第一透光孔51和第二透光孔52之间;分隔板62的两个侧边与侧板内壁相连;基板2装配在外壳1内,并与第一限位凸起61和分隔板62抵接。In one embodiment, the housing 1 includes a top plate and a side plate extending from the edge of the top plate in a vertical direction, and a light-transmitting hole 5 is provided on the top plate, and the axial direction of the light-transmitting hole 5 is perpendicular to the top plate; the limiting structure 6 includes a first limiting protrusion 61 extending from the inner wall of the side plate in a vertical direction and a partition plate 62 extending from the inner wall of the top plate in a vertical direction, and the partition plate 62 is arranged between the first light-transmitting hole 51 and the second light-transmitting hole 52; the two side edges of the partition plate 62 are connected to the inner wall of the side plate; the substrate 2 is assembled in the housing 1 and abuts against the first limiting protrusion 61 and the partition plate 62.
作为一示例,如图2所示,外壳1包括顶板和从顶板的边缘沿垂直方向延伸的四个侧板,外壳1的底部形成开口。顶板上设有透光孔5,透光孔5的轴向方向垂直于顶板。限位结构6包括从任意两个相对设置的侧板内壁上分别沿垂直方向延伸出的两个第一限位凸起61。基板2在装配时,从外壳1底部的开口处进入,基板2的四个侧边与四个侧板的内壁相接触,与外壳1的内壁形成第一容置空间,基板2的一侧面与两个第一限位凸起61的一侧面抵接,以使基板2在外壳1内以特定姿态设置,基板2上的发光器件3和光敏接收器件4能够与第一透光孔51和第二透光孔52相对设置。限位结构6还包括从顶板的内壁沿垂直方向延伸出的分隔板62,分隔板62的左右两个侧边与两个相对设置的侧板的内壁相连。当基板2与两个第一限位凸起61抵接时,分隔板62的一侧边也与基板2抵接,将基板2与外壳1内壁配合形成的第一容置空间,按照第一透光孔51和第二透光孔52所在位置,分隔成两个互不联通的独立空间,使发光器件3和光敏接收器件4分设与于两个独立空间中,使光敏接收器件4仅能通过第二透光孔52接收到发光器件3发出的光线。As an example, as shown in FIG2 , the housing 1 includes a top plate and four side plates extending from the edge of the top plate in a vertical direction, and an opening is formed at the bottom of the housing 1. A light-transmitting hole 5 is provided on the top plate, and the axial direction of the light-transmitting hole 5 is perpendicular to the top plate. The limiting structure 6 includes two first limiting protrusions 61 extending from the inner walls of any two oppositely arranged side plates in a vertical direction. When the substrate 2 is assembled, it enters from the opening at the bottom of the housing 1, and the four side edges of the substrate 2 contact the inner walls of the four side plates, forming a first accommodating space with the inner wall of the housing 1, and one side of the substrate 2 abuts against one side of the two first limiting protrusions 61, so that the substrate 2 is arranged in a specific posture in the housing 1, and the light-emitting device 3 and the photosensitive receiving device 4 on the substrate 2 can be arranged opposite to the first light-transmitting hole 51 and the second light-transmitting hole 52. The limiting structure 6 also includes a partition plate 62 extending from the inner wall of the top plate in a vertical direction, and the left and right sides of the partition plate 62 are connected to the inner walls of the two oppositely arranged side plates. When the substrate 2 abuts against the two first limiting protrusions 61, one side of the partition plate 62 also abuts against the substrate 2, and the first accommodating space formed by the substrate 2 and the inner wall of the shell 1 is divided into two independent spaces that are not connected to each other according to the positions of the first light-transmitting hole 51 and the second light-transmitting hole 52, so that the light-emitting device 3 and the photosensitive receiving device 4 are arranged in two independent spaces, so that the photosensitive receiving device 4 can only receive the light emitted by the light-emitting device 3 through the second light-transmitting hole 52.
作为另一示例,为降低外壳1在实际生产中的成型难度,如图3所示,第一限位凸起61在侧板内壁上的设置位置可以为侧板的上边缘处,以使第一限位凸起61的上侧面与顶板内壁接触,当基板2装配进外壳1内部时,与第一限位凸起61的下侧面相抵接,第一限位凸起61的上侧面和下侧面之间的间距可适当增加,以使基板2和外壳1的顶板之间有足够的空间容纳发光器件3和光敏接收器件4。As another example, in order to reduce the difficulty of molding the shell 1 in actual production, as shown in Figure 3, the setting position of the first limiting protrusion 61 on the inner wall of the side panel can be at the upper edge of the side panel, so that the upper side surface of the first limiting protrusion 61 contacts the inner wall of the top plate, and when the substrate 2 is assembled into the interior of the shell 1, it abuts against the lower side surface of the first limiting protrusion 61. The distance between the upper side surface and the lower side surface of the first limiting protrusion 61 can be appropriately increased so that there is enough space between the substrate 2 and the top plate of the shell 1 to accommodate the light-emitting device 3 and the photosensitive receiving device 4.
在一实施例中,如图4所示,外壳1包括顶板和从顶板的边缘沿垂直方向延伸的侧板,顶板上设有透光孔5,透光孔5的轴向方向垂直于顶板;限位结构6包括从顶板的内壁沿垂直方向延伸的第二限位凸起63,第二限位凸起63环绕透光孔5设置;基板2装配在外壳1内,并与第二限位凸起63抵接。In one embodiment, as shown in Figure 4, the shell 1 includes a top plate and a side plate extending from the edge of the top plate in a vertical direction, and a light-transmitting hole 5 is provided on the top plate, and the axial direction of the light-transmitting hole 5 is perpendicular to the top plate; the limiting structure 6 includes a second limiting protrusion 63 extending from the inner wall of the top plate in a vertical direction, and the second limiting protrusion 63 is arranged around the light-transmitting hole 5; the substrate 2 is assembled in the shell 1 and abuts against the second limiting protrusion 63.
作为一示例,外壳1包括顶板和从顶板的边缘沿垂直方向延伸的侧板,顶板上设有透光孔5,外壳1的底部形成开口。透光孔5的轴向方向垂直于顶板。限位结构6包括从顶板的内壁沿垂直方向延伸的两个第二限位凸起63,两个第二限位凸起63分别环绕第一透光孔51和第二透光孔52设置。基板2在装配时,从外壳1开口处进入,基板2的一侧面与两个第二限位凸起63的端部抵接,基板2的一侧面和一第二限位凸起63的内侧壁、第一透光孔51形成半封闭的第二容置空间,基板2的一侧面和另一第二限位凸起63的内侧壁、第二透光孔52形成半封闭的第三容置空间,发光器件3设置在第二容置空间内,光敏接收器件4设置在第三容置空间内。两个第二限位凸起63与基板2抵接,可使基板2在外壳1内以特定姿态设置,防止基板2在外壳1内发生倾斜,影响发光器件3和光敏接收器件4的收发光线,还可以使发光器件3和光敏接收器件4分设与于两个独立的容置空间中,使光敏接收器件4仅能通过第二透光孔52接收到发光器件3发出的光线。As an example, the housing 1 includes a top plate and a side plate extending from the edge of the top plate in a vertical direction, a light-transmitting hole 5 is provided on the top plate, and an opening is formed at the bottom of the housing 1. The axial direction of the light-transmitting hole 5 is perpendicular to the top plate. The limiting structure 6 includes two second limiting protrusions 63 extending from the inner wall of the top plate in a vertical direction, and the two second limiting protrusions 63 are respectively arranged around the first light-transmitting hole 51 and the second light-transmitting hole 52. When the substrate 2 is assembled, it enters from the opening of the housing 1, and one side of the substrate 2 abuts against the ends of the two second limiting protrusions 63, and one side of the substrate 2 and the inner side wall of one second limiting protrusion 63 and the first light-transmitting hole 51 form a semi-enclosed second accommodating space, and one side of the substrate 2 and the inner side wall of another second limiting protrusion 63 and the second light-transmitting hole 52 form a semi-enclosed third accommodating space, and the light-emitting device 3 is arranged in the second accommodating space, and the photosensitive receiving device 4 is arranged in the third accommodating space. The two second limiting protrusions 63 abut against the substrate 2, so that the substrate 2 can be set in a specific posture in the shell 1 to prevent the substrate 2 from tilting in the shell 1 and affecting the light emitting and receiving of the light emitting device 3 and the photosensitive receiving device 4. The light emitting device 3 and the photosensitive receiving device 4 can also be arranged in two independent accommodating spaces, so that the photosensitive receiving device 4 can only receive the light emitted by the light emitting device 3 through the second light-transmitting hole 52.
在一实施例中,发光器件3为发光芯片和由发光芯片封装形成的发光封装器件中的任意一种。光敏接收器件4为光敏芯片、带有逻辑电路的光敏IC芯片和由感光芯片封装形成的感光封装器件中的任意一种。In one embodiment, the light emitting device 3 is any one of a light emitting chip and a light emitting package device formed by packaging the light emitting chip. The photosensitive receiving device 4 is any one of a photosensitive chip, a photosensitive IC chip with logic circuits, and a photosensitive package device formed by packaging a photosensitive chip.
作为一示例,发光器件3可以为发光芯片或由发光芯片封装制作而成的发光封装器件。光敏接收器件4可以为光敏芯片、带有逻辑电路的光敏IC芯片、由感光芯片封装形成的感光封装器件等。当发光器件3为发光芯片,光敏接收器件4为光敏三极管和带有逻辑电路的光敏IC时,发光器件3和光敏接收器件4可通过导电银浆、锡膏、环氧胶或者键合金丝与基板2相连;当发光器件3为发光封装器件、光敏接收器件4为感光封装器件时,发光器件3和光敏接收器件4可通过锡膏与基板2相连。As an example, the light emitting device 3 may be a light emitting chip or a light emitting packaged device made by packaging a light emitting chip. The photosensitive receiving device 4 may be a photosensitive chip, a photosensitive IC chip with a logic circuit, a photosensitive packaged device formed by packaging a photosensitive chip, etc. When the light emitting device 3 is a light emitting chip and the photosensitive receiving device 4 is a phototransistor and a photosensitive IC with a logic circuit, the light emitting device 3 and the photosensitive receiving device 4 may be connected to the substrate 2 through conductive silver paste, solder paste, epoxy glue or bonding gold wire; when the light emitting device 3 is a light emitting packaged device and the photosensitive receiving device 4 is a photosensitive packaged device, the light emitting device 3 and the photosensitive receiving device 4 may be connected to the substrate 2 through solder paste.
在一实施例中,光电开关还包括PIN针7;PIN针7装配在基板2上远离光敏接收器件4和发光器件3的一侧面处。In one embodiment, the photoelectric switch further includes a PIN pin 7 ; the PIN pin 7 is mounted on a side of the substrate 2 away from the photosensitive receiving device 4 and the light emitting device 3 .
作为一示例,该光电开关还包括PIN针7,PIN针7装配在基板2上远离光敏接收器件4和发光器件3的一侧面处,并垂直于基板2设置,PIN针7的的第一端与基板2上的电路电连接,PIN针7的另一端用于与外部电路相连。在生产带有PIN针7的基板2时,可以将若干片带有发光器件3和光敏接收器件4的基板2连缀组合为一整块基板2联片,使用跳PIN机将PIN针7依次装配在各个基板2上。As an example, the photoelectric switch further includes a PIN pin 7, which is mounted on a side of the substrate 2 away from the photosensitive receiving device 4 and the light emitting device 3 and is arranged perpendicular to the substrate 2. The first end of the PIN pin 7 is electrically connected to the circuit on the substrate 2, and the other end of the PIN pin 7 is used to connect to an external circuit. When producing a substrate 2 with a PIN pin 7, several substrates 2 with light emitting devices 3 and photosensitive receiving devices 4 can be combined into a whole substrate 2, and the PIN pin 7 can be assembled on each substrate 2 in sequence using a PIN jumper.
在一实施例中,如图1所示,光电开关还包括底板8;外壳1上、远离透光孔5的一端设有第一卡接件11,底板8上设有与第一卡接件11相对设置的第二卡接件81;第一卡接件11与第二卡接件81卡接,以使底板8与外壳1远离透光孔5的一端相连。In one embodiment, as shown in Figure 1, the photoelectric switch also includes a base plate 8; a first clamping member 11 is provided on the end of the housing 1 away from the light-transmitting hole 5, and a second clamping member 81 is provided on the base plate 8 and is arranged opposite to the first clamping member 11; the first clamping member 11 is clamped with the second clamping member 81 to connect the base plate 8 to the end of the housing 1 away from the light-transmitting hole 5.
作为一示例,该光电开关还可以包括底板8,底板8设置在外壳1的开口处,用于在基板2装配进外壳1内部后,对外壳1的开口进行密封,防止灰尘和杂物进入外壳1内部。外壳1的开口处的边缘设置有第一卡接件11,底板8上设有与第一卡接件11相对设置的第二卡接件81,当底板8装配至外壳1的开口处时,第一卡接件11与第二卡接件81卡接,使底板8固定在外壳1的开口处。As an example, the photoelectric switch may further include a bottom plate 8, which is disposed at the opening of the housing 1, and is used to seal the opening of the housing 1 after the substrate 2 is assembled into the housing 1, so as to prevent dust and debris from entering the housing 1. A first clamping member 11 is disposed at the edge of the opening of the housing 1, and a second clamping member 81 is disposed on the bottom plate 8 and is arranged opposite to the first clamping member 11. When the bottom plate 8 is assembled to the opening of the housing 1, the first clamping member 11 is engaged with the second clamping member 81, so that the bottom plate 8 is fixed at the opening of the housing 1.
在一实施例中,第一卡接件11包括卡接凸起,第二卡接件81包括通孔;卡接凸起与通孔卡接,以使底板8的第一侧面与外壳1远离透光孔5的一端相连。In one embodiment, the first clamping member 11 includes a clamping protrusion, and the second clamping member 81 includes a through hole; the clamping protrusion is clamped with the through hole to connect the first side surface of the bottom plate 8 to an end of the housing 1 away from the light-transmitting hole 5 .
作为一示例,第一卡接件11可以为卡接凸起,第二卡接件81可以为通孔,卡接凸起可以与通孔过盈配合,形成卡接固定结构。或者,第二卡接件81可以为能够容纳卡接凸起穿过的通孔,卡接凸起在穿设在该通孔中时,底板8的第一侧面与外壳1的开口处贴合,卡接凸起的一端能够凸出于底板8的第二侧面,其中,底板8的第一侧面和第二侧面为相对设置的两个侧面。在将底板8装配至外壳1开口处的过程中,首先将卡接凸起穿设在通孔内,然后对卡接凸起中凸出于底板8第二侧面的部分进行热熔,并重新塑形,使其在底板8的第二侧面处形成一卡接块,该卡接块的直径大于通孔的直径,能够在底板8的第二侧面处形成阻挡,使底板8与外壳1紧密贴合,形成卡接固定结构。As an example, the first clamping member 11 can be a clamping protrusion, and the second clamping member 81 can be a through hole, and the clamping protrusion can be interference fit with the through hole to form a clamping fixed structure. Alternatively, the second clamping member 81 can be a through hole that can accommodate the clamping protrusion to pass through, and when the clamping protrusion is inserted into the through hole, the first side of the bottom plate 8 fits with the opening of the shell 1, and one end of the clamping protrusion can protrude from the second side of the bottom plate 8, wherein the first side and the second side of the bottom plate 8 are two oppositely arranged sides. In the process of assembling the bottom plate 8 to the opening of the shell 1, the clamping protrusion is first inserted into the through hole, and then the part of the clamping protrusion protruding from the second side of the bottom plate 8 is hot-melted and reshaped to form a clamping block at the second side of the bottom plate 8, and the diameter of the clamping block is greater than the diameter of the through hole, which can form a barrier at the second side of the bottom plate 8, so that the bottom plate 8 and the shell 1 are closely fitted to form a clamping fixed structure.
在一实施例中,底板8上设有至少一个安装孔9,安装孔9用于通过紧固件将该光电开关与外部装置固定。In one embodiment, at least one mounting hole 9 is provided on the bottom plate 8, and the mounting hole 9 is used to fix the photoelectric switch to an external device by a fastener.
作为一示例,底板8上可开设至少一个安装孔9,该安装孔9用于容纳螺栓等紧固结构穿过,以方便通过螺栓等紧固结构,将该光电开关装配在使用该光电开关的外部装置上。As an example, at least one mounting hole 9 may be provided on the base plate 8, and the mounting hole 9 is used to accommodate a fastening structure such as a bolt to pass through, so as to facilitate the photoelectric switch to be assembled on an external device using the photoelectric switch through the fastening structure such as a bolt.
作为另一示例,底板8上还开设有用于容纳PIN针7穿过的开孔,PIN针7穿设在该开孔内,且PIN针7一端凸出于该底板8的第二侧面,方便与外部电路和结构形成连接。As another example, the base plate 8 is also provided with an opening for accommodating the PIN needle 7 to pass through. The PIN needle 7 is inserted into the opening, and one end of the PIN needle 7 protrudes from the second side surface of the base plate 8 to facilitate connection with external circuits and structures.
在一实施例中,光电开关还包括填充层,填充层设置在外壳1内,并包裹在光敏接收器件4和发光器件3外。In one embodiment, the photoelectric switch further includes a filling layer, which is disposed in the housing 1 and wraps around the photosensitive receiving device 4 and the light emitting device 3 .
作为一示例,当光敏接收器件4为光敏芯片,发光器件3为发光芯片或光敏IC芯片时,该光电开关还可以包括从外壳1的开口端向外壳1内注塑而形成的填充层,该填充层可以由环氧树脂或硅胶等材料构成。填充层能够包裹芯片形式的光敏接收器件4和发光器件3,以对光敏接收器件4和发光器件3形成防水防尘保护,并固定光敏接收器件4和发光器件3,防止其脱落。As an example, when the photosensitive receiving device 4 is a photosensitive chip and the light emitting device 3 is a light emitting chip or a photosensitive IC chip, the photoelectric switch may further include a filling layer formed by injection molding from the opening end of the housing 1 into the housing 1, and the filling layer may be made of materials such as epoxy resin or silicone. The filling layer can wrap the photosensitive receiving device 4 and the light emitting device 3 in chip form to form waterproof and dustproof protection for the photosensitive receiving device 4 and the light emitting device 3, and fix the photosensitive receiving device 4 and the light emitting device 3 to prevent them from falling off.
作为另一示例,在形成填充层的过程中,可以在环氧树脂或硅胶等填充材料中加入着色剂,使注塑形成的填充层为有色填充层,以对穿过填充层的光线形成选通作用,使特定波长的光线通过填充层到达外部,或使特定波长的光线通过填充层到达内部的光敏接收器件4,提高光电开关的检测准确性。As another example, in the process of forming the filling layer, a colorant can be added to the filling material such as epoxy resin or silicone, so that the filling layer formed by injection molding is a colored filling layer, so as to form a gating effect on the light passing through the filling layer, so that light of a specific wavelength passes through the filling layer to the outside, or light of a specific wavelength passes through the filling layer to the internal photosensitive receiving device 4, thereby improving the detection accuracy of the photoelectric switch.
以上所述实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围,均应包含在本实用新型的保护范围之内。The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.
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