CN221851062U - Complex inclined ejection demoulding mechanism of automobile seat outer decoration plate injection mould - Google Patents
Complex inclined ejection demoulding mechanism of automobile seat outer decoration plate injection mould Download PDFInfo
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- 238000000465 moulding Methods 0.000 claims abstract description 249
- 238000001746 injection moulding Methods 0.000 claims abstract description 37
- 239000004033 plastic Substances 0.000 abstract description 18
- 239000002991 molded plastic Substances 0.000 abstract description 4
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- 239000012768 molten material Substances 0.000 description 3
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Abstract
Description
技术领域Technical Field
本实用新型属于模具技术领域,涉及一种汽车座椅外饰板注塑模具复杂斜顶脱模机构。The utility model belongs to the technical field of molds and relates to a complex inclined ejector mechanism for an injection mold of an automobile seat exterior panel.
背景技术Background Art
目前汽车座椅外饰板一般采用塑料材质制成,其制造需要使用注塑模具进行批量生产。由于外饰板需要与座椅相贴合,其弧度和边缘要求较高。现有的汽车座椅外饰板模具在注塑成型过程中,其大面积弧形成型精度较为一般,需要进行二次精加工,且脱模结构占地空间大,导致模具整体体积大,顶出脱模面积也较小。因此急需设计一种可以克服以上缺陷的汽车座椅外饰板注塑模具复杂斜顶脱模机构。At present, the exterior panels of automobile seats are generally made of plastic materials, and their manufacture requires the use of injection molds for mass production. Since the exterior panels need to fit the seats, their curvature and edges have high requirements. During the injection molding process of the existing automobile seat exterior panel molds, the large-area arc molding accuracy is relatively general, requiring secondary finishing, and the demolding structure occupies a large space, resulting in a large overall mold volume and a small ejection demolding area. Therefore, it is urgent to design a complex inclined ejector demolding mechanism for the automobile seat exterior panel injection mold that can overcome the above defects.
为了克服现有技术的不足,人们经过不断探索,提出了各种各样的解决方案,如中国专利公开了一种汽车座椅外饰板固定支架的冲压成型模具[申请号:202120982998.5],包括底模座和顶模座,底模座与顶模座之间设有弯折成型工位、分切工位,弯折成型工位包括承载型模和冲压型模,承载型模和冲压型模之间形成双工件榫卯冲压结构,承载型模上设有定位机构,分切工位包括冲切型腔和冲切型块,冲切型腔的两侧分别设有限位支撑桩块。In order to overcome the shortcomings of the prior art, people have proposed various solutions through continuous exploration. For example, a Chinese patent discloses a stamping and forming mold for a fixing bracket of an automobile seat exterior panel [application number: 202120982998.5], which includes a bottom mold base and a top mold base. A bending and forming station and a slitting station are provided between the bottom mold base and the top mold base. The bending and forming station includes a load-bearing mold and a stamping mold. A double-workpiece mortise and tenon stamping structure is formed between the load-bearing mold and the stamping mold. A positioning mechanism is provided on the load-bearing mold. The slitting station includes a punching cavity and a punching block. Limiting support pile blocks are provided on both sides of the punching cavity.
发明内容Summary of the invention
本实用新型的目的是针对上述问题,提供一种汽车座椅外饰板注塑模具复杂斜顶脱模机构。The utility model aims to solve the above problems and provides a complex inclined ejection mechanism for an injection mold of an automobile seat exterior panel.
为达到上述目的,本实用新型采用了下列技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种汽车座椅外饰板注塑模具复杂斜顶脱模机构,包括汽车座椅外饰板成型上模和汽车座椅外饰板成型下模,所述汽车座椅外饰板成型上模上方设有注塑主板,所述汽车座椅外饰板成型上模上具有外饰板成型凸起,所述汽车座椅外饰板成型下模内具有外饰板成型凹腔,所述外饰板成型凸起与外饰板成型凹腔的位置相对应且形状相配适,所述外饰板成型凸起内设有头部辅助成型斜顶件、尾部辅助成型斜顶件、中部辅助成型斜顶件和边缘辅助成型斜顶件,所述头部辅助成型斜顶件、尾部辅助成型斜顶件、中部辅助成型斜顶件和边缘辅助成型斜顶件分别与外饰板成型凸起相滑动配合。A complex inclined ejector demolding mechanism of an automobile seat exterior panel injection mold comprises an automobile seat exterior panel molding upper mold and an automobile seat exterior panel molding lower mold, an injection molding main board is arranged above the automobile seat exterior panel molding upper mold, an exterior panel molding protrusion is arranged on the automobile seat exterior panel molding upper mold, an exterior panel molding cavity is arranged inside the automobile seat exterior panel molding lower mold, the exterior panel molding protrusion corresponds to the position of the exterior panel molding cavity and the shape is matched, a head auxiliary molding inclined ejector, a tail auxiliary molding inclined ejector, a middle auxiliary molding inclined ejector and an edge auxiliary molding inclined ejector are arranged inside the exterior panel molding protrusion, and the head auxiliary molding inclined ejector, the tail auxiliary molding inclined ejector, the middle auxiliary molding inclined ejector and the edge auxiliary molding inclined ejector are respectively slidably matched with the exterior panel molding protrusion.
在上述的汽车座椅外饰板注塑模具复杂斜顶脱模机构中,所述头部辅助成型斜顶件包括设置于外饰板成型凸起内的头部辅助成型斜顶块,所述头部辅助成型斜顶块顶部具有弧形斜面,所述头部辅助成型斜顶块上设有横向定位件,所述横向定位件与外饰板成型凸起相抵靠。In the above-mentioned complex inclined ejector demolding mechanism of the automobile seat exterior panel injection mold, the head auxiliary molding inclined ejector includes a head auxiliary molding inclined ejector block arranged in the exterior panel molding protrusion, the top of the head auxiliary molding inclined ejector block has an arc-shaped inclined surface, and the head auxiliary molding inclined ejector block is provided with a transverse positioning piece, and the transverse positioning piece is abutted against the exterior panel molding protrusion.
在上述的汽车座椅外饰板注塑模具复杂斜顶脱模机构中,所述横向定位件包括设置于头部辅助成型斜顶块上的两个横向定位轴套,所述横向定位轴套与外饰板成型凸起的孔槽相抵靠,所述头部辅助成型斜顶块底部具有倾斜设置的第一斜杆。In the above-mentioned complex inclined ejector demolding mechanism of the automobile seat exterior panel injection mold, the lateral positioning part includes two lateral positioning sleeves arranged on the head auxiliary molding inclined ejector block, the lateral positioning sleeves are abutted against the hole grooves of the exterior panel molding protrusion, and the bottom of the head auxiliary molding inclined ejector block has a first inclined rod arranged obliquely.
在上述的汽车座椅外饰板注塑模具复杂斜顶脱模机构中,所述尾部辅助成型斜顶件包括设置于外饰板成型凸起内的尾部辅助成型斜顶块,所述尾部辅助成型斜顶块底部具有倾斜设置的第二斜杆,所述尾部辅助成型斜顶块与头部辅助成型斜顶块相对设置。In the above-mentioned complex inclined ejector demolding mechanism of the automobile seat exterior panel injection mold, the tail auxiliary molding inclined ejector component includes a tail auxiliary molding inclined ejector block arranged in the exterior panel molding protrusion, the bottom of the tail auxiliary molding inclined ejector block has a second inclined rod arranged obliquely, and the tail auxiliary molding inclined ejector block is arranged opposite to the head auxiliary molding inclined ejector block.
在上述的汽车座椅外饰板注塑模具复杂斜顶脱模机构中,所述中部辅助成型斜顶件包括设置于外饰板成型凸起内的两个中部辅助成型斜顶块,所述中部辅助成型斜顶块侧部具有定位开槽,所述中部辅助成型斜顶块具有倾斜设置的第三斜杆。In the above-mentioned complex inclined ejector demolding mechanism of the automobile seat exterior panel injection mold, the middle auxiliary molding inclined ejector component includes two middle auxiliary molding inclined ejector blocks arranged in the exterior panel molding protrusion, the side of the middle auxiliary molding inclined ejector block has a positioning groove, and the middle auxiliary molding inclined ejector block has a third inclined rod arranged obliquely.
在上述的汽车座椅外饰板注塑模具复杂斜顶脱模机构中,所述中部辅助成型斜顶块位于头部辅助成型斜顶块和尾部辅助成型斜顶块之间,两个中部辅助成型斜顶块位于同一水平高度。In the above-mentioned complex inclined ejector demoulding mechanism of the automobile seat exterior panel injection mold, the middle auxiliary molding inclined ejector block is located between the head auxiliary molding inclined ejector block and the tail auxiliary molding inclined ejector block, and the two middle auxiliary molding inclined ejector blocks are located at the same horizontal height.
在上述的汽车座椅外饰板注塑模具复杂斜顶脱模机构中,所述边缘辅助成型斜顶件包括设置于外饰板成型凸起内的第一边缘辅助成型斜顶块和第二边缘辅助成型斜顶块,所述第二边缘辅助成型斜顶块上具有弧形凹面,所述第一边缘辅助成型斜顶块和第二边缘辅助成型斜顶块底部分别具有第四斜杆。In the above-mentioned complex inclined top demolding mechanism of the automobile seat exterior panel injection mold, the edge auxiliary molding inclined top piece includes a first edge auxiliary molding inclined top block and a second edge auxiliary molding inclined top block arranged in the exterior panel molding protrusion, the second edge auxiliary molding inclined top block has an arc-shaped concave surface, and the first edge auxiliary molding inclined top block and the second edge auxiliary molding inclined top block respectively have a fourth inclined rod at the bottom.
在上述的汽车座椅外饰板注塑模具复杂斜顶脱模机构中,所述汽车座椅外饰板成型下模下方具有斜顶滑板,所述斜顶滑板内具有若干斜顶杆固定滑座,所述第一斜杆、第二斜杆、第三斜杆、第四斜杆分别与斜顶杆固定滑座相滑动配合。In the above-mentioned complex inclined ejector demolding mechanism of the automobile seat exterior panel injection mold, there is an inclined ejector slide plate under the automobile seat exterior panel molding lower mold, and the inclined ejector slide plate has a plurality of inclined ejector rod fixed slide seats, and the first inclined rod, the second inclined rod, the third inclined rod, and the fourth inclined rod are respectively slidably matched with the inclined ejector rod fixed slide seats.
在上述的汽车座椅外饰板注塑模具复杂斜顶脱模机构中,所述汽车座椅外饰板成型下模上设有抵接固定滑台,所述抵接固定滑台与第二边缘辅助成型斜顶块的弧形凹面相抵靠。In the above-mentioned complex inclined ejector demoulding mechanism of the automobile seat exterior panel injection mold, the automobile seat exterior panel molding lower mold is provided with an abutting fixed slide, and the abutting fixed slide abuts against the arc-shaped concave surface of the second edge auxiliary molding inclined ejector block.
在上述的汽车座椅外饰板注塑模具复杂斜顶脱模机构中,所述汽车座椅外饰板成型下模上具有若干沿汽车座椅外饰板成型下模中心点呈矩形阵列分布的合模轴,所述汽车座椅外饰板成型上模内具有若干沿汽车座椅外饰板成型上模中心点呈矩形阵列分布的合模孔。In the above-mentioned complex inclined top demolding mechanism of the automobile seat exterior panel injection mold, the automobile seat exterior panel molding lower mold has a plurality of clamping axes distributed in a rectangular array along the center point of the automobile seat exterior panel molding lower mold, and the automobile seat exterior panel molding upper mold has a plurality of clamping holes distributed in a rectangular array along the center point of the automobile seat exterior panel molding upper mold.
与现有的技术相比,本实用新型的优点在于:Compared with the existing technology, the advantages of the utility model are:
1、本实用新型在注塑过程中,将汽车座椅外饰板成型上模和汽车座椅外饰板成型下模相互靠近,使得外饰板成型凸起与外饰板成型凹腔相抵接配合,形成型腔,熔融物料通过注塑主板注入至型腔内,注塑时,头部辅助成型斜顶件、尾部辅助成型斜顶件、中部辅助成型斜顶件和边缘辅助成型斜顶件分别与外饰板成型凸起相配适,用以辅助成型塑件下表面的头部、尾部、中部以及边缘结构,完成注塑后,开模,移动头部辅助成型斜顶件、尾部辅助成型斜顶件、中部辅助成型斜顶件和边缘辅助成型斜顶件,将成型后的塑件进行多方位斜顶脱模,脱模面积大,减少脱模死角,同时采用了拼接结构,大大减少了脱模结构的占地空间,减少了模具整体的体积。1. During the injection molding process, the utility model brings the upper mold for molding the exterior trim panel of the automobile seat and the lower mold for molding the exterior trim panel of the automobile seat close to each other, so that the molding protrusion of the exterior trim panel is abutted and matched with the molding cavity of the exterior trim panel to form a cavity, and the molten material is injected into the cavity through the injection molding main board. During injection molding, the head auxiliary molding inclined top piece, the tail auxiliary molding inclined top piece, the middle auxiliary molding inclined top piece and the edge auxiliary molding inclined top piece are respectively matched with the molding protrusion of the exterior trim panel to assist in molding the head, tail, middle and edge structures of the lower surface of the plastic part. After the injection molding is completed, the mold is opened, and the head auxiliary molding inclined top piece, the tail auxiliary molding inclined top piece, the middle auxiliary molding inclined top piece and the edge auxiliary molding inclined top piece are moved to perform multi-directional inclined demolding on the molded plastic part. The demolding area is large and the demolding dead angle is reduced. At the same time, the splicing structure is adopted, which greatly reduces the space occupied by the demolding structure and reduces the overall volume of the mold.
2、本实用新型在注塑过程中,两个中部辅助成型斜顶块用以辅助成型塑件下方的中部结构,定位开槽可起到合模定位的作用,贴合度更好,密封性好,完成注塑后,移动第三斜杆,通过第三斜杆带动中部辅助成型斜顶块移动,进行斜顶脱模,两个中部辅助成型斜顶块位于同一水平高度,采用对称设置,顶出角度更广。2. In the injection molding process of the utility model, the two middle auxiliary molding inclined ejector blocks are used to assist in molding the middle structure below the plastic part. The positioning grooves can play a role in mold positioning, with better fit and good sealing. After the injection molding is completed, the third inclined rod is moved to drive the middle auxiliary molding inclined ejector block to move for inclined ejection. The two middle auxiliary molding inclined ejector blocks are located at the same horizontal height and are symmetrically arranged, so that the ejection angle is wider.
本实用新型的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本实用新型的研究和实践而为本领域的技术人员所理解。Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的结构示意图。Fig. 1 is a schematic structural diagram of the utility model.
图2是本实用新型的局部结构示意图。FIG. 2 is a schematic diagram of a partial structure of the utility model.
图3是本实用新型另一个方向的局部结构示意图。FIG. 3 is a schematic diagram of a partial structure of the utility model in another direction.
图4是汽车座椅外饰板成型下模的结构示意图。FIG. 4 is a schematic structural diagram of a lower mold for forming an exterior trim panel of an automobile seat.
图中:汽车座椅外饰板成型上模1、汽车座椅外饰板成型下模2、注塑主板3、外饰板成型凸起4、外饰板成型凹腔5、头部辅助成型斜顶件6、尾部辅助成型斜顶件7、中部辅助成型斜顶件8、边缘辅助成型斜顶件9、头部辅助成型斜顶块10、横向定位件11、横向定位轴套12、第一斜杆13、尾部辅助成型斜顶块14、第二斜杆15、中部辅助成型斜顶块16、定位开槽17、第三斜杆18、第一边缘辅助成型斜顶块19、第二边缘辅助成型斜顶块20、弧形凹面21、第四斜杆22、斜顶滑板23、斜顶杆固定滑座24、抵接固定滑台25、合模轴26、合模孔27。In the figure: an upper die 1 for forming an exterior trim panel of an automobile seat, a lower die 2 for forming an exterior trim panel of an automobile seat, an injection molding main board 3, an exterior trim panel forming protrusion 4, an exterior trim panel forming cavity 5, a head auxiliary forming inclined ejector 6, a tail auxiliary forming inclined ejector 7, a middle auxiliary forming inclined ejector 8, an edge auxiliary forming inclined ejector 9, a head auxiliary forming inclined ejector block 10, a transverse positioning member 11, a transverse positioning sleeve 12, a first inclined rod 13, a tail auxiliary forming inclined ejector block 14, a second inclined rod 15, a middle auxiliary forming inclined ejector block 16, a positioning slot 17, a third inclined rod 18, a first edge auxiliary forming inclined ejector block 19, a second edge auxiliary forming inclined ejector block 20, an arc-shaped concave surface 21, a fourth inclined rod 22, an inclined ejector slide plate 23, an inclined ejector rod fixed slide seat 24, abutting fixed slide 25, a clamping shaft 26, and a clamping hole 27.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本实用新型进行进一步说明。The utility model is further described below in conjunction with the accompanying drawings.
如图1-4所示,一种汽车座椅外饰板注塑模具复杂斜顶脱模机构,包括汽车座椅外饰板成型上模1和汽车座椅外饰板成型下模2,所述汽车座椅外饰板成型上模1上方设有注塑主板3,所述汽车座椅外饰板成型上模1上具有外饰板成型凸起4,所述汽车座椅外饰板成型下模2内具有外饰板成型凹腔5,所述外饰板成型凸起4与外饰板成型凹腔5的位置相对应且形状相配适,所述外饰板成型凸起4内设有头部辅助成型斜顶件6、尾部辅助成型斜顶件7、中部辅助成型斜顶件8和边缘辅助成型斜顶件9,所述头部辅助成型斜顶件6、尾部辅助成型斜顶件7、中部辅助成型斜顶件8和边缘辅助成型斜顶件9分别与外饰板成型凸起4相滑动配合。As shown in Figures 1-4, a complex inclined ejector demolding mechanism of an automobile seat exterior panel injection mold comprises an automobile seat exterior panel molding upper mold 1 and an automobile seat exterior panel molding lower mold 2, an injection molding main board 3 is arranged above the automobile seat exterior panel molding upper mold 1, an exterior panel molding protrusion 4 is arranged on the automobile seat exterior panel molding upper mold 1, an exterior panel molding cavity 5 is arranged inside the automobile seat exterior panel molding lower mold 2, the exterior panel molding protrusion 4 corresponds to the position of the exterior panel molding cavity 5 and the shape is matched, a head auxiliary molding inclined ejector 6, a tail auxiliary molding inclined ejector 7, a middle auxiliary molding inclined ejector 8 and an edge auxiliary molding inclined ejector 9 are arranged inside the exterior panel molding protrusion 4, and the head auxiliary molding inclined ejector 6, the tail auxiliary molding inclined ejector 7, the middle auxiliary molding inclined ejector 8 and the edge auxiliary molding inclined ejector 9 are respectively slidably matched with the exterior panel molding protrusion 4.
在本实施例中,在注塑过程中,将汽车座椅外饰板成型上模1和汽车座椅外饰板成型下模2相互靠近,使得外饰板成型凸起4与外饰板成型凹腔5相抵接配合,形成型腔,熔融物料通过注塑主板3注入至型腔内,注塑时,头部辅助成型斜顶件6、尾部辅助成型斜顶件7、中部辅助成型斜顶件8和边缘辅助成型斜顶件9分别与外饰板成型凸起4相配适,用以辅助成型塑件下表面的头部、尾部、中部以及边缘结构,完成注塑后,开模,移动头部辅助成型斜顶件6、尾部辅助成型斜顶件7、中部辅助成型斜顶件8和边缘辅助成型斜顶件9,将成型后的塑件进行多方位斜顶脱模,脱模面积大,减少脱模死角,同时采用了拼接结构,大大减少了脱模结构的占地空间,减少了模具整体的体积。In this embodiment, during the injection molding process, the upper mold 1 for molding the exterior trim panel of the automobile seat and the lower mold 2 for molding the exterior trim panel of the automobile seat are brought close to each other so that the molding protrusion 4 of the exterior trim panel is abutted against and matched with the molding cavity 5 of the exterior trim panel to form a cavity, and the molten material is injected into the cavity through the injection molding main board 3. During injection molding, the head auxiliary molding inclined top piece 6, the tail auxiliary molding inclined top piece 7, the middle auxiliary molding inclined top piece 8 and the edge auxiliary molding inclined top piece 9 are respectively matched with the molding protrusion 4 of the exterior trim panel to assist in molding the head, tail, middle and edge structures of the lower surface of the plastic part. After the injection molding is completed, the mold is opened, and the head auxiliary molding inclined top piece 6, the tail auxiliary molding inclined top piece 7, the middle auxiliary molding inclined top piece 8 and the edge auxiliary molding inclined top piece 9 are moved to perform multi-directional inclined demolding on the molded plastic part. The demolding area is large and the demolding dead angle is reduced. At the same time, the splicing structure is adopted, which greatly reduces the space occupied by the demolding structure and reduces the overall volume of the mold.
结合图1-4所示,所述头部辅助成型斜顶件6包括设置于外饰板成型凸起4内的头部辅助成型斜顶块10,所述头部辅助成型斜顶块10顶部具有弧形斜面,所述头部辅助成型斜顶块10上设有横向定位件11,所述横向定位件11与外饰板成型凸起4相抵靠。As shown in Figures 1-4, the head auxiliary molding inclined top piece 6 includes a head auxiliary molding inclined top block 10 arranged in the exterior panel molding protrusion 4, the top of the head auxiliary molding inclined top block 10 has an arc-shaped inclined surface, and a transverse positioning piece 11 is provided on the head auxiliary molding inclined top block 10, and the transverse positioning piece 11 is abutted against the exterior panel molding protrusion 4.
具体地说,在注塑过程中,头部辅助成型斜顶块10用以辅助成型塑件下方的头部结构,头部辅助成型斜顶块10顶部具有弧形斜面,可同步成型塑件底壁的弧形结构,无需二次精加工,在注塑时,通过横向定位件11与外饰板成型凸起4相抵靠,可避免头部辅助成型斜顶块10发生滑动,稳定性较好。Specifically, during the injection molding process, the head auxiliary molding inclined top block 10 is used to assist in molding the head structure below the plastic part. The top of the head auxiliary molding inclined top block 10 has an arc-shaped inclined surface, which can synchronously mold the arc-shaped structure of the bottom wall of the plastic part without the need for secondary finishing. During injection molding, the head auxiliary molding inclined top block 10 is prevented from sliding by abutting against the molding protrusion 4 of the exterior panel through the lateral positioning piece 11, and the stability is better.
结合图2、图3所示,所述横向定位件11包括设置于头部辅助成型斜顶块10上的两个横向定位轴套12,所述横向定位轴套12与外饰板成型凸起4的孔槽相抵靠,所述头部辅助成型斜顶块10底部具有倾斜设置的第一斜杆13。2 and 3 , the lateral positioning member 11 includes two lateral positioning sleeves 12 arranged on the head auxiliary molding inclined top block 10, the lateral positioning sleeves 12 abut against the hole grooves of the exterior panel molding protrusion 4, and the bottom of the head auxiliary molding inclined top block 10 has a first inclined rod 13 arranged obliquely.
本实施例中,在注塑过程中,横向定位轴套12与外饰板成型凸起4的孔槽相抵靠,可避免头部辅助成型斜顶块10发生滑动,稳定性较好,在脱模过程中,移动第一斜杆13,通过第一斜杆13带动头部辅助成型斜顶块10移动,进行斜顶脱模,同时将横向定位轴套12向抽离至外饰板成型凸起4的孔槽一侧移动,紧凑抽离。In this embodiment, during the injection molding process, the lateral positioning sleeve 12 abuts against the hole groove of the exterior panel molding protrusion 4, which can prevent the head auxiliary molding inclined ejector block 10 from sliding and has good stability. During the demolding process, the first inclined rod 13 is moved to drive the head auxiliary molding inclined ejector block 10 to move, and the inclined ejector demolding is performed. At the same time, the lateral positioning sleeve 12 is moved to the side of the hole groove of the exterior panel molding protrusion 4 for compact extraction.
所述尾部辅助成型斜顶件7包括设置于外饰板成型凸起4内的尾部辅助成型斜顶块14,所述尾部辅助成型斜顶块14底部具有倾斜设置的第二斜杆15,所述尾部辅助成型斜顶块14与头部辅助成型斜顶块10相对设置。The tail auxiliary molding inclined top piece 7 includes a tail auxiliary molding inclined top block 14 arranged in the exterior panel molding protrusion 4, and the bottom of the tail auxiliary molding inclined top block 14 has an inclined second inclined rod 15, and the tail auxiliary molding inclined top block 14 is arranged opposite to the head auxiliary molding inclined top block 10.
本实施例中,在注塑过程中,尾部辅助成型斜顶块14用以辅助成型塑件下方的尾部结构,完成注塑后,移动第二斜杆15,通过第二斜杆In this embodiment, during the injection molding process, the tail auxiliary molding inclined top block 14 is used to assist in molding the tail structure below the plastic part. After the injection molding is completed, the second inclined rod 15 is moved to
15带动尾部辅助成型斜顶块14移动,进行斜顶脱模。15 drives the tail auxiliary molding inclined ejector block 14 to move and perform inclined ejector demoulding.
结合图3所示,所述中部辅助成型斜顶件8包括设置于外饰板成型凸起4内的两个中部辅助成型斜顶块16,所述中部辅助成型斜顶块16侧部具有定位开槽17,所述中部辅助成型斜顶块16具有倾斜设置的第三斜杆18。As shown in Figure 3, the middle auxiliary molding inclined top piece 8 includes two middle auxiliary molding inclined top blocks 16 arranged in the exterior panel molding protrusion 4, the side of the middle auxiliary molding inclined top block 16 has a positioning groove 17, and the middle auxiliary molding inclined top block 16 has a third inclined rod 18 arranged obliquely.
本实施例中,在注塑过程中,两个中部辅助成型斜顶块16用以辅助成型塑件下方的中部结构,定位开槽17可起到合模定位的作用,贴合度更好,密封性好,完成注塑后,移动第三斜杆18,通过第三斜杆18带动中部辅助成型斜顶块16移动,进行斜顶脱模。In this embodiment, during the injection molding process, the two middle auxiliary molding inclined ejector blocks 16 are used to assist in molding the middle structure below the plastic part, and the positioning grooves 17 can play a role in mold positioning, with better fit and good sealing. After the injection molding is completed, the third inclined rod 18 is moved, and the middle auxiliary molding inclined ejector block 16 is driven by the third inclined rod 18 to move for inclined ejector demolding.
所述中部辅助成型斜顶块16位于头部辅助成型斜顶块10和尾部辅助成型斜顶块14之间,两个中部辅助成型斜顶块16位于同一水平高度。The middle auxiliary forming inclined ejector block 16 is located between the head auxiliary forming inclined ejector block 10 and the tail auxiliary forming inclined ejector block 14 , and the two middle auxiliary forming inclined ejector blocks 16 are located at the same horizontal height.
本实施例中,两个中部辅助成型斜顶块16位于同一水平高度,采用对称设置,顶出角度更广。In this embodiment, the two middle auxiliary forming inclined ejector blocks 16 are located at the same horizontal height and are symmetrically arranged, so that the ejection angle is wider.
所述边缘辅助成型斜顶件9包括设置于外饰板成型凸起4内的第一边缘辅助成型斜顶块19和第二边缘辅助成型斜顶块20,所述第二边缘辅助成型斜顶块20上具有弧形凹面21,所述第一边缘辅助成型斜顶块19和第二边缘辅助成型斜顶块20底部分别具有第四斜杆22。The edge-assisted forming inclined top piece 9 includes a first edge-assisted forming inclined top block 19 and a second edge-assisted forming inclined top block 20 arranged in the exterior panel forming protrusion 4, the second edge-assisted forming inclined top block 20 has an arc-shaped concave surface 21, and the first edge-assisted forming inclined top block 19 and the second edge-assisted forming inclined top block 20 have a fourth inclined rod 22 at the bottom respectively.
本实施例中,在注塑过程中,第一边缘辅助成型斜顶块19和第二边缘辅助成型斜顶块20用以辅助成型塑件下方的边缘结构,弧形凹面21用于同步成型塑件侧部的大面积弧形凹部,成型精度更好,完成注塑后,移动第四斜杆22,带动第一边缘辅助成型斜顶块19和第二边缘辅助成型斜顶块20移动进行斜顶脱模。In this embodiment, during the injection molding process, the first edge auxiliary molding inclined lift block 19 and the second edge auxiliary molding inclined lift block 20 are used to assist in molding the edge structure below the plastic part, and the arc-shaped concave surface 21 is used to synchronously mold the large-area arc-shaped concave portion on the side of the plastic part, with better molding accuracy. After the injection molding is completed, the fourth inclined rod 22 is moved to drive the first edge auxiliary molding inclined lift block 19 and the second edge auxiliary molding inclined lift block 20 to move for inclined demolding.
结合图3所示,所述汽车座椅外饰板成型下模2下方具有斜顶滑板23,所述斜顶滑板23内具有若干斜顶杆固定滑座24,所述第一斜杆13、第二斜杆15、第三斜杆18、第四斜杆22分别与斜顶杆固定滑座24相滑动配合。As shown in Figure 3, there is a tilted push slide 23 under the lower mold 2 for forming the automobile seat exterior panel, and a plurality of tilted push rod fixing slides 24 are provided inside the tilted push slide 23. The first tilted rod 13, the second tilted rod 15, the third tilted rod 18, and the fourth tilted rod 22 are slidably matched with the tilted push rod fixing slides 24 respectively.
本实施例中,斜顶杆固定滑座24用以连接第一斜杆13、第二斜杆15、第三斜杆18、第四斜杆22,方便上述四者进行滑动,斜顶滑板23用以固定斜顶杆固定滑座24。In this embodiment, the inclined push rod fixing slide 24 is used to connect the first inclined rod 13, the second inclined rod 15, the third inclined rod 18, and the fourth inclined rod 22 to facilitate the sliding of the above four, and the inclined push rod sliding plate 23 is used to fix the inclined push rod fixing slide 24.
结合图2、图3所示,所述汽车座椅外饰板成型下模2上设有抵接固定滑台25,所述抵接固定滑台25与第二边缘辅助成型斜顶块20的弧形凹面21相抵靠。As shown in FIG. 2 and FIG. 3 , the lower mold 2 for forming the exterior trim of the automobile seat is provided with an abutting fixed slide 25 , and the abutting fixed slide 25 abuts against the arc-shaped concave surface 21 of the second edge auxiliary forming inclined ejector block 20 .
本实施例中,在注塑过程中,抵接固定滑台25与第二边缘辅助成型斜顶块20的弧形凹面21相抵靠,避免第二边缘辅助成型斜顶块20发生滑动,完成注塑后,抵接固定滑台25可向远离第二边缘辅助成型斜顶块20一侧移动,方便后续斜顶脱模。In this embodiment, during the injection molding process, the abutting fixed slide 25 abuts against the arc-shaped concave surface 21 of the second edge auxiliary molding inclined lift block 20 to prevent the second edge auxiliary molding inclined lift block 20 from sliding. After the injection molding is completed, the abutting fixed slide 25 can be moved to the side away from the second edge auxiliary molding inclined lift block 20 to facilitate subsequent inclined lift demolding.
结合图2、图4所示,所述汽车座椅外饰板成型下模2上具有若干沿汽车座椅外饰板成型下模2中心点呈矩形阵列分布的合模轴26,所述汽车座椅外饰板成型上模1内具有若干沿汽车座椅外饰板成型上模1中心点呈矩形阵列分布的合模孔27。As shown in Figures 2 and 4, the automobile seat exterior panel forming lower mold 2 has a plurality of clamping axes 26 distributed in a rectangular array along the center point of the automobile seat exterior panel forming lower mold 2, and the automobile seat exterior panel forming upper mold 1 has a plurality of clamping holes 27 distributed in a rectangular array along the center point of the automobile seat exterior panel forming upper mold 1.
本实施例中,在合模时,将合模轴26插入至合模孔27内,完成精确的合模。In this embodiment, when closing the mold, the mold closing shaft 26 is inserted into the mold closing hole 27 to complete accurate mold closing.
本实用新型的工作原理是:The working principle of the utility model is:
在注塑过程中,将汽车座椅外饰板成型上模1和汽车座椅外饰板成型下模2相互靠近,使得外饰板成型凸起4与外饰板成型凹腔5相抵接配合,形成型腔,熔融物料通过注塑主板3注入至型腔内,在注塑过程中,头部辅助成型斜顶块10用以辅助成型塑件下方的头部结构,头部辅助成型斜顶块10顶部具有弧形斜面,可同步成型塑件底壁的弧形结构,无需二次精加工,横向定位轴套12与外饰板成型凸起4的孔槽相抵靠,可避免头部辅助成型斜顶块10发生滑动,稳定性较好,在脱模过程中,移动第一斜杆13,通过第一斜杆13带动头部辅助成型斜顶块10移动,进行斜顶脱模,同时将横向定位轴套12向抽离至外饰板成型凸起4的孔槽一侧移动,紧凑抽离,尾部辅助成型斜顶块14用以辅助成型塑件下方的尾部结构,完成注塑后,移动第二斜杆15,通过第二斜杆15带动尾部辅助成型斜顶块14移动,进行斜顶脱模,两个中部辅助成型斜顶块16用以辅助成型塑件下方的中部结构,定位开槽17可起到合模定位的作用,贴合度更好,密封性好,完成注塑后,移动第三斜杆18,通过第三斜杆18带动中部辅助成型斜顶块16移动,进行斜顶脱模,两个中部辅助成型斜顶块16位于同一水平高度,采用对称设置,顶出角度更广,第一边缘辅助成型斜顶块19和第二边缘辅助成型斜顶块20用以辅助成型塑件下方的边缘结构,弧形凹面21用于同步成型塑件侧部的大面积弧形凹部,成型精度更好,完成注塑后,移动第四斜杆22,带动第一边缘辅助成型斜顶块19和第二边缘辅助成型斜顶块20移动进行斜顶脱模,斜顶杆固定滑座24用以连接第一斜杆13、第二斜杆15、第三斜杆18、第四斜杆22,方便上述四者进行滑动,斜顶滑板23用以固定斜顶杆固定滑座24,抵接固定滑台25与第二边缘辅助成型斜顶块20的弧形凹面21相抵靠,避免第二边缘辅助成型斜顶块20发生滑动,完成注塑后,抵接固定滑台25可向远离第二边缘辅助成型斜顶块20一侧移动,方便后续斜顶脱模,将成型后的塑件进行多方位斜顶脱模,脱模面积大,减少脱模死角,同时采用了拼接结构,大大减少了脱模结构的占地空间,减少了模具整体的体积。During the injection molding process, the upper mold 1 for molding the exterior trim of the automobile seat and the lower mold 2 for molding the exterior trim of the automobile seat are brought close to each other, so that the molding protrusion 4 of the exterior trim is abutted and matched with the molding cavity 5 of the exterior trim to form a cavity, and the molten material is injected into the cavity through the injection molding main board 3. During the injection molding process, the head auxiliary molding inclined top block 10 is used to assist in molding the head structure below the plastic part. The top of the head auxiliary molding inclined top block 10 has an arc-shaped inclined surface, which can synchronously mold the arc-shaped structure of the bottom wall of the plastic part without secondary finishing. The lateral positioning sleeve 12 is abutted against the hole groove of the molding protrusion 4 of the exterior trim, which can prevent the head auxiliary molding inclined top block 10 from sliding, and has good stability. In the process, the first inclined rod 13 is moved, and the head auxiliary molding inclined ejector block 10 is driven to move by the first inclined rod 13 to perform inclined ejection demoulding, and at the same time, the lateral positioning sleeve 12 is moved to the side of the hole groove where the molding protrusion 4 of the exterior panel is pulled out, and is compactly pulled out. The tail auxiliary molding inclined ejector block 14 is used to assist in molding the tail structure below the plastic part. After the injection molding is completed, the second inclined rod 15 is moved, and the tail auxiliary molding inclined ejector block 14 is driven to move by the second inclined rod 15 to perform inclined ejection demoulding. The two middle auxiliary molding inclined ejector blocks 16 are used to assist in molding the middle structure below the plastic part. The positioning slots 17 can play a role in mold positioning, with better fit and good sealing. After the injection molding is completed, the third The inclined rod 18 drives the middle auxiliary molding inclined ejector block 16 to move through the third inclined rod 18 to perform inclined ejection demoulding. The two middle auxiliary molding inclined ejector blocks 16 are located at the same horizontal height and are symmetrically arranged, so that the ejection angle is wider. The first edge auxiliary molding inclined ejector block 19 and the second edge auxiliary molding inclined ejector block 20 are used to assist in molding the edge structure below the plastic part. The arc-shaped concave surface 21 is used to synchronously mold the large-area arc-shaped concave part on the side of the plastic part, so that the molding accuracy is better. After the injection molding is completed, the fourth inclined rod 22 is moved to drive the first edge auxiliary molding inclined ejector block 19 and the second edge auxiliary molding inclined ejector block 20 to move for inclined ejection demoulding. The inclined ejector rod fixing slide 24 is used to connect the first inclined rod 1 3. The second diagonal rod 15, the third diagonal rod 18 and the fourth diagonal rod 22 are convenient for the above four to slide. The inclined top slide plate 23 is used to fix the inclined top rod fixed slide seat 24, and the abutting fixed slide 25 abuts against the arc-shaped concave surface 21 of the second edge auxiliary molding inclined top block 20 to prevent the second edge auxiliary molding inclined top block 20 from sliding. After the injection molding is completed, the abutting fixed slide 25 can be moved to the side away from the second edge auxiliary molding inclined top block 20 to facilitate the subsequent inclined top demolding, and the molded plastic parts can be demolded in multiple directions. The demolding area is large and the demolding dead angle is reduced. At the same time, the splicing structure is adopted, which greatly reduces the space occupied by the demolding structure and reduces the overall volume of the mold.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神。The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the spirit of the present invention.
尽管本文较多地使用汽车座椅外饰板成型上模1、汽车座椅外饰板成型下模2、注塑主板3、外饰板成型凸起4、外饰板成型凹腔5、头部辅助成型斜顶件6、尾部辅助成型斜顶件7、中部辅助成型斜顶件8、边缘辅助成型斜顶件9、头部辅助成型斜顶块10、横向定位件11、横向定位轴套12、第一斜杆13、尾部辅助成型斜顶块14、第二斜杆15、中部辅助成型斜顶块16、定位开槽17、第三斜杆18、第一边缘辅助成型斜顶块19、第二边缘辅助成型斜顶块20、弧形凹面21、第四斜杆22、斜顶滑板23、斜顶杆固定滑座24、抵接固定滑台25、合模轴26、合模孔27等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质,把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this article frequently uses terms such as automobile seat exterior panel molding upper mold 1, automobile seat exterior panel molding lower mold 2, injection molding main board 3, exterior panel molding protrusion 4, exterior panel molding cavity 5, head auxiliary molding inclined ejector 6, tail auxiliary molding inclined ejector 7, middle auxiliary molding inclined ejector 8, edge auxiliary molding inclined ejector 9, head auxiliary molding inclined ejector block 10, lateral positioning member 11, lateral positioning sleeve 12, first inclined rod 13, tail auxiliary molding inclined ejector block 14, second inclined rod 15, middle auxiliary molding inclined ejector block 16, positioning slot 17, third inclined rod 18, first edge auxiliary molding inclined ejector block 19, second edge auxiliary molding inclined ejector block 20, arc-shaped concave surface 21, fourth inclined rod 22, inclined ejector slide plate 23, inclined ejector rod fixed slide 24, abutting fixed slide 25, clamping shaft 26, clamping hole 27, etc., it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the present invention. Any additional limitations construed by them are contrary to the spirit of the present invention.
Claims (10)
Priority Applications (1)
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