CN221839880U - A wastewater waste heat recovery water heater - Google Patents
A wastewater waste heat recovery water heater Download PDFInfo
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- CN221839880U CN221839880U CN202323189528.1U CN202323189528U CN221839880U CN 221839880 U CN221839880 U CN 221839880U CN 202323189528 U CN202323189528 U CN 202323189528U CN 221839880 U CN221839880 U CN 221839880U
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Abstract
本实用新型公布了一种废热水余热回水热水器。它包含圆柱型热水内胆、环绕圆柱型热水内胆外部的柱套型水‑‑水换热器、保温层、电加热管、电源温控器。电热水内胆位于系统的中部,电热水器内胆的外周覆盖有保温层,在保温层外套装温废水余热回收器。本实用新型具有结构简单、紧凑。它可以将排出废热水的余热部分转移到新进入的自来水中,达到节能电能消耗的效果。
The utility model discloses a waste hot water residual heat water return water heater. It comprises a cylindrical hot water inner tank, a column sleeve type water-to-water heat exchanger surrounding the outside of the cylindrical hot water inner tank, a thermal insulation layer, an electric heating tube, and a power supply thermostat. The electric hot water inner tank is located in the middle of the system, the outer periphery of the electric water heater inner tank is covered with a thermal insulation layer, and a waste heat recovery device for warming up waste water is sheathed outside the thermal insulation layer. The utility model has a simple and compact structure. It can transfer the residual heat of the discharged waste hot water to the newly entered tap water, thereby achieving the effect of saving electricity consumption.
Description
技术领域Technical Field
本实用新型涉及一种废水余热回收热水设备,特别涉及一种能吸收使用后的废水的热量来减少电能输入的电热水器。The utility model relates to a waste water waste heat recovery hot water device, in particular to an electric water heater which can absorb the heat of used waste water to reduce the input of electric energy.
背景技术Background Art
生活中有很多场景需要大量的连续的热水供应。比如人们在淋浴时、清洗餐具时就需要热水器能提供连续的生活热水,同时淋浴和冲洗餐具时排掉的废水温度一般都有30℃~35℃,直接排向废水排水管,既造成了资源的浪费,也会使排水管内的温度升高,容易滋生有害细菌,产生臭气,影响人的健康。本实用新型的目的是发明一种可以通过吸收废水的余热,用于提高热水器的自来水的进入温度、减少热水器的电能消耗,并且具有结构简单,安装维护方便等特点的热水器。There are many scenes in life that require a large amount of continuous hot water supply. For example, when people take a shower or wash dishes, they need a water heater to provide continuous domestic hot water. At the same time, the temperature of the wastewater discharged when showering and washing dishes is generally 30℃~35℃. Directly discharging it into the wastewater drain pipe not only wastes resources, but also increases the temperature in the drain pipe, which is easy to breed harmful bacteria, produce odor, and affect people's health. The purpose of the utility model is to invent a water heater that can absorb the waste heat of wastewater to increase the inlet temperature of tap water of the water heater, reduce the power consumption of the water heater, and has the characteristics of simple structure, easy installation and maintenance, etc.
发明内容Summary of the invention
本实用新型的目的是提出一种结构简单、造价低廉、性能稳定可靠、没有噪声、安装方便、高效节能的废水余热回收热水器。The utility model aims to provide a wastewater waste heat recovery water heater which has simple structure, low cost, stable and reliable performance, no noise, convenient installation, high efficiency and energy saving.
为达到上述目的,本实用新型是通过以下技术方案实现的,现结合附图说明如下:In order to achieve the above object, the utility model is implemented by the following technical solutions, which are now described as follows in conjunction with the accompanying drawings:
本实用新型的废水余热回收热水器,包含圆柱型封闭内胆1、环绕其外的保温层2、柱套型水-水换热器3、电加热管4、温控器5等,其特征是:The wastewater waste heat recovery water heater of the utility model comprises a cylindrical closed inner tank 1, an insulation layer 2 surrounding the inner tank, a column-jacketed water-water heat exchanger 3, an electric heating tube 4, a temperature controller 5, etc., and is characterized in that:
圆柱型封闭内胆1位于系统的中部,外周覆盖有保温层2,环绕保温层2外是所述柱套型水-水换热器3。The cylindrical closed inner tank 1 is located in the middle of the system, and the outer periphery is covered with a heat-insulating layer 2 , and the column-jacket type water-water heat exchanger 3 is surrounded by the heat-insulating layer 2 .
进一步,所述柱套型水-水换热器3是由两个直径不同竖直放立的同心圆柱面和环形底面组成的储水空间和置于其中的螺旋盘管6组成,所述螺旋盘管6由导热良好的管材按照相同的弯曲半径绕屈而成,所述螺旋盘管6安装在所述柱套内,废水从柱套型水-水换热器3的上部流入,从其下部的废水出口8流出。自来水从底部接口9进入螺旋盘管6,从其顶部端口流入到圆柱型封闭内胆1内。Furthermore, the column-jacketed water-water heat exchanger 3 is composed of a water storage space composed of two vertically placed concentric cylindrical surfaces with different diameters and an annular bottom surface, and a spiral coil 6 placed therein. The spiral coil 6 is formed by bending a pipe with good heat conductivity according to the same bending radius. The spiral coil 6 is installed in the column jacket, and wastewater flows in from the upper part of the column-jacketed water-water heat exchanger 3 and flows out from the wastewater outlet 8 at the lower part thereof. Tap water enters the spiral coil 6 from the bottom interface 9 and flows into the cylindrical closed inner tank 1 from its top port.
进一步,圆柱型封闭内胆1内设置电加热管4,电加热管4的开口位于其底部,竖直安装。Furthermore, an electric heating tube 4 is arranged in the cylindrical closed inner tank 1, and the opening of the electric heating tube 4 is located at the bottom thereof and is installed vertically.
进一步,所述热水器有温控器5,温控器5感温孔位置位于圆柱型封闭内胆1的底部或顶部。电源火线与温控器5的一端连接,温控器5的另一端口与电加热管4接线的一个端口连接,电加热管4的另一个接线端口与电源零线连接。Furthermore, the water heater has a thermostat 5, and the temperature sensing hole of the thermostat 5 is located at the bottom or top of the cylindrical closed inner tank 1. The live wire of the power supply is connected to one end of the thermostat 5, and the other end of the thermostat 5 is connected to one end of the electric heating tube 4, and the other end of the electric heating tube 4 is connected to the neutral wire of the power supply.
进一步,为提高换热效果,一般需要控制废水的流出速度,以保证螺旋盘管6能浸泡在废水中,可以采用电子水位控制技术,或采用将排水管8向上引到螺旋盘管6的上端面同高度后再排出的技术。Furthermore, in order to improve the heat exchange effect, it is generally necessary to control the outflow rate of the wastewater to ensure that the spiral coil 6 can be immersed in the wastewater. Electronic water level control technology can be used, or the drain pipe 8 can be led upward to the same height as the upper end surface of the spiral coil 6 and then discharged.
进一步,废水进入柱套型水-水换热器3前可以先流经一个环形过滤均流器7,所述环形过滤均流器7一端设置进水口与上方废水管道连接,其内部沿圆周方向设有向下的若干小孔。Furthermore, the wastewater may first flow through an annular filter equalizer 7 before entering the column-jacket type water-water heat exchanger 3. The annular filter equalizer 7 has a water inlet at one end connected to the wastewater pipe above, and has a plurality of downward small holes in the interior thereof along the circumferential direction.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是系统总体结构示意图。Figure 1 is a schematic diagram of the overall structure of the system.
图中标记:1、圆柱型封闭内胆;2、保温层;3、柱套型水-水换热器;4、电加热管;5、温控器;6、螺旋盘管;7、环形过滤均流器;8、废水出口;9、底部接口;10、热水出口。Markings in the figure: 1. Cylindrical closed inner tank; 2. Insulation layer; 3. Column-type water-water heat exchanger; 4. Electric heating tube; 5. Temperature controller; 6. Spiral coil; 7. Annular filter flow equalizer; 8. Wastewater outlet; 9. Bottom interface; 10. Hot water outlet.
具体实施方式DETAILED DESCRIPTION
本发明的废水余热回收热水器,包含圆柱型封闭内胆1、环绕其外的保温层2、环绕所述保温层外的柱套型水-水换热器3、电加热管4、温控器5等,其特征是:圆柱型封闭内胆1位于系统的中部,圆柱型封闭内胆1的外周覆盖有保温层2,在保温层外设置柱套型水-水换热器3。The wastewater waste heat recovery water heater of the present invention comprises a cylindrical closed inner tank 1, an insulation layer 2 surrounding the outer side thereof, a column-jacketed water-water heat exchanger 3 surrounding the outer side of the insulation layer, an electric heating tube 4, a temperature controller 5, etc., and is characterized in that: the cylindrical closed inner tank 1 is located in the middle of the system, the outer periphery of the cylindrical closed inner tank 1 is covered with an insulation layer 2, and a column-jacketed water-water heat exchanger 3 is arranged outside the insulation layer.
所述柱套型水-水换热器3是由两个竖直放立的同心圆柱面和环形底面组成的储水空间和置于其中的螺旋盘管6组成,所述同心圆柱面和环形底面可以采用不锈钢材料焊接也可以采用塑料注塑而成。实施例中所述螺旋盘管6由不锈钢波纹软管按照相同的弯曲半径绕屈而成,所述螺旋盘管6安装在所述柱套内,自来水从底部进入螺旋盘管6,从螺旋盘管6的顶部端口流入到圆柱型封闭内胆1内。The column jacket type water-water heat exchanger 3 is composed of a water storage space composed of two vertically placed concentric cylindrical surfaces and an annular bottom surface and a spiral coil 6 placed therein, and the concentric cylindrical surfaces and the annular bottom surface can be welded with stainless steel materials or can be made of plastic injection molding. In the embodiment, the spiral coil 6 is formed by bending a stainless steel corrugated hose according to the same bending radius, and the spiral coil 6 is installed in the column jacket. Tap water enters the spiral coil 6 from the bottom and flows into the cylindrical closed inner tank 1 from the top port of the spiral coil 6.
圆柱型封闭内胆1内设置电加热管,电加热管4的开口位于圆柱型封闭内胆1的底部,竖直安装,实施时电加热管4采用市场上常用的电加热管。An electric heating tube is arranged in the cylindrical closed inner tank 1. The opening of the electric heating tube 4 is located at the bottom of the cylindrical closed inner tank 1 and is installed vertically. During implementation, the electric heating tube 4 adopts the electric heating tube commonly used in the market.
进一步,热水器有温控器5,温控器5感温孔位置位于圆柱型封闭内胆1的底部也可以位于顶部,实施中所述温控器5采用市面上常用的液涨式旋钮温控器。电源火线与温控器5的一端连接,温控器5的另一端口与电加热管4接线的一个端口连接,电加热管4的另一个接线端口与电源零线连接。Furthermore, the water heater has a thermostat 5, and the temperature sensing hole of the thermostat 5 is located at the bottom or the top of the cylindrical closed inner tank 1. In the implementation, the thermostat 5 adopts a liquid expansion knob thermostat commonly used on the market. The live wire of the power supply is connected to one end of the thermostat 5, and the other end of the thermostat 5 is connected to one end of the electric heating tube 4, and the other end of the electric heating tube 4 is connected to the neutral wire of the power supply.
一个具体的实施例中,圆柱型封闭内胆1采用1毫米厚的SUS304不锈钢板卷圆,焊接1.5毫米厚SUS304椭球形封头盖,圆桶直径180毫米,高度300毫米,电加热管4采用市场上常用的2000瓦热水器电加热管。所述柱套型水-水换热器3的两个圆柱面的半径为355毫米和275毫米,采用SUS304不锈钢板卷圆焊接,板厚0.5毫米,高度300毫米。保温层2采用聚氨酯发泡材料填充,最大厚度47.5毫米。温控器5采用旋钮液涨式突跳温控器。In a specific embodiment, the cylindrical closed liner 1 is rolled with 1 mm thick SUS304 stainless steel plate, welded with 1.5 mm thick SUS304 ellipsoidal head cover, the barrel diameter is 180 mm, the height is 300 mm, and the electric heating tube 4 is a 2000 watt water heater electric heating tube commonly used on the market. The radius of the two cylindrical surfaces of the column sleeve type water-water heat exchanger 3 is 355 mm and 275 mm, and the SUS304 stainless steel plate is rolled and welded, with a plate thickness of 0.5 mm and a height of 300 mm. The insulation layer 2 is filled with polyurethane foam material with a maximum thickness of 47.5 mm. The thermostat 5 adopts a knob liquid expansion type sudden jump thermostat.
系统的工作原理是这样的:带有余温的废水经导管引到所述柱套型水-水换热器3的上部,然后从下部的废水出口8流出,废水流入流出的过程就是换热的过程,换热过程中废水的温度随着高度的降低逐渐降低,冷的自来水经过螺旋盘管6底部进入盘管内,随着高度的增加逐渐吸收废水的部分热量,然后自圆柱型封闭内胆1的顶部进入其内部,在电加热管4的加热下温度继续升高达到设定温度时停止工作。本实用新型通过引入柱套式水-水换热器3把废水的余热大部吸收到自来水中来,大大减少了电热水器的电能输入,多数应用场景下可实现50%以上的节能。在同样的电能输入情况下,可以实现更多热水的供应,同时降低了废水的排放温度,可以减少排水管道有害细菌滋生,减少下水管道返臭。The working principle of the system is as follows: the wastewater with residual temperature is led to the upper part of the column-jacketed water-water heat exchanger 3 through a conduit, and then flows out from the wastewater outlet 8 at the bottom. The process of wastewater flowing in and out is the process of heat exchange. During the heat exchange process, the temperature of the wastewater gradually decreases as the height decreases. The cold tap water enters the spiral coil 6 through the bottom, gradually absorbs part of the heat of the wastewater as the height increases, and then enters the interior of the cylindrical closed inner tank 1 from the top. When the temperature continues to rise under the heating of the electric heating tube 4 and reaches the set temperature, it stops working. The utility model absorbs most of the residual heat of the wastewater into the tap water by introducing the column-jacketed water-water heat exchanger 3, which greatly reduces the power input of the electric water heater, and can achieve more than 50% energy saving in most application scenarios. Under the same power input, more hot water can be supplied, while the discharge temperature of the wastewater is reduced, which can reduce the growth of harmful bacteria in the drainage pipe and reduce the odor of the sewer pipe.
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