CN221765761U - A tooling in place detection device - Google Patents
A tooling in place detection device Download PDFInfo
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- CN221765761U CN221765761U CN202323630644.2U CN202323630644U CN221765761U CN 221765761 U CN221765761 U CN 221765761U CN 202323630644 U CN202323630644 U CN 202323630644U CN 221765761 U CN221765761 U CN 221765761U
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- 238000001514 detection method Methods 0.000 title claims abstract description 64
- 230000000903 blocking effect Effects 0.000 claims abstract description 54
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及检测装置技术领域,具体涉及一种工装到位检测装置。The utility model relates to the technical field of detection devices, in particular to a tooling in place detection device.
背景技术Background Art
工件在进入清洗设备中的喷淋工位时,由于工位空间内在工作期间会有喷头喷水,水汽密度较大,普通的电气元器件无法在这种环境下使用,所以将工装的到位通过机构运动传递到设备外部干燥的环境下进行检测。When the workpiece enters the spray station in the cleaning equipment, there will be a nozzle spraying water in the station space during operation, and the water vapor density is relatively high. Ordinary electrical components cannot be used in this environment, so the position of the tooling is transmitted to the dry environment outside the equipment through the movement of the mechanism for inspection.
普通设备中的到位检测,是将对射光电设计在工装到位处,直接检测在对射区域是否有物体,物体如果遮挡对射光电,光电就会产生信号,信号到达PLC,做出判断。目前关于到位检测存在的问题是,使用方式较为单一,工作环境不能满足潮湿或者长流水的环境。In-place detection in common equipment is to design a photoelectric device at the position of the tooling to directly detect whether there is an object in the photoelectric area. If the object blocks the photoelectric device, the photoelectric device will generate a signal, and the signal reaches the PLC to make a judgment. The current problem with in-place detection is that the usage method is relatively single, and the working environment cannot meet the requirements of a humid or long-flowing water environment.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供一种工装到位检测装置,解决传感器无法在工作环境极度潮湿或者工作环境中有长流水的情况的使用问题。In view of the deficiencies in the prior art, the utility model provides a tooling in place detection device to solve the problem that the sensor cannot be used in an extremely humid working environment or in a working environment with long-flowing water.
本实用新型是通过如下技术方案实现的:The utility model is realized through the following technical solutions:
提供一种工装到位检测装置,安装在工装输送线上,包括阻挡组件和到位检测组件,Provided is a tooling in-place detection device, which is installed on a tooling conveyor line and includes a blocking component and an in-place detection component.
阻挡组件包括转动安装在工装输送线长度方向两侧板之间的一阻挡轴,以及安装在工件输送线一侧板上的阻挡气缸,阻挡轴上固定有至少一个阻挡板,阻挡轴的一端贯穿安装阻挡气缸的侧板并通过拐臂与阻挡气缸的活塞杆连接;The blocking assembly includes a blocking shaft rotatably mounted between two side plates in the length direction of the tooling conveyor line, and a blocking cylinder mounted on one side plate of the workpiece conveyor line, at least one blocking plate is fixed on the blocking shaft, one end of the blocking shaft penetrates the side plate on which the blocking cylinder is mounted and is connected to the piston rod of the blocking cylinder through a crank arm;
到位检测组件包括检测轴和接近开关,检测轴贯穿并转动安装在设置阻挡气缸的侧板上,检测轴在侧板内的一端连接有摆动杆,检测轴在侧板外的一端连接有检测杆,接近开关安装在侧板上并正对检测杆摆动最高点。The in-place detection component includes a detection shaft and a proximity switch. The detection shaft passes through and is rotatably installed on the side panel where the blocking cylinder is set. One end of the detection shaft inside the side panel is connected to a swing rod, and the other end of the detection shaft outside the side panel is connected to a detection rod. The proximity switch is installed on the side panel and directly opposite to the highest swing point of the detection rod.
进一步的,摆动杆的端部安装有可与工装底面滚动接触的滚轮。Furthermore, a roller capable of rolling contact with the bottom surface of the tooling is installed at the end of the swing rod.
摆动杆的端部安装滚轮,可减小摆动杆与工装底面的摩擦,并利用滚轮导向便于利用工装将摆动杆下压并带动检测轴另一端的检测杆上翘。A roller is installed at the end of the swing rod to reduce the friction between the swing rod and the bottom surface of the tooling, and the roller guide is used to facilitate the tooling to press the swing rod down and drive the detection rod at the other end of the detection shaft to tilt up.
进一步的,摆动杆与检测杆正投影的夹角为钝角。Furthermore, the included angle between the orthographic projection of the swing rod and the detection rod is an obtuse angle.
摆动杆与检测杆正投影的夹角呈钝角,使得摆动杆摆动时,能带动检测杆上翘,以使得其与接近开关配合进行信号感应。The included angle between the swing rod and the positive projection of the detection rod is an obtuse angle, so that when the swing rod swings, it can drive the detection rod to tilt upward, so that it cooperates with the proximity switch to perform signal sensing.
本实用新型的有益效果:Beneficial effects of the utility model:
本实用新型利用机械结构配合接近开关使用,将设备内部的机械运动传递到设备外部,传递到外部之后以检测开关的检测方式,可避免了大量水汽环境对检测装置的不良影响,大大提升检测装置的稳定性和准确性,可以可靠的检测设备内部的运行情况,解决在潮湿多水流的环境中无法安装检测开关的问题。The utility model utilizes a mechanical structure in conjunction with a proximity switch to transmit the mechanical movement inside the device to the outside of the device. After being transmitted to the outside, the detection switch is used to avoid the adverse effects of a large amount of water vapor environment on the detection device, greatly improving the stability and accuracy of the detection device, and reliably detecting the operation status inside the device, solving the problem that the detection switch cannot be installed in a humid environment with a lot of water flow.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the utility model.
图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3为图2中A处放大示意图。FIG. 3 is an enlarged schematic diagram of point A in FIG. 2 .
图4为图1的左视图。FIG. 4 is a left side view of FIG. 1 .
图5为本实用新型中摆动杆与检测杆的安装示意图。FIG. 5 is a schematic diagram of the installation of the swing rod and the detection rod in the utility model.
图中所示:As shown in the figure:
1、侧板,2、阻挡气缸,3、拐臂,4、检测杆,5、接近开关,6、检测轴,7、阻挡轴,8、阻挡板,9、滚轮,10、摆动杆。1. Side plate, 2. Blocking cylinder, 3. Crank arm, 4. Detection rod, 5. Proximity switch, 6. Detection shaft, 7. Blocking shaft, 8. Blocking plate, 9. Roller, 10. Swing rod.
具体实施方式DETAILED DESCRIPTION
为能清楚说明本方案的技术特点,下面通过具体实施方式,对本方案进行阐述。In order to clearly illustrate the technical features of this solution, this solution is described below through a specific implementation method.
如图1-4所示,一种工装到位检测装置,安装在工装输送线上,包括阻挡组件和到位检测组件。As shown in Figures 1-4, a tooling in-place detection device is installed on a tooling conveyor line, and includes a blocking component and an in-place detection component.
阻挡组件包括转动安装在工装输送线长度方向两侧板1之间的一阻挡轴7,以及安装在工件输送线一侧板1上的阻挡气缸2,阻挡轴7上固定有至少一个阻挡板8,在本实施例中,在阻挡轴7上间隔设置有两个阻挡板8,阻挡轴7的一端贯穿安装阻挡气缸2的侧板1并通过拐臂3与阻挡气缸2的活塞杆连接。The blocking assembly includes a blocking shaft 7 rotatably installed between two side plates 1 in the length direction of the tooling conveyor line, and a blocking cylinder 2 installed on one side plate 1 of the workpiece conveyor line. At least one blocking plate 8 is fixed on the blocking shaft 7. In this embodiment, two blocking plates 8 are arranged at intervals on the blocking shaft 7. One end of the blocking shaft 7 passes through the side plate 1 on which the blocking cylinder 2 is installed and is connected to the piston rod of the blocking cylinder 2 through the crank arm 3.
到位检测组件包括检测轴6和接近开关5,检测轴6贯穿并转动安装在设置阻挡气缸2的侧板1上,检测轴6在侧板1内的一端连接有摆动杆10,摆动杆10的端部安装有可与工装底面滚动接触的滚轮9。The in-position detection component includes a detection shaft 6 and a proximity switch 5. The detection shaft 6 passes through and is rotatably installed on the side plate 1 where the blocking cylinder 2 is set. One end of the detection shaft 6 inside the side plate 1 is connected to a swing rod 10, and the end of the swing rod 10 is installed with a roller 9 that can roll in contact with the bottom surface of the tooling.
检测轴6在侧板1外的一端连接有检测杆4,接近开关5安装在侧板1上并正对检测杆4摆动最高点。摆动杆10与检测杆4正投影的夹角为钝角,如图5所示的角α。One end of the detection shaft 6 outside the side plate 1 is connected to the detection rod 4, and the proximity switch 5 is installed on the side plate 1 and faces the highest swing point of the detection rod 4. The angle between the swing rod 10 and the positive projection of the detection rod 4 is an obtuse angle, such as the angle α shown in FIG5 .
本实用新型安装后使用过程:The use process of this utility model after installation:
当工装在工装输送线上运动时,侧板1上安装的阻挡气缸2会伸出,活塞杆带动拐臂3摆动进而带动阻挡轴7转动,阻挡轴7转动后带动阻挡板8处于直立阻挡状态,用于阻挡工装,工装在触碰到阻挡板8后会停止,此时摆动杆10端部会被工装下压并带动检测轴6转动,检测轴6转动后带动侧板1外的检测杆4逆时针向上翘起,当检测杆4向上翘起一定的角度(达到最高点)时,会被安装在侧板1的接近开关5所检测到此时的状态,与接近开关5电连接的PLC控制器会接受到信号视为工装到位。When the tooling moves on the tooling conveyor line, the blocking cylinder 2 installed on the side plate 1 will extend, and the piston rod will drive the crank arm 3 to swing and then drive the blocking shaft 7 to rotate. After the blocking shaft 7 rotates, it drives the blocking plate 8 to be in an upright blocking state to block the tooling. The tooling will stop after touching the blocking plate 8. At this time, the end of the swing rod 10 will be pressed down by the tooling and drive the detection shaft 6 to rotate. After the detection shaft 6 rotates, it drives the detection rod 4 outside the side plate 1 to tilt upward counterclockwise. When the detection rod 4 tilts upward at a certain angle (reaching the highest point), it will be detected by the proximity switch 5 installed on the side plate 1. The PLC controller electrically connected to the proximity switch 5 will receive the signal and regard it as the tooling in place.
当阻挡气缸2的活塞杆缩回,会通过拉动拐臂3反向动作,进而通过阻挡轴7转动带动阻挡板8处于平躺放行状态,工装会顺利通过该区域,当工装通过该区域后,检测杆4因受到重力的影响,会自动下摆,使得接近开关5丢失信号,此时的状态,视为此区域无工装。When the piston rod of the blocking cylinder 2 retracts, it will pull the crank arm 3 to move in the opposite direction, and then the blocking shaft 7 will rotate to drive the blocking plate 8 to be in a flat release state, and the tooling will pass through the area smoothly. After the tooling passes through the area, the detection rod 4 will automatically swing down due to the influence of gravity, causing the proximity switch 5 to lose the signal. At this time, it is considered that there is no tooling in this area.
当然,上述说明也并不仅限于上述举例,本实用新型未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述;以上实施例及附图仅用于说明本实用新型的技术方案并非是对本实用新型的限制,参照优选的实施方式对本实用新型进行了详细说明,本领域的普通技术人员应当理解,本技术领域的普通技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换都不脱离本实用新型的宗旨,也应属于本实用新型的权利要求保护范围。Of course, the above description is not limited to the above examples. The technical features not described in the present invention can be achieved by or by adopting the existing technology, which will not be repeated here. The above embodiments and drawings are only used to illustrate the technical scheme of the present invention and are not limitations of the present invention. The present invention is described in detail with reference to the preferred implementation methods. Ordinary technicians in this field should understand that the changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention do not deviate from the purpose of the present invention and should also fall within the scope of protection of the claims of the present invention.
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