CN205241914U - Dodge formula spun yarn broken end detection device and use device's ring -spinning frame - Google Patents
Dodge formula spun yarn broken end detection device and use device's ring -spinning frame Download PDFInfo
- Publication number
- CN205241914U CN205241914U CN201521103123.4U CN201521103123U CN205241914U CN 205241914 U CN205241914 U CN 205241914U CN 201521103123 U CN201521103123 U CN 201521103123U CN 205241914 U CN205241914 U CN 205241914U
- Authority
- CN
- China
- Prior art keywords
- yarn
- sensor
- rod
- bolster
- installing plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Spinning Or Twisting Of Yarns (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种细纱断头检测装置及其应用技术,具体为一种避让式细纱断头检测装置及使用该装置的环锭细纱机。所述避让式细纱断头检测装置安装在环锭细纱机上,沿其导轨长度方向移动,在移动过程中检测纺纱过程中发生的细纱断头,将发生断头的具体锭位信息利用无线通信发出去,当细纱机落纱时,所述避让式细纱断头检测装置进行自动避让,防止细纱断头检测装置影响集体落纱或落纱小车工作;所述使用该装置的环锭细纱机安装有所述避让式细纱断头检测装置,能自动检测纺纱过程中的细纱断头,并自动将发生细纱断头的锭位信息发给上位的计算机。The utility model relates to a spun yarn breakage detection device and its application technology, in particular to an avoidance-type spun yarn breakage detection device and a ring spinning machine using the device. The avoidance-type spun yarn breakage detection device is installed on the ring spinning frame and moves along the length direction of its guide rail. During the movement, it detects the spun yarn breakage that occurs during the spinning process, and uses wireless communication for the specific spindle position information where the breakage occurs. sent out, when the spinning frame is doffing, the avoidance-type spun-end breakage detection device will automatically avoid to prevent the spun-end breakage detection device from affecting the collective doffing or the work of the doffing trolley; the ring spinning frame using the device is installed The avoidance-type spun-end breakage detecting device can automatically detect the spun-end breakage in the spinning process, and automatically send the spindle location information where the spun-end breakage occurs to the upper computer.
背景技术Background technique
纺纱各工序中,细纱工序用工量最大,细纱挡车工的主要职责是检查和处理断头,而其中巡回发现断头占用了其大量的工作时间。为了降低细纱挡车工的劳动强度,并减少用工量,需要对细纱断头进行自动检测,并将检测结果通知挡车工进行处理。Among the various spinning processes, the spinning process requires the most labor. The main responsibility of the spinning machine operator is to inspect and deal with broken ends, and the inspection of broken ends takes up a lot of working time. In order to reduce the labor intensity of the spun yarn operator and reduce the amount of labor, it is necessary to automatically detect the broken end of the spun yarn and notify the operator of the detection result for processing.
实用新型专利“纱线断头检测装置”(申请号02265359.7)通过每个锭子安装热敏传感器检测纱线与导纱钩的摩擦及钢领与钢丝圈的摩擦生热来检测是否发生断头,投资较大。实用新型专利“纱线断头检测装置”(申请号200520080973.7)将光电传感器安装在罗拉座两端,当纱线断头后,用光电传感器检测出现的飞花及缠绕皮辊现象,该方法易受环境中飞花的影响,且无法判断断头的锭位。实用新型专利“具有断纱检测装置的细纱导纱器”(申请号200520045862.2)利用特殊的导纱钩检测纱线断头,该方法需要每个锭位安装一个检测元件,成本较高。实用新型专利“一种细纱自动检测断头、自动接头装置”(申请号201220009611.9)在钢领板旁增设导轨和移动小车,移动小车在导轨上往复运动,在往复运动过程中利用电感探头检测钢丝圈,测细纱断头,对于传感器的安装位置要求较高,增加了检测的不确定性。发明专利“细纱机纱线加捻断头检测方法”(申请号201210009964.3)在钢领板上的每个锭位处安装光电传感器或压力传感器检测钢丝圈运动产生的信号检测断头,成本较高。发明专利申请“一种断头检测方法”(申请号200910221019.8)在拾音器表面安装一个摩擦体,通过拾音器检测棉条产生的摩擦声的有无来检测断头,不仅成本高,而且很难想象该发明能用于环锭细纱机断头检测。实用新型专利“对射气压式细纱机纱线断头检测机构”(申请号201220014294.X)及实用新型专利“反射气压式细纱机纱线断头检测机构”(申请号201220014311.X)在每个钢领附近安装一个气管喷头及压力传感器检测细纱断头。实用新型专利“光电反射式细纱机纱线断头检测机构”(申请号201220014375.X)及实用新型专利“光电对射式细纱机纱线断头检测机构”(申请号201220014683.2)在每个钢领附近安装一对光源及光电式传感器检测细纱断头。它们同样成本高。发明专利申请“一种细纱断头检测方法及应用该方法的细纱断头检测装置”(申请号201210451800.6)使用声音检测与分析的方法检测细纱断头,具也容易受车间噪音及断头后纱头转动的影响。发明专利申请“一种细纱断头检测与处理装置及使用该装置的环锭细纱机(申请号201410160157.0)”采用了移动式监测小车检测并处理断头,但是其导轨及总体结构设计不利于稳定地调节探纱杆的位置,一(二)级摆臂电机需要大的扭矩,这样不经济甚至不可能,采用减速机的话减速机的正反转之间的间隙不好控制,造成探纱杆位置不好确定,由于一级摆臂对二级摆臂的影响,二级摆臂的位置更难控制,同时该方案不能充分利用现有环锭细纱机上的导轨,安装成本高,且对于现有细纱机其一级摆臂及探纱杆总成设计的结构尺寸不好确定。The utility model patent "yarn breakage detection device" (application number 02265359.7) detects whether the breakage occurs by installing a thermal sensor on each spindle to detect the friction between the yarn and the yarn guide hook and the frictional heat generation between the ring and the traveler. Larger investment. The utility model patent "yarn break detection device" (application number 200520080973.7) installs photoelectric sensors at both ends of the roller seat. The impact of flying flowers in the environment, and it is impossible to judge the spindle position of the broken end. The utility model patent "Spinning Yarn Guide with Yarn Breakage Detection Device" (Application No. 200520045862.2) uses a special yarn guide hook to detect yarn breakage. This method needs to install a detection element for each spindle position, and the cost is relatively high. The utility model patent "A device for automatic detection of yarn breakage and automatic jointing" (application number 201220009611.9) adds a guide rail and a moving trolley beside the steel ring plate. The moving trolley reciprocates on the guide rail, and uses an inductance probe to detect the steel wire during the reciprocating movement. To measure the broken end of the spun yarn, the requirements for the installation position of the sensor are relatively high, which increases the uncertainty of the detection. Invention patent "Detection method for yarn twisting end breakage on spinning frame" (application number 201210009964.3) installs a photoelectric sensor or pressure sensor at each spindle position on the ring plate to detect the signal generated by the movement of the traveler to detect end breakage, and the cost is relatively high . Invention patent application "A method for detecting broken end" (application number 200910221019.8) installs a friction body on the surface of the pickup, and detects the presence or absence of the friction sound generated by the cotton sliver through the pickup, which is not only costly, but also difficult to imagine. The invention can be used for end-break detection of ring spinning frame. The utility model patent "Yarn Breakage Detection Mechanism for Counter-injection Pneumatic Spinning Frame" (Application No. 201220014294.X) and the utility model patent "Yarn Breakage Detection Mechanism for Reflective Pneumatic Spinning Frame" (Application No. 201220014311.X) are in each An air pipe nozzle and a pressure sensor are installed near each steel ring to detect yarn breakage. The utility model patent "Yarn Breakage Detection Mechanism for Photoelectric Reflective Spinning Frame" (application number 201220014375.X) and the utility model patent "Yarn Breakage Detection Mechanism for Optoelectronic Spinning Frame" (application number 201220014683.2) are in each steel A pair of light sources and photoelectric sensors are installed near the collar to detect yarn breakage. They are also costly. Invention patent application "A spun yarn breakage detection method and a spun yarn breakage detection device using the method" (application number 201210451800.6) uses sound detection and analysis to detect spun yarn breakage, which is also easily affected by workshop noise and yarn breakage The effect of head rotation. Invention patent application "A device for detecting and processing broken ends of spun yarn and ring spinning frame using the device (application number 201410160157.0)" uses a mobile monitoring trolley to detect and process broken ends, but its guide rail and overall structure design are not conducive to stability It is not economical or even possible to adjust the position of the yarn detection rod accurately, and the first (second) swing arm motor needs a large torque, which is uneconomical or even impossible. If the reducer is used, the gap between the forward and reverse rotation of the reducer is not easy to control, resulting in the yarn detection rod The position is not easy to determine. Due to the influence of the primary swing arm on the secondary swing arm, the position of the secondary swing arm is more difficult to control. At the same time, this solution cannot make full use of the guide rails on the existing ring spinning frame, and the installation cost is high. It is not easy to determine the structural size of the primary swing arm and yarn probe assembly design of the spinning frame.
实用新型内容Utility model content
对现有技术的不足,本实用新型要解决的技术问题是,提供一种避让式细纱断头检测装置及使用该装置的环锭细纱机。该避让式细纱断头检测装置结构简单、成本低、工作可靠,维护方便、对传感器安装位置精度要求低;使用该装置的环锭细纱机可以自动检测纺纱过程中的细纱断头,并将细纱断头的锭位信息利用无线通信发送给上位计算机。For the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide an avoidance-type spinning end break detection device and a ring spinning machine using the device. The avoidance type spun yarn break detection device has the advantages of simple structure, low cost, reliable operation, convenient maintenance, and low requirements on the accuracy of sensor installation position; the ring spinning machine using this device can automatically detect spun yarn breakage in the spinning process and Spindle position information of spun yarn breakage is sent to the host computer by wireless communication.
本实用新型解决所述避让式细纱断头检测装置技术问题的解决方案是:设计一种避让式细纱断头检测装置,其特征在于其主要包括移动小车、锭胆传感器总成、细纱探杆总成、倾角调整装置、供电装置及控制装置;The solution of the utility model to solve the technical problem of the avoidance type spun yarn breakage detection device is to design an avoidance type spun yarn breakage detection device, which is characterized in that it mainly includes a moving trolley, a spindle sensor assembly, a spun yarn probe assembly Formation, inclination adjustment device, power supply device and control device;
所述移动小车包括立杆、细纱探杆总成安装板、锭胆传感器总成安装板、电瓶承载板、支撑轮、驱动轮、驱动装置及扶正轮;所述立杆是两根铅垂方向的细长部件;所述细纱探杆总成安装板为安装在立杆上部并连接两根立杆的铅垂方向平板;所述锭胆传感器总成安装板是安装在立杆中部并连接两根立杆的铅垂方向平板;所述电瓶承载板是与立杆垂直、安装在立杆下部并连接两根立杆的板;所述支撑轮及驱动轮通过轴承、轴承座及安装板安装在立杆中部,驱动轮与支撑轮位于立杆沿移动小车移动方向所形成平面的同一侧,且驱动轮与支撑轮外圆面下部距离立杆下端高度相同,驱动装置安装在驱动装置安装板上并通过联轴器与驱动轮轴端相连接,所述扶正轮是安装在立杆上、轴心与立杆平行、与支撑轮位于立杆同一侧的滚轮。The mobile trolley includes a vertical pole, a spun yarn probe assembly mounting plate, a spindle sensor assembly mounting plate, a battery bearing plate, a supporting wheel, a driving wheel, a driving device and a righting wheel; the vertical pole is two The slender part; the spun yarn probe assembly mounting plate is a vertical flat plate installed on the upper part of the vertical pole and connected to the two vertical poles; the ingot sensor assembly mounting plate is installed in the middle of the vertical pole and connected to the two vertical The vertical direction flat plate of the rod; the battery bearing plate is vertical to the vertical rod, installed on the lower part of the vertical rod and connected to the two vertical rods; the supporting wheel and the driving wheel are installed on the vertical rod through bearings, bearing seats and mounting plates In the middle part, the driving wheel and the supporting wheel are located on the same side of the plane formed by the vertical rod along the moving direction of the mobile trolley, and the lower part of the outer circle of the driving wheel and the supporting wheel is at the same height from the lower end of the vertical rod. The driving device is installed on the driving device mounting plate and passed through The shaft coupling is connected with the shaft end of the driving wheel, and the centering wheel is a roller mounted on the vertical pole, the shaft center is parallel to the vertical pole, and the supporting wheel is located on the same side of the vertical pole.
所述锭胆传感器总成包括锭胆传感器、锭胆传感器安装板及锭胆传感器摆动机构;The ingot sensor assembly includes an ingot sensor, an ingot sensor mounting plate and an ingot sensor swing mechanism;
锭胆传感器安装板通过锭胆传感器摆动机构安装在锭胆传感器总成安装板上;锭胆传感器安装在锭胆传感器安装板上,使锭胆传感器连同锭胆传感器安装板在接近锭胆与远离锭胆两个位置之间摆动,锭胆传感器安装板为折弯的板条形状,其折弯的尺寸以及摆动位置应确保所述避让式细纱断头检测装置在沿导轨移动工作时其不与细纱机相干涉;The ingot sensor mounting plate is installed on the ingot sensor assembly mounting plate through the ingot sensor swing mechanism; The spindle core swings between two positions, and the spindle core sensor mounting plate is in the shape of a bent slat. The bending size and swing position should ensure that the avoidance type spun yarn breakage detection device does not interfere with Spinning frame interference;
所述锭胆传感器摆动机构包括锭胆传感器安装板转轴、传感器摆动推杆及传感器摆动轴承座,所述锭胆传感器安装板转轴通过传感器摆动轴承座安装在锭胆传感器总成安装板上,锭胆传感器安装板安装在锭胆传感器安装板转轴上,所述传感器摆动推杆安装在锭胆传感器安装板转轴上。The oscillating mechanism of the ingot sensor includes the rotating shaft of the ingot sensor installation plate, the sensor swing push rod and the sensor oscillating bearing seat. The ingot sensor installation plate rotating shaft is installed on the ingot sensor assembly mounting plate through the sensor oscillating bearing seat, The gall sensor mounting plate is installed on the rotating shaft of the ingot sensor mounting plate, and the sensor swing push rod is installed on the rotating shaft of the ingot sensor mounting plate.
所述细纱探杆总成由探纱杆安装板转轴、探纱杆轴承座、探纱杆摆动板、探纱杆安装板、探纱杆摆动推杆、探纱杆座、探纱杆、阻挡杆、活动挡片和挡片电磁铁组成;所述探纱杆轴承座安装在细纱探杆总成安装板上,探纱杆安装板转轴通过探纱杆轴承座安装在细纱探杆总成安装板上,探纱杆摆动板为一端悬臂安装在探纱杆安装板转轴上的长条板,探纱杆摆动板另一端安装探纱杆安装板,探纱杆安装板的长度方向位于与两根立杆所在平面垂直的铅垂平面内,探纱杆摆动推杆为安装在探纱杆安装板转轴上的杆,所述探纱杆座为偏心块,通过螺栓及轴承垂直安装在探纱杆安装板上并能绕其轴心旋转,轴承内圈通过螺栓及螺帽与探纱杆座相连,轴承外圈与探纱杆安装板上的孔内侧啮合,探纱杆为细杆状部件,探纱杆安装在探纱杆座上较重的一端,探纱杆位于探纱杆座重心线及转动轴心线确定的平面内,且具有在与探纱杆安装板平行的平面内转动的自由度,所述阻挡杆为与探纱杆同轴安装在探纱杆座另一侧的细长杆,在探纱杆安装板上位于探纱杆座旋转轴心与探纱杆摆动板之间开有一孔,孔中穿过与探纱杆安装板相垂直的活动挡片,活动挡片一端在探纱杆安装板下部与挡片电磁铁的活动杆相连接,另一端向上伸出探纱杆安装板;藉由所述结构,探纱杆随探纱杆摆动板的摆动而摆动,可以使探纱杆安装板在两个位置(接近细纱机的工作位置及远离细纱机的撤回位置)之间摆动。The spun yarn detection rod assembly is composed of a yarn detection rod mounting plate rotating shaft, a yarn detection rod bearing seat, a yarn detection rod swing plate, a yarn detection rod installation plate, a yarn detection rod swing push rod, a yarn detection rod seat, a yarn detection rod, a blocking Rod, movable block and block electromagnet; the yarn detecting rod bearing seat is installed on the installation plate of the spinning detection rod assembly, and the rotating shaft of the yarn detecting rod mounting plate is installed on the spinning detection rod assembly through the yarn detecting rod bearing seat. On the board, the yarn detecting rod swinging plate is a long strip with one end cantilevered on the rotating shaft of the yarn detecting rod mounting plate, and the other end of the yarn detecting rod swinging plate is installed with a yarn detecting rod mounting plate. In the vertical plane perpendicular to the plane where the root pole is located, the yarn detecting rod swing push rod is a rod installed on the rotating shaft of the yarn detecting rod mounting plate, and the yarn detecting rod seat is an eccentric block, which is vertically installed on the yarn detecting rod through bolts and bearings. The mounting plate can rotate around its axis. The inner ring of the bearing is connected to the yarn detecting rod base through bolts and nuts. The outer ring of the bearing meshes with the inner side of the hole on the yarn detecting rod mounting plate. The yarn detecting rod is a thin rod-shaped component. The yarn detection rod is installed on the heavier end of the yarn detection rod seat, and the yarn detection rod is located in the plane determined by the center of gravity of the yarn detection rod seat and the axis of rotation, and has the ability to rotate in a plane parallel to the yarn detection rod mounting plate. degree of freedom, the blocking rod is a slender rod coaxially installed on the other side of the yarn detecting rod base, and located between the rotation axis of the yarn detecting rod base and the yarn detecting rod swing plate on the yarn detecting rod mounting plate There is a hole in the hole, and the movable block perpendicular to the yarn detecting rod mounting plate passes through the hole. One end of the movable blocking plate is connected with the movable rod of the blocking plate electromagnet at the lower part of the yarn detecting rod mounting plate, and the other end extends upwards to detect Yarn rod installation plate; by the structure, the yarn detection rod swings with the swing of the yarn detection rod swing plate, so that the yarn detection rod installation plate can be in two positions (the working position close to the spinning frame and the withdrawal position away from the spinning frame ) swing between.
所述倾角调整装置包括连杆、倾角动力装置、传动装置及限位装置;所述连杆为连接探纱杆摆动推杆及传感器摆动推杆的连杆,使它们(探纱杆摆动推杆、传感器摆动推杆、连杆及小车)构成四连杆机构;倾角动力装置的转动通过传动装置被传动至四连杆机构的固定轴处(锭胆传感器安装板转轴或探纱杆安装板转轴的固定一端),动力装置的转动控制四连杆机构的位置,从而改变锭胆传感器安装板及探纱杆安装板的转动位置,传动装置的输入侧及输出测位置不是一一对应的,它们之间保留一定的活动量,即倾角动力装置的转轴在不转动时,锭胆传感器安装板转轴或探纱杆安装板转轴可以转动一定角度,限位装置为安装在锭胆传感器总成安装板及细纱探杆总成安装板上的螺栓,锭胆传感器在摆动过程中锭胆传感器安装板或探纱杆摆动板接触限位装置,限制锭胆传感器及探纱杆摆动的极限位置。在锭胆传感器及探纱杆位于其两个极限位置时,与锭胆传感器及探纱杆共同摆动的所有部件的重心与锭胆传感器安装板转轴的回转轴心和探纱杆安装板转轴的回转轴心之间的位置关系能保证探纱杆及锭胆传感器停留在其两个极限位置,即当锭胆传感器位于接近细纱机的极限位置时,与锭胆传感器及探纱杆共同摆动的所有部件的重心位于比锭胆传感器安装板转轴的回转轴心更接近细纱机的位置,当锭胆传感器位于远离细纱机的极限位置时,与锭胆传感器及探纱杆共同摆动的所有部件的重心位于比锭胆传感器安装板转轴的回转轴心更远离细纱机的位置。The inclination adjustment device comprises a connecting rod, an inclination power device, a transmission device and a limit device; the connecting rod is a connecting rod connecting the swing push rod of the yarn detection rod and the swing push rod of the sensor, so that they (the swing push rod of the yarn detection rod) , sensor swing push rod, connecting rod and trolley) constitute a four-bar linkage mechanism; the rotation of the inclination power device is transmitted to the fixed shaft of the four-bar linkage mechanism through the transmission device (rotating shaft of the spindle sensor mounting plate or the rotating shaft of the yarn detecting rod mounting plate fixed end), the rotation of the power device controls the position of the four-bar linkage mechanism, thereby changing the rotation position of the spindle sensor mounting plate and the yarn detection rod mounting plate, the input side and the output measuring position of the transmission device are not in one-to-one correspondence, they A certain amount of activity is reserved between them, that is, when the rotating shaft of the inclination power device is not rotating, the rotating shaft of the spindle sensor mounting plate or the yarn detecting rod mounting plate can rotate at a certain angle, and the limit device is installed on the spindle sensor assembly mounting plate And the bolt on the mounting plate of the spun yarn probe rod assembly, the spindle sensor mounting plate or the yarn detecting rod swing plate contacts the limit device during the swing process of the spindle sensor to limit the limit position of the spindle sensor and the yarn detecting rod swing. When the spindle sensor and the yarn detection rod are at their two limit positions, the center of gravity of all components that swing together with the spindle sensor and the yarn detection rod is the same as the rotation axis of the spindle sensor installation plate and the rotation axis of the yarn detection rod installation plate. The positional relationship between the rotary axes can ensure that the yarn detecting rod and the spindle sensor stay at their two limit positions, that is, when the spindle sensor is located close to the limit position of the spinning frame, it will swing together with the spindle sensor and the spindle sensor. The center of gravity of all components is located closer to the spinning frame than the center of rotation of the shaft of the spindle sensor mounting plate. The center of gravity is located farther from the spinning machine than the center of rotation of the shaft of the spindle sensor mounting plate.
所述供电装置为放置在电瓶承载板上的电瓶及与电瓶接线端相连的集电器。The power supply device is a battery placed on the battery bearing plate and a collector connected to the terminal of the battery.
所述控制装置包括控制柜、控制器电路板、传感器、人机接口、输出驱动电路及无线通信模块,所述控制柜为安装在小车面立板上的长方体状箱子,所述微控制器电路板为用单片机或嵌入式控制器等MCU开发的电路板,安装于控制柜中用于控制所述避让式细纱断头检测装置,所述传感器主要包括末端检测传感器、锭胆传感器、锭胆传感器安装板摆动位置传感器、挡片电磁铁状态传感器及探纱杆摆动位置传感器,所述传感器为光电开关或接近开关,所述末端检测传感器利用带孔板安装在移动小车立杆上对着导轨上用于标志小车行程末端的车头标志及车尾标志位置,所述锭胆传感器为安装在锭胆传感器安装板上的接近开关,锭胆传感器安装板摆动位置传感器为垂直于锭胆传感器安装板摆动面安装的、正对锭胆传感器安装板摆动角度中部位置的接近开关,所述探纱杆摆动位置传感器安装在探纱杆安装板上与活动挡片相邻的、阻挡杆转动所经过的两侧位置,挡片电磁铁状态传感器为敏感区正对挡片电磁铁动杆的接近开关,所述传感器输出均接至控制器电路板,所述人机接口是安装于控制器电路板上的拨码开关、键盘及显示屏,所述输出驱动电路为安装在控制柜中的步进电机、电磁铁、离合器驱动控制电路,所述无线通信模块为安装在控制器电路板上的ZigBee模块,但并不排除采用其他Wi-Fi联网技术,无线通信模块的天线安装在控制柜外侧。所述人机接口包括拨码开关用于输入所述避让式细纱断头检测装置所用于的细纱机机台信息及安装于细纱机哪一侧信息,但不排除使用键盘及屏输入相关信息,所述输出电路包括电磁铁驱动电路、电机驱动电路等运动部件控制电路,所述无线通信模块为ZigBee无线通信模块,但不排除使用其它Wi-Fi联网技术,用于将细纱断头检测结果发送出去。The control device includes a control cabinet, a controller circuit board, a sensor, a man-machine interface, an output drive circuit and a wireless communication module. The board is a circuit board developed by an MCU such as a single-chip microcomputer or an embedded controller, and is installed in a control cabinet to control the avoidance type spinning end detection device. The sensor mainly includes an end detection sensor, a core sensor, and a core sensor. The swing position sensor of the installation plate, the state sensor of the shutter electromagnet and the swing position sensor of the yarn detection rod, the sensor is a photoelectric switch or a proximity switch, and the end detection sensor is installed on the vertical pole of the mobile trolley to face the guide rail by using a perforated plate It is used to mark the position of the head mark and the tail mark at the end of the trolley stroke. The ingot sensor is a proximity switch installed on the ingot sensor mounting plate. The swing position sensor of the ingot sensor mounting plate swings perpendicular to the ingot sensor mounting plate The proximity switch is installed on the surface and is facing the middle position of the swing angle of the spindle sensor installation plate. Side position, the state sensor of the shutter electromagnet is a proximity switch whose sensitive area is facing the moving rod of the shutter electromagnet. The output of the sensor is connected to the controller circuit board, and the man-machine interface is installed on the controller circuit board. DIP switches, keyboards and display screens, the output drive circuit is a stepper motor, electromagnet, clutch drive control circuit installed in the control cabinet, the wireless communication module is a ZigBee module installed on the controller circuit board, However, it does not rule out the use of other Wi-Fi networking technologies, and the antenna of the wireless communication module is installed outside the control cabinet. The human-machine interface includes a dial switch for inputting the information of the spinning machine platform used by the avoidance-type spinning broken end detection device and the information on which side of the spinning frame it is installed on, but it does not exclude the use of keyboards and screens to input relevant information. The output circuit includes control circuits for moving parts such as an electromagnet drive circuit and a motor drive circuit, and the wireless communication module is a ZigBee wireless communication module, but it does not exclude the use of other Wi-Fi networking technologies for sending the detection results of spun yarn breakage go out.
本实用新型解决所述使用避让式细纱断头检测装置的环锭细纱机的技术方案是:设计一种环锭细纱机,其特征在于该环锭细纱机两侧均安装有导轨,导轨包含上导轨及下导轨,一侧导轨长度至车头的端部,另一侧导轨长度至车尾的端部,导轨上安装有导电滑触线,并且在每侧导轨上至少放置有一个本实用新型所述的避让式细纱断头检测装置,所述移动小车的支撑轮及驱动轮放置在上导轨上,扶正轮靠在下导轨外侧,所述避让式细纱断头检测装置在驱动装置的驱动下能沿细纱机的车身长度方向移动,导轨上安装有车头标志、车尾标志,所述车头及车尾标志是安装于上导轨上(不排除安装在下导轨上)的部件,所述车头(车尾)标志的安装位置要确保所述避让式细纱断头检测装置在由车尾(车头)向车头(车尾)移动过程中,当探纱杆离开最后一个锭子后末端检测传感器即可检测到车头(车尾)标志,所述车头标志及车尾标志的安装高度对应于末端检测传感器的高度。The technical scheme of the utility model to solve the above-mentioned ring spinning frame using an avoidance-type spinning broken end detection device is: to design a ring spinning frame, which is characterized in that guide rails are installed on both sides of the ring spinning frame, and the guide rails include upper Guide rails and lower guide rails, the length of one side guide rail reaches the end of the front of the car, and the length of the other side guide rail reaches the end of the rear of the car. Conductive sliding contact lines are installed on the guide rails, and at least one of the utility model is placed on each side guide rail. The avoidance-type spun-end breakage detection device described above, the supporting wheel and driving wheel of the mobile trolley are placed on the upper guide rail, and the centering wheel leans against the outer side of the lower guide rail, and the avoidance-type spun-end breakage detection device can be driven by the driving device along the The body of the spinning frame moves along the length direction, and the guide rails are equipped with a front mark and a rear mark. The installation position of the sign should ensure that the avoidance type spun yarn breakage detection device can detect the head ( car tail) sign, the installation height of described car head sign and car tail sign is corresponding to the height of terminal detection sensor.
对于配置有集体落纱装置的细纱机,在集体落纱装置上安装与集体落纱装置气架高度相当、与纲领板水平的上导轨,上导轨通过铅垂方向的支架安装在气架转动轴心外侧的加强连接杆上,上导轨支撑支架与集体落纱装置人字臂所在平面平行,将所述避让式细纱断头检测装置的支撑轮和驱动轮悬挂在上导轨上,将扶正轮靠在加强连接杆外侧面。For the spinning frame equipped with collective doffing device, the upper guide rail is installed on the collective doffing device at the same height as the air frame of the collective doffing device and is horizontal to the program plate. The upper guide rail is installed on the rotating shaft of the air frame through a vertical bracket. On the reinforced connecting rod outside the center, the support bracket of the upper guide rail is parallel to the plane where the herringbone arm of the collective doffing device is located. On the outer side of the reinforced connecting rod.
上导轨与导轨支撑支架之间绝缘,相邻独立上导轨接头之间用导线相连,在独立下导轨上安装单相导电滑触线,独立上导轨及单相导电滑触线分别接至充电电路输出的正、负极,移动小车安装的集电器碳刷与支撑轮及扶正轮外部接触。The upper guide rail is insulated from the guide rail support bracket, and the joints of the adjacent independent upper guide rails are connected with wires. A single-phase conductive sliding contact line is installed on the independent lower guide rail, and the independent upper guide rail and single-phase conductive sliding contact wire are respectively connected to the charging circuit. The positive and negative electrodes of the output, the collector carbon brush installed on the moving trolley are in contact with the outside of the support wheel and the centering wheel.
细纱机的每一侧安装多台所述避让式细纱断头检测装置时,车头标志、车尾标志位于每台避让式细纱断头检测装置运行范围的端部,且相邻范围之间车头标志及车尾标志的安装高度略有差异,相邻段安装的避让式细纱断头检测装置的末端检测传感器安装高度也相应的略有差异。When multiple avoidance-type yarn breakage detection devices are installed on each side of the spinning frame, the head mark and the tail mark are located at the end of the operating range of each avoidance-type yarn breakage detection device, and the head mark between adjacent ranges There is a slight difference in the installation height of the tail mark and the tail mark, and the installation height of the end detection sensor of the avoidance type spun yarn breakage detection device installed in the adjacent section is also slightly different correspondingly.
与现有技术相比,本实用新型避让式细纱断头检测装置具有结构简单、运行可靠、易于维护、成本低及便于实施的特点;本实用新型环锭细纱机因为安装有本实用新型所述的避让式细纱断头检测装置,因而不仅可以自动检测细纱机纺纱过程中发生的细纱断头,将断头锭位的信息通过无线通信发送给上位计算机,而且在需要落纱时,倾角动力装置使锭胆传感器及探纱杆均离开工作位置,这样,避让式细纱断头检测装置可以沿细纱机上的导轨移动至车头或车尾位置(用于配置有集体落纱装置的细纱机时避让式细纱断头检测装置不需要移动至车头或车尾等待,只需要使锭胆传感器及探纱杆均离开工作位置即可),可以避免在移动过程中锭胆传感器及探纱杆与细纱机相干涉,并且不影响落纱时使用落纱小车,不需要将避让式细纱断头检测装置从细纱机导轨上拿下,减少了劳动量,与发明专利申请“一种细纱断头检测与处理装置及使用该装置的环锭细纱机(申请号201410160157.0)”相比,所述避让式细纱断头检测装置结构简单,制造成本低,不与细纱机部件(包括吹吸风装置)干涉,并且便于在细纱机上安装与调试,降低安装费用。Compared with the prior art, the utility model has the characteristics of simple structure, reliable operation, easy maintenance, low cost and easy implementation; the utility model ring spinning frame is equipped with the The avoidance-type spun-end breakage detection device can not only automatically detect the spun-end breakage that occurs during the spinning process of the spinning frame, and send the information of the broken-end spindle position to the host computer through wireless communication, but also when doffing is required, the inclination power The device makes the spindle sensor and the yarn detecting rod leave the working position, so that the avoidance type spinning end detection device can move to the front or rear position along the guide rail on the spinning frame (for avoiding when the spinning frame is equipped with collective doffing device) The type spinning end detection device does not need to move to the front or rear of the car to wait, only needs to make the spindle sensor and the yarn detection rod leave the working position), which can avoid the spindle sensor and the yarn detection rod from being in contact with the spinning frame during the moving process. It interferes with each other and does not affect the use of the doffing trolley during doffing. It is not necessary to remove the avoidance-type spun broken end detection device from the guide rail of the spinning frame, which reduces the labor load. It is the same as the invention patent application "a spun broken end detection and treatment device and the ring spinning frame using the device (Application No. 201410160157.0)", the avoidance type spinning end detection device is simple in structure, low in manufacturing cost, does not interfere with the spinning frame components (including the blowing and suction device), and It is easy to install and debug on the spinning frame and reduce the installation cost.
附图说明Description of drawings
图1为本实用新型避让式细纱断头检测装置结构及安装示意主视图。Fig. 1 is a schematic front view of the structure and installation of the avoidance-type spun end break detection device of the present invention.
图2为本实用新型避让式细纱断头检测装置结构及安装示意侧视图。Fig. 2 is a schematic side view of the structure and installation of the avoidance-type spun end break detection device of the present invention.
图3为本实用新型避让式细纱断头检测装置另一种结构示意图。Fig. 3 is another structural schematic diagram of the avoidance-type spun-end break detection device of the present invention.
图4为本实用新型避让式细纱断头检测装置断头检测原理示意图。Fig. 4 is a schematic diagram of the broken end detection principle of the avoidance type spun end broken detection device of the present invention.
图5为在配置有集体落纱装置的细纱机上安装本实用新型避让式细纱断头检测装置时上导轨安装示意图。Fig. 5 is a schematic diagram of the installation of the upper guide rail when the avoidance-type spinning broken end detection device of the utility model is installed on the spinning frame equipped with the collective doffing device.
图中:1.移动小车11.立杆12.细纱探杆总成安装板13.锭胆传感器总成安装板14.电瓶承载板15.支撑轮16.驱动轮17.驱动装置171.驱动装置安装板172.联轴器18.扶正轮2.锭胆传感器总成21.锭胆传感器22.锭胆传感器安装板23.锭胆传感器摆动机构231.锭胆传感器安装板转轴232.传感器摆动推杆233.传感器摆动轴承座3.细纱探杆总成31.探纱杆安装板转轴32.探纱杆轴承座33.探纱杆摆动板34.探纱杆安装板35.探纱杆摆动推杆36.探纱杆座37.探纱杆38.阻挡杆39.活动挡片391.磁钢30.挡片电磁铁4.倾角调整装置41.连杆42.倾角动力装置43.传动装置44.限位装置5.供电装置51.碳刷52.碳刷架6.控制装置61.控制柜62.传感器621.末端检测传感器623.锭胆传感器安装板摆动位置传感器624.挡片电磁铁状态传感器625.探纱杆摆动位置传感器7.轨道71.上导轨711.上导轨支架712.独立上导轨72.下导轨73.细纱机槽钢8.集体落纱装置81.集体落纱装置气架9.角钢91.独立上导轨支撑支架92.气架转动轴心93.加强连接杆94.集体落纱装置的人字臂95.导纱钩96.前罗拉99.细纱In the figure: 1. Mobile trolley 11. Pole 12. Spinning probe rod assembly mounting plate 13. Spindle sensor assembly mounting plate 14. Battery bearing plate 15. Support wheel 16. Driving wheel 17. Driving device 171. Driving device Mounting plate 172. Coupling 18. Righting wheel 2. Ingot sensor assembly 21. Ingot sensor 22. Ingot sensor installation plate 23. Ingot sensor swing mechanism 231. Ingot sensor installation plate shaft 232. Sensor swing push Rod 233. Sensor swing bearing seat 3. Spinning probe rod assembly 31. Yarn detection rod mounting plate rotating shaft 32. Yarn detection rod bearing seat 33. Yarn detection rod swing plate 34. Yarn detection rod installation plate 35. Yarn detection rod swing push Rod 36. Yarn detection rod seat 37. Yarn detection rod 38. Blocking rod 39. Movable block 391. Magnetic steel 30. Block electromagnet 4. Inclination adjustment device 41. Connecting rod 42. Inclination power device 43. Transmission device 44 .Limiting device 5. Power supply device 51. Carbon brush 52. Carbon brush holder 6. Control device 61. Control cabinet 62. Sensor 621. End detection sensor 623. Ingot sensor mounting plate swing position sensor 624. Block electromagnet status Sensor 625. Yarn detection rod swing position sensor 7. Track 71. Upper guide rail 711. Upper guide rail support 712. Independent upper guide rail 72. Lower guide rail 73. Spinning frame channel steel 8. Collective doffing device 81. Collective doffing device air frame 9. Angle steel 91. Independent upper guide rail support bracket 92. Air frame rotation axis 93. Reinforced connecting rod 94. Herringbone arm of collective doffing device 95. Yarn guide hook 96. Front roller 99. Spinning yarn
具体实施方式detailed description
下面结合实施例及其附图进一步叙述本实用新型,下面给出的本实用新型避让式细纱断头检测装置的具体实施例仅是对本实用新型的举例说明,并不构成对本实用新型权利要求的限制,本实用新型未述及之处适用于现有技术。The utility model is further described below in conjunction with the embodiments and accompanying drawings. The specific embodiments of the avoidance type spun end detection device of the utility model given below are only illustrations of the utility model, and do not constitute the claims of the utility model. Restrictions, the unmentioned parts of the utility model are applicable to the prior art.
本实用新型避让式细纱断头检测装置的实施例1(参见图1~2所示):Embodiment 1 of the avoidance type spun yarn breakage detection device of the present utility model (referring to Fig. 1~2 shown):
避让式细纱断头检测装置主要包括移动小车1、锭胆传感器总成2、细纱探杆总成3、倾角调整装置4、供电装置5及控制装置6。The avoidance-type spun yarn break detection device mainly includes a mobile trolley 1, a spindle sensor assembly 2, a spun yarn probe assembly 3, an inclination adjustment device 4, a power supply device 5 and a control device 6.
所述移动小车1包括立杆11、细纱探杆总成安装板12、锭胆传感器总成安装板13、电瓶承载板14、支撑轮15、驱动轮16、驱动装置17及扶正轮18;所述立杆11是两根铅垂方向的扁管(不排除使用方管、型材及圆管等);所述细纱探杆总成安装板12为安装在立杆11上部并连接两根立杆的铅垂方向平板;所述锭胆传感器总成安装板13是安装在立杆11中部并连接两根立杆的铅垂方向平板;所述电瓶承载板14是安装在立杆下部并连接两根立杆的“L”型板(不排除使用平板及框架结构);所述支撑轮15及驱动轮16通过轴承、轴承座及安装板安装在立杆中部,驱动轮16与支撑轮15位于两根立杆所处平面的同一侧,且驱动轮16与支撑轮15外圆面下部距离立杆下端的高度相同,驱动装置17为步进电机或直流减速电机,驱动装置17安装在驱动装置安装板171上并通过联轴器172与驱动轮轴端相连接,驱动装置安装板171安装在安装驱动轮16的安装板上,所述扶正轮18是两个安装在立杆上、轴心与立杆平行、与支撑轮15位于两根立杆所在平面同一侧的两个滚轮或滚轮轴承。The mobile trolley 1 includes a vertical pole 11, a spun yarn probe rod assembly mounting plate 12, a spindle sensor assembly mounting plate 13, a battery bearing plate 14, a supporting wheel 15, a driving wheel 16, a driving device 17 and a righting wheel 18; The vertical rod 11 is two flat tubes in the vertical direction (the use of square tubes, profiles and round pipes, etc. is not excluded); the spun yarn probe rod assembly mounting plate 12 is installed on the top of the vertical rod 11 and connected to the Vertical flat plate; the ingot sensor assembly mounting plate 13 is a vertical flat plate installed in the middle of the vertical pole 11 and connected to two vertical poles; the battery carrying plate 14 is installed on the bottom of the vertical pole and connected to the two vertical poles The "L" type plate (not excluding the use of flat and frame structures); the supporting wheel 15 and the driving wheel 16 are installed in the middle of the vertical pole through bearings, bearing seats and mounting plates, and the driving wheel 16 and the supporting wheel 15 are located on two vertical poles On the same side of the plane, and the height of the driving wheel 16 and the lower part of the outer circle of the support wheel 15 from the lower end of the vertical pole is the same, the driving device 17 is a stepper motor or a DC geared motor, and the driving device 17 is installed on the driving device mounting plate 171 And be connected with the drive wheel axle end by shaft coupling 172, drive device mounting plate 171 is installed on the mounting plate of installing drive wheel 16, and described righting wheel 18 is that two are installed on the vertical pole, and axis center is parallel with vertical pole, Two rollers or roller bearings on the same side of the plane where the two vertical bars are located with the support wheel 15.
所述锭胆传感器总成2包括锭胆传感器21、锭胆传感器安装板22及锭胆传感器摆动机构23;The ingot sensor assembly 2 includes an ingot sensor 21, an ingot sensor mounting plate 22 and an ingot sensor swing mechanism 23;
锭胆传感器安装板22通过锭胆传感器摆动机构23安装在锭胆传感器总成安装板13上;锭胆传感器21安装在锭胆传感器安装板22上,使锭胆传感器21连同锭胆传感器安装板22在接近锭胆与远离锭胆两个位置之间摆动,锭胆传感器安装板22为折弯的板条形状,其折弯的尺寸以及摆动位置应确保所述避让式细纱断头检测装置在沿导轨移动工作时其不与细纱机相干涉,锭胆传感器安装板22的长度方向位于与移动小车移动方向垂直的铅垂平面内;The ingot sensor mounting plate 22 is installed on the ingot sensor assembly mounting plate 13 through the ingot sensor swing mechanism 23; the ingot sensor 21 is installed on the ingot sensor mounting plate 22, so that the ingot sensor 21 together with the ingot sensor mounting plate 22 swings between two positions close to the spindle and away from the spindle. The spindle sensor mounting plate 22 is in the shape of a bent slat. It does not interfere with the spinning frame when moving along the guide rail, and the length direction of the spindle sensor mounting plate 22 is located in the vertical plane perpendicular to the moving direction of the moving trolley;
所述锭胆传感器摆动机构23包括锭胆传感器安装板转轴231、传感器摆动推杆232及传感器摆动轴承座233,所述锭胆传感器安装板转轴231为外圆周面被一侧铣扁的、截面为“D”形的轴,锭胆传感器安装板转轴231通过轴承及传感器摆动轴承座233安装在锭胆传感器总成安装板13上,锭胆传感器安装板22安装在锭胆传感器安装板转轴231上的铣扁平面上,所述传感器摆动推杆232是安装在锭胆传感器安装板转轴231上、与锭胆传感器安装板22垂直的杆状部件或者鱼眼轴承,锭胆传感器安装板22的长度方向位于与移动小车移动方向垂直的平面内,且具有在该平面内转动的自由度。The ingot sensor swinging mechanism 23 includes an ingot sensor mounting plate rotating shaft 231, a sensor swinging push rod 232 and a sensor swinging bearing seat 233. The ingot sensor mounting plate rotating shaft 231 is a cross-section whose outer peripheral surface is milled flat by one side. It is a "D" shaped shaft, the ingot sensor mounting plate rotating shaft 231 is installed on the ingot sensor assembly mounting plate 13 through the bearing and the sensor swing bearing seat 233, and the ingot sensor mounting plate 22 is installed on the ingot sensor mounting plate rotating shaft 231 On the flat milling plane above, the sensor swing push rod 232 is installed on the shaft 231 of the ingot sensor mounting plate, a rod-shaped part or a fish-eye bearing perpendicular to the ingot sensor mounting plate 22, and the ingot sensor mounting plate 22 The length direction is located in a plane perpendicular to the moving direction of the mobile trolley, and has the degree of freedom to rotate in the plane.
所述细纱探杆总成3由探纱杆安装板转轴31、探纱杆轴承座32、探纱杆摆动板33、探纱杆安装板34、探纱杆摆动推杆35、探纱杆座36、探纱杆37、阻挡杆38、活动挡片39和挡片电磁铁30组成;所述探纱杆安装板转轴31为外圆周面被一侧铣扁的、截面为“D”形的轴,探纱杆安装板转轴31通过轴承及探纱杆轴承座32支撑安装在细纱探杆总成安装板12上,探纱杆摆动板33为一端悬臂安装在探纱杆安装板转轴31铣扁平面上的长条板,探纱杆摆动板33的另一端与其垂直安装探纱杆安装板34,探纱杆摆动板33及探纱杆安装板34的长度方向位于锭胆传感器安装板22所在的铅垂平面内且具有在该平面内转动的自由度,探纱杆摆动推杆35为与探纱杆摆动板33垂直、安装在探纱杆安装板转轴31上的杆状部件,所述探纱杆座36为偏心块,通过轴及轴承垂直安装在探纱杆安装板34上的孔内并能绕其轴心旋转,探纱杆座36安装在探纱杆安装板34的上方,探纱杆37为细杆状部件,探纱杆37安装在探纱杆座36上较重的一端,探纱杆位于探纱杆座重心线及其转动轴心线确定的平面内,且具有在与探纱杆安装板34平行的平面内转动的自由度,所述阻挡杆38为与探纱杆同轴安装在探纱杆座36另一侧的细长杆,在探纱杆安装板34上位于探纱杆座36的旋转轴心与探纱杆摆动板33之间开有一矩形孔341,孔中穿过与探纱杆安装板34相垂直的活动挡片39(不排除以圆孔代替矩形孔341,用圆杆代替活动挡片39),活动挡片39一端在探纱杆安装板34下部与挡片电磁铁30的活动杆相连接,另一端向上伸出探纱杆安装板34,挡片电磁铁安装在探纱杆安装板34的下部,并且其活动杆的运动方向与探纱杆安装板34垂直,挡片电磁铁30通电吸合时活动挡片39向下移动至低于阻挡杆38转动平面的高度,当电磁铁断电时电磁铁靠电磁铁自带弹簧作用复位使活动挡片39向上移动至高于阻挡杆38转动平面的高度,能够防止阻挡杆转动经过活动挡片所处的位置,挡片电磁铁安装在探纱杆安装板34的下部、探纱杆安装在探纱杆安装板34的上部与挡片电磁铁安装在探纱杆安装板34的上部、探纱杆安装在探纱杆安装板34的下部相比,避让式细纱断头检测装置在探纱杆上部没有其它部件,使得探纱杆能更接近细纱机的前罗拉96,更利于避让式细纱断头检测装置安装时位置的调整,因为探纱杆垂直方向距离前罗拉越近,由于导纱钩95上下运动所引起的探纱杆所接触纱线沿探纱杆长度方向摆动的距离越短,越有利于调整避让式细纱断头检测装置的安装位置,特别是对于紧密纺细纱机,能有效防止挡片电磁铁与细纱机部件干涉,同时,不排除将挡片电磁铁安装在探纱杆摆动板33上与探纱杆安装板34相对的另一面上,使其活动杆的运动方向与探纱杆安装板长度方向相同;藉由所述结构,探纱杆37随探纱杆摆动板33的摆动而摆动,可以使探纱杆37在两个位置(接近细纱机的工作位置及远离细纱机的撤回位置)之间摆动,当探纱杆摆动板由撤回位置偏转至工作位置时,位于探纱杆座重心一侧的探纱杆由于重力作用指向细纱机方向(此时为平衡位置),探纱杆的安装位置要保证探纱杆摆动板摆向细纱机时探纱杆位于导纱钩与前罗拉之间,并且当移动小车沿导轨移动工作时,探纱杆末端与位于导纱钩及前罗拉之间的细纱99近似垂直接触,并被细纱拨动摆动,移动小车移动至小于锭距的一段距离后,探纱杆末端离开细纱靠重力摆回初始平衡位置。The spun yarn probe assembly 3 is composed of a yarn probe mounting plate rotating shaft 31, a yarn probe bearing seat 32, a yarn probe swing plate 33, a yarn probe mounting plate 34, a yarn probe swing push rod 35, a yarn probe seat 36. It consists of a yarn detecting rod 37, a blocking rod 38, a movable stopper 39 and a stopper electromagnet 30; the rotating shaft 31 of the yarn detecting rod installation plate is flattened by one side of the outer peripheral surface and has a "D" shape in section Shaft, the yarn detecting rod mounting plate rotating shaft 31 is supported and installed on the spun yarn detecting rod assembly mounting plate 12 through the bearing and the yarn detecting rod bearing seat 32, and the yarn detecting rod swinging plate 33 is installed on the yarn detecting rod mounting plate rotating shaft 31 as a cantilever at one end. The long board on the flat surface, the other end of the yarn detection rod swing plate 33 is vertically installed with the yarn detection rod installation plate 34, and the length direction of the yarn detection rod swing plate 33 and the yarn detection rod installation plate 34 is located on the spindle sensor installation plate 22 In the vertical plane where it is located and has the degree of freedom to rotate in this plane, the yarn detecting rod swing push rod 35 is a rod-shaped part perpendicular to the yarn detecting rod swing plate 33 and installed on the rotating shaft 31 of the yarn detecting rod mounting plate. Said yarn detecting rod base 36 is an eccentric block, which is vertically installed in the hole on the yarn detecting rod mounting plate 34 through a shaft and a bearing and can rotate around its axis, and the yarn detecting rod base 36 is installed on the top of the yarn detecting rod mounting plate 34 , the yarn detection rod 37 is a thin rod-shaped part, and the yarn detection rod 37 is installed on the heavier end of the yarn detection rod seat 36, and the yarn detection rod is located in the plane determined by the center of gravity line of the yarn detection rod seat and its rotational axis, and There is a degree of freedom to rotate in a plane parallel to the yarn detection rod mounting plate 34, and the blocking rod 38 is a slender rod coaxially installed on the other side of the yarn detection rod seat 36 with the yarn detection rod. Have a rectangular hole 341 between the axis of rotation of the yarn detection rod seat 36 and the yarn detection rod swinging plate 33 on the plate 34, and pass through the movable block 39 perpendicular to the yarn detection rod mounting plate 34 in the hole (do not exclude the following: Round hole replaces rectangular hole 341, replaces movable catch 39) with round bar, movable catch 39 one end is connected with the movable bar of catch electromagnet 30 at the bottom of yarn detecting rod mounting plate 34, and the other end stretches out yarn detecting rod upwards Mounting plate 34, the stopper electromagnet is installed on the bottom of the yarn detection rod installation plate 34, and the moving direction of its movable rod is perpendicular to the yarn detection rod installation plate 34, and the movable stopper 39 is downward when the stopper electromagnet 30 is energized and attracted Move to a height lower than the rotation plane of the blocking rod 38. When the electromagnet is powered off, the electromagnet is reset by the spring action of the electromagnet so that the movable catch 39 moves upward to a height higher than the rotation plane of the blocking rod 38, which can prevent the blocking rod from rotating. Through the position where the movable block is located, the block electromagnet is installed on the bottom of the yarn detecting rod mounting plate 34, the yarn detecting rod is installed on the top of the yarn detecting rod mounting plate 34 and the blocking plate electromagnet is installed on the yarn detecting rod mounting plate 34 Compared with the upper part of the yarn detection rod installed on the bottom of the yarn detection rod mounting plate 34, the avoidance type spinning end detection device has no other parts on the upper part of the yarn detection rod, so that the yarn detection rod can be closer to the front roller 96 of the spinning machine, and more It is beneficial to adjust the position of the avoidance-type spun yarn breakage detection device when it is installed, because the closer the yarn detection rod is to the front roller in the vertical direction, the yarn contacted by the yarn detection rod caused by the up and down movement of the yarn guide hook 95 is along the length of the yarn detection rod The shorter the swinging distance in the degree direction, the more favorable it is to adjust the installation position of the avoidance-type spinning end detection device. Especially for compact spinning frames, it can effectively prevent the interference between the stopper electromagnet and the spinning frame components. The electromagnet is installed on the other side of the yarn detecting rod swing plate 33 opposite to the yarn detecting rod mounting plate 34, so that the moving direction of the movable rod is the same as the length direction of the yarn detecting rod mounting plate; by the structure, the yarn detecting The rod 37 swings with the swing of the yarn detecting rod swing plate 33, which can make the yarn detecting rod 37 swing between two positions (the working position close to the spinning frame and the withdrawal position away from the spinning frame). When the retracted position is deflected to the working position, the yarn detecting rod located on the side of the center of gravity of the yarn detecting rod seat points to the direction of the spinning machine due to gravity (at this time, it is the balance position), and the installation position of the yarn detecting rod must ensure that the yarn detecting rod swing plate swings On the spinning machine, the yarn detecting rod is located between the yarn guide hook and the front roller, and when the moving trolley moves along the guide rail, the end of the yarn detecting rod is in approximately vertical contact with the spun yarn 99 located between the yarn guide hook and the front roller, and is spun Toggle and swing, after the mobile trolley moves to a distance less than the spindle gauge, the end of the yarn probe leaves the spun yarn and swings back to the initial balance position by gravity.
所述倾角调整装置4包括连杆41、倾角动力装置42、传动装置43及限位装置44;所述连杆41两端分别铰接探纱杆摆动推杆35及传感器摆动推杆232的悬臂端,使它们构成四连杆机构(探纱杆摆动推杆35、传感器摆动推杆232为四连杆机构的连架杆,连杆41为四连杆机构的连杆,移动小车为四连杆机构的机架);传动装置43为去掉缓冲块的梅花联轴器,倾角动力装置42为步进电机或直流减速电机,倾角动力装置42的转动通过传动装置43被传动至四连杆机构的固定轴处(该实施例中倾角动力装置42安装在锭胆传感器总成安装板上,其动力传至锭胆传感器安装板转轴231的固定一端,但不排除传动至探纱杆安装板转轴31的固定一端),倾角动力装置42的正、反方向转动控制四连杆机构的位置,从而改变锭胆传感器21及探纱杆37的位置,限位装置44为安装在锭胆传感器总成安装板13上的2个螺栓,锭胆传感器21在摆动过程中锭胆传感器安装板22接触限位装置的螺杆端部,限制锭胆传感器21及探纱杆37摆动的极限位置(也可以同时将限位装置安装在细纱探杆总成安装板12上,使其限制探纱杆摆动板33的摆动范围)。在锭胆传感器及探纱杆位于其两个极限位置时,与锭胆传感器及探纱杆共同摆动的所有部件的重心与锭胆传感器安装板转轴231的回转轴心和探纱杆安装板转轴31的回转轴心之间的位置关系能保证探纱杆及锭胆传感器停留在其两个极限位置,同时,锭胆传感器及探纱杆在其两个极限位置之间的摆动是由倾角动力装置驱动的,为了便于控制,传动装置43的输入侧及输出侧位置不是一一对应的,它们之间应保留一定(比一般联轴器的周向间隙大)的转动间隙,即倾角动力装置42的转轴在不转动时,锭胆传感器安装板转轴或探纱杆安装板转轴可以转动一定(例如不小于5°)的角度,为此,将梅花联轴器的缓冲块去掉作为传动装置43,但不排除使用软轴及弹性联轴器作为传动装置。The inclination adjustment device 4 includes a connecting rod 41, an inclination power device 42, a transmission device 43 and a limit device 44; , make them constitute the four-bar linkage (the swinging push rod 35 of the yarn detection rod, the sensor swing push rod 232 are the connecting rods of the four-bar linkage, the connecting rod 41 is the connecting rod of the four-bar linkage, and the mobile dolly is a four-bar linkage frame of the mechanism); transmission device 43 is to remove the quincunx coupling of buffer block, and inclination power device 42 is a stepper motor or DC geared motor, and the rotation of inclination power device 42 is transmitted to the four-bar linkage by transmission device 43 At the fixed shaft (in this embodiment, the inclination power device 42 is installed on the spindle sensor assembly mounting plate, and its power is transmitted to the fixed end of the spindle sensor mounting plate rotating shaft 231, but it does not exclude transmission to the yarn feeler rod mounting plate rotating shaft 31 fixed end), the forward and reverse rotation of the inclination power device 42 controls the position of the four-bar linkage mechanism, thereby changing the positions of the spindle sensor 21 and the yarn detection rod 37, and the limit device 44 is installed on the spindle sensor assembly. 2 bolts on the plate 13, the spindle sensor 21 in the swing process, the spindle sensor mounting plate 22 contacts the screw rod end of the limit device, and limits the limit position of the spindle sensor 21 and the yarn detection rod 37 swings (also can simultaneously The limiting device is installed on the spinning probe rod assembly mounting plate 12, so that it limits the swing range of the yarn probe rod swing plate 33). When the spindle sensor and the yarn detection rod are in their two limit positions, the center of gravity of all parts that swing together with the spindle sensor and the yarn detection rod is the same as the rotation axis of the spindle sensor installation plate rotating shaft 231 and the yarn detection rod installation plate rotation axis The positional relationship between the rotary axes of 31 can ensure that the yarn detecting rod and the spindle sensor stay at their two extreme positions. Driven by the device, in order to facilitate control, the positions of the input side and the output side of the transmission device 43 are not in one-to-one correspondence, and a certain (larger than the circumferential gap of the general coupling) rotation gap should be reserved between them, that is, the inclination power device When the rotating shaft of 42 is not rotating, the rotating shaft of the spindle sensor mounting plate or the rotating shaft of the yarn detecting rod mounting plate can rotate at a certain (for example, not less than 5°) angle. For this reason, the buffer block of the plum blossom coupling is removed as the transmission device 43 , but does not exclude the use of flexible shafts and elastic couplings as transmission devices.
所述供电装置5是放置在电瓶承载板14上的电瓶。The power supply device 5 is a battery placed on the battery carrying plate 14 .
所述控制装置6包括控制柜61、控制器电路板、传感器62、人机接口、输出驱动电路及无线通信模块,所述控制柜61为安装在小车面立板上的长方体状箱子,所述微控制器电路板为单片机或嵌入式控制器等MCU开发的电路板,安装于控制柜中用于控制所述避让式细纱断头检测装置,所述传感器主要包括末端检测传感器621、锭胆传感器21、锭胆传感器安装板摆动位置传感器623、挡片电磁铁状态传感器624及探纱杆摆动位置传感器625,所述传感器为光电开关或接近开关,所述末端检测传感器利621用带孔板安装在移动小车立杆上对着导轨上用于标志小车行程末端的车头、车尾标志的位置,用于检测移动小车是否移动到了导轨的末端,所述锭胆传感器为安装在锭胆传感器安装板上的接近开关,锭胆传感器安装板摆动位置传感器为垂直于锭胆传感器安装板摆动面安装的、正对锭胆传感器安装板摆动范围(角度)中部位置的接近开关,当锭胆传感器安装板在两个极限位置之间摆动时,首先接近锭胆传感器安装板摆动位置传感器,然后再远离锭胆传感器安装板摆动位置传感器,通过检测锭胆传感器安装板摆动位置传感器信号可以知道锭胆传感器安装板的摆动位置,所述探纱杆摆动位置传感器安装在探纱杆安装板上与活动挡片相邻的、阻挡杆转动所经过的两侧位置,挡片电磁铁状态传感器为敏感区正对挡片电磁铁动杆的、与活动挡片相异端的接近开关,用于检测挡片电磁铁处于吸合还是释放状态,所述传感器输出均接至控制器电路板,所述人机接口是安装于控制器电路板上的拨码开关、键盘及显示屏,所述输出驱动电路为安装在控制柜中的步进电机、电磁铁、离合器驱动控制电路,所述无线通信模块为安装在控制器电路板上的ZigBee模块,但并不排除采用其他Wi-Fi联网技术,无线通信模块的天线安装在控制柜外侧。所述人机接口包括拨码开关用于输入所述避让式细纱断头检测装置所用于的细纱机机台信息及安装于细纱机哪一侧信息,但不排除使用键盘及屏输入相关信息,所述输出电路包括电磁铁驱动电路、电机驱动电路等运动部件控制电路。The control device 6 includes a control cabinet 61, a controller circuit board, a sensor 62, a man-machine interface, an output drive circuit and a wireless communication module. The microcontroller circuit board is a circuit board developed by MCUs such as single-chip microcomputers or embedded controllers, and is installed in the control cabinet for controlling the avoidance type spun yarn breakage detection device. The sensor mainly includes an end detection sensor 621, a spindle sensor 21. Ingot sensor mounting plate swing position sensor 623, block electromagnet state sensor 624 and yarn detection rod swing position sensor 625, the sensors are photoelectric switches or proximity switches, and the end detection sensor 621 is installed with a perforated plate On the pole of the mobile trolley, it is used to mark the position of the front and rear signs at the end of the trolley stroke on the guide rail, and is used to detect whether the mobile trolley has moved to the end of the guide rail. The ingot sensor is installed on the ingot sensor mounting plate The proximity switch on the top, the swing position sensor of the ingot sensor mounting plate is a proximity switch installed perpendicular to the swing surface of the ingot sensor mounting plate, facing the middle of the swing range (angle) of the ingot sensor mounting plate, when the ingot sensor mounting plate When swinging between the two limit positions, first approach the swing position sensor of the ingot sensor installation plate, and then move away from the swing position sensor of the ingot sensor installation plate. By detecting the signal of the swing position sensor of the ingot sensor installation plate, the installation of the ingot sensor can be known. The swing position of the plate, the yarn detection rod swing position sensor is installed on the yarn detection rod installation plate, which is adjacent to the movable block and the two sides where the blocking rod rotates. The state sensor of the block electromagnet is the sensitive area facing The proximity switch on the moving rod of the shutter electromagnet and the opposite end of the movable shutter is used to detect whether the shutter electromagnet is in the suction or release state. The output of the sensor is connected to the controller circuit board. The man-machine interface is The dial switch, keyboard and display screen installed on the controller circuit board, the output drive circuit is a stepper motor, electromagnet, clutch drive control circuit installed in the control cabinet, the wireless communication module is installed in the control The ZigBee module on the controller circuit board does not exclude the use of other Wi-Fi networking technologies, and the antenna of the wireless communication module is installed outside the control cabinet. The human-machine interface includes a dial switch for inputting the information of the spinning machine platform used by the avoidance-type spinning broken end detection device and the information on which side of the spinning frame it is installed on, but it does not exclude the use of keyboards and screens to input relevant information. The output circuit includes control circuits for moving parts such as electromagnet drive circuits and motor drive circuits.
所述避让式细纱断头检测装置检测细纱断头的原理为(参见图4),当移动小车移动至一个锭位位置时,探纱杆37与细纱99接触被拨动摆动,控制装置只要在到达下一个锭位之前通过探纱杆摆动位置传感器625检测到阻挡杆38发生偏转了,即说明当前锭位的细纱没有断头,否则当前锭位的细纱发生了断头。The principle of the avoidance-type spun-end breakage detection device for detecting spun-end breakage is as follows (see FIG. 4 ): when the moving trolley moves to a spindle position, the yarn probe 37 contacts the spun yarn 99 and is swung. Before arriving at the next spindle position, it is detected that the blocking rod 38 is deflected by the yarn detecting rod swing position sensor 625, which means that the spun yarn at the current spindle position is not broken, otherwise the spun yarn at the current spindle position is broken.
本实用新型避让式细纱断头检测装置的实施例2(参见图1~4所示):Embodiment 2 of the avoidance-type spun yarn breakage detection device of the present invention (referring to Figs. 1 to 4):
所述避让式细纱断头检测装置用于细纱机时将其放置在细纱机的轨道7上,细纱机轨道包含上导轨71及下导轨72,由于不同型号细纱机上导轨71的安装方式不同,图1及图2中的细纱机上导轨71的支架711安装于细纱机槽钢73的下部,为了防止锭胆传感器在随移动小车移动的过程中与导轨支架711干涉,锭胆传感器只能在上导轨71的上部摆动接近锭胆,但是,有的型号的细纱机上导轨的支架安装于细纱机槽钢73的上部(如图3所示),该情况下,为了防止锭胆传感器与导轨支架干涉,锭胆传感器只能在上导轨的下部摆动接近锭胆。When the avoidance-type spinning broken end detection device is used in the spinning frame, it is placed on the track 7 of the spinning frame. The spinning frame track includes an upper guide rail 71 and a lower guide rail 72. Since the upper guide rail 71 of different types of spinning frames has different installation methods, as shown in Fig. 1 and Fig. 2, the bracket 711 of the upper guide rail 71 of the spinning frame is installed on the lower part of the channel steel 73 of the spinning frame. The upper part of 71 swings close to the spindle, but the bracket of the upper guide rail of the spinning frame of some models is installed on the upper part of the channel steel 73 of the spinning frame (as shown in Figure 3). In this case, in order to prevent the spindle sensor from interfering with the guide rail bracket, The ingot sensor can only swing close to the ingot at the bottom of the upper guide rail.
由于该实施例中锭胆传感器安装板在摆动过程中不会与安装驱动装置的安装板干涉,所以,移动小车的立柱可以仅使用一根,并且支撑轮15、驱动轮16及驱动装置17可以安装在锭胆传感器总成安装板13上,这时,锭胆传感器总成安装板13作为驱动装置及驱动轮的安装板,该情况下,扶正轮只安装一个。Since the ingot sensor mounting plate in this embodiment can not interfere with the mounting plate installing the driving device during the swing process, only one column of the mobile trolley can be used, and the supporting wheel 15, the driving wheel 16 and the driving device 17 can be Be installed on the ingot sensor assembly mounting plate 13, at this moment, the ingot sensor assembly mounting plate 13 is as the mounting plate of driving device and driving wheel, and in this case, only one is installed in the righting wheel.
为了避免频繁充电带来的不便,本实施例在移动小车的立杆上安装集电器,集电器在移动小车移动过程中与细纱机上安装的导电滑触线接触取电,集电器的引线接至电瓶的接线端。In order to avoid the inconvenience caused by frequent charging, a current collector is installed on the pole of the moving trolley in this embodiment. The collector contacts the conductive trolley line installed on the spinning frame during the movement of the moving trolley to take power, and the lead wire of the collector is connected to Terminals of the battery.
为了能使探纱杆快速复位,并代替活动挡片防止阻挡杆的不断摆动,在探纱杆摆动板上接近探纱杆安装板处安装正对活动挡片及阻挡杆的磁钢391,磁钢可以吸引阻挡杆,磁钢的大小及其与阻挡杆端部的距离调节至既能防止探纱杆摆动幅度过大,又不至于使探纱杆打断细纱。In order to quickly reset the yarn detection rod and replace the movable stopper to prevent the continuous swing of the blocking rod, a magnetic steel 391 facing the movable stopper and the blocking rod is installed on the yarn detection rod swing plate close to the yarn detection rod installation plate. The steel can attract the blocking rod, and the size of the magnetic steel and the distance between the magnetic steel and the end of the blocking rod can be adjusted to prevent the yarn detecting rod from swinging too much, and prevent the yarn detecting rod from interrupting the spun yarn.
本实用新型避让式细纱断头检测装置用于环锭细纱机的实施例1(参见图1~4):Embodiment 1 of the avoidance-type spinning end detection device of the present invention applied to a ring spinning frame (see Figures 1-4):
本实用新型解决所述使用避让式细纱断头检测装置的环锭细纱机的技术方案是:设计一种环锭细纱机,其特征在于该环锭细纱机两侧均安装有导轨7,导轨包含上导轨71及下导轨72,一侧导轨长度至车头的端部,另一侧导轨长度至车尾的端部,导轨上安装有导电滑触线,并且在每侧导轨上至少放置有一个本实用新型所述的避让式细纱断头检测装置,所述移动小车的支撑轮及驱动轮放置在上导轨71上,扶正轮靠在下导轨72上,所述避让式细纱断头检测装置在驱动装置的驱动下能沿细纱机的车身长度方向移动,导轨上安装有车头标志、车尾标志,所述车头及车尾标志是安装于上导轨上(不排除安装在下导轨上)的螺栓(不排除在导轨上安装磁钢或金属板等),所述车头(车尾)标志的安装位置要确保所述避让式细纱断头检测装置在由车尾(车头)向车头(车尾)移动过程中,当探纱杆离开最后一个锭子后末端检测传感器即可检测到车头(车尾)标志,所述车头标志及车尾标志的安装高度对应于末端检测传感器621的高度。The utility model solves the technical solution of the ring spinning frame using the avoidance-type spinning broken end detection device as follows: design a ring spinning frame, which is characterized in that guide rails 7 are installed on both sides of the ring spinning frame, and the guide rails include The upper guide rail 71 and the lower guide rail 72, the length of one side guide rail reaches the end of the front of the car, and the length of the other side guide rail reaches the end of the rear of the car. Conductive sliding contact lines are installed on the guide rails, and at least one book is placed on each side guide rail. In the avoidance type spun end breakage detection device described in the utility model, the supporting wheel and driving wheel of the mobile trolley are placed on the upper guide rail 71, the righting wheel leans against the lower guide rail 72, and the avoidance type spun end breakage detection device is placed on the drive device It can move along the length direction of the body of the spinning frame under the driving of the spinning machine. The front and rear signs are installed on the guide rail. The front and rear signs are bolts (not excluded) installed on the upper guide rail (not excluded) Install magnetic steel or metal plates on the guide rail, etc.), the installation position of the head (tail) sign will ensure that the avoidance type spun yarn breakage detection device is in the process of moving from the tail (head) to the head (tail) , when the yarn feeler rod leaves the last spindle, the end detection sensor can detect the front (tail) sign, and the installation height of the front sign and the tail sign corresponds to the height of the end detection sensor 621.
没有配置集体落纱装置的细纱机上均有两根标配导轨,其与锭胆高度相当的导轨即为上导轨,更接近地面的圆管或扁管导轨做为下导轨,如果标配导轨的长度只有车面长度,将一侧导轨延长至车头端部,另一侧导轨延长至车尾端部,使所述避让式细纱断头检测装置能移动至接近车头或车尾端部,防止其影响使用落纱小车落纱,将所述避让式细纱断头检测装置的支撑轮15和驱动轮16悬挂在上导轨上,将扶正轮靠在下导轨侧面即可将所述避让式细纱断头检测装置安装在细纱机上。There are two standard guide rails on the spinning frame without collective doffing device. The guide rail with the same height as the spindle is the upper guide rail, and the round tube or flat tube guide rail closer to the ground is used as the lower guide rail. If the standard guide rail is The length is only the length of the car surface, and one side guide rail is extended to the end of the car head, and the other side guide rail is extended to the end of the car rear, so that the avoidance type spun yarn breakage detection device can be moved close to the end of the car front or car rear to prevent its Affect the use of doffing trolley for doffing, suspend the support wheel 15 and driving wheel 16 of the avoidance type spun end break detection device on the upper guide rail, and put the centering wheel against the side of the lower guide rail to detect the avoidance type spun end breakage. The device is installed on the spinning frame.
所述避让式细纱断头检测装置能够沿上、下导轨移动且通过调整支撑论、驱动轮、扶正轮及限位装置44的位置使避让式细纱断头检测装置的部件在沿导轨移动过程中不与细纱机的各个部件相干涉;所述避让式细纱断头检测装置的锭胆传感器在摆动至靠近细纱机的极限位置时,其敏感部位与锭胆的距离确保小于其有效测量范围又不与锭胆干涉,所述避让式细纱断头检测装置在导轨上移动至其控制装置利用锭胆传感器检测到锭胆时,细纱探杆在细纱机长度方向上正对该锭胆所对应的导纱钩位置。The avoidance-type spun-end breakage detection device can move along the upper and lower guide rails, and by adjusting the positions of the support theory, the driving wheel, the centering wheel and the limit device 44, the components of the avoidance-type spun-end breakage detection device can move along the guide rails. Does not interfere with the various components of the spinning frame; when the spindle sensor of the avoidance-type spinning broken end detection device swings to the limit position close to the spinning frame, the distance between the sensitive part and the spindle is guaranteed to be less than its effective measurement range and not Interfering with the spindle, the avoidance-type spinning broken end detection device moves on the guide rail until its control device detects the spindle by the spindle sensor, and the spinning probe rod is in the direction of the length of the spinning frame corresponding to the guide of the spindle. Yarn hook position.
所述避让式细纱断头检测装置在导轨上移动至其控制装置检测到车头标志或车尾标志时换向移动,换向移动后挡片电磁铁通电动作拉下挡片,以防由于细纱拨动探纱杆将活动挡片碰弯或由于活动挡片阻碍阻挡杆转动将细纱碰断,将车头、车尾检测与锭胆检测相结合,还可以判断检测的锭位位置编号,即,活动小车从车头换向后检测的第一个锭位为1号,以此类推。The avoidance-type spun yarn breakage detection device moves on the guide rail until its control device detects the head mark or the tail mark and reverses the movement. After the reverse movement, the stopper electromagnet is energized and pulls down the stopper to prevent the The moving yarn detection rod bends the movable block or breaks the spun yarn because the movable block hinders the rotation of the blocking rod. Combining the detection of the front and rear of the car with the detection of the spindle, the position number of the detected spindle position can also be judged, that is, the active The first spindle position detected after the trolley changes direction from the front is No. 1, and so on.
为了便于给避让式细纱断头检测装置供电,在导轨(上导轨或下导轨)上安装导电滑触线,导电滑触线端部接电瓶充电器输出,避让式细纱断头检测装置上安装集电器,集电器的输出接至避让式细纱断头检测装置的电瓶接线端子上,关于导电滑触线、充电器及集电器适用于现有技术。In order to facilitate the power supply of the avoidance-type yarn breakage detection device, a conductive sliding contact line is installed on the guide rail (upper guide rail or lower guide rail), and the end of the conductive slide contact wire is connected to the output of the battery charger. Electric appliances, the output of the current collector are connected to the storage battery terminal of the avoidance-type spun yarn breakage detection device, and the current technology is applicable to the conductive trolley line, the charger and the current collector.
避让式细纱断头检测装置的工作状态是指细纱机纺纱过程中避让式细纱断头检测装置在导轨上移动并检测断头,此时探纱杆及锭胆传感器摆动至靠近细纱机的极限位置,并且当移动小车沿导轨移动时,探纱杆末端能与位于导纱钩与前罗拉之间的细纱相接触而被细纱拨动摆动,移动小车自探纱杆与细纱接触的位置开始继续移动小于细纱机锭距的一段距离后,探纱杆末端离开细纱,探纱杆靠重力摆回阻挡杆被活动挡片挡住的位置;所述等待状态是指探纱杆及锭胆传感器向远离细纱机方向摆动至不影响落纱的极限位置后,移动小车移动至细纱机车头(或车尾)位置等待重新开始进入工作状态的状态。The working state of the avoidance type spinning end detection device refers to that the avoidance type spinning end detection device moves on the guide rail and detects the end break during the spinning process of the spinning frame. position, and when the moving trolley moves along the guide rail, the end of the yarn detecting rod can be in contact with the spun yarn located between the yarn guide hook and the front roller and is swung by the spun yarn, and the moving trolley continues from the position where the yarn detecting rod contacts the spun yarn After moving a distance smaller than the spindle gauge of the spinning frame, the end of the yarn detection rod leaves the spinning, and the yarn detection rod swings back to the position where the blocking rod is blocked by the movable block by gravity; the waiting state refers to the yarn detection rod and the spindle sensor moving away After the spinning frame swings to the limit position that does not affect the doffing, the moving trolley moves to the head (or tail) position of the spinning frame and waits for the restart to enter the working state.
本实用新型避让式细纱断头检测装置用于环锭细纱机时的实施例2(参见图5):Example 2 of the utility model when the avoidance type spinning end detection device is used on a ring spinning frame (see Fig. 5):
对于配置有集体落纱装置的细纱机,在集体落纱装置8上安装一根与集体落纱装置气架81高度相当、与纲领板水平的角钢9(或钢管、型材等细长杆件)作为独立上导轨712,独立上导轨仅用于避让式细纱断头检测装置,而不用与悬挂落纱小车用,独立上导轨通过铅垂方向的独立上导轨支撑支架91安装在气架转动轴心92外侧的、在集体落纱时与气架一同摆动的管状(一般为方管或圆管)加强连接杆93上,独立上导轨支撑支架91与集体落纱装置的人字臂94所在平面平行,安装的独立上导轨712在集体落纱时即随气架一同摆动,将所述避让式细纱断头检测装置的支撑轮15和驱动轮16悬挂在安装好的独立上导轨上,将扶正轮靠在加强连接杆(作为独立下导轨)外侧面即可将所述避让式细纱断头检测装置安装在细纱机上。For spinning frames equipped with collective doffing devices, an angle steel 9 (or elongated rods such as steel pipes, profiles, etc.) that is equivalent in height to the air frame 81 of the collective doffing device and level with the program plate is installed on the collective doffing device 8 As the independent upper guide rail 712, the independent upper guide rail is only used for the avoidance-type spun yarn breakage detection device, not for hanging the doffing trolley. The independent upper guide rail is installed on the air frame rotating shaft through the independent upper guide rail support bracket 91 in the vertical direction. On the tubular (usually square tube or round tube) reinforced connecting rod 93 outside the center 92 that swings with the air frame during collective doffing, the plane where the independent upper rail support bracket 91 and the herringbone arm 94 of the collective doffing device are located Parallel, the installed independent upper guide rail 712 swings together with the air frame during collective doffing, and the supporting wheel 15 and driving wheel 16 of the avoidance-type spinning broken end detection device are suspended on the installed independent upper guide rail, and the righting The wheel leans against the outer surface of the reinforcing connecting rod (as an independent lower guide rail), and the avoidance type spinning end detection device can be installed on the spinning frame.
独立上导轨与独立上导轨支撑支架之间用绝缘垫绝缘,并用绝缘螺栓固定,相邻独立上导轨接头之间用导线相连,在独立下导轨上安装单相导电滑触线,独立上导轨及单相导电滑触线分别接至充电电路输出的正、负极,在移动小车上安装正对支撑轮及扶正轮上方的碳刷51及碳刷架52作为集电器,碳刷与支撑轮及扶正轮上部接触,不排除将碳刷安装至与支撑轮(或驱动轮)侧面接触的位置,碳刷输出线接至电瓶的接线端子上,避让式细纱断头装置运行过程中充电电路的输出经支撑轮(或驱动轮)及扶正轮、碳刷给电瓶充电,这样可以减少安装费用,充分利用导轨,并且不会因为使用落纱小车而损坏充电电路,因为配置有集体落纱装置的细纱机不使用落纱小车。The independent upper guide rail and the independent upper guide rail support bracket are insulated with insulating pads and fixed with insulating bolts. The joints of adjacent independent upper guide rails are connected with wires. Single-phase conductive sliding contact lines are installed on the independent lower guide rail. The independent upper guide rail and The single-phase conductive trolley line is respectively connected to the positive and negative poles of the charging circuit output, and the carbon brush 51 and the carbon brush holder 52 facing the support wheel and the centering wheel are installed on the mobile trolley as a collector, and the carbon brush and the support wheel and the centering wheel are connected to each other. It is not ruled out to install the carbon brush at the position where it is in contact with the side of the supporting wheel (or driving wheel), and connect the output wire of the carbon brush to the terminal of the battery. The supporting wheel (or driving wheel), centering wheel, and carbon brush charge the battery, which can reduce installation costs, make full use of the guide rail, and will not damage the charging circuit due to the use of doffing trolleys, because spinning frames equipped with collective doffing devices Doffing trolleys are not used.
对于细纱机长车,为了缩短避让式细纱断头检测装置往复移动一个循环的时间,在细纱机的每一侧安装多台所示避让式细纱断头检测装置,每台避让式细纱断头检测装置仅检测一段细纱机的断头状况,此时车头标志、车尾标志位于每段避让式细纱断头检测装置运行范围的端部,且相邻段之间车头标志及车尾标志的安装高度略有差异,相邻段安装的避让式细纱断头检测装置的末端检测传感器安装高度也略有差异,使每台避让式细纱断头检测装置仅能检测到与其运行段相对应的车头标志及车尾标志。For the spinning frame long car, in order to shorten the reciprocating time of the avoidance-type yarn breakage detection device, install multiple avoidance-type yarn breakage detection devices on each side of the spinning frame, and each avoidance-type yarn breakage detection device The device only detects the broken end condition of a section of spinning frame. At this time, the head mark and the tail mark are located at the end of the operating range of the avoidance type spinning end detection device for each section, and the installation height of the head mark and the tail mark between adjacent sections There is a slight difference, and the installation heights of the end detection sensors of the avoidance-type spun-end detection devices installed in adjacent sections are also slightly different, so that each avoidance-type spun-end detection device can only detect the head mark corresponding to its running section and Rear sign.
为清楚起见,本实用新型附图中均未画出连接各部件所用螺栓。For the sake of clarity, the bolts used to connect the parts are not drawn in the accompanying drawings of the utility model.
本实用新型不限于上文讨论的实施例,本领域技术人员可根据本实用新型推理出其它变体形式,这些变体形式也属于本实用新型的主题。The utility model is not limited to the embodiments discussed above, those skilled in the art can deduce other variant forms according to the utility model, and these variant forms also belong to the subject matter of the utility model.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201521103123.4U CN205241914U (en) | 2015-12-28 | 2015-12-28 | Dodge formula spun yarn broken end detection device and use device's ring -spinning frame |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201521103123.4U CN205241914U (en) | 2015-12-28 | 2015-12-28 | Dodge formula spun yarn broken end detection device and use device's ring -spinning frame |
Publications (1)
Publication Number | Publication Date |
---|---|
CN205241914U true CN205241914U (en) | 2016-05-18 |
Family
ID=55940991
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201521103123.4U Expired - Fee Related CN205241914U (en) | 2015-12-28 | 2015-12-28 | Dodge formula spun yarn broken end detection device and use device's ring -spinning frame |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN205241914U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115404578A (en) * | 2022-09-27 | 2022-11-29 | 天津工业大学 | A ring spinning spun yarn piecing method and device |
-
2015
- 2015-12-28 CN CN201521103123.4U patent/CN205241914U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115404578A (en) * | 2022-09-27 | 2022-11-29 | 天津工业大学 | A ring spinning spun yarn piecing method and device |
CN115404578B (en) * | 2022-09-27 | 2023-08-08 | 天津工业大学 | A ring spinning spun yarn piecing method and device |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103882569A (en) | Spun yarn end breakage detecting and processing device and ring spinning spun yarn machine using the same | |
CN101614528A (en) | Pipe is to tube vision inspection device | |
CN102607437A (en) | Movable online detection device and detection method of enamelled wire diameter | |
CN205241914U (en) | Dodge formula spun yarn broken end detection device and use device's ring -spinning frame | |
CN109000608B (en) | Novel cylindrical coil surface flatness detects device | |
CN106120042A (en) | A kind of portable spinning end breaking detects device and uses the ring throstle of this device | |
CN105589035B (en) | A kind of relay synthetic test machine | |
CN106917169B (en) | A kind of avoiding-type spinning end breaking detection device and the ring throstle using the device | |
CN206825467U (en) | A kind of robot charging mechanism | |
CN105021159B (en) | Reducing steel tube both-end variable-distance ovality detecting system based on five-axle linkage | |
CN108981562A (en) | High-speed rail train pantograph carbon slide wears accurate automatic detection device | |
CN205617016U (en) | Portable spun yarn broken end detection device and use device's ring -spinning frame | |
CN203534914U (en) | Detection device for bending strength of connecting part between power line and plug | |
CN202320397U (en) | Mobile device for detecting wheel set of track trains | |
CN206223936U (en) | A kind of jogging switches measurement device | |
CN209554752U (en) | A kind of detecting tool | |
CN204917711U (en) | Device of driving current collection gas ware dual supply | |
CN211689337U (en) | Novel two-for-one twister | |
CN209411202U (en) | A kind of handling device | |
CN209631681U (en) | A kind of network cabinet cleaning agency of automatic controlled height | |
CN112059804A (en) | Edge inspection system for glass edge grinding machine | |
CN215330082U (en) | Pore-forming quality detector | |
CN202543451U (en) | Capacitor type spinning machine yarn break detection mechanism | |
CN106835397A (en) | A kind of spinning end breaking detection method and the spinning end breaking detection part using the method | |
CN207569480U (en) | High voltage electric equipment temperature monitoring device kinematic system |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160518 Termination date: 20181228 |
|
CF01 | Termination of patent right due to non-payment of annual fee |