CN221734422U - Slab rolling device capable of adjusting rolling thickness - Google Patents
Slab rolling device capable of adjusting rolling thickness Download PDFInfo
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- 238000005096 rolling process Methods 0.000 title claims abstract description 27
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
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Abstract
Description
技术领域Technical Field
本实用新型属于轧制技术领域,具体为一种可调节轧制厚度的板坯轧制装置。The utility model belongs to the technical field of rolling, in particular to a slab rolling device capable of adjusting the rolling thickness.
背景技术Background Art
金属轧制是将金属坯料(板坯)通过轧辊压力轧制成形为一定厚度的专用设备,广泛应用于金属材料的加工领域。传统的轧制设备通常包括一对或多对相对旋转的轧制辊,通过改变辊间的压力和间隙来控制材料的轧制效率及成品厚度。Metal rolling is a special equipment that rolls metal billets (slabs) into a certain thickness through roller pressure, and is widely used in the field of metal material processing. Traditional rolling equipment usually includes one or more pairs of relatively rotating rolling rollers, and the rolling efficiency and finished product thickness of the material are controlled by changing the pressure and gap between the rollers.
在现有技术中,板坯轧制过程面临一个显著的限制,即无法快速、方便地调节轧辊之间的辊缝间距,这不仅限制了产品规格的多样性和生产灵活性,还可能导致材料浪费、能源效率低下以及产品质量的不一致性。In the existing technology, the slab rolling process faces a significant limitation, namely the inability to quickly and conveniently adjust the roll gap between the rolls, which not only limits the diversity of product specifications and production flexibility, but also may lead to material waste, energy inefficiency and inconsistent product quality.
实用新型内容Utility Model Content
为了克服现有技术的不足,解决快速、方便地调节轧辊之间辊缝间距的技术问题,本实用新型提供了一种可调节轧制厚度的板坯轧制装置。In order to overcome the shortcomings of the prior art and solve the technical problem of quickly and conveniently adjusting the roll gap distance between the rolls, the utility model provides a slab rolling device with adjustable rolling thickness.
为实现上述所述目的,本实用新型提供如下技术方案:一种可调节轧制厚度的板坯轧制装置,包括底座、固定支架、中部支撑架、驱动电机以及更换组件和辊缝调节组件,其中:In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slab rolling device with adjustable rolling thickness, comprising a base, a fixed bracket, a middle support frame, a drive motor, a replacement component and a roll gap adjustment component, wherein:
所述底座的上表面上对称设置两个固定支架,固定支架上沿竖直方向分别设置通槽,通槽的侧壁上对称设置滑槽,通槽上方的固定支架上沿竖直方向设置通孔,通槽与通孔连通;所述中部支撑架固定设置于底座的上表面上并位于两个固定支架之间;横跨两个固定支架之间设置从动轴,横跨中部支撑架与固定支架之间设置主动轴,主动轴与从动轴平行设置,并且主动轴位于从动轴的下方,从动轴上安装从动辊,主动轴上安装主动辊,从动辊与主动辊位于中部支撑架的同侧,辊缝调节组件分别设置于两个固定支架上;所述主动轴的两端分别延伸至中部支撑架与对应的固定支架的外部,固定支架外部的主动轴与驱动电机的转轴连接,中部支撑架外部的主动轴上设置主动齿轮,主动齿轮上方的从动轴上滑动设置轴套,从动齿轮组固定安装在轴套上,从动齿轮组随轴套沿从动轴往复滑动;所述从动齿轮组包括公称直径由大到小依次同轴设置的若干从动齿轮,主动齿轮与从动齿轮组中的任一从动齿轮啮合,更换组件安装于从动齿轮组位置处;Two fixed brackets are symmetrically arranged on the upper surface of the base, through grooves are respectively arranged on the fixed brackets in the vertical direction, sliding grooves are symmetrically arranged on the side walls of the through grooves, and through holes are arranged on the fixed brackets above the through grooves in the vertical direction, and the through grooves are connected with the through holes; the middle support frame is fixedly arranged on the upper surface of the base and located between the two fixed brackets; a driven shaft is arranged across the two fixed brackets, a driving shaft is arranged across the middle support frame and the fixed bracket, the driving shaft is arranged parallel to the driven shaft, and the driving shaft is located below the driven shaft, a driven roller is installed on the driven shaft, and a driving roller is installed on the driving shaft, and the driven roller and the driving roller are located at the same position as the middle support frame. The roller gap adjustment components are respectively arranged on two fixed brackets; the two ends of the driving shaft extend to the outside of the middle support frame and the corresponding fixed bracket respectively, the driving shaft outside the fixed bracket is connected to the rotating shaft of the driving motor, a driving gear is arranged on the driving shaft outside the middle support frame, a shaft sleeve is slidably arranged on the driven shaft above the driving gear, the driven gear set is fixedly installed on the shaft sleeve, and the driven gear set reciprocates along the driven shaft with the shaft sleeve; the driven gear set includes a plurality of driven gears coaxially arranged in descending order of nominal diameter, the driving gear is meshed with any driven gear in the driven gear set, and the replacement component is installed at the position of the driven gear set;
所述更换组件包括定位杆、定位销和锁止销,定位杆沿水平方向设置于从动齿轮组中公称直径最大的从动齿轮外侧端面的偏心位置处,定位杆的轴线方向与从动轴的轴线方向相互平行,在轴套的外侧壁上沿轴套的直径方向对称设置限位槽一,根据各从动齿轮的厚度在从动轴上对应设置若干限位槽二,限位槽一的形状与限位槽二的形状相同,定位销由上至下依次贯穿定位杆、限位槽一和对应的限位槽二并延伸至轴套的外部,在轴套外定位销的端部上可拆卸地插装锁止销;The replacement assembly includes a positioning rod, a positioning pin and a locking pin. The positioning rod is horizontally arranged at an eccentric position of the outer end face of the driven gear with the largest nominal diameter in the driven gear group. The axial direction of the positioning rod is parallel to the axial direction of the driven shaft. A limiting groove 1 is symmetrically arranged on the outer wall of the sleeve along the diameter direction of the sleeve. A plurality of limiting grooves 2 are correspondingly arranged on the driven shaft according to the thickness of each driven gear. The shape of the limiting groove 1 is the same as that of the limiting groove 2. The positioning pin sequentially penetrates the positioning rod, the limiting groove 1 and the corresponding limiting groove 2 from top to bottom and extends to the outside of the sleeve. The locking pin is detachably inserted into the end of the positioning pin outside the sleeve.
所述辊缝调节组件包括调节丝杆、套管和滑块,两块滑块沿套管的直径方向对称设置于套管的两侧,套管沿水平方向设置于所述通槽中,两块滑块分别设置于对应的滑槽中,所述从动轴的首、尾两端分别安装于对应的套管中;调节丝杆竖直向下贯穿所述通孔与套管固定连接,固定支架外部的调节丝杆上安装锁紧螺母。The roller gap adjustment assembly includes an adjusting screw, a sleeve and a slider. The two sliders are symmetrically arranged on both sides of the sleeve along the diameter direction of the sleeve. The sleeve is arranged in the through groove along the horizontal direction. The two sliders are respectively arranged in the corresponding slide grooves. The head and tail ends of the driven shaft are respectively installed in the corresponding sleeves; the adjusting screw vertically passes through the through hole downward and is fixedly connected to the sleeve, and a locking nut is installed on the adjusting screw outside the fixed bracket.
进一步的,在所述套管的下方与相对的通槽的内壁之间设置压紧弹簧。Furthermore, a compression spring is arranged between the lower part of the sleeve and the inner wall of the opposite through groove.
与现有技术相比,本实用新型具备以下有益效果:通过调节从动齿轮组中不同公称直径的从动齿轮分别与主动齿轮产生啮合,能够快速、方便地调节从动辊与主动辊的间距,进而采用同一台轧制设备可以轧制生产不同厚度的板坯,增加设备的适用范围和灵活性,准确的厚度控制可以减少因超出公差范围而导致的废品率,节省原材料。Compared with the prior art, the utility model has the following beneficial effects: by adjusting the driven gears of different nominal diameters in the driven gear set to mesh with the driving gears respectively, the spacing between the driven roller and the driving roller can be adjusted quickly and conveniently, and then the same rolling equipment can be used to roll and produce slabs of different thicknesses, thereby increasing the application range and flexibility of the equipment, and accurate thickness control can reduce the scrap rate caused by exceeding the tolerance range and save raw materials.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体立体结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of the utility model;
图2为本实用新型整体侧视局部立体结构示意图;FIG2 is a schematic diagram of a partial three-dimensional structure of the utility model as a whole from a side view;
图3为图2中A位置处局部放大结构示意图;FIG3 is a schematic diagram of a partial enlarged structure at position A in FIG2 ;
图4为本实用新型从动齿轮组与更换组件装配结构示意图。FIG. 4 is a schematic diagram of the assembly structure of the driven gear set and the replacement component of the utility model.
图中:1、底座;2、固定支架;3、从动轴;4、从动辊;5、中部支撑架;6、主动轴;7、主动辊;8、主动齿轮;9、轴套;10、从动齿轮;11、定位杆;12、定位销;13、锁止销;14、限位槽一;15、限位槽二;16、调节丝杆;17、通槽;18、套管;19、滑块;20、滑槽;21、驱动电机。In the figure: 1. base; 2. fixed bracket; 3. driven shaft; 4. driven roller; 5. middle support frame; 6. driving shaft; 7. driving roller; 8. driving gear; 9. bushing; 10. driven gear; 11. positioning rod; 12. positioning pin; 13. locking pin; 14. limiting groove 1; 15. limiting groove 2; 16. adjusting screw; 17. through groove; 18. sleeve; 19. slider; 20. slide groove; 21. driving motor.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-4,一种可调节轧制厚度的板坯轧制装置,包括底座1、固定支架2、中部支撑架5、驱动电机21以及更换组件和辊缝调节组件,其中:Please refer to Figures 1-4, a slab rolling device with adjustable rolling thickness includes a base 1, a fixed support 2, a middle support frame 5, a drive motor 21, a replacement component and a roll gap adjustment component, wherein:
所述底座1的上表面上对称设置两个固定支架2,固定支架2上沿竖直方向分别设置通槽17,通槽17的侧壁上对称设置滑槽20,通槽17上方的固定支架2上沿竖直方向设置通孔,通槽17与通孔连通;所述中部支撑架5固定设置于底座1的上表面上并位于两个固定支架2之间;横跨两个固定支架2之间设置从动轴3,横跨中部支撑架5与固定支架2之间设置主动轴6,主动轴6与从动轴3平行设置,并且主动轴6位于从动轴3的下方,从动轴3上安装从动辊4,主动轴6上安装主动辊7,从动辊4与主动辊7位于中部支撑架5的同侧,辊缝调节组件分别设置于两个固定支架2上,用于调节从动辊4与主动辊7之间的辊缝间距;所述主动轴6的两端分别延伸至中部支撑架5与对应的固定支架2的外部,固定支架2外部的主动轴6与驱动电机21的转轴连接,驱动电机21可以安装在固定支架2的外侧壁上,也可以安装在固定支架2外侧的底座1上,利用驱动电机21的转轴带动主动轴6旋转,主动轴6带动主动辊7进行自转,主动齿轮8跟随主动轴6的转动与任一从动齿轮啮合,进而通过从动齿轮10带动从动轴3和从动辊4进行旋转。中部支撑架5外部的主动轴6上设置主动齿轮8,主动齿轮8上方的从动轴3上滑动设置轴套9,从动齿轮组10固定安装在轴套9上,从动齿轮组10随轴套9沿从动轴3往复滑动;所述从动齿轮组10包括公称直径由大到小依次同轴设置的若干从动齿轮,主动齿轮8与从动齿轮组10中的任一从动齿轮啮合,更换组件安装于从动齿轮组10位置处,用于调整与主动齿轮8啮合的从动齿轮组10的位置;Two fixed brackets 2 are symmetrically arranged on the upper surface of the base 1, through grooves 17 are respectively arranged on the fixed brackets 2 in the vertical direction, and sliding grooves 20 are symmetrically arranged on the side walls of the through grooves 17. A through hole is arranged on the fixed bracket 2 above the through grooves 17 in the vertical direction, and the through grooves 17 are connected with the through holes; the middle support frame 5 is fixedly arranged on the upper surface of the base 1 and is located between the two fixed brackets 2; a driven shaft 3 is arranged across the two fixed brackets 2, and a driving shaft 6 is arranged across the middle support frame 5 and the fixed bracket 2, the driving shaft 6 is arranged parallel to the driven shaft 3, and the driving shaft 6 is located below the driven shaft 3, a driven roller 4 is installed on the driven shaft 3, and a driving roller 7 is installed on the driving shaft 6, and the driven roller 4 and the driving roller 7 are located in the middle On the same side of the middle support frame 5, the roller gap adjustment components are respectively arranged on the two fixed brackets 2, and are used to adjust the roller gap distance between the driven roller 4 and the active roller 7; the two ends of the driving shaft 6 extend to the outside of the middle support frame 5 and the corresponding fixed bracket 2 respectively, and the driving shaft 6 outside the fixed bracket 2 is connected with the rotating shaft of the driving motor 21. The driving motor 21 can be installed on the outer wall of the fixed bracket 2, and can also be installed on the base 1 outside the fixed bracket 2. The rotating shaft of the driving motor 21 is used to drive the driving shaft 6 to rotate, and the driving shaft 6 drives the active roller 7 to rotate. The driving gear 8 follows the rotation of the driving shaft 6 and meshes with any driven gear, and then drives the driven shaft 3 and the driven roller 4 to rotate through the driven gear 10. A driving gear 8 is arranged on the driving shaft 6 outside the middle support frame 5, a sleeve 9 is slidably arranged on the driven shaft 3 above the driving gear 8, a driven gear set 10 is fixedly mounted on the sleeve 9, and the driven gear set 10 reciprocates along the driven shaft 3 with the sleeve 9; the driven gear set 10 includes a plurality of driven gears coaxially arranged in descending order of nominal diameter, the driving gear 8 is meshed with any driven gear in the driven gear set 10, and the replacement assembly is installed at the position of the driven gear set 10, and is used to adjust the position of the driven gear set 10 meshed with the driving gear 8;
所述更换组件包括定位杆11、定位销12和锁止销13,定位杆11沿水平方向设置于从动齿轮组10中公称直径最大的从动齿轮外侧端面的偏心位置处,定位杆11的轴线方向与从动轴3的轴线方向相互平行,在轴套9的外侧壁上沿轴套9的直径方向对称设置限位槽一14,根据各从动齿轮的厚度在从动轴3上对应设置若干限位槽二15,限位槽一14的形状与限位槽二15的形状相同,定位销12由上至下依次贯穿定位杆11、限位槽一14和对应的限位槽二15并延伸至轴套9的外部,在轴套9外定位销12的端部上可拆卸地插装锁止销13;The replacement assembly includes a positioning rod 11, a positioning pin 12 and a locking pin 13. The positioning rod 11 is horizontally arranged at an eccentric position of the outer end face of the driven gear with the largest nominal diameter in the driven gear set 10. The axial direction of the positioning rod 11 is parallel to the axial direction of the driven shaft 3. A limiting groove 14 is symmetrically arranged on the outer wall of the sleeve 9 along the diameter direction of the sleeve 9. A plurality of limiting grooves 15 are correspondingly arranged on the driven shaft 3 according to the thickness of each driven gear. The shape of the limiting groove 14 is the same as that of the limiting groove 15. The positioning pin 12 passes through the positioning rod 11, the limiting groove 14 and the corresponding limiting groove 15 from top to bottom in sequence and extends to the outside of the sleeve 9. The locking pin 13 is detachably inserted into the end of the positioning pin 12 outside the sleeve 9.
所述辊缝调节组件包括调节丝杆16、套管18和滑块19,两块滑块19沿套管18的直径方向对称设置于套管18的两侧,套管18沿水平方向设置于所述通槽17中,两块滑块19分别设置于对应的滑槽20中,所述从动轴3的首、尾两端分别安装于对应的套管18中;调节丝杆16竖直向下贯穿所述通孔与套管18固定连接,固定支架2外部的调节丝杆16上安装锁紧螺母。The roller gap adjustment assembly includes an adjusting screw 16, a sleeve 18 and a slider 19. The two sliders 19 are symmetrically arranged on both sides of the sleeve 18 along the diameter direction of the sleeve 18. The sleeve 18 is arranged in the through groove 17 along the horizontal direction. The two sliders 19 are respectively arranged in the corresponding slide grooves 20. The head and tail ends of the driven shaft 3 are respectively installed in the corresponding sleeve 18; the adjusting screw 16 vertically penetrates the through hole downward and is fixedly connected to the sleeve 18, and a locking nut is installed on the adjusting screw 16 outside the fixed bracket 2.
进一步的,在所述套管18的下方与相对的通槽17的内壁之间设置压紧弹簧。Furthermore, a compression spring is provided between the lower portion of the sleeve 18 and the inner wall of the corresponding through slot 17 .
本实用新型的工作原理为:当需要调节从动辊4与主动辊7之间的辊缝间距时,首先调整从动齿轮的轴向位置:从定位销12上拆下锁止销13,从限位槽一14与任一限位槽二15中拔出定位销12,使得轴套9在从动轴3上处于可自由滑动的状态,轴套9沿从动轴3滑动至预定位置,此时限位槽一14与对应的限位槽二15再次重合,定位销12重新贯穿限位槽一14与对应的限位槽二15并延伸至轴套9的外部,重新将锁止销13插装在定位销12的端部,防止从动齿轮10在带动从动轴3旋转时通过离心力将定位销12甩出定位杆11外,完成从动齿轮轴向位置的调整;The working principle of the utility model is as follows: when it is necessary to adjust the roller gap distance between the driven roller 4 and the active roller 7, first adjust the axial position of the driven gear: remove the locking pin 13 from the positioning pin 12, pull out the positioning pin 12 from the limiting groove 14 and any limiting groove 2 15, so that the shaft sleeve 9 is in a freely slidable state on the driven shaft 3, and the shaft sleeve 9 slides to a predetermined position along the driven shaft 3. At this time, the limiting groove 14 and the corresponding limiting groove 2 15 overlap again, and the positioning pin 12 penetrates the limiting groove 14 and the corresponding limiting groove 2 15 again and extends to the outside of the shaft sleeve 9, and the locking pin 13 is re-inserted at the end of the positioning pin 12 to prevent the driven gear 10 from throwing the positioning pin 12 out of the positioning rod 11 through centrifugal force when driving the driven shaft 3 to rotate, thereby completing the adjustment of the axial position of the driven gear;
其次调整从动齿轮竖直方向上的位置,使从动齿轮与主动齿轮8啮合:手动旋转两组调节丝杆16上的调节螺母,调节丝杆16驱动套管18带动从动轴3在通槽17内沿竖直方向运动,直至从动齿轮与主动齿轮8啮合,完成从动齿轮竖直方向位置的调整,至此完成从动辊4与主动辊7之间的辊缝间距的调整。Secondly, adjust the vertical position of the driven gear so that the driven gear meshes with the driving gear 8: manually rotate the adjusting nuts on the two sets of adjusting screws 16, and the adjusting screws 16 drive the sleeve 18 to drive the driven shaft 3 to move in the vertical direction in the through groove 17 until the driven gear meshes with the driving gear 8, completing the adjustment of the vertical position of the driven gear, and thus completing the adjustment of the roller gap distance between the driven roller 4 and the driving roller 7.
本实用新型能够方便、快速地调节从动辊4与主动辊7之间的距离,通过调整辊缝间距,同一台轧制设备可以轧制不同厚度的板坯,增加设备的适用范围和灵活性,准确的厚度控制可以减少因超出公差范围而导致的废品率,节省原材料。The utility model can conveniently and quickly adjust the distance between the driven roller 4 and the active roller 7. By adjusting the roller gap distance, the same rolling equipment can roll slabs of different thicknesses, thereby increasing the application range and flexibility of the equipment. Accurate thickness control can reduce the scrap rate caused by exceeding the tolerance range and save raw materials.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (2)
Priority Applications (1)
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