CN221696311U - A device for grinding burrs on corners of nonferrous metal castings - Google Patents
A device for grinding burrs on corners of nonferrous metal castings Download PDFInfo
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- CN221696311U CN221696311U CN202323211816.2U CN202323211816U CN221696311U CN 221696311 U CN221696311 U CN 221696311U CN 202323211816 U CN202323211816 U CN 202323211816U CN 221696311 U CN221696311 U CN 221696311U
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Abstract
Description
技术领域Technical Field
本实用新型涉及金属铸件边角去毛刺装置的技术领域,尤其是涉及一种有色金属铸件边角毛刺打磨装置。The utility model relates to the technical field of metal casting edge corner deburring devices, in particular to a non-ferrous metal casting edge corner burr grinding device.
背景技术Background Art
有色金属,狭义的有色金属又称非铁金属,是铁、锰、铬以外的所有金属的统称,广义的有色金属还包括有色合金,而有色金属铸件即为使用有色金属或是有色合金浇筑制成的金属件,其中管类有色金属铸件就是其中一种。Nonferrous metals, in a narrow sense, are also called non-ferrous metals. They are a general term for all metals other than iron, manganese and chromium. Nonferrous metals in a broad sense also include nonferrous alloys. Nonferrous metal castings are metal parts made of nonferrous metals or nonferrous alloys, of which pipe nonferrous metal castings are one type.
有色金属管在切割完成后,由于部分金属管质地较软且容易发生形变,如铜管或者铝管等,容易在切割完成后的金属管边角产生毛刺,可能需要进行打磨才能满足使用,这时一般是操作者通过手工砂纸打磨,耗时耗力,且在使用砂纸打磨的过程中,可能会打磨过度或者损伤金属管其他位置的外表面,影响金属管的后期使用。After the non-ferrous metal tubes are cut, some metal tubes are soft and easy to deform, such as copper tubes or aluminum tubes, which may easily produce burrs on the edges and corners of the metal tubes after cutting. They may need to be polished to meet the needs of use. At this time, the operator usually uses manual sandpaper to polish, which is time-consuming and labor-intensive. In the process of using sandpaper to polish, the outer surface of the metal tube at other positions may be over-polished or damaged, affecting the later use of the metal tube.
实用新型内容Utility Model Content
根据现有技术存在的不足,本实用新型的目的是提供一种有色金属铸件边角毛刺打磨装置,以便于解决上述背景技术中所提出的问题。In view of the deficiencies in the prior art, the purpose of the utility model is to provide a device for grinding burrs at the corners of non-ferrous metal castings, so as to solve the problems raised in the above-mentioned background technology.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above technical objectives of the utility model are achieved through the following technical solutions:
一种有色金属铸件边角毛刺打磨装置,包括用于打磨有色金属管铸件的打磨板和若干打磨块,所述打磨块为圆柱形设置,且若干打磨块相对设于打磨板的底侧,所述打磨块内和打磨板的顶端共同设有连接机构,且连接机构进行所述打磨板与所述打磨块之间以及所述打磨板与手钻之间的连接,所述打磨块的底端设有支撑机构,且支撑机构进行所述打磨块有色金属管铸件之间的支撑限位。A device for grinding burrs on the edges and corners of non-ferrous metal castings comprises a grinding plate and a plurality of grinding blocks for grinding non-ferrous metal pipe castings, wherein the grinding block is cylindrical and the plurality of grinding blocks are relatively arranged on the bottom side of the grinding plate, a connecting mechanism is provided inside the grinding block and at the top of the grinding plate, and the connecting mechanism connects the grinding plate to the grinding block and between the grinding plate and a hand drill, a supporting mechanism is provided at the bottom end of the grinding block, and the supporting mechanism supports and limits the grinding block and the non-ferrous metal pipe casting.
本实用新型在一较佳示例中可以进一步配置为:所述连接机构包括支撑板,所述支撑板顶端的中间位置处固定装设有连接杆,所述支撑板的底侧相对设有若干螺纹杆,所述打磨块内的中心位置处开设有圆孔,所述打磨板内对应圆孔的位置处开设有限位孔,所述螺纹杆穿设于对应的圆孔和对应的限位孔内,且螺纹杆的外周壁与对应限位孔的内壁和对应圆孔的内壁相接处。In a preferred example, the utility model can be further configured as follows: the connecting mechanism includes a support plate, a connecting rod is fixedly installed at the middle position of the top of the support plate, a plurality of threaded rods are relatively provided on the bottom side of the support plate, a circular hole is opened at the center position in the grinding block, and a limiting hole is opened at the position corresponding to the circular hole in the grinding plate, the threaded rod is inserted into the corresponding circular hole and the corresponding limiting hole, and the outer peripheral wall of the threaded rod is connected with the inner wall of the corresponding limiting hole and the inner wall of the corresponding circular hole.
通过采用上述技术方案,螺纹杆与圆孔内壁和限位孔内壁的相互抵触,可对打磨块和打磨板进行约束限位,防止有色金属管铸件与打磨块和打磨板之间的摩擦力带动打磨板与支撑板之间出现相对位移,影响有色金属管铸件边角的打磨操作。By adopting the above technical scheme, the mutual interference between the threaded rod and the inner wall of the circular hole and the inner wall of the limit hole can constrain and limit the grinding block and the grinding plate, thereby preventing the friction between the non-ferrous metal pipe casting and the grinding block and the grinding plate from causing relative displacement between the grinding plate and the support plate, thereby affecting the grinding operation of the edges and corners of the non-ferrous metal pipe casting.
本实用新型在一较佳示例中可以进一步配置为:所述支撑机构包括内管,所述内管套设于对应螺纹轴的外周侧,且内管位于对应打磨块的下方,所述内管为硬质管。In a preferred example, the utility model can be further configured as follows: the support mechanism includes an inner tube, the inner tube is sleeved on the outer circumference of the corresponding threaded shaft, and the inner tube is located below the corresponding grinding block, and the inner tube is a hard tube.
通过采用上述技术方案,内管的设置可增强支撑环内环壁的强度,并使得螺母可稳定向支撑板方向推动打磨块,避免螺纹杆与内管内壁之间出现间隙影响支撑环的支撑限位效果。By adopting the above technical solution, the setting of the inner tube can enhance the strength of the inner ring wall of the support ring, and enable the nut to stably push the grinding block toward the support plate, thereby avoiding the gap between the threaded rod and the inner wall of the inner tube affecting the support and limiting effect of the support ring.
本实用新型在一较佳示例中可以进一步配置为:所述内管的外周侧通过轴承转动套设有支撑环,且支撑环横截面的形状为半圆形设置,所述支撑环为硬质环。In a preferred example, the utility model can be further configured as follows: a support ring is provided on the outer peripheral side of the inner tube through a bearing rotating sleeve, and the cross-section of the support ring is in a semicircular shape, and the support ring is a hard ring.
通过采用上述技术方案,支撑环的设置使得打磨块的约束限位不会影响支撑环的转动,防止支撑环与有色金属铸件之间产生相对位移导致有色金属铸件外周壁磨损。By adopting the above technical solution, the support ring is set so that the constraint limit of the grinding block will not affect the rotation of the support ring, thereby preventing relative displacement between the support ring and the non-ferrous metal casting and causing wear of the outer peripheral wall of the non-ferrous metal casting.
本实用新型在一较佳示例中可以进一步配置为:所述内管与打磨块的相对面上均固定穿设有软质环,且软质环套设于对应螺纹杆的外周侧,所述螺纹杆的底端螺纹套设有螺母,且螺母位于对应内管的下端。In a preferred example, the utility model can be further configured as follows: soft rings are fixedly provided on the opposite surfaces of the inner tube and the grinding block, and the soft rings are sleeved on the outer circumference of the corresponding threaded rod, and a nut is threadedly sleeved on the bottom end of the threaded rod, and the nut is located at the lower end of the corresponding inner tube.
通过采用上述技术方案,软质环的设置可增强打磨块与内管之间的摩擦力,并使得支撑环与打磨块之间始终存在一定缝隙,从而使得支撑环与打磨块接触产生摩擦力影响支撑环的转动。By adopting the above technical solution, the setting of the soft ring can enhance the friction between the grinding block and the inner tube, and ensure that there is always a certain gap between the support ring and the grinding block, so that the support ring and the grinding block contact to generate friction to affect the rotation of the support ring.
综上所述,本实用新型具有以下有益技术效果:In summary, the utility model has the following beneficial technical effects:
1.本改进型毛刺打磨装置打磨有色金属管铸件边角的毛刺时,通过打磨板、打磨块、连接机构与支撑机构的相互配合,在有色金属管铸件内边角和外边角处形成直角打磨机构,并通过手钻带动直角打磨机构沿着有色金属管铸件的环形边角转动,快速完成有色金属管铸件边角毛刺的打磨处理,且在打磨板和打磨块移动的过程中,在不受较大外力的情况下有色金属管铸件边角与打磨板和打磨块之间的间距保持稳定,几乎不会出现有色金属管铸件边角过度打磨的情况,装置结构简单且体积小便于携带。1. When the improved burr grinding device grinds the burrs on the edges and corners of non-ferrous metal pipe castings, a right-angle grinding mechanism is formed at the inner and outer corners of the non-ferrous metal pipe castings through the mutual cooperation of the grinding plate, the grinding block, the connecting mechanism and the supporting mechanism, and the right-angle grinding mechanism is driven by a hand drill to rotate along the annular edges and corners of the non-ferrous metal pipe castings, so as to quickly complete the grinding of the burrs on the edges and corners of the non-ferrous metal pipe castings. In the process of moving the grinding plate and the grinding block, the distance between the edges and corners of the non-ferrous metal pipe castings and the grinding plate and the grinding block remains stable without being subjected to large external forces, and the edges and corners of the non-ferrous metal pipe castings are almost never over-grinded. The device has a simple structure and a small size, and is easy to carry.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实施例的整体结构示意图;FIG1 is a schematic diagram of the overall structure of this embodiment;
图2是本实施例部分打磨板的内部结构示意图;FIG2 is a schematic diagram of the internal structure of a part of the polishing plate of this embodiment;
图3是本实施例图2中A处的放大结构示意图。FIG3 is an enlarged schematic diagram of the structure of point A in FIG2 of this embodiment.
图中,1、打磨板;2、打磨块;3、连接机构;31、支撑板;32、连接杆;33、螺纹杆;34、圆孔;35、限位孔;36、螺母;4、支撑机构;41、内管;42、支撑环;43、软质环。In the figure, 1, grinding plate; 2, grinding block; 3, connecting mechanism; 31, supporting plate; 32, connecting rod; 33, threaded rod; 34, round hole; 35, limiting hole; 36, nut; 4, supporting mechanism; 41, inner tube; 42, supporting ring; 43, soft ring.
具体实施方式DETAILED DESCRIPTION
以下结合附图对本实用新型作进一步详细说明。The utility model is further described in detail below in conjunction with the accompanying drawings.
实施例Example
参照图1-3,本实用新型公开的一种有色金属铸件边角毛刺打磨装置,包括用于打磨有色金属管铸件的打磨板1和若干打磨块2,打磨块2为圆柱形设置,且若干打磨块2相对设于打磨板1的底侧,打磨块2内和打磨板1的顶端共同设有连接机构3,且连接机构3进行打磨板1与打磨块2之间以及打磨板1与手钻之间的连接。连接机构3包括支撑板31,支撑板31顶端的中间位置处固定装设有连接杆32,支撑板31的底侧相对设有若干螺纹杆33,打磨块2内的中心位置处开设有圆孔34,打磨板1内对应圆孔34的位置处开设有限位孔35,螺纹杆33穿设于对应的圆孔34和对应的限位孔35内,且螺纹杆33的外周壁与对应限位孔35的内壁和对应圆孔34的内壁相接处。螺纹杆33与圆孔34内壁和限位孔35内壁的相互抵触,可对打磨块2和打磨板1进行约束限位,使得有色金属管铸件与打磨块2和打磨板1之间的摩擦力会带动打磨板1与支撑板31之间出现相对位移。Referring to Figs. 1-3, the utility model discloses a device for grinding burrs on the corners of non-ferrous metal castings, comprising a grinding plate 1 and a plurality of grinding blocks 2 for grinding non-ferrous metal pipe castings, the grinding block 2 being cylindrical, and the plurality of grinding blocks 2 being relatively arranged on the bottom side of the grinding plate 1, a connecting mechanism 3 being provided in the grinding block 2 and at the top of the grinding plate 1, and the connecting mechanism 3 is used to connect the grinding plate 1 with the grinding block 2 and between the grinding plate 1 and the hand drill. The connecting mechanism 3 comprises a support plate 31, a connecting rod 32 is fixedly installed at the middle position of the top of the support plate 31, a plurality of threaded rods 33 are relatively arranged on the bottom side of the support plate 31, a circular hole 34 is provided at the center position of the grinding block 2, a limiting hole 35 is provided at the position corresponding to the circular hole 34 in the grinding plate 1, the threaded rod 33 is penetrated in the corresponding circular hole 34 and the corresponding limiting hole 35, and the outer peripheral wall of the threaded rod 33 is connected with the inner wall of the corresponding limiting hole 35 and the inner wall of the corresponding circular hole 34. The mutual interference between the threaded rod 33 and the inner wall of the circular hole 34 and the inner wall of the limiting hole 35 can constrain and limit the grinding block 2 and the grinding plate 1, so that the friction between the non-ferrous metal pipe casting and the grinding block 2 and the grinding plate 1 will drive the relative displacement between the grinding plate 1 and the support plate 31.
打磨块2的底端设有支撑机构4,且支撑机构4进行打磨块2有色金属管铸件之间的支撑限位。支撑机构4包括内管41,内管41套设于对应螺纹轴的外周侧,且内管41位于对应打磨块2的下方,内管41为钛合金或是硬质合金等金属材料制成,内管41的外周侧通过轴承转动套设有支撑环42,且支撑环42横截面的形状为半圆形设置,支撑环42为硬质塑料或者塑胶等硬质材料制成,内管41与打磨块2的相对面上均固定穿设有软质环43,且软质环43套设于对应螺纹杆33的外周侧,软质环43为橡胶环,螺纹杆33的底端螺纹套设有螺母36,且螺母36位于对应内管41的下端。内管41的设置可增强支撑环42内环壁的强度,并使得螺母36可稳定向支撑板31方向推动打磨块2,支撑环42的设置使得打磨块2的约束限位不会影响支撑环42的转动,防止支撑环42与有色金属铸件之间产生相对位移,软质环43的设置使得内管41与打磨块2部分位置更加粗糙,从而增强打磨块2与内管41之间的摩擦力,并使得支撑环42与打磨块2之间始终存在一定缝隙。The bottom end of the grinding block 2 is provided with a support mechanism 4, and the support mechanism 4 supports and limits the nonferrous metal tube casting of the grinding block 2. The support mechanism 4 includes an inner tube 41, which is sleeved on the outer peripheral side of the corresponding threaded shaft, and the inner tube 41 is located below the corresponding grinding block 2. The inner tube 41 is made of metal materials such as titanium alloy or hard alloy. The outer peripheral side of the inner tube 41 is rotatably sleeved with a support ring 42 through a bearing, and the cross-section of the support ring 42 is semicircular. The support ring 42 is made of hard materials such as hard plastic or plastic. A soft ring 43 is fixedly penetrated on the opposite surface of the inner tube 41 and the grinding block 2, and the soft ring 43 is sleeved on the outer peripheral side of the corresponding threaded rod 33. The soft ring 43 is a rubber ring. The bottom end of the threaded rod 33 is threadedly sleeved with a nut 36, and the nut 36 is located at the lower end of the corresponding inner tube 41. The setting of the inner tube 41 can enhance the strength of the inner ring wall of the support ring 42, and enable the nut 36 to stably push the grinding block 2 toward the support plate 31. The setting of the support ring 42 ensures that the constraint limit of the grinding block 2 will not affect the rotation of the support ring 42, thereby preventing relative displacement between the support ring 42 and the non-ferrous metal casting. The setting of the soft ring 43 makes the inner tube 41 and some parts of the grinding block 2 rougher, thereby enhancing the friction between the grinding block 2 and the inner tube 41, and ensuring that there is always a certain gap between the support ring 42 and the grinding block 2.
上述实施例的实施原理为:在进行有色金属管铸件边角的毛刺打磨时,首先将连接杆32插入手钻的安装端,并通过手钻夹具将连接杆32夹持固定在手钻的安装端,最终通过连接杆32的拉扯将支撑板31约束限位在手钻的输出端,然后操作者手持手钻移动支撑板31将打磨板1移动到有色金属管铸件的端部,并使连接杆32位于有色金属管铸件端部的中心位置处,随后移动有色金属管铸件使得有色金属管铸件的管壁插入对应两个打磨块2之间,然后启动手钻带动支撑板31转动,由于螺纹杆33与圆孔34内壁和限位孔35内壁的相互抵触,支撑板31和打磨块2随之同步转动,支撑板31和打磨块2呈现之间状态绕着色金属管铸件边角转动,从而将色金属管铸件边角的毛刺抹掉;The implementation principle of the above embodiment is as follows: when grinding the burrs on the corners of the non-ferrous metal pipe casting, first, the connecting rod 32 is inserted into the mounting end of the hand drill, and the connecting rod 32 is clamped and fixed on the mounting end of the hand drill by the hand drill clamp, and finally the support plate 31 is constrained and limited at the output end of the hand drill by pulling the connecting rod 32, and then the operator holds the hand drill to move the support plate 31 to move the grinding plate 1 to the end of the non-ferrous metal pipe casting, and makes the connecting rod 32 located at the center position of the end of the non-ferrous metal pipe casting, and then moves the non-ferrous metal pipe casting so that the pipe wall of the non-ferrous metal pipe casting is inserted between the corresponding two grinding blocks 2, and then starts the hand drill to drive the support plate 31 to rotate, and due to the mutual interference between the threaded rod 33 and the inner wall of the circular hole 34 and the inner wall of the limiting hole 35, the support plate 31 and the grinding block 2 rotate synchronously, and the support plate 31 and the grinding block 2 rotate around the corners of the colored metal pipe casting in an intermediate state, thereby erasing the burrs on the corners of the colored metal pipe casting;
需要说明的是,在打磨板1转动时,若干支撑环42与色金属管铸件内弧壁和外弧壁的相互抵触,可对打磨板1和打磨块2进行约束限位,使得色金属管铸件边角与打磨块2和打磨板1之间的间距几乎不会发生改变,使得打磨板1和打磨块2只会进行色金属管铸件边角毛刺的打磨;It should be noted that when the grinding plate 1 rotates, the mutual interference between the plurality of support rings 42 and the inner arc wall and the outer arc wall of the non-ferrous metal pipe casting can constrain and limit the grinding plate 1 and the grinding block 2, so that the spacing between the edge corner of the non-ferrous metal pipe casting and the grinding block 2 and the grinding plate 1 will hardly change, so that the grinding plate 1 and the grinding block 2 will only grind the burrs at the edge corners of the non-ferrous metal pipe casting;
在更换打磨块2或者打磨板1时,首先反向转动螺母36减小打磨块2与支撑管和打磨板1之间的抵触力,这时可转动打磨块2从而调整打磨块2的打磨位置,可延长打磨块2的使用寿命,在将螺母36由螺纹杆33上取下后,将支撑管由螺纹管上拿下,然后在将打磨块2由螺纹杆33上拿下,更换新的打磨块2套在螺纹杆33上,并重新将内管41套在螺纹杆33上,最后重新将螺母36拧在螺纹杆33上,并向打磨板1方向推动打磨块2,这时两个软质环43相互抵触形变,增加两个软质环43的接触面积,并产生极大的摩擦力,同时在内管41与打磨块2之间形成隔离支撑结构使得打磨块2与支撑环42之间始终具有一定间隙,且打磨块2与打磨板1的粗糙面相互抵触也产生极大的摩擦力,从而将打磨块2的位置锁死;When replacing the grinding block 2 or the grinding plate 1, firstly, the nut 36 is rotated in the opposite direction to reduce the resistance between the grinding block 2 and the support tube and the grinding plate 1. At this time, the grinding block 2 can be rotated to adjust the grinding position of the grinding block 2, which can extend the service life of the grinding block 2. After the nut 36 is removed from the threaded rod 33, the support tube is removed from the threaded tube, and then the grinding block 2 is removed from the threaded rod 33, and a new grinding block 2 is replaced and sleeved on the threaded rod 33, and the inner tube 41 is re-sleeved on the threaded rod 33. Finally, the nut 36 is screwed onto the threaded rod 33 again, and the grinding block 2 is pushed toward the grinding plate 1. At this time, the two soft rings 43 are deformed by contacting each other, increasing the contact area of the two soft rings 43 and generating a great friction force. At the same time, an isolation support structure is formed between the inner tube 41 and the grinding block 2, so that there is always a certain gap between the grinding block 2 and the support ring 42. The rough surface of the grinding block 2 and the grinding plate 1 also contact each other to generate a great friction force, thereby locking the position of the grinding block 2.
根据上述将所有打磨块2由螺纹杆33上取下可解除打磨板1的约束,这时可将打磨板1由螺纹杆33上取下,更换新的打磨板1装设在支撑板31下方,最后根据上述完成拆除打磨块2的安装即可完成打磨板1的更换。According to the above, all the grinding blocks 2 are removed from the threaded rod 33 to release the constraint of the grinding plate 1. At this time, the grinding plate 1 can be removed from the threaded rod 33, and a new grinding plate 1 can be replaced and installed under the support plate 31. Finally, according to the above, the installation of the grinding blocks 2 can be removed to complete the replacement of the grinding plate 1.
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.
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