CN221537349U - Automatic detection device based on belleville springs - Google Patents
Automatic detection device based on belleville springs Download PDFInfo
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- CN221537349U CN221537349U CN202323262488.9U CN202323262488U CN221537349U CN 221537349 U CN221537349 U CN 221537349U CN 202323262488 U CN202323262488 U CN 202323262488U CN 221537349 U CN221537349 U CN 221537349U
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Abstract
The utility model provides an automatic detection device based on a belleville spring, which comprises a feeding mechanism, a first conveying mechanism, a first grabbing mechanism, a first detection mechanism, a turnover mechanism, a second conveying mechanism, a second grabbing mechanism, a second detection mechanism and a collecting mechanism, wherein the first conveying mechanism is arranged on one side of the feeding mechanism, the first detection mechanism is arranged on the first conveying mechanism, the second conveying mechanism is arranged on one side of the turnover mechanism, and the second detection mechanism is arranged on the second conveying mechanism. According to the automatic detection device based on the belleville springs, automatic feeding is realized by arranging the feeding mechanism, and the automatic overturning and detection can be realized by arranging the conveying mechanism, the overturning mechanism and the detection mechanism, so that the detection precision is high, the speed is high, the production cost is saved, and the production efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of automobile part machining, and particularly relates to an automatic detection device based on a belleville spring.
Background
At present, in the production process of some automobile parts, defective products such as a small amount of scratches and knocks are inevitably generated in the production process.
However, in the production and detection process of the disc spring, flaw detection needs to be carried out on two side surfaces of the disc spring respectively, and the existing part adopts manual visual detection, so that the problem of low efficiency and high erroneous judgment rate exists; the other part adopts an identification camera to carry out image identification, but still needs to manually feed and overturn the belleville springs, then classifies the belleville springs according to the detection result, wastes manpower and has lower detection efficiency.
It is therefore necessary to provide a new automatic detection device based on belleville springs.
Disclosure of utility model
Based on the above problems existing in the prior art, an object of the embodiments of the present utility model is to provide an automatic detection device based on a belleville spring, which realizes automatic feeding by setting a feeding mechanism, and by setting a conveying mechanism, a turnover mechanism and a detection mechanism, the automatic turnover and detection can be realized, the detection precision is high, the speed is fast, the production cost is saved, and the production efficiency is improved.
The utility model aims to overcome the defects of the prior art and provides an automatic detection device based on a belleville spring, which comprises a feeding mechanism, a first conveying mechanism, a first grabbing mechanism, a first detection mechanism, a turnover mechanism, a second conveying mechanism, a second grabbing mechanism, a second detection mechanism and a collecting mechanism, wherein the first conveying mechanism is arranged on one side of the feeding mechanism, the first detection mechanism is arranged on the first conveying mechanism, the second conveying mechanism is arranged on one side of the turnover mechanism, and the second detection mechanism is arranged on the second conveying mechanism.
Further, the feeding mechanism comprises a feeding shaft, a first servo assembly, a lifting piece connected with the first servo assembly, a supporting piece, a second servo assembly arranged on the supporting piece and a material taking assembly.
Further, the first servo assembly comprises a first servo motor arranged at one end, a first linear servo guide rail connected with the first servo motor, and a first sliding piece arranged on the first linear servo guide rail.
Further, the material taking mechanism comprises a lifting cylinder, a lifting shaft extending from the bottom end of the lifting cylinder, a first disc connected with the lifting shaft and a first sucker arranged on the first disc.
Further, the first conveying mechanism comprises a first supporting leg, a first conveying belt and a first driving motor connected with the first conveying belt.
Further, the first grabbing mechanism comprises a first base, a first mechanical arm arranged on the first base, a second disc connected with the first mechanical arm and a second sucker arranged on the second disc.
Further, the first detection mechanism comprises a first mounting frame and a first line scanning camera arranged on the first mounting frame.
Further, the turnover mechanism comprises a support frame, a rotating cylinder arranged on the support frame and a turnover plate connected with the rotating cylinder.
Further, the second conveying mechanism comprises a second supporting leg, a second conveying belt and a second driving motor connected with the second conveying belt.
Further, the material collecting mechanism comprises a first waste box, a second waste box and a discharging shaft, wherein the first waste box is arranged on one side of the first grabbing mechanism, the second waste box is arranged on one side of the second grabbing mechanism, and the discharging shaft is arranged at the output end of the second conveying mechanism.
The beneficial effects of the utility model are as follows: the utility model provides an automatic detection device based on a belleville spring, which comprises a feeding mechanism, a first conveying mechanism, a first grabbing mechanism, a first detection mechanism, a turnover mechanism, a second conveying mechanism, a second grabbing mechanism, a second detection mechanism and a collecting mechanism, wherein the first conveying mechanism is arranged on one side of the feeding mechanism, the first detection mechanism is arranged on the first conveying mechanism, the second conveying mechanism is arranged on one side of the turnover mechanism, and the second detection mechanism is arranged on the second conveying mechanism. According to the automatic detection device based on the belleville springs, automatic feeding is realized by arranging the feeding mechanism, and the automatic overturning and detection can be realized by arranging the conveying mechanism, the overturning mechanism and the detection mechanism, so that the detection precision is high, the speed is high, the production cost is saved, and the production efficiency is improved.
Drawings
The utility model is further described below with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the disk spring-based automatic detection device of the present utility model;
FIG. 2 is a schematic structural view of a feeding mechanism of the present utility model;
FIG. 3 is a schematic view of the first conveying mechanism, the first grasping mechanism and the first detecting mechanism of the present utility model;
FIG. 4 is a schematic view of the turnover mechanism of the present utility model;
fig. 5 is a schematic structural view of the second conveying mechanism, the second gripping mechanism, and the second detecting mechanism of the present utility model.
Wherein, each reference sign in the figure:
an automatic detection device 100 based on a belleville spring;
The feeding mechanism 1, the feeding shaft 11, the first servo assembly 12, the first servo motor 121, the first linear servo guide rail 122, the first sliding part 123, the lifting part 13, the supporting part 14, the second servo assembly 15, the second servo motor 151, the second linear servo guide rail 152, the second sliding part 153, the material taking assembly 16, the lifting cylinder 161, the lifting shaft 162, the first disc 163 and the first sucker 164;
A first conveying mechanism 2, a first support leg 21, a first conveyor belt 22, a first drive motor 23;
The first grabbing mechanism 3, the first base 31, the first mechanical arm 32, the second disc 33 and the second sucker 34;
A first detection mechanism 4, a first mounting frame 41, a first line scanning camera 42;
The turnover mechanism 5, the support frame 51, the rotary cylinder 52 and the turnover plate 53;
A second conveying mechanism 6, a second support leg 61, a second conveyor belt 62, and a second drive motor 63;
The second grabbing mechanism 7, the second base 71, the second mechanical arm 72, the third disc 73 and the third sucker 74;
A second detection mechanism 8, a second mounting frame 81, and a second line scanning camera 82;
The material collecting mechanism 9, a first waste material box 91, a second waste material box 92 and a blanking shaft 93.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the utility model is described in detail with reference to the accompanying drawings. This figure is a simplified schematic diagram illustrating the basic of the utility model only by way of illustration, and therefore shows only the constitution related to the utility model. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, the utility model provides an automatic detection device 100 based on a belleville spring, which comprises a feeding mechanism 1, a first conveying mechanism 2 arranged on one side of the feeding mechanism 1, a first grabbing mechanism 3, a first detection mechanism 4 arranged on the first conveying mechanism 2, a turnover mechanism 5, a second conveying mechanism 6 arranged on one side of the turnover mechanism 5, a second grabbing mechanism 7, a second detection mechanism 8 arranged on the second conveying mechanism 6 and a collecting mechanism 9.
In some embodiments, as shown in fig. 2, the feeding mechanism 1 includes a feeding shaft 11, a first servo assembly 12, a lifting member 13 connected to the first servo assembly 12, a supporting member 14, a second servo assembly 15 disposed on the supporting member 14, and a material taking assembly 16. The material placing shaft 11 is in a cylindrical shape which is vertically placed, the material placing shaft 11 is suitable for placing disc springs to be detected, the disc springs are in a circular ring shape, and a plurality of disc springs are sequentially sleeved on the material placing shaft 11. The first servo assembly 12 is vertically arranged, the first servo assembly 12 comprises a first servo motor 121 arranged at one end, a first linear servo guide rail 122 connected with the first servo motor 121 and a first sliding piece 123 arranged on the first linear servo guide rail 122, and the first servo motor 121 is suitable for driving the first sliding piece 123 to perform linear motion in the vertical direction on the first linear servo guide rail 122. One end of the lifting piece 13 is connected with the first sliding piece 123, the other end of the lifting piece 13 is two semi-arc-shaped pieces, the shape of the lifting piece is matched with the shape of the belleville spring, the belleville spring is located above the lifting piece 13, and the belleville spring located on the lifting piece 13 is lifted by driving the lifting piece 13 through the first servo assembly 12. The support 14 is adapted to mount a second servo assembly 15. The second servo assembly 15 is horizontally disposed, and the second servo assembly 15 includes a second servo motor 151 disposed at one end, a second linear servo rail 152 connected to the second servo motor 151, and a second slider 153 disposed on the second linear servo rail 152, where the second servo motor 151 is adapted to drive the second slider 153 to perform a linear motion in a horizontal direction on the second linear servo rail 152. The material taking mechanism 16 comprises a lifting cylinder 161, a lifting shaft 162 extending from the bottom end of the lifting cylinder 161, a first disc 163 connected with the lifting shaft 162, and a first suction cup 164 arranged on the first disc 163, wherein the first suction cup 164 is provided with a plurality of suction cups, and the first suction cup 164 is uniformly arranged on the first disc 163 in a circumferential shape, and the first suction cup 164 is suitable for sucking disc springs. When the first servo assembly 12 drives the lifting element 13 to lift the belleville springs located on the lifting element 13, the second servo assembly 12 is driven to drive the material taking mechanism 16 to move to the position above the material placing shaft 11, the lifting cylinder 161 descends the first disc 163 and the first sucker 164 through the lifting shaft 162, and the first sucker 164 is connected with the cylinder, so that the first sucker 164 sucks the belleville springs, then lifts the lifting shaft 162, and then moves the belleville springs to the first conveying mechanism 2 through the second servo assembly 15.
In some of these embodiments, as shown in fig. 3, the input end 21 of the first conveying mechanism 2 is placed close to the feeding mechanism 1, and the first conveying mechanism 2 includes a first supporting leg 21, a first conveyor belt 22, and a first driving motor 23 connected to the first conveyor belt 22. The belleville springs are placed on the first conveyor belt 22, and are driven by the first driving motor 23 to move toward the output end.
In some of these embodiments, the first gripping mechanism 3 is disposed on one side of the first conveying mechanism 2, and the first gripping mechanism 3 includes a first base 31, a first mechanical arm 32 disposed on the first base 31, a second disk 33 connected to the first mechanical arm, and a second suction cup 34 disposed on the second disk 33. The second suction cups 34 are provided in plurality, and the second suction cups 34 are uniformly mounted on the second disk 33 in a circumferential shape, and the second suction cups 34 are adapted to suck the belleville springs. The first gripping mechanism 3 is adapted to grip the disc spring located on the first conveying mechanism 2 to the first detecting mechanism 4 for detection.
In some of these embodiments, the first detection mechanism 4 is provided on the first conveying mechanism 2. The first detection mechanism 4 includes a first mount 41 and a first line scanning camera 42 provided on the first mount 41. The first line scan camera 42 is adapted to scan a side image of the belleville springs and send it to the controller side for determining if flaws and damage are present by conventional machine vision algorithms.
In some of these embodiments, as shown in fig. 4, the inverting mechanism 5 is provided on the output side of the first conveying mechanism 2. The turnover mechanism 5 comprises a support frame 51, a rotary air cylinder 52 arranged on the support frame 51 and a turnover plate 53 connected with the rotary air cylinder 52, wherein the support frame 51 is vertically arranged on one side of the output end of the first conveying mechanism 2, the rotary air cylinder 52 is arranged at the top end part of the support frame 51, the turnover plate 53 is placed close to one side of the output end of the first conveying mechanism 2, when the belleville springs are output from the output end of the first conveying mechanism 2, the belleville springs move onto the turnover plate 53 under the driving of motion inertia, and at the moment, the turnover plate 53 is turned 180 degrees under the driving of the rotary air cylinder 52, and then the belleville springs reach the input end of the second conveying mechanism 6.
In some of these embodiments, as shown in fig. 5, the input end of the second conveying mechanism 6 is placed close to the tilting mechanism 5, and the second conveying mechanism 6 includes a second support leg 61, a second conveyor belt 62, and a second driving motor 63 connected to the second conveyor belt 62. The belleville springs are placed on the second conveyor belt 62, and the belleville springs move toward the output end under the drive of the second drive motor 63.
In some of these embodiments, the second gripping mechanism 7 is disposed on one side of the first conveying mechanism 6, and the second gripping mechanism 7 includes a second base 71, a second mechanical arm 72 disposed on the second base 71, a third disc 73 connected to the second mechanical arm, and a third suction cup 74 disposed on the third disc 73. The third suction cups 74 are provided in plurality, and the third suction cups 74 are uniformly mounted on the third disk 73 in a circumferential shape, and the third suction cups 74 are adapted to suck the belleville springs. The second gripping mechanism 7 is adapted to grip the belleville springs located on the second conveying mechanism 6 to the second detecting mechanism 8 for detection.
In some of these embodiments, the second detection mechanism 8 is provided on the second conveying mechanism 6. The second detection mechanism 8 includes a second mount 81 and a second line scanning camera 82 provided on the second mount 81. The second line scan camera 82 is adapted to scan a side image of the belleville spring and send it to the controller to determine if flaws and damage are present by conventional machine vision algorithms.
In some of these embodiments, the aggregate mechanism 9 includes a first waste bin 91, a second waste bin 92, and a blanking shaft 93. The first scrap box receptacle 91 is provided on one side of the first grasping mechanism 3, and when the first detecting mechanism 4 detects that there is a flaw or damage on the surface of the Belleville spring, the Belleville spring is rejected at this time, and the first grasping mechanism 3 places the Belleville spring into the first scrap box receptacle 91. The second scrap box receptacle 92 is provided on one side of the second grasping mechanism 7, and when the second detecting mechanism 8 detects that there is a flaw or damage in the surface of the Belleville spring, the Belleville spring is rejected at this time, and the second grasping mechanism 7 places the Belleville spring into the second scrap box receptacle 92. The blanking shaft 93 is disposed at an output end of the second conveying mechanism 6, and the belleville springs output from the output end of the second conveying mechanism 6 are qualified products for detection, when the belleville springs are output from the output end of the second conveying mechanism 6, the belleville springs fall onto and are sleeved on the blanking shaft 93 under the driving of motion inertia.
The disc spring-based automatic detection device 100 of the present utility model is used as follows: firstly, a plurality of disc springs to be detected are sequentially arranged on a material placing shaft 11, a lifting piece 13 in a feeding mechanism 1 is positioned at the lower ends of the disc springs, at the moment, after the disc springs positioned on the lifting piece 13 are lifted under the drive of a first servo component 12, a second servo component 12 is driven to drive a material taking mechanism 16 to move above the material placing shaft 11, a lifting cylinder 161 descends a first disc 163 and a first sucker 164 through a lifting shaft 162, and because the first sucker 164 is connected with the cylinder, the lifting shaft 162 is lifted after the first sucker 164 absorbs the disc springs, then the disc springs are moved onto a first conveying mechanism 2 through a second servo component 15, and then the disc springs fall onto the first conveying mechanism 2 for conveying; then the first grabbing mechanism 3 grabs the disc spring positioned on the first conveying mechanism 2 to the first detecting mechanism 4 for detection, at the moment, the first line scanning camera on the first detecting mechanism 4 scans and shoots an image of one side surface of the disc spring, and then the image is sent to the controller end to judge whether flaws and damages exist or not through a traditional machine vision algorithm, when the first detecting mechanism 4 detects that flaws and damages exist on the surface of the disc spring, the disc spring is unqualified at the moment, and the first grabbing mechanism 3 places the disc spring into the first waste box 91; when the first detection mechanism 4 does not detect that flaws and damages exist on the surface of the disc spring, one side surface of the disc spring is qualified at the moment, then the first grabbing mechanism 3 places the disc spring on the first conveying mechanism 2 for continuous conveying, when the disc spring is output from the output end of the first conveying mechanism 2, the disc spring is driven by motion inertia to move onto the turnover plate 53, at the moment, the turnover plate 53 is driven by the rotating cylinder 52 to turn 180 degrees, and then the disc spring reaches the input end of the second conveying mechanism 6 for conveying; then the second grabbing mechanism 7 grabs the disc spring positioned on the second conveying mechanism 6 to the second detecting mechanism 8 for detection, at the moment, a second line scanning camera on the second detecting mechanism 8 scans and shoots an image of one side surface of the disc spring, and then the image is sent to the controller end to judge whether flaws and damages exist or not through a traditional machine vision algorithm, when the second detecting mechanism 8 detects that flaws and damages exist on the surface of the disc spring, the disc spring is unqualified at the moment, and the second grabbing mechanism 7 places the disc spring into the second waste box 92; when the second detection mechanism 8 does not detect that flaws and damages exist on the surface of the disc spring, the other side surface of the disc spring is qualified at the moment, and the disc spring is a qualified product for detection; the second grabbing mechanism 7 then places the belleville springs on the second conveying mechanism 6 for continuous conveying, and when the belleville springs are output from the output end on the second conveying mechanism 6, the belleville springs fall onto and are sleeved on the blanking shaft 93 under the driving of motion inertia.
In the description of the present utility model, it should be noted that, unless the terms "mounted," "connected," and "connected" are to be construed broadly, for example, they may be fixedly connected, or they may be detachably connected or integrally connected, or they may be mechanically connected, or they may be directly connected or indirectly connected through an intermediate medium, or they may be in communication with each other inside two elements or in an interaction relationship between the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
It is to be understood that the terms "length," "width," "upper," "lower," "front-to-back," "left-to-right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are merely for convenience in describing the utility model and simplifying the description based on the orientation or positional relationship shown in the drawings, and are not to be construed as limiting the utility model, as the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, or be implied.
While the foregoing is directed to the preferred embodiment of the present utility model, other and further embodiments of the utility model may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. The automatic detection device based on the belleville springs is characterized by comprising a feeding mechanism, a first conveying mechanism arranged on one side of the feeding mechanism, a first grabbing mechanism, a first detection mechanism arranged on the first conveying mechanism, a turnover mechanism, a second conveying mechanism arranged on one side of the turnover mechanism, a second grabbing mechanism, a second detection mechanism arranged on the second conveying mechanism and a collecting mechanism.
2. The disc spring-based automatic detection device of claim 1, wherein the loading mechanism comprises a loading shaft, a first servo assembly, a lifting member connected with the first servo assembly, a supporting member, a second servo assembly arranged on the supporting member, and a material taking assembly.
3. The disc spring based automatic detection device of claim 2, wherein the first servo assembly comprises a first servo motor disposed at one end, a first linear servo rail coupled to the first servo motor, and a first slider disposed on the first linear servo rail.
4. The disc spring based automatic inspection device of claim 2, wherein the take-out assembly comprises a lift cylinder, a lift shaft extending from a bottom end of the lift cylinder, a first disc coupled to the lift shaft, and a first suction cup disposed on the first disc.
5. The disc spring based automatic detection device of claim 1, wherein the first conveyor mechanism comprises a first support leg, a first conveyor belt, and a first drive motor coupled to the first conveyor belt.
6. The disc spring based automatic inspection device of claim 1, wherein the first grasping mechanism comprises a first base, a first mechanical arm disposed on the first base, a second disc coupled to the first mechanical arm, and a second suction cup disposed on the second disc.
7. The disc spring based automatic detection device of claim 1, wherein the first detection mechanism comprises a first mount and a first line scan camera disposed on the first mount.
8. The disc spring-based automatic detection device according to claim 1, wherein the turnover mechanism comprises a support frame, a rotating cylinder provided on the support frame, and a turnover plate connected to the rotating cylinder.
9. The disc spring based automatic detection device of claim 1, wherein the second conveyor mechanism comprises a second support leg, a second conveyor belt, and a second drive motor coupled to the second conveyor belt.
10. The disc spring-based automatic detection device of claim 1, wherein the aggregate mechanism comprises a first waste bin, a second waste bin, and a blanking shaft, the first waste bin is disposed on one side of the first grabbing mechanism, the second waste bin is disposed on one side of the second grabbing mechanism, and the blanking shaft is disposed at an output end of the second conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323262488.9U CN221537349U (en) | 2023-11-30 | 2023-11-30 | Automatic detection device based on belleville springs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323262488.9U CN221537349U (en) | 2023-11-30 | 2023-11-30 | Automatic detection device based on belleville springs |
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| Publication Number | Publication Date |
|---|---|
| CN221537349U true CN221537349U (en) | 2024-08-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323262488.9U Active CN221537349U (en) | 2023-11-30 | 2023-11-30 | Automatic detection device based on belleville springs |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221537349U (en) |
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2023
- 2023-11-30 CN CN202323262488.9U patent/CN221537349U/en active Active
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