CN221262389U - Solar cell module with high light utilization rate - Google Patents
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- CN221262389U CN221262389U CN202322933175.5U CN202322933175U CN221262389U CN 221262389 U CN221262389 U CN 221262389U CN 202322933175 U CN202322933175 U CN 202322933175U CN 221262389 U CN221262389 U CN 221262389U
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
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- 229920000098 polyolefin Polymers 0.000 claims description 4
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- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical group [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 15
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- 210000004027 cell Anatomy 0.000 description 27
- 239000000243 solution Substances 0.000 description 4
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
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Abstract
Description
技术领域Technical Field
本实用新型涉及太阳能电池光伏组件技术领域,具体是指一种光线利用率高的太阳能电池组件。The utility model relates to the technical field of solar cell photovoltaic components, in particular to a solar cell component with high light utilization rate.
背景技术Background technique
光电转换效率是太阳能电池组件的关键指标,封装工艺或结构对其光电转换效率进行提升为性能改善的重要方法。针对传统玻璃封装和滴胶封装工艺的封装层均为平面层状结构,阳光照射到封装层后,透射光线被有效利用,反射光线直接向外射出,造成太阳能的浪费,限制了太阳能利用率的提升的缺陷。中国实用新型专利CN215771172U公开了一种光线利用率高的太阳能电池组件,包括太阳能电池片,太阳能电池片单面或双面喷涂式设置有石墨烯薄膜层,石墨烯薄膜层的表面设置有环氧树脂封装层,环氧树脂封装层的表面压制有锯齿状光线二次吸收结构。Photoelectric conversion efficiency is a key indicator of solar cell modules, and improving the photoelectric conversion efficiency of the modules by packaging technology or structure is an important method to improve performance. The packaging layers of traditional glass packaging and dripping glue packaging processes are all planar layered structures. After sunlight irradiates the packaging layer, the transmitted light is effectively utilized, and the reflected light is directly emitted outward, resulting in the waste of solar energy and limiting the improvement of solar energy utilization. Chinese utility model patent CN215771172U discloses a solar cell module with high light utilization, including a solar cell, a graphene film layer is sprayed on one side or both sides of the solar cell, an epoxy resin packaging layer is provided on the surface of the graphene film layer, and a serrated light secondary absorption structure is pressed on the surface of the epoxy resin packaging layer.
从其机理上进行分析,在该实用新型中,锯齿状光线二次吸收结构,可在环氧树脂封装层表面形成光学绒面,当一束光投射入射点时,产生反射光和进入电池片中的折射光,反射光可以继续投射到另一锯齿面的另一入射点,产生二次反射光和进入电池片的折射光,有效提升了反射光的利用。但是,反射光在光学绒面只有部分光线可以利用,且由于锯齿面的角度直接影响了反射光的二次入射角度,其反射光的二次利用率仅有11%左右。有待提升。From the perspective of mechanism, in this utility model, the sawtooth light secondary absorption structure can form an optical velvet surface on the surface of the epoxy resin encapsulation layer. When a beam of light is projected to an incident point, reflected light and refracted light entering the cell are generated. The reflected light can continue to be projected to another incident point on another sawtooth surface, generating secondary reflected light and refracted light entering the cell, effectively improving the utilization of reflected light. However, only part of the reflected light can be utilized on the optical velvet surface, and because the angle of the sawtooth surface directly affects the secondary incident angle of the reflected light, the secondary utilization rate of the reflected light is only about 11%. There is room for improvement.
实用新型内容Utility Model Content
本实用新型的目的是提供一种光线利用率高的太阳能电池组件,具有反射光效利用率高、使用寿命长和工艺可操作性强的特点。The utility model aims to provide a solar cell assembly with high light utilization rate, which has the characteristics of high reflected light efficiency utilization rate, long service life and strong process operability.
本实用新型可以通过以下技术方案来实现:The utility model can be realized by the following technical solutions:
本实用新型公开了一种光线利用率高的太阳能电池组件,包括背板、设置在背板上的太阳能电池片、设置在太阳能电池片上的封装层,背板与太阳能电池片之间设置有复合反射膜层,封装层表面内凹式设置有光线吸收结构。The utility model discloses a solar cell assembly with high light utilization rate, comprising a back plate, a solar cell sheet arranged on the back plate, and a packaging layer arranged on the solar cell sheet. A composite reflective film layer is arranged between the back plate and the solar cell sheet, and a light absorbing structure is arranged in a concave manner on the surface of the packaging layer.
进一步地,复合反射膜层包括聚烯烃膜层以及镀覆在其表面的铝膜层。通过设置铝膜层,铝膜层可以采用真空蒸镀的方式设置,其对于光线的反射率高达95%以上,有效保证了光线的利用率。Furthermore, the composite reflective film layer includes a polyolefin film layer and an aluminum film layer coated on the surface thereof. The aluminum film layer can be provided by vacuum evaporation, and its reflectivity for light is as high as more than 95%, which effectively ensures the utilization rate of light.
进一步地,光线吸收结构为若干相邻设置的等腰梯形开口结构,其上底开口的宽度小于下底的宽度。通过形成等腰梯形结构,不同角度的光线均可从窄口的上底入射而并局限在梯形结构内部,经过多次的反射和折射被有效吸收。Furthermore, the light absorption structure is a plurality of adjacently arranged isosceles trapezoidal opening structures, wherein the width of the upper bottom opening is smaller than the width of the lower bottom. By forming an isosceles trapezoidal structure, light rays of different angles can be incident from the upper bottom of the narrow opening and confined inside the trapezoidal structure, and can be effectively absorbed after multiple reflections and refractions.
进一步地,在等腰梯形开口结构中,腰部与下底的夹角为30°至60°,形成较好的倾斜空间,尽量避免入射到梯形结构的光线向外射出。Furthermore, in the isosceles trapezoidal opening structure, the angle between the waist and the lower base is 30° to 60°, forming a better inclined space to prevent the light incident on the trapezoidal structure from emitting outwards as much as possible.
进一步地,铝膜层的表面还设置有防护层,防护层为硅氧烷涂层、自清洁涂层和/或抗刮伤涂层,保证了其具有较好的耐候性,提升使用寿命。Furthermore, a protective layer is provided on the surface of the aluminum film layer, and the protective layer is a siloxane coating, a self-cleaning coating and/or an anti-scratch coating, which ensures that it has good weather resistance and improves service life.
进一步地,防护层的厚度为1-5μm,既具有较好的防护效果,又避免由于厚度过厚对于光线透射造成影响。Furthermore, the thickness of the protective layer is 1-5 μm, which not only has a good protective effect but also avoids the influence on light transmission due to excessive thickness.
进一步地,在等腰梯形开口结构中,其两腰部的内壁涂覆有内反射涂层,该内反射涂层的厚度为1-5μm,既具有较好的防护效果,又避免由于厚度过厚对于光线透射造成影响。Furthermore, in the isosceles trapezoidal opening structure, the inner walls of the two waists are coated with an internal reflection coating, and the thickness of the internal reflection coating is 1-5 μm, which has a good protection effect and avoids the influence on light transmission due to excessive thickness.
进一步地,相邻设置的等腰梯形开口结构之间的连接处设置有半圆形内凹结构,充分利用封装层表面的空间,提升光线利用率。Furthermore, a semicircular concave structure is provided at the connection between adjacent isosceles trapezoidal opening structures, so as to fully utilize the space on the surface of the packaging layer and improve the light utilization rate.
进一步地,太阳能电池片为单晶硅太阳能电池片或多晶硅太阳能电池片,可以结合实际灵活选用。Furthermore, the solar cell is a monocrystalline silicon solar cell or a polycrystalline silicon solar cell, which can be flexibly selected according to actual conditions.
进一步地,封装层为环氧树脂封装层或聚氨酯封装层,均具有较高的透明度和较好的封装效果。Furthermore, the encapsulation layer is an epoxy resin encapsulation layer or a polyurethane encapsulation layer, both of which have high transparency and good encapsulation effect.
本实用新型光线利用率高的太阳能电池组件,具有如下有益效果:The solar cell assembly of the utility model has high light utilization rate and has the following beneficial effects:
第一、反射光线利用率高,通过内凹式设置的光线吸收结构以及复合反射膜层,入射光线被有效限制在光线吸收结构内部,经过多次反射和折射,最终被有效吸收,提升了反射光的利用,提升了太阳能利用率;First, the utilization rate of reflected light is high. Through the concave light absorption structure and the composite reflective film layer, the incident light is effectively confined inside the light absorption structure, and after multiple reflections and refractions, it is finally effectively absorbed, which improves the utilization of reflected light and the utilization rate of solar energy.
第二、使用寿命长,复合反射膜层设置在背板和太阳能电池片之间,与二者紧密结合,避免设置在外层收到光线直接照射对其耐候性的影响,延长了其使用寿命;Second, long service life. The composite reflective film layer is arranged between the back plate and the solar cell, and is closely combined with the two, so as to avoid the influence of direct light exposure on the outer layer on its weather resistance, thereby extending its service life.
第三、工艺可操作性强,把光线吸收结构设置在封装层表面,可以充分利用现有技术中封装层多为树脂材料的注塑加工基础,实现成型控制。Third, the process is highly operable. By setting the light absorbing structure on the surface of the encapsulation layer, the existing technology in which the encapsulation layer is mostly made of injection molding materials can be fully utilized to achieve molding control.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图1为本实用新型一种光线利用率高的太阳能电池组件实施例1的结构示意图;FIG1 is a schematic structural diagram of a solar cell assembly embodiment 1 of the utility model with high light utilization rate;
附图标记包括:1、背板;2、复合反射膜层;3、太阳能电池片;4、封装层;21、聚烯烃膜层;22、铝膜层;23、防护层;41、光线吸收结构;42、内凹结构。The reference numerals include: 1, back plate; 2, composite reflective film layer; 3, solar cell; 4, packaging layer; 21, polyolefin film layer; 22, aluminum film layer; 23, protective layer; 41, light absorbing structure; 42, concave structure.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型的技术方案,下面结合实施例及附图对本实用新型产品作进一步详细的说明。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the embodiments and drawings.
如图1所示,本实用新型公开了一种光线利用率高的太阳能电池组件,包括背板1、设置在背板1上的太阳能电池片3、设置在太阳能电池片3上的封装层4,背板1与太阳能电池片3之间设置有复合反射膜层2,封装层4表面内凹式设置有光线吸收结构41。As shown in Figure 1, the utility model discloses a solar cell assembly with high light utilization rate, including a backplane 1, a solar cell 3 arranged on the backplane 1, and an encapsulation layer 4 arranged on the solar cell 3, a composite reflective film layer 2 is arranged between the backplane 1 and the solar cell 3, and a light absorption structure 41 is arranged in a concave shape on the surface of the encapsulation layer 4.
如图1所示,在具体结构上,复合反射膜层2包括聚烯烃膜层21以及镀覆在其表面的铝膜层22,同时在铝膜层22的表面还设置有防护层23,防护层为硅氧烷涂层、自清洁涂层和/或抗刮伤涂层,防护层的厚度为1-5μm。As shown in FIG. 1 , in terms of specific structure, the composite reflective film layer 2 includes a polyolefin film layer 21 and an aluminum film layer 22 coated on its surface. A protective layer 23 is also provided on the surface of the aluminum film layer 22. The protective layer is a silicone coating, a self-cleaning coating and/or an anti-scratch coating, and the thickness of the protective layer is 1-5 μm.
在吸收结构上,如图1所示,光线吸收结构41为若干相邻设置的等腰梯形开口结构,其上底开口的宽度小于下底的宽度。同时,相邻设置的等腰梯形开口结构之间的连接处设置有半圆形内凹结构42。具体地,在等腰梯形开口结构中,腰部与下底的夹角为30°至60°。In the absorption structure, as shown in FIG1 , the light absorption structure 41 is a plurality of adjacent isosceles trapezoidal opening structures, the width of the upper bottom opening of which is smaller than the width of the lower bottom. At the same time, a semicircular concave structure 42 is provided at the connection between the adjacent isosceles trapezoidal opening structures. Specifically, in the isosceles trapezoidal opening structure, the angle between the waist and the lower bottom is 30° to 60°.
在本实用新型中,为保证光线利用率,在等腰梯形开口结构中,其两腰部的内壁涂覆有内反射涂层,该内反射涂层的厚度为1-5μm。In the present invention, in order to ensure the utilization rate of light, in the isosceles trapezoidal opening structure, the inner walls of the two waists are coated with an internal reflection coating, and the thickness of the internal reflection coating is 1-5 μm.
在本实用新型中,对于太阳能电池片和封装层的选择较为灵活,太阳能电池片为单晶硅太阳能电池片或多晶硅太阳能电池片。封装层为环氧树脂封装层或聚氨酯封装层In the present invention, the selection of solar cells and packaging layers is relatively flexible. The solar cells are monocrystalline silicon solar cells or polycrystalline silicon solar cells. The packaging layer is an epoxy resin packaging layer or a polyurethane packaging layer.
在本实用新型中,相对于现有技术CN215771172U存在约11%的二次反射光可能进行第三次反射和折射的情况,本实用新型的反射光线有效减少且被充分利用,在光线吸收结构的光线基本在经过多次反射和折射有充分利用。In the present invention, compared with the prior art CN215771172U in which about 11% of the secondary reflected light may undergo a third reflection and refraction, the reflected light of the present invention is effectively reduced and fully utilized, and the light in the light absorbing structure is basically fully utilized after multiple reflections and refractions.
以上所述,仅为本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制;凡本行业的普通技术人员均可按说明书附图所示和以上所述而顺畅地实施本实用新型;但是,凡熟悉本专业的技术人员在不脱离本实用新型技术方案范围内,可利用以上所揭示的技术内容而作出的些许更动、修饰与演变的等同变化,均为本实用新型的等效实施例;同时,凡依据本实用新型的实质技术对以上实施例所作的任何等同变化的更动、修饰与演变等,均仍属于本实用新型的技术方案的保护范围之内。The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model according to the drawings shown in the specification and the above description. However, any technician familiar with the profession can make some changes, modifications and equivalent changes made by using the technical content disclosed above without departing from the scope of the technical solution of the utility model, which are all equivalent embodiments of the utility model. At the same time, any changes, modifications and evolutions of any equivalent changes made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
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