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CN206806341U - A kind of reflective photovoltaic module - Google Patents

A kind of reflective photovoltaic module Download PDF

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Publication number
CN206806341U
CN206806341U CN201720205720.0U CN201720205720U CN206806341U CN 206806341 U CN206806341 U CN 206806341U CN 201720205720 U CN201720205720 U CN 201720205720U CN 206806341 U CN206806341 U CN 206806341U
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film layer
adhesive film
photovoltaic module
reflective
back plate
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顾菲菲
刘亚锋
金浩
刘增胜
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Zhejiang Jinko Solar Co Ltd
Jinko Solar Co Ltd
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Zhejiang Jinko Solar Co Ltd
Jinko Solar Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators

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Abstract

本申请公开了一种反光光伏组件,包括依次设置的盖板、前胶膜层、电池片、后胶膜层以及背板,所述后胶膜层包括上胶膜层、反光膜层以及下胶膜层。本实用新型通过采用设置有反光膜层的后胶膜层,对照射于电池片间隙的光线反射至电池片表面,增加了光伏组件间隙的反光,提升了光伏组件的功率,且层叠次序与常规组件无异,提升了光伏组件封装效率,同时,由于设置了反射膜层,则紫外光在到达至背板之前得到反射,有效防止紫外线对背板的破坏,有效延长光伏组件的寿命。

The application discloses a reflective photovoltaic module, which includes a cover plate, a front adhesive film layer, a battery sheet, a rear adhesive film layer and a back plate arranged in sequence, and the rear adhesive film layer includes an upper adhesive film layer, a reflective film layer and a lower adhesive film layer. film layer. The utility model adopts the rear adhesive film layer provided with a reflective film layer to reflect the light irradiated on the battery sheet gap to the surface of the battery sheet, which increases the reflection of the photovoltaic module gap, improves the power of the photovoltaic module, and the stacking sequence is different from the conventional one. The components are the same, which improves the packaging efficiency of photovoltaic modules. At the same time, due to the setting of the reflective film layer, the ultraviolet light is reflected before reaching the back plate, which effectively prevents the damage of ultraviolet rays to the back plate and effectively prolongs the life of photovoltaic modules.

Description

一种反光光伏组件A reflective photovoltaic module

技术领域technical field

本实用新型涉及光伏技术领域,更具体地说,涉及一种反光光伏组件。The utility model relates to the technical field of photovoltaics, in particular to a reflective photovoltaic assembly.

背景技术Background technique

太阳能光伏发电是指利用晶硅半导体PN节界面的光生伏特效应将光能直接转换为电能的技术,光伏组件是指把多个电池串联后封装,再配合功率控制器等的发电装置,组件一般按钢化玻璃、前胶膜层、电池片、后胶膜层、背板的顺序依次层叠后进行层压封装。目前,太阳能组件每片电池片层之间的距离在2-5mm,电池片间的缝隙面积占组件整体面积的10%左右。Solar photovoltaic power generation refers to the technology of directly converting light energy into electric energy by using the photovoltaic effect of the PN junction interface of crystalline silicon semiconductor. Photovoltaic module refers to a power generation device that connects multiple batteries in series and then cooperates with a power controller. The tempered glass, the front adhesive film layer, the battery sheet, the rear adhesive film layer, and the back plate are stacked in sequence and then laminated and packaged. At present, the distance between each cell layer of a solar module is 2-5mm, and the gap area between the cells accounts for about 10% of the overall area of the module.

目前,现有的光伏组件技术中,常规组件电池片间的间隙并没有被利用起来,太阳光射入组件时,主要通过背板产生漫反射反光,对于组件功率的提升效果甚微,而在组件封装中嵌入反光膜层,铺设于电池片之上的间隙内,容易产生位移差并导致电池片被遮挡,且层叠难度加大,增加组件封装的难度,降低了层叠效率。常规组件长期使用过程中,紫外线容易透过玻璃EVA到达背板,背板易老化、脆化,使光伏组件寿命降低。At present, in the existing photovoltaic module technology, the gaps between conventional module cells have not been utilized. When sunlight enters the module, it mainly produces diffuse reflection through the back plate, which has little effect on improving the power of the module. The reflective film layer is embedded in the module package and laid in the gap above the battery sheet, which is prone to displacement difference and causes the battery sheet to be blocked, and the difficulty of stacking increases, which increases the difficulty of component packaging and reduces the stacking efficiency. During the long-term use of conventional modules, ultraviolet rays can easily pass through the glass EVA to reach the backplane, and the backplane is prone to aging and embrittlement, which reduces the life of photovoltaic modules.

因此,如何提高光伏组件光利用,同时降低了层叠难度,提高组件封装效率,提高光伏组件寿命是本领域技术人员急需要解决的技术问题。Therefore, how to improve the light utilization of photovoltaic modules, reduce the difficulty of stacking, improve the packaging efficiency of modules, and improve the life of photovoltaic modules is a technical problem urgently needed to be solved by those skilled in the art.

实用新型内容Utility model content

为解决上述技术问题,本实用新型提供一种反光光伏组件,提高光伏组件光利用,同时降低了层叠难度,提高组件封装效率,延长光伏组件寿命。In order to solve the above technical problems, the utility model provides a reflective photovoltaic module, which improves the light utilization of the photovoltaic module, reduces the difficulty of stacking, improves the packaging efficiency of the module, and prolongs the life of the photovoltaic module.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种反光光伏组件,包括依次设置的盖板、前胶膜层、电池片、后胶膜层以及背板,所述后胶膜层包括上胶膜层、反光膜层以及下胶膜层。A reflective photovoltaic module, comprising a cover plate, a front adhesive film layer, a battery sheet, a rear adhesive film layer and a back plate arranged in sequence, and the rear adhesive film layer includes an upper adhesive film layer, a reflective film layer and a lower adhesive film layer.

优选的,在上述反光光伏组件中,所述反光膜层为表面分布有凸起的反光膜层。Preferably, in the above-mentioned reflective photovoltaic module, the reflective film layer is a reflective film layer with protrusions distributed on the surface.

优选的,在上述反光光伏组件中,所述凸起为锯齿状凸起。Preferably, in the above-mentioned reflective photovoltaic module, the protrusions are serrated protrusions.

优选的,在上述反光光伏组件中,所述锯齿状凸起与所述上胶膜层或者所述下胶膜层的夹角范围为0~45度。Preferably, in the above-mentioned reflective photovoltaic module, the included angle between the serrated protrusion and the upper adhesive film layer or the lower adhesive film layer ranges from 0 to 45 degrees.

优选的,在上述反光光伏组件中,所述凸起为半球状凸起。Preferably, in the above-mentioned reflective photovoltaic module, the protrusions are hemispherical protrusions.

优选的,在上述反光光伏组件中,所述上胶膜层或者所述下胶膜层为EVA胶膜,其厚度范围为0.2~0.3mm。Preferably, in the above-mentioned reflective photovoltaic module, the upper adhesive film layer or the lower adhesive film layer is an EVA adhesive film, and its thickness ranges from 0.2 to 0.3 mm.

优选的,在上述反光光伏组件中,所述反光膜层的厚度范围为0.1~0.3mm。Preferably, in the above-mentioned reflective photovoltaic module, the thickness of the reflective film layer is in the range of 0.1-0.3 mm.

从上述技术方案可以看出,本实用新型所提供的一种反光光伏组件,包括依次设置的盖板、前胶膜层、电池片、后胶膜层以及背板,所述后胶膜层包括上胶膜层、反光膜层以及下胶膜层。本实用新型通过采用设置有反光膜层的后胶膜层,对照射于电池片间隙的光线反射至电池片表面,增加了光伏组件间隙的反光,提升了光伏组件的功率,且层叠次序与常规组件无异,提升了光伏组件封装效率,同时,由于设置了反射膜层,则紫外光在到达至背板之前得到反射,有效防止紫外线对背板的破坏,有效延长光伏组件的寿命。It can be seen from the above technical solution that a reflective photovoltaic module provided by the utility model includes a cover plate, a front adhesive film layer, a battery sheet, a rear adhesive film layer and a back plate arranged in sequence, and the rear adhesive film layer includes An upper adhesive film layer, a reflective film layer and a lower adhesive film layer. The utility model adopts the rear adhesive film layer provided with a reflective film layer to reflect the light irradiated in the cell gap to the surface of the cell, which increases the reflection in the gap of the photovoltaic module and improves the power of the photovoltaic module, and the stacking sequence is different from the conventional The components are the same, which improves the packaging efficiency of photovoltaic modules. At the same time, due to the setting of the reflective film layer, the ultraviolet light is reflected before reaching the back plate, which effectively prevents the damage of ultraviolet rays to the back plate and effectively prolongs the life of photovoltaic modules.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the utility model, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.

图1为本实用新型实施例提供的一种后胶膜层结构示意图;Fig. 1 is a kind of structure schematic diagram of back adhesive film layer that the utility model embodiment provides;

图2为本实用新型实施例提供的一种光伏组件结构示意图。Fig. 2 is a schematic structural diagram of a photovoltaic module provided by an embodiment of the present invention.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1,图1为本实用新型实施例提供的一种后胶膜层结构示意图;图2为本实用新型实施例提供的一种光伏组件结构示意图。Please refer to FIG. 1 . FIG. 1 is a schematic structural diagram of a back adhesive film layer provided by an embodiment of the utility model; FIG. 2 is a schematic structural diagram of a photovoltaic module provided by an embodiment of the utility model.

在一种具体实施方式中,提供了一种反光光伏组件,包括依次设置的盖板1、前胶膜层2、电池片3、后胶膜层4以及背板5,所述后胶膜层4包括上胶膜层41、反光膜层42以及下胶膜层43。In a specific embodiment, a reflective photovoltaic module is provided, including a cover plate 1, a front adhesive film layer 2, a battery sheet 3, a rear adhesive film layer 4, and a back plate 5 arranged in sequence, and the rear adhesive film layer 4 includes an upper adhesive film layer 41, a reflective film layer 42 and a lower adhesive film layer 43.

其中,盖板1可以为钢化玻璃,不做具体限定,前胶膜层2可以为EVA胶膜层或者其它类型的胶膜层,均在保护范围内。电池片3均匀排列,电池片3之间具有间隙。将设置在电池片3背面的后胶膜层4制作为设置有反光膜层42的复合层,上胶膜层41用于与电池片3粘结,反光膜层42用于将入射至光伏组件表面,尤其是入射至电池片3之间的间隙的光线再次反射至电池片3中,下胶膜层43用于与背板5进行粘结,将后胶膜层4制备为上胶膜层41、反光膜层42以及下胶膜层43的复合层。增加了光伏组件间隙的反光,提升了光伏组件的功率,且层叠次序与常规组件无异,提升了光伏组件封装效率,同时,由于设置了反射膜层4242,则紫外光在到达至背板5之前得到反射,有效防止紫外线对背板5的破坏,有效延长光伏组件的寿命。Wherein, the cover plate 1 can be tempered glass, which is not specifically limited, and the front adhesive film layer 2 can be an EVA adhesive film layer or other types of adhesive film layers, all of which are within the scope of protection. The battery slices 3 are evenly arranged, and there are gaps between the battery slices 3 . The back adhesive film layer 4 arranged on the back of the battery sheet 3 is made into a composite layer provided with a reflective film layer 42, the upper adhesive film layer 41 is used for bonding with the battery sheet 3, and the reflective film layer 42 is used for directing the light incident to the photovoltaic module The surface, especially the light incident on the gap between the battery sheets 3 is reflected into the battery sheet 3 again, the lower adhesive film layer 43 is used for bonding with the back plate 5, and the rear adhesive film layer 4 is prepared as the upper adhesive film layer 41. The composite layer of the reflective film layer 42 and the lower adhesive film layer 43. The reflection of the photovoltaic module gap is increased, the power of the photovoltaic module is improved, and the stacking sequence is the same as that of the conventional module, which improves the packaging efficiency of the photovoltaic module. It is reflected before, effectively prevents the damage of ultraviolet rays to the back plate 5, and effectively prolongs the service life of the photovoltaic module.

在上述反光光伏组件的基础上,所述反光膜层42为表面分布有凸起的反光膜层42。On the basis of the above-mentioned reflective photovoltaic module, the reflective film layer 42 is a reflective film layer 42 with protrusions distributed on the surface.

其中,为了制备方便,在膜层的表面全部布满凸起,形成布满有凸起的反光膜层42,凸起起到反射光线的作用,为了节省成本,也可以在于电池片3间隙相对应的位置分布凸起,均在保护范围内。Among them, for the convenience of preparation, the surface of the film layer is covered with protrusions to form a reflective film layer 42 covered with protrusions. The protrusions play the role of reflecting light. The corresponding positions are distributed with protrusions, all of which are within the protection range.

进一步的,所述凸起为锯齿状凸起。Further, the protrusions are serrated protrusions.

其中,凸起的形状可以根据需求进行设置,包括但不限于锯齿状凸起,还可以为半球形状、波浪形状等,均在保护范围内。Wherein, the shape of the protrusion can be set according to requirements, including but not limited to a saw-toothed protrusion, hemispherical shape, wave shape, etc., all of which are within the scope of protection.

进一步的,在上述反光光伏组件中,为了所述锯齿状凸起与所述上胶膜层41或者所述下胶膜层43的夹角范围为0~45度。Further, in the above-mentioned reflective photovoltaic module, the included angle between the serrated protrusion and the upper adhesive film layer 41 or the lower adhesive film layer 43 ranges from 0 to 45 degrees.

其中,锯齿状凸起为锥形,锥形的侧边与上胶膜层41或者下胶膜层43的夹角范围0~45度,在这个角度范围内,有更多的光线入射至电池片3中,提高了光线利用率,从而提高光伏组件的输出功率。Wherein, the saw-tooth-shaped protrusion is in the shape of a cone, and the angle between the side of the cone and the upper film layer 41 or the lower film layer 43 ranges from 0 to 45 degrees. In this angle range, more light is incident on the battery. In sheet 3, the utilization rate of light is improved, thereby increasing the output power of the photovoltaic module.

进一步的,在上述反光光伏组件中,所述凸起为半球状凸起。Further, in the above-mentioned reflective photovoltaic module, the protrusions are hemispherical protrusions.

其中,半球状的凸起同样能够将光线反射至电池片3上,使得电池片3吸收光线,提高了光线利用率,从而提高光伏组件的输出功率。Wherein, the hemispherical protrusions can also reflect light to the battery sheet 3, so that the battery sheet 3 absorbs light, which improves the utilization rate of light, thereby increasing the output power of the photovoltaic module.

在上述反光光伏组件的基础上,所述上胶膜层41和/或所述下胶膜层43为EVA胶膜,其厚度范围为0.2~0.3mm。On the basis of the above-mentioned reflective photovoltaic module, the upper adhesive film layer 41 and/or the lower adhesive film layer 43 is an EVA adhesive film with a thickness ranging from 0.2 to 0.3 mm.

其中,EVA胶膜为乙烯-醋酸乙烯共聚物,高透明度,高粘着力可以适用于各种界面,包括玻璃、金属及塑料如PET,上胶膜层41以及下胶膜层43可以均为EVA胶膜,上胶膜层41或者下胶膜层43可以为EVA胶膜或者其它类型的胶膜,均在保护范围内。Wherein, EVA adhesive film is ethylene-vinyl acetate copolymer, high transparency, high adhesive force can be applicable to various interface, comprise glass, metal and plastics such as PET, upper adhesive film layer 41 and lower adhesive film layer 43 can be EVA The adhesive film, the upper adhesive film layer 41 or the lower adhesive film layer 43 can be EVA adhesive film or other types of adhesive films, all within the scope of protection.

在上述反光光伏组件的基础上,所述反光膜层42的厚度范围为0.1~0.3mm。On the basis of the above-mentioned reflective photovoltaic module, the thickness of the reflective film layer 42 is 0.1-0.3 mm.

需要指出的是,反光膜层42的厚度包括但不限于上述范围,根据实际需求进行设定,均在保护范围内。It should be pointed out that the thickness of the reflective film layer 42 includes but is not limited to the above-mentioned range, which is set according to actual needs and is within the protection range.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1.一种反光光伏组件,包括依次设置的盖板、前胶膜层、电池片、后胶膜层以及背板,其特征在于,所述后胶膜层包括上胶膜层、反光膜层以及下胶膜层。1. A reflective photovoltaic module, comprising a cover plate, a front adhesive film layer, a cell sheet, a rear adhesive film layer and a back plate arranged in sequence, it is characterized in that the rear adhesive film layer comprises an upper adhesive film layer, a reflective film layer and the lower film layer. 2.如权利要求1所述的反光光伏组件,其特征在于,所述反光膜层为表面分布有凸起的反光膜层。2. The reflective photovoltaic module according to claim 1, wherein the reflective film layer is a reflective film layer with protrusions distributed on the surface. 3.如权利要求2所述的反光光伏组件,其特征在于,所述凸起为锯齿状凸起。3. The reflective photovoltaic module according to claim 2, wherein the protrusions are serrated protrusions. 4.如权利要求3所述的反光光伏组件,其特征在于,所述锯齿状凸起与所述上胶膜层或者所述下胶膜层的夹角范围为0~45度。4 . The reflective photovoltaic module according to claim 3 , wherein the included angle between the serrated protrusion and the upper adhesive film layer or the lower adhesive film layer ranges from 0 to 45 degrees. 5.如权利要求2所述的反光光伏组件,其特征在于,所述凸起为半球状凸起。5. The reflective photovoltaic module according to claim 2, wherein the protrusion is a hemispherical protrusion. 6.如权利要求1至5任一项所述的反光光伏组件,其特征在于,所述上胶膜层和/或所述下胶膜层为EVA胶膜,其厚度范围为0.2~0.3mm。6. The reflective photovoltaic module according to any one of claims 1 to 5, characterized in that, the upper adhesive film layer and/or the lower adhesive film layer are EVA adhesive films with a thickness ranging from 0.2 to 0.3 mm . 7.如权利要求6所述的反光光伏组件,其特征在于,所述反光膜层的厚度范围为0.1~0.3mm。7 . The reflective photovoltaic module according to claim 6 , wherein the thickness of the reflective film layer ranges from 0.1 to 0.3 mm.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108598202A (en) * 2018-06-01 2018-09-28 晶科能源有限公司 A kind of photovoltaic glued membrane and photovoltaic module
CN108831940A (en) * 2018-06-13 2018-11-16 晶科能源科技(海宁)有限公司 Photovoltaic module with improved reflective backplane and manufacturing method thereof
CN118688890A (en) * 2024-02-02 2024-09-24 苏州宇邦新型材料股份有限公司 A reflective film

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108598202A (en) * 2018-06-01 2018-09-28 晶科能源有限公司 A kind of photovoltaic glued membrane and photovoltaic module
CN108831940A (en) * 2018-06-13 2018-11-16 晶科能源科技(海宁)有限公司 Photovoltaic module with improved reflective backplane and manufacturing method thereof
CN118688890A (en) * 2024-02-02 2024-09-24 苏州宇邦新型材料股份有限公司 A reflective film

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