CN221254877U - A bird nest prevention movable knife and sewing machine thread cutting mechanism - Google Patents
A bird nest prevention movable knife and sewing machine thread cutting mechanism Download PDFInfo
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- 235000005765 wild carrot Nutrition 0.000 title claims abstract description 19
- 230000002265 prevention Effects 0.000 title description 3
- 238000003825 pressing Methods 0.000 claims description 51
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Abstract
Description
技术领域Technical Field
本实用新型涉及缝纫机技术领域,特别是涉及一种防鸟巢活动刀、以及包含有该防鸟巢活动刀的缝纫机剪线机构。The utility model relates to the technical field of sewing machines, in particular to an anti-bird nest movable knife and a sewing machine thread cutting mechanism comprising the anti-bird nest movable knife.
背景技术Background technique
缝纫机是用一根或多根缝纫线,在布料上形成一种或多种线迹,使一层或多层缝料交织或缝合起来的机器。缝纫机通常由送料装置、基座、传动和附件四部分组成,通过各机构的运动合理地配合,循环工作,把缝料缝合起来。A sewing machine is a machine that uses one or more sewing threads to form one or more stitches on fabrics to interweave or sew one or more layers of fabrics. A sewing machine is usually composed of a feeder, a base, a transmission, and accessories. Through the reasonable coordination of the movements of each mechanism and the cyclic work, the sewing materials are sewn together.
为了提高缝制效率,缝纫机中通常配置有自动切线装置,用于在缝纫结束时自动剪断缝线(即为面线和底线)。如此,不但使得缝制顺畅,而且减少衣服中的线头,提高了后续整理的效率。但是,由于在缝制过程中,现有的自动切线装置只能剪断缝制过程结束后的缝线,使机针一侧残留有一段具有一定长度的面线线头(也称为起针线头);在第二次起针缝制时,起针线头会在缝制衣物上形成鸟巢状线头,影响了整个衣物的质量,从而影响了整个衣物的品质。为了保证衣物的品质,该鸟巢状线头就必须得人工修剪,从而增加了人工的强度,影响了生产效率。In order to improve sewing efficiency, sewing machines are usually equipped with automatic thread cutting devices, which are used to automatically cut the suture threads (i.e., the upper thread and the lower thread) at the end of sewing. In this way, not only the sewing is smooth, but also the thread ends in the clothes are reduced, thereby improving the efficiency of subsequent finishing. However, during the sewing process, the existing automatic thread cutting device can only cut the suture threads after the sewing process is completed, so that a certain length of upper thread ends (also called needle thread ends) remain on one side of the machine needle; during the second needle sewing, the needle thread ends will form bird's nest-shaped thread ends on the sewn clothes, affecting the quality of the entire clothes, thereby affecting the quality of the entire clothes. In order to ensure the quality of the clothes, the bird's nest-shaped thread ends must be manually trimmed, which increases the intensity of labor and affects production efficiency.
为解决上述问题,现有技术中的一些缝纫机配置的剪线机构,其既能实现起缝捕捉面线,又能实现缝纫结束时自动剪线。比如:申请号为202211272392.8的中国实用新型专利所公开的一种缝纫机动刀结构及其切线装置,通过控制系统控制动刀刀体的运动,实现起缝捕捉面线线头,捕捉的面线线头沿针槽一侧滑动至切刀口处,通过切刀口与定刀的咬合剪断面线线头。但是,由于面线线头的剪切位置距机针落针位置较远,导致在缝料上残留的面线线头较长,仍然需要人工修剪。若将面线线头的剪切位置设置为靠近机针落针位置,则其势必会缩短缝后容线槽的长度,破坏了缝后容线槽,导致缝纫结束剪线后旋梭上的底线线头长度较短,极容易出现下次起缝时带不上底线的不良现象。另外,该缝纫机动刀结构将针槽和切刀口设置在同一槽体中,导致面线线头被捕捉后无法拉出多余的面线线头,极容易产生面线线头再次缠绕进正常线迹的不良现象,不利于剪断后面线线头的收集。In order to solve the above problems, some sewing machines in the prior art are equipped with a thread trimming mechanism, which can not only realize the capture of the upper thread at the start of sewing, but also realize automatic thread trimming at the end of sewing. For example: a sewing dynamic knife structure and its thread cutting device disclosed in the Chinese utility model patent with application number 202211272392.8, controls the movement of the moving knife body through a control system to realize the capture of the upper thread head at the start of sewing, and the captured upper thread head slides along one side of the needle groove to the cutting edge, and the upper thread head is cut off by the engagement of the cutting edge and the fixed knife. However, since the cutting position of the upper thread head is far away from the needle drop position, the upper thread head remaining on the sewing material is relatively long, and manual trimming is still required. If the cutting position of the upper thread head is set to be close to the needle drop position, it is bound to shorten the length of the thread groove after sewing, destroying the thread groove after sewing, resulting in a shorter length of the bottom line head on the rotary shuttle after thread trimming at the end of sewing, which is very likely to cause the undesirable phenomenon of not being able to bring the bottom line when sewing next time. In addition, the sewing machine knife structure sets the needle groove and the cutting edge in the same groove body, resulting in the inability to pull out the excess upper thread ends after the upper thread ends are captured, which easily leads to the undesirable phenomenon that the upper thread ends are entangled in the normal stitches again, which is not conducive to the collection of the thread ends after cutting.
实用新型内容Utility Model Content
鉴于以上所述现有技术的缺点,本实用新型要解决的技术问题在于提供一种防鸟巢活动刀,既能在起缝剪线后使残留在缝料上的面线线头较短,又能避免缝纫结束剪线后旋梭上的底线线头过短。In view of the shortcomings of the prior art mentioned above, the technical problem to be solved by the utility model is to provide an anti-bird's nest movable knife, which can not only make the upper thread end remaining on the sewing material shorter after thread cutting at the beginning of sewing, but also prevent the lower thread end on the rotary shuttle from being too short after thread cutting at the end of sewing.
为实现上述目的,本实用新型提供一种防鸟巢活动刀,包括活动刀体,所述活动刀体的外围具有分布在缝纫机中机针正下方且位置确定的落针位,所述活动刀体上设有容许机针通过的起缝勾线槽、用于切断面线线头的起缝剪线刃、分线槽、以及用于切断面线和底线的缝后剪线刃,所述起缝勾线槽和分线槽都分布在缝后剪线刃和起缝剪线刃之间,所述起缝剪线刃设置在活动刀体的第一落针边侧,所述第一落针边侧为起缝剪线刃切断面线线头时活动刀体上紧挨落针位的边侧。To achieve the above-mentioned purpose, the utility model provides an anti-bird's nest movable knife, including a movable knife body, the periphery of the movable knife body has a needle drop position distributed directly below the needle in the sewing machine and with a fixed position, the movable knife body is provided with a seam start hook groove allowing the needle to pass through, a seam start thread cutting blade for cutting the upper thread end, a wire dividing groove, and a post-sewing thread cutting blade for cutting the upper thread and the lower thread, the seam start hook groove and the wire dividing groove are distributed between the post-sewing thread cutting blade and the seam start thread cutting blade, the seam start thread cutting blade is arranged on the first needle drop side of the movable knife body, and the first needle drop side is the side of the movable knife body close to the needle drop position when the seam start thread cutting blade cuts the upper thread end.
进一步地,所述活动刀体为圆弧刀体;Furthermore, the movable blade body is an arc blade body;
沿所述活动刀体的周向,所述缝后剪线刃、起缝勾线槽、分线槽和起缝剪线刃分布在活动刀体的同一圆周线上。Along the circumference of the movable knife body, the thread cutting blade after sewing, the thread hooking groove at the beginning of sewing, the thread dividing groove and the thread cutting blade at the beginning of sewing are distributed on the same circumference line of the movable knife body.
进一步地,所述分线槽分布在起缝勾线槽和起缝剪线刃之间,所述缝后剪线刃设在起缝勾线槽远离分线槽的一端处。Furthermore, the wire dividing groove is distributed between the seam starting wire hook groove and the seam starting wire cutting blade, and the post-sewing wire cutting blade is arranged at one end of the seam starting wire hook groove away from the wire dividing groove.
进一步地,所述分线槽分布在缝后剪线刃和起缝勾线槽之间。Furthermore, the wire dividing groove is distributed between the thread cutting blade after sewing and the thread hooking groove for starting sewing.
进一步地,所述缝后剪线刃近邻活动刀体的第二落针边侧设置,所述第二落针边侧为缝后剪线刃切断面线和底线时活动刀体上紧挨落针位的边侧。Furthermore, the post-sewing thread trimming blade is arranged adjacent to the second needle dropping side of the movable knife body, and the second needle dropping side is the side of the movable knife body adjacent to the needle dropping position when the post-sewing thread trimming blade cuts the upper thread and the lower thread.
进一步地,所述活动刀体的表面开设有起缝容线槽和缝后容线槽,所述起缝容线槽衔接在起缝勾线槽和起缝剪线刃之间,所述缝后容线槽衔接在分线槽和缝后剪线刃之间。Furthermore, a thread-accommodating groove for starting a seam and a thread-accommodating groove for accommodating a thread after seam are provided on the surface of the movable blade body. The thread-accommodating groove for starting a seam is connected between the thread-hooking groove for starting a seam and the thread-cutting blade for starting a seam, and the thread-accommodating groove for accommodating a thread after seam is connected between the thread-dividing groove and the thread-cutting blade after seam.
进一步地,所述活动刀体在第一落针边侧处设有剪线分线尖部,所述剪线分线尖部呈三角形状。Furthermore, the movable knife body is provided with a thread cutting and dividing tip at the first needle dropping side, and the thread cutting and dividing tip is in a triangular shape.
本实用新型还提供一种缝纫机剪线机构,包括起缝切刀、缝后切刀、以及如上所述的防鸟巢活动刀,所述防鸟巢活动刀能在起缝切刀和缝后切刀之间往复运动,所述起缝剪线刃能与起缝切刀咬合,所述缝后剪线刃能与缝后切刀咬合。The utility model also provides a thread trimming mechanism for a sewing machine, comprising a seam start cutting knife, a post-sewing cutting knife, and the above-mentioned anti-bird nest movable knife, wherein the anti-bird nest movable knife can reciprocate between the seam start cutting knife and the post-sewing cutting knife, the seam start cutting blade can engage with the seam start cutting knife, and the post-sewing cutting blade can engage with the post-sewing cutting knife.
进一步地,所述起缝切刀和缝后切刀都为固定设置的定刀,所述起缝切刀和缝后切刀分别分布在机针的两侧。Furthermore, the seam-starting cutter and the seam-post-cutting cutter are both fixed knives, and the seam-starting cutter and the seam-post-cutting cutter are respectively distributed on both sides of the machine needle.
进一步地,所述缝纫机剪线机构还包括固定设置的吸风管,所述吸风管和起缝切刀分布在机针的同一侧,所述吸风管具有对准活动刀体表面的吸风口,所述起缝切刀、吸风口和防鸟巢活动刀沿缝纫机中旋梭的径向从外而内依次设置。Furthermore, the thread trimming mechanism of the sewing machine also includes a fixed suction pipe, the suction pipe and the seam starter cutter are distributed on the same side of the machine needle, the suction pipe has a suction port aligned with the surface of the movable knife body, and the seam starter cutter, the suction port and the anti-bird's nest movable knife are arranged in sequence from the outside to the inside along the radial direction of the rotary shuttle in the sewing machine.
进一步地,所述缝纫机剪线机构还包括固定设置的压线板,所述压线板和起缝切刀分布在机针的同一侧,所述压线板、起缝切刀和防鸟巢活动刀沿缝纫机中旋梭的径向从外而内依次设置;所述压线板上设有分布在起缝切刀外端侧的第一压线部,所述活动刀体上设有第二压线部;Furthermore, the thread trimming mechanism of the sewing machine further comprises a fixedly arranged thread pressing plate, the thread pressing plate and the seam starting cutter are distributed on the same side of the machine needle, and the thread pressing plate, the seam starting cutter and the anti-bird nest movable knife are arranged in sequence from the outside to the inside along the radial direction of the rotary hook in the sewing machine; the thread pressing plate is provided with a first thread pressing portion distributed on the outer end side of the seam starting cutter, and the movable knife body is provided with a second thread pressing portion;
当所述起缝剪线刃近邻于起缝切刀、且未咬合时,所述第二压线部与第一压线部相抵接、并形成用于夹持面线的夹线缝。When the seam start cutting blade is close to the seam start cutting knife and is not engaged, the second thread pressing portion abuts against the first thread pressing portion to form a thread clamping seam for clamping the surface thread.
进一步地,所述压线板和起缝切刀上都开设有牙齿避让槽。Furthermore, the wire pressing plate and the seam cutting knife are both provided with tooth avoidance grooves.
进一步地,所述活动刀体上设有第二压线部,所述起缝切刀上设有第三压线部;Furthermore, the movable knife body is provided with a second pressing portion, and the seam cutting knife is provided with a third pressing portion;
当所述起缝剪线刃近邻于起缝切刀、且未咬合时,所述第二压线部与第一压线部相抵接、并形成用于夹持面线的夹线缝。When the seam start cutting blade is close to the seam start cutting knife and is not engaged, the second thread pressing portion abuts against the first thread pressing portion to form a thread clamping seam for clamping the surface thread.
进一步地,所述活动刀体上设有第一抬刀部和第二抬刀部,所述第一抬刀部作用于起缝切刀,所述第二抬刀部作用于缝后切刀。Furthermore, the movable knife body is provided with a first knife lifting portion and a second knife lifting portion, the first knife lifting portion acts on the seam cutting knife, and the second knife lifting portion acts on the seam post-cutting knife.
如上所述,本实用新型涉及的防鸟巢活动刀及缝纫机剪线机构,具有以下有益效果:As described above, the bird nest prevention movable knife and sewing machine thread cutting mechanism of the utility model have the following beneficial effects:
1、本申请将起缝剪线刃设置在活动刀体的第一落针边侧处,如此,在起缝时通过起缝剪线刃切断面线线头时,由于第一落针边侧紧挨落针位,使得起缝剪线刃也紧挨落针位,也就使得起缝剪线刃距机针非常近,从而在起缝剪线后能够缩短残留在缝料上的面线线头的长度。1. The present application arranges the seam start thread cutting blade at the first needle drop side of the movable knife body. In this way, when the upper thread end is cut off by the seam start thread cutting blade at the start of sewing, since the first needle drop side is close to the needle drop position, the seam start thread cutting blade is also close to the needle drop position, which makes the seam start thread cutting blade very close to the machine needle, thereby shortening the length of the upper thread end remaining on the sewing material after the seam start thread cutting.
2、由于起缝短线头的剪线效果是通过将起缝剪线刃设置在活动刀体的第一落针边侧来实现的,不受分线槽和缝后剪线刃的分布位置的影响,从而使得分线槽和缝后剪线刃之间的间距能够设置为最佳间距,避免缝纫结束剪线后旋梭上的底线线头过短,使旋梭上的底线线头具有一定长度,在下次起缝时能可靠地与面线交织形成线迹。2. Since the thread cutting effect of the short thread head at the start of sewing is achieved by setting the thread cutting blade at the first needle drop side of the movable knife body, it is not affected by the distribution position of the dividing groove and the thread cutting blade after sewing, so that the distance between the dividing groove and the thread cutting blade after sewing can be set to the optimal distance, avoiding the bottom thread head on the rotary shuttle being too short after thread cutting at the end of sewing, so that the bottom thread head on the rotary shuttle has a certain length, which can be reliably interwoven with the surface thread to form a stitch at the next start of sewing.
3、该结构也能使得起缝勾线槽与起缝剪线刃之间具有一定的间距,能够可靠地将面线线头拉出一部分,有效防止面线线头的再次缠绕。3. This structure can also ensure a certain distance between the seam start hook groove and the seam start cutting blade, so that a part of the upper thread end can be reliably pulled out, effectively preventing the upper thread end from being entangled again.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1至图3为本申请缝纫机剪线机构起缝剪线的过程示意图。1 to 3 are schematic diagrams showing the process of starting sewing and cutting the thread by the thread cutting mechanism of the sewing machine of the present application.
(其中,图1中的防鸟巢活动刀处于起缝勾线位置,图2中的防鸟巢活动刀处于起缝剪线等待位置,图3中的防鸟巢活动刀处于起缝剪线完成位置。)(The anti-bird nest movable knife in FIG1 is in the seam start hooking position, the anti-bird nest movable knife in FIG2 is in the seam start cutting waiting position, and the anti-bird nest movable knife in FIG3 is in the seam start cutting completion position.)
图4至图5为本申请缝纫机剪线机构缝后剪线的过程示意图。4 to 5 are schematic diagrams showing the thread trimming process after sewing by the thread trimming mechanism of the sewing machine of the present application.
(其中,图4中的防鸟巢活动刀处于缝后剪线分线位置,图5中的防鸟巢活动刀处于缝后剪线完成位置。)(Wherein, the anti-bird nest movable knife in FIG. 4 is in the line cutting and dividing position after sewing, and the anti-bird nest movable knife in FIG. 5 is in the line cutting completion position after sewing.)
图6a为本申请中防鸟巢活动刀实施例一的结构示意图,该图中的防鸟巢活动刀处于起缝剪线位置。FIG6 a is a schematic structural diagram of the first embodiment of the anti-bird nest movable knife in the present application, in which the anti-bird nest movable knife is in the seam starting and line cutting position.
图6b为本申请中防鸟巢活动刀实施例二的结构示意图,该图中的防鸟巢活动刀处于起缝剪线位置。FIG6 b is a schematic structural diagram of the second embodiment of the anti-bird nest movable knife in the present application, in which the anti-bird nest movable knife is in the seam starting and cutting position.
图7为本申请中起缝切刀的结构示意图。FIG. 7 is a schematic diagram of the structure of the seam cutting knife in the present application.
图8为本申请中压线板的结构示意图。FIG8 is a schematic diagram of the structure of the voltage board in the present application.
元件标号说明Component number description
10 机针10 Needle
20 活动刀体20 Movable blade
21 起缝勾线槽21 Seam hook groove
22 起缝剪线刃22 Seam cutting blade
23 分线槽23 branch slot
24 缝后剪线刃24 Seam trimmer blade
25 第一落针边侧25 First needle drop side
26 第二落针边侧26 Second needle drop side
27 起缝容线槽27 Seam-forming duct
28 缝后容线槽28 Seam back wire slot
29 剪线分线尖部29 Thread cutting tip
210 第二压线部210 Second crimping section
211 第一抬刀部211 First Knife Lifting Department
212 第二抬刀部212 Second knife lifter
30 落针位30 Needle drop position
40 起缝切刀40 Seam cutting knife
50 缝后切刀50 Seam cutter
60 吸风管60 Suction pipe
61 吸风口61 Air intake
70 压线板70 Pressing plate
71 第一压线部71 First crimping section
80 牙齿避让槽80 Tooth avoidance groove
90 底板90 Base Plate
110 旋梭110 Hook
具体实施方式Detailed ways
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
须知,本说明书附图所绘的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”等的用语,亦仅为便于叙述明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。It should be noted that the structures, proportions, sizes, etc. drawn in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the utility model, should still fall within the scope of the technical content disclosed by the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and so on quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the utility model without substantial change of the technical content.
还需要说明的是,当元件被称为“固定于”或“设置于”另一个元件上时,它可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为是“连接”另一个元件,它可以是直接连接另一个元件或者也可以是通过居中元件间接连接另一个元件。It should also be noted that when an element is referred to as being "fixed on" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element at the same time. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or may be indirectly connected to the other element through an intermediate element.
另外,在本申请中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, the descriptions of "first", "second", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
本实用新型涉及缝纫机技术领域,特别是涉及一种防鸟巢活动刀、以及包含有该防鸟巢活动刀的缝纫机剪线机构。通常,缝纫机中配置有可上下往复移动的机针10、以及可转动的旋梭110。下述实施例中,将旋梭110的轴向定义为左右方向,将机针10的延伸方向定义为上下方向,将与左右方向和上下方向都正交的方向定义为前后方向,且前方向为缝纫机正缝时缝料的移动方向。The utility model relates to the technical field of sewing machines, and in particular to an anti-bird nest movable knife, and a sewing machine thread trimming mechanism including the anti-bird nest movable knife. Usually, a sewing machine is provided with a needle 10 that can reciprocate up and down, and a rotatable shuttle 110. In the following embodiments, the axial direction of the shuttle 110 is defined as the left-right direction, the extending direction of the needle 10 is defined as the up-down direction, the direction orthogonal to both the left-right direction and the up-down direction is defined as the front-back direction, and the front direction is the moving direction of the sewing material when the sewing machine is sewing.
如图6a或图6b所示,本实用新型涉及的防鸟巢活动刀包括活动刀体20,活动刀体20上设有起缝勾线槽21、起缝剪线刃22、分线槽23和缝后剪线刃24,起缝勾线槽21沿活动刀体20的厚度方向贯通活动刀体20,起缝勾线槽21允许缝纫机中的机针10通过,起缝剪线刃22用于在起缝时切断面线线头,分线槽23用于在缝纫结束剪线时分线,缝后剪线刃24用于在缝纫结束剪线时切断面线和底线,起缝勾线槽21和分线槽23都分布在缝后剪线刃24和起缝剪线刃22之间,则可以为图6a所示的缝后剪线刃24、起缝勾线槽21、分线槽23和起缝剪线刃22依次先后分布,也可以为图6b所示的缝后剪线刃24、分线槽23、起缝勾线槽21和起缝剪线刃22依次先后分布。除开缝纫机起缝的第一针,即缝纫机从缝纫第二针开始,活动刀体20分布在机针10的前侧或后侧,避免对机针10的上下往复移动产生干涉。如此,活动刀体20的外围具有分布在缝纫机中机针10正下方的落针位30,落针位30为机针10上下往复移动过程中机针10在活动刀体20延伸面上的位置,则落针位30的位置是确定的。As shown in FIG. 6a or FIG. 6b, the bird nest prevention movable knife involved in the utility model includes a movable knife body 20, on which a seam start hooking groove 21, a seam start cutting blade 22, a dividing groove 23 and a post-sewing cutting blade 24 are provided. The seam start hooking groove 21 penetrates the movable knife body 20 along the thickness direction of the movable knife body 20, the seam start hooking groove 21 allows the needle 10 in the sewing machine to pass through, the seam start cutting blade 22 is used to cut off the upper thread end when sewing, and the dividing groove 23 is used to cut the thread after sewing. When the thread is divided, the thread cutting blade 24 after sewing is used to cut the upper thread and the lower thread when the thread is cut at the end of sewing. The thread hooking groove 21 and the thread dividing groove 23 are distributed between the thread cutting blade 24 after sewing and the thread cutting blade 22 after sewing. The thread cutting blade 24 after sewing, the thread hooking groove 21 after sewing, the thread dividing groove 23 and the thread cutting blade 22 after sewing can be distributed in sequence as shown in Figure 6a, or the thread cutting blade 24 after sewing, the thread dividing groove 23, the thread hooking groove 21 after sewing and the thread cutting blade 22 after sewing can be distributed in sequence as shown in Figure 6b. Except for the first stitch of the sewing machine, that is, the sewing machine starts from the second stitch, the movable knife body 20 is distributed on the front side or the rear side of the machine needle 10 to avoid interference with the up and down reciprocating movement of the machine needle 10. In this way, the outer periphery of the movable knife body 20 has a needle drop position 30 distributed directly below the needle 10 in the sewing machine. The needle drop position 30 is the position of the needle 10 on the extended surface of the movable knife body 20 during the up and down reciprocating movement of the needle 10, so the position of the needle drop position 30 is fixed.
如图1所示,本申请涉及的缝纫机剪线机构包括起缝切刀40、缝后切刀50、以及上述防鸟巢活动刀,防鸟巢活动刀能在起缝切刀40和缝后切刀50之间往复运动,使起缝剪线刃22与起缝切刀40咬合、以及使缝后剪线刃24与缝后切刀50咬合。As shown in Figure 1, the sewing machine thread trimming mechanism involved in the present application includes a seam start cutter 40, a seam post-sewing cutter 50, and the above-mentioned anti-bird nest movable knife. The anti-bird nest movable knife can reciprocate between the seam start cutter 40 and the seam post-sewing cutter 50, so that the seam start cutter blade 22 is engaged with the seam start cutter 40, and the seam post-sewing cutter blade 24 is engaged with the seam post-sewing cutter 50.
优选地,起缝切刀40和缝后切刀50都为固定设置的定刀,起缝切刀40和缝后切刀50分别分布在机针10的前后两侧。图1至图5所示的缝纫机剪线机构的实施例中,起缝切刀40分布在机针10的前侧,缝后切刀50分布在机针10的后侧,则缝后剪线刃24、起缝勾线槽21、分线槽23和起缝剪线刃22从前至后依次分布,且起缝切刀40和缝后切刀50都固定在缝纫机中底板90的底部。或者,也可以为起缝切刀40分布在机针10的后侧,缝后切刀50分布在机针10的前侧,则缝后剪线刃24、起缝勾线槽21、分线槽23和起缝剪线刃22从后至前依次分布。Preferably, the seam start cutter 40 and the seam back cutter 50 are fixed fixed cutters, and the seam start cutter 40 and the seam back cutter 50 are respectively distributed on the front and rear sides of the machine needle 10. In the embodiment of the thread trimming mechanism of the sewing machine shown in Figures 1 to 5, the seam start cutter 40 is distributed on the front side of the machine needle 10, and the seam back cutter 50 is distributed on the rear side of the machine needle 10, then the seam back cutter blade 24, the seam start hook groove 21, the line dividing groove 23 and the seam start cutter blade 22 are distributed in sequence from front to back, and the seam start cutter 40 and the seam back cutter 50 are both fixed to the bottom of the bottom plate 90 of the sewing machine. Alternatively, the seam start cutter 40 can be distributed on the rear side of the machine needle 10, and the seam back cutter 50 can be distributed on the front side of the machine needle 10, then the seam back cutter blade 24, the seam start hook groove 21, the line dividing groove 23 and the seam start cutter blade 22 are distributed in sequence from back to front.
在其他实施例中,起缝切刀40和缝后切刀50相对于底板90都可活动。下述以起缝切刀40和缝后切刀50都为定刀、起缝切刀40分布在机针10的前侧、以及缝后切刀50分布在机针10的后侧为例,对缝纫机剪线机构和防鸟巢活动刀展开叙述。In other embodiments, the seam starter cutter 40 and the seam back cutter 50 are both movable relative to the bottom plate 90. The following description of the thread trimming mechanism and the anti-bird nest movable knife of the sewing machine is carried out by taking the seam starter cutter 40 and the seam back cutter 50 as fixed knives, the seam starter cutter 40 being arranged at the front side of the machine needle 10, and the seam back cutter 50 being arranged at the rear side of the machine needle 10 as an example.
缝纫机剪线机构起缝剪线时,首先,在缝纫机起缝第一针之前,或者在缝纫机起缝第一针机针10下移的过程中,防鸟巢活动刀运动至起缝勾线位置,使起缝勾线槽21运动至落针位30,即起缝勾线槽21运动至机针10的正下方,如图1所示。其次,缝纫机起缝第一针机针10下移过程中,机针10带着面线向下穿过起缝勾线槽21,结合旋梭110的转动,旋梭110勾出面线线头,如图1所示。再后,缝纫机起缝第一针机针10上移,当机针10向上远离防鸟巢活动刀后,防鸟巢活动刀向靠近起缝切刀40的方向向前运动,直至运动至起缝剪线等待位置,此时,如图2所示,起缝剪线刃22靠近起缝切刀40、但两者未咬合,且活动刀体20的后边侧分布在落针位30的前侧、且紧挨落针位30,将活动刀体20的后边侧定义为第一落针边侧25;此过程中防鸟巢活动刀将面线线头拉出。再后,缝纫机起缝第二针、第三针、…,直至起缝满设定针数,此过程中,机针10在第一落针边侧25的后侧上下往复移动。再后,防鸟巢活动刀继续向靠近起缝切刀40的方向向前运动,直至运动至起缝剪线位置,则起缝剪线刃22和起缝切刀40咬合切断面线线头,此时,活动刀体20的第一落针边侧25紧挨落针位30,距机针10非常近。When the thread trimming mechanism of the sewing machine starts sewing and trimming the thread, first, before the sewing machine starts sewing the first stitch, or during the process of the sewing machine needle 10 moving down for the first stitch, the anti-bird nest movable knife moves to the sewing thread hooking position, so that the sewing thread hooking groove 21 moves to the needle drop position 30, that is, the sewing thread hooking groove 21 moves to the bottom of the needle 10, as shown in FIG1. Secondly, during the process of the sewing machine needle 10 moving down for the first stitch, the needle 10 passes the upper thread downward through the sewing thread hooking groove 21, and combined with the rotation of the rotary hook 110, the rotary hook 110 hooks the upper thread end, as shown in FIG1. Then, the sewing machine starts sewing with the first needle 10 moving upwards. When the needle 10 moves upwards away from the anti-bird nest movable knife, the anti-bird nest movable knife moves forward in the direction close to the seam start cutting knife 40 until it moves to the seam start cutting line waiting position. At this time, as shown in FIG. 2 , the seam start cutting line blade 22 is close to the seam start cutting knife 40, but the two are not engaged, and the rear side of the movable knife body 20 is distributed in front of the needle drop position 30 and is close to the needle drop position 30. The rear side of the movable knife body 20 is defined as the first needle drop side 25; during this process, the anti-bird nest movable knife pulls out the upper thread. Then, the sewing machine starts sewing the second stitch, the third stitch, ..., until the set number of stitches is reached. During this process, the needle 10 moves back and forth up and down on the rear side of the first needle drop side 25. Afterwards, the anti-bird's nest movable knife continues to move forward in the direction close to the seam start cutter 40 until it moves to the seam start cutting position, and the seam start cutting blade 22 and the seam start cutter 40 engage to cut the surface thread end. At this time, the first needle drop side 25 of the movable knife body 20 is close to the needle drop position 30 and is very close to the machine needle 10.
本申请涉及的防鸟巢活动刀中,如图6a或图6b所示,将起缝剪线刃22设置在活动刀体20的第一落针边侧25处,如此,在起缝剪线刃22和起缝切刀40咬合切断面线线头时,由于此时的第一落针边侧25紧挨落针位30,使得起缝剪线刃22也紧挨落针位30,也就使得起缝剪线刃22距机针10非常近,从而在起缝剪线后能够缩短残留在缝料上的面线线头的长度,实现短线头的起缝剪线效果。并且,起缝短线头的剪线效果是通过将起缝剪线刃22设置在活动刀体20的第一落针边侧25来实现的,不受分线槽23和缝后剪线刃24的分布位置的影响,从而使得分线槽23和缝后剪线刃24之间的间距能够设置为最佳间距,避免缝纫结束剪线后旋梭110上的底线线头过短,使旋梭110上的底线线头具有一定长度,在下次起缝时能可靠地与面线交织形成线迹。另外,该结构也能使得起缝勾线槽21与起缝剪线刃22之间具有一定的间距,能够可靠地将面线线头拉出一部分,有效防止面线线头的再次缠绕。In the anti-bird nest movable knife involved in the present application, as shown in Figure 6a or 6b, the seam start thread cutting blade 22 is set at the first needle drop side 25 of the movable knife body 20. In this way, when the seam start thread cutting blade 22 and the seam start cutting knife 40 bite and cut the upper thread end, since the first needle drop side 25 is close to the needle drop position 30 at this time, the seam start thread cutting blade 22 is also close to the needle drop position 30, which makes the seam start thread cutting blade 22 very close to the machine needle 10, so that the length of the upper thread end remaining on the sewing material after the seam start thread cutting can be shortened, and the seam start thread cutting effect of short thread ends can be achieved. Moreover, the thread cutting effect of the short thread head at the start of sewing is achieved by setting the thread cutting blade 22 at the first needle drop side 25 of the movable blade body 20, which is not affected by the distribution position of the dividing groove 23 and the thread cutting blade 24 after sewing, so that the spacing between the dividing groove 23 and the thread cutting blade 24 after sewing can be set to the optimal spacing, avoiding the bottom line thread head on the rotary shuttle 110 being too short after the thread cutting is completed at the end of sewing, so that the bottom line thread head on the rotary shuttle 110 has a certain length, and can reliably interweave with the surface thread to form a stitch when sewing next time. In addition, this structure can also ensure that there is a certain distance between the thread hook groove 21 and the thread cutting blade 22 at the start of sewing, and can reliably pull out a part of the surface thread head, effectively preventing the surface thread head from being entangled again.
缝纫机剪线机构缝纫结束剪线时,首先,在缝纫机缝纫最后一针机针10上移后,防鸟巢活动刀向靠近缝后切刀50的方向向后运动,直至运动至缝后剪线分线位置,如图4所示,由分线槽23进行勾线分线。之后,防鸟巢活动刀继续向靠近缝后切刀50的方向向后运动,直至运动至缝后剪线位置,则缝后剪线刃24和缝后切刀50咬合切断面线和底线,此时,活动刀体20的前边侧分布在落针位30的后侧、且紧挨落针位30,将活动刀体20的前边侧定义为第二落针边侧26。面线和底线切断后,由于分线槽23和缝后剪线刃24之间的间距能够保证旋梭110上的底线线头具有一定长度,则在下次起缝时不会出现底线带不上的不良现象。When the thread trimming mechanism of the sewing machine finishes thread trimming, first, after the last needle 10 of the sewing machine moves up, the anti-bird nest movable knife moves backward in the direction close to the back-seam cutter 50 until it moves to the back-seam cutter line separation position, as shown in FIG4 , and the line is hooked and separated by the line separation groove 23. After that, the anti-bird nest movable knife continues to move backward in the direction close to the back-seam cutter 50 until it moves to the back-seam cutter line position, and then the back-seam cutter blade 24 and the back-seam cutter 50 bite and cut the upper thread and the lower thread. At this time, the front side of the movable knife body 20 is distributed on the rear side of the needle drop position 30 and is close to the needle drop position 30, and the front side of the movable knife body 20 is defined as the second needle drop side 26. After the upper thread and the lower thread are cut, since the spacing between the line separation groove 23 and the back-seam cutter blade 24 can ensure that the lower thread head on the rotary hook 110 has a certain length, the undesirable phenomenon of the lower thread not being brought up will not occur when sewing next time.
进一步地,本申请中,活动刀体20的运动方式为:绕旋梭110转动。基于此,缝纫机剪线机构还包括剪线驱动源和剪线传动机构,剪线驱动源为电机、优选为步进电机,剪线驱动源通过剪线传动机构与活动刀体20相连,驱动活动刀体20向前转动或向后转动。另外,剪线驱动源与缝纫机的控制系统通讯连接,缝纫机的控制系统通过控制剪线驱动源的动作,实现起缝剪线防鸟巢、以及缝纫结束时自动剪线的功能。Furthermore, in the present application, the movement mode of the movable blade 20 is: rotating around the rotary shuttle 110. Based on this, the thread trimming mechanism of the sewing machine also includes a thread trimming drive source and a thread trimming transmission mechanism. The thread trimming drive source is a motor, preferably a stepping motor. The thread trimming drive source is connected to the movable blade 20 through the thread trimming transmission mechanism to drive the movable blade 20 to rotate forward or backward. In addition, the thread trimming drive source is communicatively connected to the control system of the sewing machine. The control system of the sewing machine realizes the functions of thread trimming at the start of sewing to prevent bird nests, and automatic thread trimming at the end of sewing by controlling the action of the thread trimming drive source.
进一步地,基于起缝勾线槽21和分线槽23设置位置的不同,可以使防鸟巢活动刀具有两个实施例。防鸟巢活动刀实施例一:如图6a所示,缝后剪线刃24、起缝勾线槽21、分线槽23和起缝剪线刃22依次先后分布。防鸟巢活动刀实施例二:如图6b所示,缝后剪线刃24、分线槽23、起缝勾线槽21和起缝剪线刃22依次先后分布。防鸟巢活动刀实施例一和二的其余结构都相同。Furthermore, based on the different positions of the seam start hooking groove 21 and the line dividing groove 23, there are two embodiments of the anti-bird nest movable knife. Anti-bird nest movable knife embodiment 1: As shown in FIG6a, the thread cutting blade 24 after sewing, the seam start hooking groove 21, the line dividing groove 23 and the seam start cutting blade 22 are arranged in sequence. Anti-bird nest movable knife embodiment 2: As shown in FIG6b, the thread cutting blade 24 after sewing, the line dividing groove 23, the seam start hooking groove 21 and the seam start cutting blade 22 are arranged in sequence. The remaining structures of the anti-bird nest movable knife embodiments 1 and 2 are the same.
进一步地,如图6a或图6b所示,活动刀体20为圆弧刀体,该圆弧刀体沿活动刀体20的转动方向延伸。沿活动刀体20的周向,缝后剪线刃24、起缝勾线槽21、分线槽23和起缝剪线刃22分布在活动刀体20的同一圆周线上,在左右方向上无错位关系。Further, as shown in Fig. 6a or Fig. 6b, the movable blade 20 is an arc blade, which extends along the rotation direction of the movable blade 20. Along the circumference of the movable blade 20, the post-sewing thread cutting blade 24, the seam start thread hooking groove 21, the line dividing groove 23 and the seam start thread cutting blade 22 are distributed on the same circumference of the movable blade 20, and there is no misalignment relationship in the left-right direction.
进一步地,防鸟巢活动刀实施例一中,如图6a所示,起缝勾线槽21靠近活动刀体20的前边侧(即第二落针边侧26)设置,缝后剪线刃24设在起缝勾线槽21远离分线槽23的前端处,也就使得缝后剪线刃24近邻活动刀体20的第二落针边侧26设置。防鸟巢活动刀实施例二中,如图6b所示,缝后剪线刃24直接近邻活动刀体20的第二落针边侧26设置。如此,在缝纫结束后通过缝后剪线刃24和缝后切刀50咬合切断面线和底线时,由于此时的缝后剪线刃24近邻活动刀体20的第二落针边侧26,而此时的第二落针边侧26紧挨落针位30,使得缝后剪线刃24也紧挨落针位30,也就使得缝后剪线刃24距机针10非常近,从而在缝纫结束剪线后能够缩短残留在缝料上的底面线线头的长度,实现短线头的缝后剪线效果。Furthermore, in the first embodiment of the anti-bird nest movable knife, as shown in FIG6a, the seam start hooking groove 21 is arranged close to the front side (i.e., the second needle drop side 26) of the movable knife body 20, and the post-sewing thread cutting blade 24 is arranged at the front end of the seam start hooking groove 21 away from the line dividing groove 23, so that the post-sewing thread cutting blade 24 is arranged adjacent to the second needle drop side 26 of the movable knife body 20. In the second embodiment of the anti-bird nest movable knife, as shown in FIG6b, the post-sewing thread cutting blade 24 is arranged directly adjacent to the second needle drop side 26 of the movable knife body 20. In this way, when the upper thread and the lower thread are cut by the post-sewing thread trimming blade 24 and the post-sewing cutting knife 50 after sewing is finished, since the post-sewing thread trimming blade 24 is close to the second needle dropping side 26 of the movable knife body 20 at this time, and the second needle dropping side 26 is close to the needle dropping position 30 at this time, the post-sewing thread trimming blade 24 is also close to the needle dropping position 30, which makes the post-sewing thread trimming blade 24 very close to the machine needle 10, so that the length of the bottom thread end remaining on the sewing material after the thread trimming is finished, and the post-sewing thread trimming effect of short thread ends is achieved.
进一步地,如图6a或图6b所示,活动刀体20的上表面开设有起缝容线槽27和缝后容线槽28,起缝容线槽27衔接在起缝勾线槽21和起缝剪线刃22之间,缝后容线槽28衔接在分线槽23和缝后剪线刃24之间。防鸟巢活动刀实施例一中,如图6a所示,缝后容线槽28为起缝容线槽27的前段部分;并且,基于缝后剪线刃24设在起缝勾线槽21前端处的结构,使得起缝容线槽27连通在缝后剪线刃24和起缝剪线刃22之间。防鸟巢活动刀实施例二中,如图6b所示,起缝容线槽27和缝后容线槽28为两个槽体,起缝容线槽27分布在缝后容线槽28的后方侧,起缝容线槽27和缝后容线槽28可以设置为不连通,也可以设置为连通。在起缝剪线时,被拉出的面线线头被容置在起缝容线槽27中,防止面线线头再次缠绕到活动刀体20的下方。在缝后剪线时,底线和面线都有一段容置在缝后容线槽28中,分线槽23和缝后剪线刃24之间的间距也即为缝后容线槽28的长度,缝后容线槽28的长度直接决定缝纫结束剪线后旋梭110上的底线线头的长度。本申请不会破坏缝后容线槽28,使得缝后容线槽28具有最佳长度,精准地控制缝纫结束剪线后旋梭110上底线线头的保留长度。Further, as shown in FIG6a or FIG6b, the upper surface of the movable knife body 20 is provided with a seam start thread groove 27 and a seam back thread groove 28, the seam start thread groove 27 is connected between the seam start hook thread groove 21 and the seam start thread cutting blade 22, and the seam back thread groove 28 is connected between the wire dividing groove 23 and the seam back thread cutting blade 24. In the first embodiment of the anti-bird nest movable knife, as shown in FIG6a, the seam back thread groove 28 is the front section of the seam start thread groove 27; and, based on the structure that the seam back thread cutting blade 24 is arranged at the front end of the seam start hook thread groove 21, the seam start thread groove 27 is connected between the seam back thread cutting blade 24 and the seam start thread cutting blade 22. In the second embodiment of the anti-bird nest movable knife, as shown in FIG6b, the thread groove 27 for starting the seam and the thread groove 28 for ending the seam are two groove bodies, and the thread groove 27 for starting the seam is distributed on the rear side of the thread groove 28 for ending the seam. The thread groove 27 for starting the seam and the thread groove 28 for ending the seam can be set to be disconnected or connected. When cutting the thread at the start of the seam, the upper thread end pulled out is accommodated in the thread groove 27 for starting the seam to prevent the upper thread end from being entangled under the movable knife body 20 again. When cutting the thread after the seam, a section of the bottom thread and the top thread are accommodated in the thread groove 28 for ending the seam, and the spacing between the dividing groove 23 and the thread cutting blade 24 for ending the seam is also the length of the thread groove 28 for ending the seam, and the length of the thread groove 28 for ending the seam directly determines the length of the bottom thread end on the rotary hook 110 after the thread cutting is completed at the end of sewing. The present application will not damage the post-sewing thread groove 28, so that the post-sewing thread groove 28 has an optimal length, and accurately controls the remaining length of the bottom thread head on the rotary hook 110 after the sewing is completed and the thread is trimmed.
进一步地,如图6a或图6b所示,活动刀体20在第一落针边侧25处设有剪线分线尖部29,剪线分线尖部29呈尖角朝后的三角形状。在缝后剪线时,先由剪线分线尖部29穿过面线线环,以保证面线分线的精准。Further, as shown in Fig. 6a or Fig. 6b, the movable knife body 20 is provided with a thread cutting and dividing tip 29 at the first needle drop side 25, and the thread cutting and dividing tip 29 is in a triangular shape with a sharp corner facing backward. When cutting the thread after sewing, the thread cutting and dividing tip 29 first passes through the upper thread loop to ensure the accuracy of the upper thread dividing.
进一步地,如图1和图2所示,缝纫机剪线机构还包括固定设置的吸风管60,吸风管60和起缝切刀40分布在机针10的同一侧,则吸风管60布置在机针10的前侧,起缝切刀40、吸风口61和防鸟巢活动刀沿缝纫机中旋梭110的径向从外而内依次设置。吸风管60具有对准活动刀体20表面的吸风口61,吸风口61优选对准起缝勾线槽21和/或起缝容线槽27,吸风口61用于面线线头被剪断前预收集面线线头的线头端、以及在面线线头被剪断后收集面线线头。优选地,吸风管60固定在缝纫机底板90的底部。Further, as shown in FIG. 1 and FIG. 2 , the thread trimming mechanism of the sewing machine also includes a fixedly arranged air suction pipe 60, and the air suction pipe 60 and the seam start cutting knife 40 are distributed on the same side of the machine needle 10, and the air suction pipe 60 is arranged on the front side of the machine needle 10, and the seam start cutting knife 40, the air suction port 61 and the anti-bird nest movable knife are arranged in sequence from the outside to the inside along the radial direction of the rotary shuttle 110 in the sewing machine. The air suction pipe 60 has an air suction port 61 aligned with the surface of the movable knife body 20, and the air suction port 61 is preferably aligned with the seam start hook groove 21 and/or the seam start containing groove 27, and the air suction port 61 is used to pre-collect the thread end of the upper thread before the upper thread end is cut off, and to collect the upper thread end after the upper thread end is cut off. Preferably, the air suction pipe 60 is fixed to the bottom of the sewing machine bottom plate 90.
进一步地,在起缝剪线时,防鸟巢活动刀运动至图2所示的起缝剪线等待位置,起缝剪线刃22靠近起缝切刀40、但两者未咬合时,面线线头处于被夹持住的状态,如此,后续在起缝设定针数时,能可靠地避免面线线头脱离。基于此,可通过下述两种方式夹持面线线头。Furthermore, when the seam is cut, the anti-bird nest movable knife moves to the seam cutting waiting position shown in FIG. 2, and the seam cutting blade 22 is close to the seam cutting knife 40, but the two are not engaged, and the upper thread end is in a clamped state, so that when the number of stitches is set at the beginning of the seam, the upper thread end can be reliably prevented from being separated. Based on this, the upper thread end can be clamped in the following two ways.
方式一、如图1和图2所示,缝纫机剪线机构还包括固定设置的压线板70,压线板70和起缝切刀40分布在机针10的同一侧,则压线板70设在机针10的前侧,压线板70、起缝切刀40和防鸟巢活动刀沿缝纫机中旋梭110的径向从外而内依次设置。压线板70上设有分布在起缝切刀40后端外侧的第一压线部71,活动刀体20上设有第二压线部210,第二压线部210分布在起缝剪线刃22的后侧、并靠近起缝剪线刃22。当起缝剪线刃22近邻于起缝切刀40、且未咬合时,第二压线部210与第一压线部71相抵接、并形成用于夹持面线的夹线缝,通过压线板70和防鸟巢活动刀夹持住面线线头。优选地,压线板70固定在缝纫机底板90的底部。Method 1: As shown in FIG. 1 and FIG. 2, the thread trimming mechanism of the sewing machine further includes a fixedly arranged thread pressing plate 70, and the thread pressing plate 70 and the seam start cutting knife 40 are distributed on the same side of the machine needle 10, then the thread pressing plate 70 is arranged on the front side of the machine needle 10, and the thread pressing plate 70, the seam start cutting knife 40 and the anti-bird nest movable knife are arranged in sequence from the outside to the inside along the radial direction of the rotary shuttle 110 in the sewing machine. The thread pressing plate 70 is provided with a first thread pressing portion 71 distributed on the outside of the rear end of the seam start cutting knife 40, and the movable knife body 20 is provided with a second thread pressing portion 210, and the second thread pressing portion 210 is distributed on the rear side of the seam start cutting knife 22 and is close to the seam start cutting knife 22. When the seam start cutting knife 22 is adjacent to the seam start cutting knife 40 and is not engaged, the second thread pressing portion 210 abuts against the first thread pressing portion 71 and forms a thread clamping seam for clamping the upper thread, and the thread end of the upper thread is clamped by the thread pressing plate 70 and the anti-bird nest movable knife. Preferably, the thread pressing plate 70 is fixed to the bottom of the sewing machine bottom plate 90 .
方式二、活动刀体20上设有第二压线部210,起缝切刀40上设有第三压线部。当起缝剪线刃22近邻于起缝切刀40、且未咬合时,第二压线部210与第一压线部71相抵接、并形成用于夹持面线的夹线缝,通过起缝切刀40和防鸟巢活动刀夹持住面线线头。方式二也可以认为是:将压线板70和起缝切刀40设置为一体。Method 2: The movable blade body 20 is provided with a second thread pressing portion 210, and the seam starter cutter 40 is provided with a third thread pressing portion. When the seam starter cutter blade 22 is close to the seam starter cutter 40 and is not engaged, the second thread pressing portion 210 abuts against the first thread pressing portion 71 and forms a thread clamping seam for clamping the upper thread, and the upper thread end is clamped by the seam starter cutter 40 and the anti-bird nest movable blade. Method 2 can also be considered as: the thread pressing plate 70 and the seam starter cutter 40 are set as one body.
优选地,如图6a或图6b所示,活动刀体20上设有第一抬刀部211和第二抬刀部212;第一抬刀部211设在活动刀体20的前边侧,第一抬刀部211作用于起缝切刀40,能略微向上抬起起缝切刀40,使起缝切刀40更好地与起缝剪线刃22配合;第二抬刀部212设在活动刀体20的后边侧,第二抬刀部212作用于缝后切刀50,能略微向上抬起缝后切刀50,使缝后切刀50更好地与缝后剪线刃24配合。如图7和图8所示,压线板70和起缝切刀40上都开设有牙齿避让槽80,牙齿避让槽80的设置,能够避免压线板70和起缝切刀40对缝纫机中送料牙的运动产生干涉,实现多机型的通用。本实施例中,压线板70上的牙齿避让槽80为上下贯通的通槽结构,起缝切刀40上的牙齿避让槽80为上下不贯通的沉槽结构。Preferably, as shown in FIG. 6a or FIG. 6b, the movable blade body 20 is provided with a first blade lifting portion 211 and a second blade lifting portion 212; the first blade lifting portion 211 is provided at the front side of the movable blade body 20, and the first blade lifting portion 211 acts on the seam starter knife 40, and can slightly lift the seam starter knife 40 upward, so that the seam starter knife 40 can better cooperate with the seam starter thread cutting blade 22; the second blade lifting portion 212 is provided at the rear side of the movable blade body 20, and the second blade lifting portion 212 acts on the back seam cutter 50, and can slightly lift the back seam cutter 50 upward, so that the back seam cutter 50 can better cooperate with the back seam thread cutting blade 24. As shown in FIG. 7 and FIG. 8, the thread pressing plate 70 and the seam starter knife 40 are both provided with a tooth avoidance groove 80, and the provision of the tooth avoidance groove 80 can prevent the thread pressing plate 70 and the seam starter knife 40 from interfering with the movement of the feed dog in the sewing machine, thereby achieving common use of multiple models. In this embodiment, the tooth avoidance groove 80 on the wire pressing plate 70 is a through groove structure that passes through from top to bottom, and the tooth avoidance groove 80 on the seam cutting knife 40 is a sunken groove structure that does not pass through from top to bottom.
综上,以缝纫机剪线机构中配置压线板70和图6a所示的防鸟巢活动刀实施例一为例,本申请在起缝剪线时的工作过程包括以下步骤。In summary, taking the embodiment 1 of the anti-bird nest movable knife configured with the thread pressing plate 70 and FIG. 6 a in the thread trimming mechanism of the sewing machine as an example, the working process of the present application when starting to sew and trimming the thread includes the following steps.
1.1、在缝纫机起缝第一针之前,或者在缝纫机起缝第一针机针10下移的过程中,防鸟巢活动刀转动至起缝勾线位置,如图1所示,使起缝勾线槽21转动至机针10的正下方。1.1. Before the sewing machine starts sewing the first stitch, or when the sewing machine needle 10 moves down, the anti-bird's nest movable knife rotates to the sewing thread hooking position, as shown in FIG. 1 , so that the sewing thread hooking groove 21 rotates to the bottom of the sewing needle 10.
1.2、缝纫机起缝第一针机针10下移,机针10带着面线向下穿过起缝勾线槽21,在旋梭110的作用下将机针10一侧的面线线头带到防鸟巢活动刀的下方,如图1所示。1.2. The sewing machine needle 10 moves downward when starting to sew the first stitch. The needle 10 carries the upper thread downward through the sewing thread hook groove 21. Under the action of the rotary shuttle 110, the upper thread end on one side of the needle 10 is brought to the bottom of the anti-bird nest movable knife, as shown in Figure 1.
1.3、缝纫机起缝第一针机针10上移,当机针10向上远离防鸟巢活动刀后,防鸟巢活动刀向前转动至起缝剪线等待位置,面线线头被抽出、并被容置在起缝容线槽27中,如图2所示,此时起缝剪线刃22靠近起缝切刀40、但两者未咬合,并由压线板70的第一压线部71和防鸟巢活动刀的第二压线部210相配合,对面线线头形成夹持;与此同时,旋梭110同步转动脱线,吸风管60的吸风口61处形成负压区域,拾取面线线头的线头端。因此,面线线头处于未被切断、但被夹持、且线头端被吸风口61拾取的状态。1.3. The first needle 10 of the sewing machine moves upward. When the needle 10 moves upward away from the anti-bird nest movable knife, the anti-bird nest movable knife rotates forward to the waiting position for the thread cutting at the start of sewing. The upper thread end is drawn out and accommodated in the thread holding groove 27 for the start of sewing. As shown in FIG. 2, at this time, the thread cutting blade 22 of the start of sewing is close to the seam cutting knife 40, but the two are not engaged, and the first thread pressing part 71 of the thread pressing plate 70 and the second thread pressing part 210 of the anti-bird nest movable knife cooperate to clamp the thread end of the upper thread; at the same time, the rotary shuttle 110 rotates synchronously to remove the thread, and a negative pressure area is formed at the suction port 61 of the suction pipe 60 to pick up the thread end of the upper thread. Therefore, the thread end of the upper thread is in a state of not being cut off but being clamped, and the thread end is picked up by the suction port 61.
1.4、缝纫机起缝第二针、第三针、…,机针10在第一落针边侧25的后侧上下往复移动,直至起缝满设定针数。1.4. The sewing machine starts sewing the second stitch, the third stitch, ..., and the needle 10 reciprocates up and down on the rear side of the first needle drop side 25 until the set number of stitches is reached.
1.5、防鸟巢活动刀继续向靠近起缝切刀40的方向向前转动,直至转动至起缝剪线位置,则起缝剪线刃22和起缝切刀40咬合切断面线线头,切断的面线线头经由吸风管60被吸走收集。由于起缝剪线刃22和起缝切刀40的剪线位置距落针位30非常近,则残留在缝料上的面线线头非常短。1.5. The anti-bird nest movable knife continues to rotate forward in the direction close to the seam start cutting knife 40 until it rotates to the seam start cutting position, and then the seam start cutting blade 22 and the seam start cutting knife 40 bite and cut the upper thread ends, and the cut upper thread ends are sucked away and collected through the suction pipe 60. Since the cutting positions of the seam start cutting blade 22 and the seam start cutting knife 40 are very close to the needle drop position 30, the upper thread ends remaining on the sewing material are very short.
1.6、防鸟巢活动刀继续向前转动至初始位置,如图3所示,防鸟巢活动刀保持在该初始位置,即为起缝剪线完成位置。1.6. The anti-bird nest movable knife continues to rotate forward to the initial position, as shown in FIG3 , and the anti-bird nest movable knife remains in the initial position, which is the position where the seam start and thread trimming are completed.
本申请在缝纫结束剪线时的工作过程包括以下步骤。The working process of the present application when cutting the thread at the end of sewing includes the following steps.
2.1、防鸟巢活动刀向靠近缝后切刀50的方向向后转动,先由剪线分线尖部29穿过面线线环;随着防鸟巢活动刀的继续向后转动,被剪一侧的底线和面线滑至分线槽23中,如图4所示;之后,底线和面线被容置在缝后容线槽28中。2.1. The anti-bird's nest movable knife rotates backward toward the direction close to the post-seam cutting knife 50, and first the thread cutting and dividing tip 29 passes through the upper thread loop; as the anti-bird's nest movable knife continues to rotate backward, the bottom thread and the upper thread on the cut side slide into the dividing groove 23, as shown in FIG. 4; thereafter, the bottom thread and the upper thread are accommodated in the post-seam thread accommodating groove 28.
2.2、防鸟巢活动刀继续向靠近缝后切刀50的方向向后转动,直至转动至缝后剪线位置,缝后剪线刃24和缝后切刀50咬合切断面线和底线。由于缝后剪线刃24和缝后切刀50的剪线位置距落针位30非常近,则残留在缝料上的面线线头和底线线头都非常短。2.2. The anti-bird nest movable knife continues to rotate backwards toward the direction close to the post-sewing cutter 50 until it rotates to the post-sewing thread cutting position, and the post-sewing thread cutting blade 24 and the post-sewing cutter 50 bite and cut the upper thread and the lower thread. Since the thread cutting positions of the post-sewing thread cutting blade 24 and the post-sewing cutter 50 are very close to the needle drop position 30, the upper thread and the lower thread ends remaining on the sewing material are very short.
2.3、当缝纫机设定为开启起缝鸟巢功能时,在缝后剪线完成后,防鸟巢活动刀保持在机针10的后侧,即保持在缝后剪线完成位置,如图5所示。如此,起缝勾线槽21距落针位30非常近,下次起缝时,防鸟巢活动刀向前转过一个较小角度,就能使起缝勾线槽21转动至落针位30,实现下次起缝时起缝勾线槽21快速转动至机针10的正下方,避免机针10下移意外碰到活动刀体20的不良现象。当缝纫机设定为关闭起缝鸟巢功能时,在缝后剪线完成后,防鸟巢活动刀向前转动至初始位置,停留在机针10的前侧,以保证下次缝纫结束剪线时的分线剪线动作。因此,通过防鸟巢活动刀上各部位的结构设置,可以根据不同的工作模式使防鸟巢活动刀停留在最有效的工作位置,以保证工作的稳定性。2.3. When the sewing machine is set to open the bird's nest function, after the thread trimming after sewing is completed, the anti-bird's nest movable knife remains on the rear side of the machine needle 10, that is, remains at the position where the thread trimming after sewing is completed, as shown in Figure 5. In this way, the thread hook groove 21 for sewing is very close to the needle drop position 30. When sewing is started next time, the anti-bird's nest movable knife turns forward at a small angle, so that the thread hook groove 21 for sewing can be rotated to the needle drop position 30, so that the thread hook groove 21 can be quickly rotated to the right below the machine needle 10 when sewing is started next time, avoiding the undesirable phenomenon that the machine needle 10 moves down and accidentally hits the movable knife body 20. When the sewing machine is set to close the bird's nest function for sewing, after the thread trimming after sewing is completed, the anti-bird's nest movable knife rotates forward to the initial position and stays on the front side of the machine needle 10 to ensure the thread splitting and thread trimming action when the thread trimming is completed at the end of sewing next time. Therefore, through the structural settings of various parts on the anti-bird's nest movable knife, the anti-bird's nest movable knife can be kept in the most effective working position according to different working modes to ensure the stability of the work.
综上所述,本实用新型有效克服了现有技术中的种种缺点而具高度产业利用价值。In summary, the utility model effectively overcomes various shortcomings of the prior art and has high industrial utilization value.
上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.
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