CN220907859U - Sewing machine cuts line device and sewing machine - Google Patents
Sewing machine cuts line device and sewing machine Download PDFInfo
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- CN220907859U CN220907859U CN202322845288.XU CN202322845288U CN220907859U CN 220907859 U CN220907859 U CN 220907859U CN 202322845288 U CN202322845288 U CN 202322845288U CN 220907859 U CN220907859 U CN 220907859U
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- 238000009958 sewing Methods 0.000 title claims abstract description 168
- 238000005520 cutting process Methods 0.000 claims abstract description 220
- 238000009966 trimming Methods 0.000 claims abstract description 100
- 238000003825 pressing Methods 0.000 claims description 44
- 238000010008 shearing Methods 0.000 claims 7
- 239000000463 material Substances 0.000 abstract description 13
- 235000005770 birds nest Nutrition 0.000 abstract description 5
- 235000005765 wild carrot Nutrition 0.000 abstract description 5
- 230000008859 change Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000004826 seaming Methods 0.000 description 6
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- 238000005516 engineering process Methods 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
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- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及缝纫机自动剪线技术领域,特别是涉及一种缝纫机剪线装置、以及包含有该缝纫机剪线装置的缝纫机。The utility model relates to the technical field of automatic thread trimming of sewing machines, in particular to a thread trimming device for sewing machines and a sewing machine comprising the thread trimming device.
背景技术Background technique
目前,缝纫机中都配置有剪线装置,缝纫结束时,剪线装置动作,切断面线和底线。剪线完成后,缝料上残留有缝后线头(包括面线线头和底线线头),同时,也会在机针的一侧留下一段起针面线线头。下次缝纫起缝时,机针一侧的起针面线线头会在缝料上形成鸟巢状的起缝线头。为保证缝料的外观品质,势必需要工人将鸟巢状起缝线头剪掉,从而增加了人工强度,同时也影响缝料的生产效率。At present, sewing machines are equipped with thread trimmers. When sewing is finished, the thread trimmers are activated to cut the upper and lower threads. After thread trimming, there are thread ends (including upper and lower thread ends) left on the sewing material, and at the same time, a section of the upper thread ends will be left on one side of the needle. The next time you start sewing, the upper thread ends on the needle side will form a bird's nest-shaped seam starter on the sewing material. In order to ensure the appearance quality of the sewing material, workers must cut off the bird's nest-shaped seam starter, which increases the labor intensity and also affects the production efficiency of the sewing material.
现有技术中,有些缝纫机中也配置有起缝剪线装置,用于在起缝时切断面线线头,避免产生起缝鸟巢线头。然而,在切断面线线头后,其残留在缝料上的起缝线头仍然具有一定的长度,仍然不可避免地需要工人修剪起缝线头。In the prior art, some sewing machines are also equipped with a seam start thread trimming device, which is used to cut off the upper thread end when sewing to avoid the formation of seam start thread ends. However, after the upper thread end is cut off, the seam start thread end remaining on the sewing material still has a certain length, and it is still inevitable that workers need to trim the seam start thread end.
实用新型内容Utility Model Content
鉴于以上所述现有技术的缺点,本实用新型要解决的技术问题在于提供一种缝纫机剪线装置,能避免产生起缝鸟巢线头,还能使缝料上的起缝线头更短。In view of the above-mentioned shortcomings of the prior art, the technical problem to be solved by the utility model is to provide a thread trimming device for a sewing machine, which can avoid the generation of bird's nest thread ends at the start of the seam and can also make the thread ends at the start of the seam on the sewing material shorter.
为实现上述目的,本实用新型提供一种缝纫机剪线装置,包括固定设置的定刀、以及能够向靠近或远离所述定刀方向运动的动刀,所述动刀的外围具有分布在缝纫机中机针正下方且位置确定的落针点,所述动刀上设有起缝勾线槽、起缝剪线刃口、以及缝后剪线刃口,所述起缝勾线槽沿动刀的厚度方向贯通动刀、并允许机针通过,所述起缝剪线刃口和缝后剪线刃口都能与定刀咬合,所述起缝剪线刃口近邻缝后剪线刃口设置;To achieve the above-mentioned purpose, the utility model provides a thread trimming device for a sewing machine, comprising a fixed fixed knife and a movable knife capable of moving toward or away from the fixed knife, wherein the outer periphery of the movable knife has a needle drop point which is distributed directly below a machine needle in the sewing machine and has a fixed position, wherein the movable knife is provided with a thread-starting groove, a thread-starting cutting edge, and a thread-post-sewing cutting edge, wherein the thread-starting groove penetrates the movable knife along the thickness direction of the movable knife and allows the machine needle to pass through, wherein the thread-starting cutting edge and the thread-post-sewing cutting edge can both engage with the fixed knife, and the thread-starting cutting edge is arranged adjacent to the thread-post-sewing cutting edge;
当所述起缝剪线刃口与定刀咬合时,所述缝后剪线刃口近邻于落针点,使所述起缝剪线刃口近邻于落针点。When the seam-starting thread-cutting edge is engaged with the fixed knife, the seam-post-cutting thread-cutting edge is adjacent to the needle drop point, so that the seam-starting thread-cutting edge is adjacent to the needle drop point.
进一步地,所述动刀为圆弧刀体;Furthermore, the movable knife is a circular arc knife body;
沿所述动刀的周向,所述起缝剪线刃口与缝后剪线刃口之间的周向距离为0-6mm;Along the circumferential direction of the movable knife, the circumferential distance between the thread cutting edge at the beginning of the seam and the thread cutting edge after the seam is 0-6 mm;
沿所述动刀的轴向,所述起缝剪线刃口与缝后剪线刃口之间的轴向距离为0-4mm。Along the axial direction of the movable knife, the axial distance between the thread cutting edge at the beginning of seaming and the thread cutting edge after seaming is 0-4 mm.
进一步地,当所述起缝剪线刃口与定刀咬合时,所述缝后剪线刃口与落针点之间的距离为1-6mm。Furthermore, when the thread trimming edge at the beginning of sewing is engaged with the fixed knife, the distance between the thread trimming edge after sewing and the needle drop point is 1-6 mm.
进一步地,所述动刀上设有分线槽;Furthermore, a wire dividing groove is provided on the movable knife;
当所述起缝剪线刃口与定刀咬合时,所述落针点分布在分线槽内。When the seam starting and thread cutting edge is engaged with the fixed knife, the needle drop points are distributed in the line dividing groove.
进一步地,所述动刀面向定刀的表面设有第一容线槽,所述第一容线槽的两端分别延伸至缝后剪线刃口和分线槽。Furthermore, a first wire accommodating groove is provided on the surface of the movable knife facing the fixed knife, and two ends of the first wire accommodating groove extend to the post-sewing wire cutting edge and the wire dividing groove respectively.
进一步地,所述动刀面向定刀的表面设有第一刃口形成部和第二刃口形成部,所述起缝剪线刃口形成在第一刃口形成部的边缘,所述缝后剪线刃口形成在第二刃口形成部的边缘;Furthermore, a first cutting edge forming portion and a second cutting edge forming portion are provided on the surface of the movable knife facing the fixed knife, the cutting edge for starting seaming is formed at the edge of the first cutting edge forming portion, and the cutting edge for cutting after seaming is formed at the edge of the second cutting edge forming portion;
所述第一刃口形成部和第二刃口形成部错位分布,所述起缝剪线刃口分布在缝后剪线刃口朝向分线槽的一侧。The first cutting edge forming portion and the second cutting edge forming portion are staggered, and the seam-starting thread-cutting cutting edge is distributed on the side of the seam-post-cutting thread-cutting cutting edge facing the wire dividing groove.
进一步地,所述动刀面向定刀的表面设有第一刃口形成部和第二刃口形成部,所述起缝剪线刃口形成在第一刃口形成部的边缘,所述缝后剪线刃口形成在第二刃口形成部的边缘;Furthermore, a first cutting edge forming portion and a second cutting edge forming portion are provided on the surface of the movable knife facing the fixed knife, the cutting edge for starting seaming is formed at the edge of the first cutting edge forming portion, and the cutting edge for cutting after seaming is formed at the edge of the second cutting edge forming portion;
所述第一刃口形成部和第二刃口形成部为同一刃口形成部,所述起缝剪线刃口分布在缝后剪线刃口背向分线槽的一侧,所述起缝剪线刃口和缝后剪线刃口分布在动刀的同一圆周线上。The first cutting edge forming portion and the second cutting edge forming portion are the same cutting edge forming portion, the seam starting cutting edge is distributed on the side of the seam after cutting edge facing away from the dividing groove, and the seam starting cutting edge and the seam after cutting edge are distributed on the same circumference line of the movable knife.
进一步地,所述动刀面向定刀的表面设有第二容线槽,所述第二容线槽的两端分别延伸至起缝勾线槽和起缝剪线刃口。Furthermore, a second thread accommodating groove is provided on the surface of the movable knife facing the fixed knife, and two ends of the second thread accommodating groove extend to the seam starting thread hooking groove and the seam starting thread cutting edge respectively.
进一步地,所述定刀包括起缝剪线定刀和缝后剪线定刀,所述起缝剪线定刀分布在机针的一侧、并能与起缝剪线刃口咬合,所述缝后剪线定刀分布在机针的另一侧、并能与缝后剪线刃口咬合。Furthermore, the fixed knife includes a start-sewing thread trimming fixed knife and a post-sewing thread trimming fixed knife. The start-sewing thread trimming fixed knife is distributed on one side of the machine needle and can engage with the start-sewing thread trimming cutting edge. The post-sewing thread trimming fixed knife is distributed on the other side of the machine needle and can engage with the post-sewing thread trimming cutting edge.
进一步地,所述缝纫机剪线装置还包括固定设置的压线板,所述压线板、起缝剪线定刀和动刀沿缝纫机中旋梭的径向从外而内依次设置;所述动刀上设有第一压线部,所述压线板上设有分布在起缝剪线定刀外端侧的第二压线部;Furthermore, the thread trimming device of the sewing machine further comprises a fixedly arranged thread pressing plate, wherein the thread pressing plate, the thread trimming fixed knife and the movable knife are arranged in sequence from the outside to the inside along the radial direction of the rotary hook in the sewing machine; the movable knife is provided with a first thread pressing portion, and the thread pressing plate is provided with a second thread pressing portion distributed on the outer end side of the thread trimming fixed knife;
当所述起缝剪线刃口近邻起缝剪线定刀、且未咬合时,所述第一压线部与第二压线部相抵接、并形成用于夹持面线的夹线缝。When the seam start thread trimming cutting edge is close to the seam start thread trimming fixed knife and is not engaged, the first thread pressing portion abuts against the second thread pressing portion to form a thread clamping seam for clamping the surface thread.
进一步地,所述动刀上设有第一压线部,所述起缝剪线定刀设有第三压线部;Furthermore, the movable knife is provided with a first thread pressing portion, and the seam starting and thread cutting fixed knife is provided with a third thread pressing portion;
当所述起缝剪线刃口近邻起缝剪线定刀、且未咬合时,所述第一压线部与第三压线部相抵接、并形成用于夹持面线的夹线缝。When the seam start thread trimming cutting edge is close to the seam start thread trimming fixed knife and is not engaged, the first thread pressing portion abuts against the third thread pressing portion to form a thread clamping seam for clamping the upper thread.
进一步地,所述缝纫机剪线装置还包括固定设置的吸风管,所述吸风管具有对准起缝勾线槽的吸风口,所述起缝剪线定刀、吸风口和动刀沿缝纫机中旋梭的径向从外而内依次设置。Furthermore, the thread trimming device of the sewing machine also includes a fixedly arranged suction pipe, which has a suction port aligned with the seam start thread hook groove, and the seam start thread trimming fixed knife, the suction port and the movable knife are arranged in sequence from the outside to the inside along the radial direction of the rotary shuttle in the sewing machine.
本实用新型还提供一种缝纫机,所述缝纫机中装配有如上所述的缝纫机剪线装置。The utility model also provides a sewing machine, in which the sewing machine thread trimming device as described above is installed.
如上所述,本实用新型涉及的缝纫机剪线装置及缝纫机,具有以下有益效果:As described above, the sewing machine thread trimming device and the sewing machine involved in the utility model have the following beneficial effects:
本申请中,将起缝剪线刃口设置为靠近起缝剪线时近邻于落针点的缝后剪线刃口,从而使起缝剪线时起缝剪线刃口近邻于落针点,也即非常靠近机针,从而在起缝剪线后残留在缝料上的起缝线头更短,既能可靠地避免产生起缝鸟巢线头,又能免去后续二次修剪较长的起缝线头,既能降低人工工作强度,又能大幅提升生产效率和缝料品质。In the present application, the seam start cutting edge is set to be close to the post-sewing cutting edge that is adjacent to the needle drop point when the seam start cutting is performed, so that the seam start cutting edge is close to the needle drop point when the seam start cutting is performed, that is, very close to the machine needle, so that the seam start thread end remaining on the sewing material after the seam start cutting is shorter, which can reliably avoid the formation of seam start bird's nest thread ends, and can also avoid the subsequent secondary trimming of the longer seam start thread ends, which can not only reduce the manual labor intensity, but also greatly improve the production efficiency and sewing material quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型中缝纫机剪线装置的侧视图。Fig. 1 is a side view of the thread trimming device of a sewing machine according to the present invention.
图2a为本实用新型中动刀实施例一的结构示意图。FIG. 2 a is a schematic structural diagram of a first embodiment of a movable knife in the present utility model.
图2b为图2a的俯视图。FIG. 2b is a top view of FIG. 2a .
图2c为本实用新型中动刀实施例二的俯视图。FIG. 2c is a top view of the second embodiment of the movable knife in the present invention.
图2d为本实用新型中动刀实施例三的俯视图。FIG. 2d is a top view of the third embodiment of the movable knife in the present utility model.
图2e为本实用新型中动刀实施例四的俯视图。FIG. 2e is a top view of the fourth embodiment of the movable knife in the utility model.
图2f为本实用新型中动刀实施例五的俯视图。FIG. 2f is a top view of the fifth embodiment of the movable knife in the utility model.
图2g为本实用新型中动刀实施例六的俯视图。FIG. 2g is a top view of the sixth embodiment of the movable knife in the present utility model.
(图2b至图2g的动刀都处于起缝剪线刃口与定刀咬合时的位置。)(The movable knife in Figures 2b to 2g is in the position where the seam-starting cutting edge is engaged with the fixed knife.)
图3为本实用新型中压线板的结构示意图。FIG3 is a schematic structural diagram of a medium voltage line board of the present invention.
图4为本实用新型中缝纫机剪线装置在起缝第一针时的状态示意图。FIG. 4 is a schematic diagram of the state of the thread trimming device of the sewing machine of the utility model when sewing the first stitch.
图5为本实用新型中缝纫机剪线装置在起缝第二针时的状态示意图。Fig. 5 is a schematic diagram of the state of the thread trimming device of the sewing machine of the utility model when starting to sew the second stitch.
图6为本实用新型中缝纫机剪线装置在缝后剪线针时的状态示意图。Fig. 6 is a schematic diagram of the state of the thread trimming device of the sewing machine of the utility model when trimming the thread needle after sewing.
元件标号说明Component number description
10 定刀10 Fixed knife
101 起缝剪线定刀101 Seam trimming fixed knife
102 缝后剪线定刀102 Fixed knife for thread trimming after sewing
20 动刀20 Cutting
21 起缝勾线槽21 Seam hook groove
22 起缝剪线刃口22 Seam cutting edge
23 缝后剪线刃口23 Cutting edge for thread trimming after sewing
24 分线槽24 wiring slots
25 第一容线槽25 First cable tray
26 第二容线槽26 Second cable tray
27 第一刃口形成部27 First cutting edge forming portion
28 第二刃口形成部28 Second cutting edge forming portion
30 落针点30 Needle Drop Point
40 压线板40 Pressing plate
41 第二压线部41 Second crimping section
50 吸风管50 Suction pipe
51 吸风口51 Air intake
60 机针60 Needle
70 旋梭70 Hook
具体实施方式Detailed ways
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
须知,本说明书附图所绘的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”等的用语,亦仅为便于叙述明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。It should be noted that the structures, proportions, sizes, etc. drawn in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the utility model, should still fall within the scope of the technical content disclosed by the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and so on quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the utility model without substantial change of the technical content.
还需要说明的是,当元件被称为“固定于”或“设置于”另一个元件上时,它可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为是“连接”另一个元件,它可以是直接连接另一个元件或者也可以是通过居中元件间接连接另一个元件。It should also be noted that when an element is referred to as being "fixed on" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element at the same time. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or may be indirectly connected to the other element through an intermediate element.
另外,在本申请中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, the descriptions of "first", "second", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
本实用新型提供一种缝纫机,特别是提供一种用于该缝纫机的缝纫机剪线装置。通常,缝纫机中配置有可上下往复移动的机针60、以及可转动的旋梭70。下述实施例中,将旋梭70的轴向定义为左右方向,将机针60的延伸方向定义为上下方向,将与左右方向和上下方向都正交的方向定义为前后方向。基于此,图1所示的视图中,纸面的上侧和下侧分别为上方向和下方向,纸面的左侧和右侧分别为前方向和后方向,纸面的正面和背面分别为左方向和右方向。The utility model provides a sewing machine, and in particular provides a sewing thread trimming device for the sewing machine. Usually, the sewing machine is provided with a needle 60 that can reciprocate up and down, and a rotatable shuttle 70. In the following embodiments, the axial direction of the shuttle 70 is defined as the left-right direction, the extension direction of the needle 60 is defined as the up-down direction, and the direction orthogonal to both the left-right direction and the up-down direction is defined as the front-back direction. Based on this, in the view shown in FIG1 , the upper side and the lower side of the paper are the upper direction and the lower direction, respectively, the left side and the right side of the paper are the front direction and the rear direction, respectively, and the front and the back of the paper are the left direction and the right direction, respectively.
如图1所示,本实用新型涉及的缝纫机剪线装置包括固定设置的定刀10和动刀20,动刀20能够向靠近或远离定刀10的方向运动。如图2a和图2b所示,动刀20的外围具有分布在缝纫机中机针60正下方的落针点30,即落针点30为机针60上下往复移动过程中机针60过动刀20延伸面上的点,因此,分布在动刀20外围的落针点30的位置是确定的。同时,动刀20上设有起缝勾线槽21、起缝剪线刃口22、以及缝后剪线刃口23,起缝勾线槽21沿动刀20的厚度方向贯通动刀20、并允许机针60通过,则起缝勾线槽21与落针点30在左右方向上对齐设置;起缝剪线刃口22和缝后剪线刃口23都能与定刀10咬合,起缝勾线槽21分布在起缝剪线刃口22的前侧。以缝后剪线刃口23为参照,起缝剪线刃口22近邻缝后剪线刃口23设置;当起缝剪线刃口22与定刀10咬合时,缝后剪线刃口23近邻于落针点30,而起缝剪线刃口22又是靠近缝后剪线刃口23设置的,从而使起缝剪线刃口22与定刀10咬合时起缝剪线刃口22近邻于落针点30。As shown in Fig. 1, the thread trimming device of a sewing machine involved in the utility model comprises a fixed fixed knife 10 and a movable knife 20, and the movable knife 20 can move in a direction close to or away from the fixed knife 10. As shown in Fig. 2a and Fig. 2b, the outer periphery of the movable knife 20 has a needle drop point 30 distributed directly below the needle 60 in the sewing machine, that is, the needle drop point 30 is a point on the extension surface of the movable knife 20 when the needle 60 moves up and down, so the position of the needle drop point 30 distributed on the outer periphery of the movable knife 20 is determined. At the same time, the movable knife 20 is provided with a seam start thread hook groove 21, a seam start thread cutting edge 22, and a post-sewing thread cutting edge 23. The seam start thread hook groove 21 penetrates the movable knife 20 along the thickness direction of the movable knife 20 and allows the machine needle 60 to pass through. The seam start thread hook groove 21 is aligned with the needle drop point 30 in the left and right directions; the seam start thread cutting edge 22 and the post-sewing thread cutting edge 23 can both engage with the fixed knife 10, and the seam start thread hook groove 21 is distributed on the front side of the seam start thread cutting edge 22. With the after-sewing thread trimming edge 23 as a reference, the starting seam thread trimming edge 22 is arranged adjacent to the after-sewing thread trimming edge 23; when the starting seam thread trimming edge 22 is engaged with the fixed knife 10, the after-sewing thread trimming edge 23 is adjacent to the needle drop point 30, and the starting seam thread trimming edge 22 is arranged close to the after-sewing thread trimming edge 23, so that when the starting seam thread trimming edge 22 is engaged with the fixed knife 10, the starting seam thread trimming edge 22 is adjacent to the needle drop point 30.
上述缝纫机剪线装置即能用于起缝剪线,又能用于缝纫结束时的剪线。The thread trimming device for a sewing machine can be used for thread trimming at the beginning of sewing and can also be used for thread trimming at the end of sewing.
在正常缝纫过程中,动刀20处于远离定刀10的初始位置。During normal sewing, the movable knife 20 is in an initial position away from the fixed knife 10 .
在缝纫结束需要剪线时,在缝纫机缝制最后一针的过程中,当机针60上移向上越过动刀20后,动刀20向靠近定刀10的方向运动,如图6所示,此过程中,动刀20会带着缝线一起向靠近定刀10的方向运动,直至缝后剪线刃口23与定刀10咬合,切断缝线。缝线切断后,在机针60的一侧残留有一段起针面线线头。剪线完成后,动刀20复位至其初始位置。When the thread needs to be trimmed after sewing, during the process of the sewing machine sewing the last stitch, after the needle 60 moves upward over the movable knife 20, the movable knife 20 moves toward the direction close to the fixed knife 10, as shown in Figure 6. During this process, the movable knife 20 will move with the suture thread toward the fixed knife 10 until the post-sewing thread trimming edge 23 engages with the fixed knife 10 and cuts the suture thread. After the suture thread is cut, a section of the needle thread remains on one side of the needle 60. After the thread trimming is completed, the movable knife 20 returns to its initial position.
在下次开始缝纫起缝时,在缝纫机起缝第一针之前,动刀20运动,使起缝勾线槽21运动至机针60的正下方;或者,在缝纫机起缝第一针机针60下移的过程中,动刀20同时运动,使起缝勾线槽21运动至机针60的正下方。之后,缝纫机起缝第一针机针60下移,机针60带着面线向下穿过起缝勾线槽21,如图4所示,在旋梭70的作用下,将机针60一侧的起针面线线头带动到动刀20的下方。再后,缝纫机起缝第一针机针60上移,在机针60向上远离动刀20后,动刀20向靠近定刀10的方向运动,如图5所示,则起针面线线头被向上抽出;当起缝剪线刃口22与定刀10咬合时,起针面线线头被切断,从而避免产生起缝鸟巢线头。特别是,起缝剪线刃口22与定刀10咬合切断起针面线线头时,起缝剪线刃口22近邻于落针点30,即此时起缝剪线刃口22非常靠近机针60,则切断起针面线线头后残留在缝料上的起缝线头是非常短的。When starting to sew next time, before the sewing machine starts to sew the first stitch, the movable knife 20 moves so that the thread hook groove 21 moves to the right below the needle 60; or, when the sewing machine needle 60 moves down, the movable knife 20 moves at the same time so that the thread hook groove 21 moves to the right below the needle 60. After that, the sewing machine needle 60 moves down for the first stitch, and the needle 60 passes the upper thread downward through the thread hook groove 21 with the upper thread, as shown in FIG4 , and under the action of the rotary shuttle 70, the thread end of the upper thread on one side of the needle 60 is driven to the bottom of the movable knife 20. After that, the sewing machine needle 60 moves up for the first stitch, and after the needle 60 moves upward away from the movable knife 20, the movable knife 20 moves in the direction close to the fixed knife 10, as shown in FIG5 , and the thread end of the upper thread is pulled out upward; when the thread cutting edge 22 of the sewing machine is engaged with the fixed knife 10, the thread end of the upper thread is cut off, thereby avoiding the formation of the thread end of the sewing machine needle 60. In particular, when the seam start thread cutting edge 22 engages with the fixed knife 10 to cut off the start thread end, the seam start thread cutting edge 22 is close to the needle drop point 30, that is, the seam start thread cutting edge 22 is very close to the needle 60 at this time, so the start thread end remaining on the sewing material after cutting off the start thread end is very short.
因此,本申请能同时实现起缝剪线和缝后剪线,特别是可靠地实现了在起缝剪线后残留在缝料上的起缝线头更短,既能可靠地避免产生起缝鸟巢线头,又能免去后续二次修剪较长的起缝线头,既能降低人工工作强度,又能大幅提升生产效率和缝料品质Therefore, the present invention can simultaneously realize the seam start trimming and the post-sewing trimming, and in particular, reliably realize that the seam start thread head remaining on the sewing material after the seam start trimming is shorter, which can reliably avoid the generation of seam start thread heads and avoid the subsequent secondary trimming of the longer seam start thread heads, which can reduce the manual labor intensity and greatly improve the production efficiency and the quality of the sewing materials.
进一步地,缝纫机剪线装置还包括剪线驱动源和剪线传动机构,剪线驱动源通常为电机,剪线驱动源通过剪线传动机构与动刀20传动连接,驱动动刀20向靠近或远离定刀10的方向运动。本实施例中,动刀20的运动方式为转动。基于此,如图1和图2a所示,动刀20优选为圆弧刀体。Furthermore, the thread trimming device of the sewing machine further includes a thread trimming drive source and a thread trimming transmission mechanism. The thread trimming drive source is usually a motor. The thread trimming drive source is connected to the movable knife 20 through the thread trimming transmission mechanism to drive the movable knife 20 to move toward or away from the fixed knife 10. In this embodiment, the movable knife 20 moves in a rotational manner. Based on this, as shown in FIG. 1 and FIG. 2a, the movable knife 20 is preferably a circular arc knife body.
进一步地,如图2a至图2f所示,动刀20上设有分线槽24,分线槽24用于在缝后剪线时进行分线处理。当起缝剪线刃口22与定刀10咬合时,落针点30分布在分线槽24内,优选为落针点30分布在分线槽24靠近缝后剪线刃口23的前端侧。Further, as shown in Fig. 2a to Fig. 2f, a dividing groove 24 is provided on the movable knife 20, and the dividing groove 24 is used for dividing the thread when trimming the thread after sewing. When the starting and trimming edge 22 is engaged with the fixed knife 10, the needle drop point 30 is distributed in the dividing groove 24, preferably, the needle drop point 30 is distributed on the front end side of the dividing groove 24 near the trimming edge 23 after sewing.
进一步地,起缝剪线刃口22设在缝后剪线刃口23的周边较近位置,优选满足下述条件:如图2a和图2b所示,沿动刀20的周向,即沿动刀20的转动方向,起缝剪线刃口22与缝后剪线刃口23之间的周向距离Y为0-6mm;沿动刀20的轴向,即沿左右方向,起缝剪线刃口22与缝后剪线刃口23之间的轴向距离Z为0-4mm,从而使得起缝剪线刃口22靠近缝后剪线刃口23设置。另外,通过起缝剪线刃口22与缝后剪线刃口23的周向距离Y和轴向距离Z的设置,使起缝剪线刃口22与定刀10咬合时缝后剪线刃口23与落针点30之间的距离W为1-6mm,由此更加好地实现起缝时缝料上更短残留线头的起缝剪线效果。Furthermore, the seam start thread cutting edge 22 is arranged at a position close to the periphery of the post-sewing thread cutting edge 23, preferably satisfying the following conditions: as shown in Fig. 2a and Fig. 2b, along the circumferential direction of the movable knife 20, i.e., along the rotation direction of the movable knife 20, the circumferential distance Y between the seam start thread cutting edge 22 and the post-sewing thread cutting edge 23 is 0-6 mm; along the axial direction of the movable knife 20, i.e., along the left-right direction, the axial distance Z between the seam start thread cutting edge 22 and the post-sewing thread cutting edge 23 is 0-4 mm, so that the seam start thread cutting edge 22 is arranged close to the post-sewing thread cutting edge 23. In addition, by setting the circumferential distance Y and axial distance Z between the seam start thread cutting edge 22 and the post-sewing thread cutting edge 23, the distance W between the post-sewing thread cutting edge 23 and the needle drop point 30 when the seam start thread cutting edge 22 and the fixed knife 10 are engaged is 1-6 mm, thereby better achieving the seam start thread cutting effect of shorter residual thread ends on the sewing material when starting the seam.
进一步地,如图1所示,动刀20设置在定刀10的下方,动刀20能够在定刀10的下方转动。起缝剪线刃口22和缝后剪线刃口23的形成结构为:如图2a和图2b所示,动刀20面向定刀10的表面设有第一刃口形成部27和第二刃口形成部28,起缝剪线刃口22形成在第一刃口形成部27的前边缘,缝后剪线刃口23形成在第二刃口形成部28的后边缘。起缝剪线刃口22、缝后剪线刃口23和分线槽24之间的位置关系可以有多种,只要能使起缝剪线刃口22与定刀10咬合时缝后剪线刃口23与落针点30之间的距离在设定范围内即可。基于此,动刀20具有下述几个优选实施例。Further, as shown in FIG1 , the movable knife 20 is arranged below the fixed knife 10, and the movable knife 20 can rotate below the fixed knife 10. The formation structure of the thread cutting edge 22 at the beginning of the seam and the thread cutting edge 23 after the seam is as follows: as shown in FIG2a and FIG2b , the surface of the movable knife 20 facing the fixed knife 10 is provided with a first edge forming portion 27 and a second edge forming portion 28, the thread cutting edge 22 at the beginning of the seam is formed at the front edge of the first edge forming portion 27, and the thread cutting edge 23 after the seam is formed at the rear edge of the second edge forming portion 28. There can be multiple positional relationships between the thread cutting edge 22 at the beginning of the seam, the thread cutting edge 23 after the seam, and the dividing groove 24, as long as the distance between the thread cutting edge 23 after the seam and the needle drop point 30 can be within a set range when the thread cutting edge 22 at the beginning of the seam is engaged with the fixed knife 10. Based on this, the movable knife 20 has the following preferred embodiments.
动刀20实施例一、如图2a和图2b所示,缝后剪线刃口23和分线槽24分布在动刀20的同一圆周线上,且分线槽24分布在缝后剪线刃口23的后侧。第一刃口形成部27和第二刃口形成部28为两个刃口形成部、且错位分布,第一刃口形成部27分布在第二刃口形成部28的右后方侧,使得起缝剪线刃口22分布在缝后剪线刃口23朝向分线槽24的后侧。另外,第一刃口形成部27和第二刃口形成部28可以为向上突出于动刀20的鼓包结构,也可以为与动刀20上表面齐平的平面结构。Embodiment 1 of the movable knife 20, as shown in FIG2a and FIG2b, the thread cutting edge 23 after sewing and the dividing groove 24 are distributed on the same circumference of the movable knife 20, and the dividing groove 24 is distributed on the rear side of the thread cutting edge 23 after sewing. The first edge forming portion 27 and the second edge forming portion 28 are two edge forming portions, and are staggered. The first edge forming portion 27 is distributed on the right rear side of the second edge forming portion 28, so that the thread cutting edge 22 for starting sewing is distributed on the rear side of the thread cutting edge 23 after sewing toward the dividing groove 24. In addition, the first edge forming portion 27 and the second edge forming portion 28 can be a bulge structure protruding upward from the movable knife 20, or a plane structure flush with the upper surface of the movable knife 20.
动刀20实施例二、如图2c所示,与动刀20实施例一的区别在于:在起缝剪线刃口22与定刀10咬合时,使缝后剪线刃口23更加地靠近落针点30。The second embodiment of the movable knife 20 is shown in FIG. 2 c , and is different from the first embodiment of the movable knife 20 in that when the thread cutting edge 22 at the beginning of sewing is engaged with the fixed knife 10 , the thread cutting edge 23 after sewing is brought closer to the needle drop point 30 .
动刀20实施例三、如图2d所示,与动刀20实施例二的区别在于:第一刃口形成部27和第二刃口形成部28为同一刃口形成部,则起缝剪线刃口22分布在缝后剪线刃口23背向分线槽24的前侧;并且,起缝剪线刃口22和缝后剪线刃口23分布在动刀20的同一圆周线上,即起缝剪线刃口22、缝后剪线刃口23和分线槽24从前至后依次分布。The third embodiment of the movable knife 20, as shown in Figure 2d, differs from the second embodiment of the movable knife 20 in that: the first cutting edge forming portion 27 and the second cutting edge forming portion 28 are the same cutting edge forming portion, and the seam start thread cutting edge 22 is distributed on the front side of the seam after thread cutting edge 23 facing away from the dividing groove 24; and, the seam start thread cutting edge 22 and the seam after thread cutting edge 23 are distributed on the same circumference line of the movable knife 20, that is, the seam start thread cutting edge 22, the seam after thread cutting edge 23 and the dividing groove 24 are distributed in sequence from front to back.
动刀20实施例四、如图2e所示,与动刀20实施例三的区别在于:第一刃口形成部27和第二刃口形成部28为两个刃口形成部、且错位分布,第一刃口形成部27分布在第二刃口形成部28的左前方侧,使得起缝剪线刃口22分布在缝后剪线刃口23背向分线槽24的前侧。且第一刃口形成部27和第二刃口形成部28紧挨设置,则起缝剪线刃口22和缝后剪线刃口23也紧挨设置。The fourth embodiment of the movable knife 20, as shown in FIG. 2e, is different from the third embodiment of the movable knife 20 in that the first edge forming portion 27 and the second edge forming portion 28 are two edge forming portions, and are staggered, and the first edge forming portion 27 is distributed on the left front side of the second edge forming portion 28, so that the seam start thread cutting edge 22 is distributed on the front side of the seam back thread cutting edge 23 facing away from the dividing groove 24. And the first edge forming portion 27 and the second edge forming portion 28 are arranged closely, so the seam start thread cutting edge 22 and the seam back thread cutting edge 23 are also arranged closely.
动刀20实施例五、如图2f所示,与动刀20实施例一的区别在于:缝后剪线刃口23和分线槽24左右错位分布,分线槽24分布在缝后剪线刃口23的左后方侧。第一刃口形成部27和第二刃口形成部28为两个刃口形成部、且错位分布,第一刃口形成部27分布在第二刃口形成部28的左后方侧,使得起缝剪线刃口22分布在缝后剪线刃口23朝向分线槽24的后侧。The fifth embodiment of the movable knife 20, as shown in FIG. 2f, is different from the first embodiment of the movable knife 20 in that the thread cutting edge 23 after sewing and the line dividing groove 24 are staggered and distributed left and right, and the line dividing groove 24 is distributed on the left rear side of the thread cutting edge 23 after sewing. The first edge forming portion 27 and the second edge forming portion 28 are two edge forming portions, and are staggered and distributed. The first edge forming portion 27 is distributed on the left rear side of the second edge forming portion 28, so that the thread cutting edge 22 for starting sewing is distributed on the rear side of the thread cutting edge 23 after sewing toward the line dividing groove 24.
进一步地,上述动刀20的实施例一至实施例五中,如图2a至图2f所示,动刀20面向定刀10的上表面设有第一容线槽25,第一容线槽25的两端分别延伸至缝后剪线刃口23和分线槽24。动刀20面向定刀10的上表面设有第二容线槽26,第二容线槽26的两端分别延伸至起缝勾线槽21和起缝剪线刃口22。第一容线槽25和第二容线槽26都为动刀20上表面上的凹槽,且都不向下贯通动刀20的底部。在缝后剪线时,动刀20带着面线和底线向靠近定刀10方向转动时,面线和底线被容置在第一容线槽25中。在起缝剪线时,动刀20带着起针面线线头向靠近定刀10方向转动时,起针面线线头被容置在第二容线槽26中,能够避免起针面线线头再次缠进旋梭70里。优选地,沿动刀20的周向,即沿动刀20的转动方向,第一容线槽25的长度X为0-5mm。Furthermore, in the first to fifth embodiments of the movable knife 20, as shown in Fig. 2a to Fig. 2f, the upper surface of the movable knife 20 facing the fixed knife 10 is provided with a first thread accommodating groove 25, and the two ends of the first thread accommodating groove 25 extend to the thread cutting edge 23 after sewing and the thread dividing groove 24 respectively. The upper surface of the movable knife 20 facing the fixed knife 10 is provided with a second thread accommodating groove 26, and the two ends of the second thread accommodating groove 26 extend to the thread hooking groove 21 for starting sewing and the thread cutting edge 22 for starting sewing respectively. The first thread accommodating groove 25 and the second thread accommodating groove 26 are both grooves on the upper surface of the movable knife 20, and neither of them penetrates downwardly through the bottom of the movable knife 20. When the movable knife 20 rotates with the upper thread and the lower thread toward the fixed knife 10 during thread cutting after sewing, the upper thread and the lower thread are accommodated in the first thread accommodating groove 25. When the movable knife 20 rotates with the needle thread end toward the fixed knife 10, the needle thread end is accommodated in the second thread receiving groove 26, which can prevent the needle thread end from being entangled in the rotary hook 70 again. Preferably, along the circumference of the movable knife 20, that is, along the rotation direction of the movable knife 20, the length X of the first thread receiving groove 25 is 0-5mm.
优选地,如图2g所示,可将起缝勾线槽21近邻起缝剪线刃口22设置,则可以取消第二容线槽26,仅设置起缝勾线槽21,则起缝勾线槽21的后端延伸至缝剪线刃口22处。同时,第一刃口形成部27和第二刃口形成部28为同一刃口形成部,起缝剪线刃口22分布在缝后剪线刃口23背向分线槽24的前侧,起缝勾线槽21,起缝剪线刃口22、缝后剪线刃口23和落针点30分布在动刀20的同一圆周线上。Preferably, as shown in FIG. 2g, the seam start thread hooking groove 21 can be arranged adjacent to the seam start thread cutting edge 22, then the second thread containing groove 26 can be cancelled, and only the seam start thread hooking groove 21 is arranged, and the rear end of the seam start thread hooking groove 21 extends to the seam thread cutting edge 22. At the same time, the first edge forming portion 27 and the second edge forming portion 28 are the same edge forming portion, the seam start thread cutting edge 22 is distributed on the front side of the back seam thread cutting edge 23 facing away from the line dividing groove 24, and the seam start thread hooking groove 21, the seam start thread cutting edge 22, the back seam thread cutting edge 23 and the needle drop point 30 are distributed on the same circumference line of the movable knife 20.
进一步地,如图1所示,定刀10包括起缝剪线定刀101和缝后剪线定刀102;起缝剪线定刀101分布在机针60的前侧、并能与起缝剪线刃口22咬合,用于起缝剪线;缝后剪线定刀102分布在机针60的后侧、并能与缝后剪线刃口23咬合,用于缝后剪线。Furthermore, as shown in Figure 1, the fixed knife 10 includes a fixed knife 101 for cutting the thread at the start of sewing and a fixed knife 102 for cutting the thread after sewing; the fixed knife 101 for cutting the thread at the start of sewing is distributed on the front side of the machine needle 60, and can engage with the cutting edge 22 for cutting the thread at the start of sewing, and is used for cutting the thread at the start of sewing; the fixed knife 102 for cutting the thread after sewing is distributed on the rear side of the machine needle 60, and can engage with the cutting edge 23 for cutting the thread after sewing, and is used for cutting the thread after sewing.
进一步地,在起缝剪线时,当动刀20带着起针面线线头向靠近起缝剪线定刀101方向转动至起缝剪线刃口22近邻起缝剪线定刀101、但两者未咬合时,起针面线线头会被夹持住;此时,缝纫机在此状态下会起缝第二针、第三针…,防止起针面线线头脱开;在缝纫机起缝设定针数后,动刀20带着起针面线线头继续向靠近起缝剪线定刀101方向转动至起缝剪线刃口22与起缝剪线定刀101咬合,进行起缝剪线。基于此,实现起针面线线头被夹持的方式可以有下述两种。Furthermore, when starting to cut the thread, when the movable knife 20 rotates with the needle thread end toward the direction close to the starting to cut the thread fixed knife 101 until the starting to cut the thread edge 22 is close to the starting to cut the thread fixed knife 101, but the two are not engaged, the needle thread end will be clamped; at this time, the sewing machine will sew the second stitch, the third stitch... in this state to prevent the needle thread end from being disengaged; after the sewing machine sets the number of stitches for sewing, the movable knife 20 continues to rotate with the needle thread end toward the direction close to the starting to cut the thread fixed knife 101 until the starting to cut the thread edge 22 is engaged with the starting to cut the thread fixed knife 101, and the needle thread is cut. Based on this, there are two ways to achieve the clamping of the needle thread end.
方式一、如图1和图3所示,缝纫机剪线装置还包括固定设置的压线板40,压线板40、起缝剪线定刀101和动刀20沿缝纫机中旋梭70的径向从外而内依次设置;动刀20上设有第一压线部,压线板40上设有分布在起缝剪线定刀101外端侧的第二压线部41,即第二压线部41设在压线板40的后端、且分布在起缝剪线定刀101的后端侧。当起缝剪线刃口22近邻起缝剪线定刀101、且未咬合时,第一压线部与第二压线部41相抵接、并形成用于夹持面线的夹线缝,通过动刀20与压线板40的相互配合夹持住起针面线线头。Mode 1, as shown in FIG. 1 and FIG. 3, the thread trimming device of the sewing machine further includes a fixedly arranged thread pressing plate 40, the thread pressing plate 40, the thread trimming fixed knife 101 and the movable knife 20 are arranged in sequence from the outside to the inside along the radial direction of the rotary hook 70 in the sewing machine; the movable knife 20 is provided with a first thread pressing portion, and the thread pressing plate 40 is provided with a second thread pressing portion 41 distributed on the outer end side of the thread trimming fixed knife 101, that is, the second thread pressing portion 41 is arranged at the rear end of the thread pressing plate 40 and distributed on the rear end side of the thread trimming fixed knife 101. When the thread trimming cutting edge 22 is adjacent to the thread trimming fixed knife 101 and is not engaged, the first thread pressing portion abuts against the second thread pressing portion 41 and forms a thread clamping seam for clamping the upper thread, and the upper thread end of the needle start thread is clamped by the mutual cooperation of the movable knife 20 and the thread pressing plate 40.
方式一、不设置压线板40;具体说,动刀20上设有第一压线部,起缝剪线定刀101设有第三压线部,当起缝剪线刃口22近邻起缝剪线定刀101、且未咬合时,第一压线部与第三压线部相抵接、并形成用于夹持面线的夹线缝,通过动刀20与起缝剪线定刀101的相互配合夹持住起针面线线头。Method 1: No thread pressing plate 40 is provided; specifically, a first thread pressing portion is provided on the movable knife 20, and a third thread pressing portion is provided on the fixed knife 101 for starting seam cutting. When the thread pressing edge 22 for starting seam cutting is close to the fixed knife 101 for starting seam cutting and not engaged, the first thread pressing portion abuts against the third thread pressing portion and forms a thread clamping seam for clamping the surface thread. The movable knife 20 and the fixed knife 101 for starting seam cutting cooperate with each other to clamp the thread end of the starting needle thread.
进一步地,如图1所示,缝纫机剪线装置还包括固定设置的吸风管50,吸风管50具有对准起缝勾线槽21的吸风口51,吸风管50同时也对准第二容线槽26,起缝剪线定刀101、吸风口51和动刀20沿缝纫机中旋梭70的径向从外而内依次设置。在起缝剪线防鸟巢的过程中,使吸风管50的吸风口51处产生负压吸线动作,使第二容线槽26中的起针面线线头正好处于吸风口51的负压区域,实现起针面线线头的线头端的拾取;并且,在起缝剪线后,被切断的起针面线线头再由吸风口51的负压吸走,实现面线线头的收集。Furthermore, as shown in FIG1 , the thread trimming device of the sewing machine further includes a fixedly arranged suction pipe 50, the suction pipe 50 has a suction port 51 aligned with the thread hooking groove 21, and the suction pipe 50 is also aligned with the second thread receiving groove 26, and the thread trimming fixed knife 101, the suction port 51 and the movable knife 20 are arranged in sequence from the outside to the inside along the radial direction of the rotary hook 70 in the sewing machine. In the process of preventing bird nests in the thread trimming and starting, a negative pressure thread suction action is generated at the suction port 51 of the suction pipe 50, so that the thread ends of the needle thread in the second thread receiving groove 26 are just in the negative pressure area of the suction port 51, so that the thread ends of the needle thread are picked up; and after the thread trimming and starting, the cut needle thread ends are sucked away by the negative pressure of the suction port 51, so that the thread ends of the surface thread are collected.
优选地,起缝剪线定刀101、缝后剪线定刀102、压线板40和吸风管50都固定于缝纫机中的底板。另外,采用不同的动刀20时,即当动刀20上起缝剪线刃口22和缝后剪线刃口23的相对位置发生变化时,与起缝剪线刃口22相配合的起缝剪线定刀101的位置、以及压线板40的位置都会相对发生改变,与缝后剪线刃口23相配合的缝后剪线定刀102的位置也会相对发生改变Preferably, the starting thread trimming fixed knife 101, the post-sewing thread trimming fixed knife 102, the thread pressing plate 40 and the air suction pipe 50 are all fixed to the bottom plate of the sewing machine. In addition, when a different movable knife 20 is used, that is, when the relative positions of the starting thread trimming edge 22 and the post-sewing thread trimming edge 23 on the movable knife 20 change, the position of the starting thread trimming fixed knife 101 matched with the starting thread trimming edge 22 and the position of the thread pressing plate 40 will change relatively, and the position of the post-sewing thread trimming fixed knife 102 matched with the post-sewing thread trimming edge 23 will also change relatively.
综上所述,本申请涉及的缝纫机剪线装置的工作原理如下,并以配置压线板40为例。另外,动刀20在初始位置时,动刀20分布在起缝剪线定刀101的下方侧,即分布在机针60的前侧。In summary, the working principle of the sewing machine thread trimming device involved in the present application is as follows, and the configuration of the thread pressing plate 40 is taken as an example. In addition, when the movable knife 20 is in the initial position, the movable knife 20 is distributed below the fixed knife 101 for starting and trimming the thread, that is, distributed in front of the needle 60.
一、缝纫机剪线装置用于起缝剪线防鸟巢,包括以下步骤:1. The thread trimming device of a sewing machine is used for sewing and thread trimming to prevent bird nests, and includes the following steps:
1.1、在下次开始缝纫起缝时,在缝纫机起缝第一针之前,动刀20向后转动,图1视图角度为顺时针转动,使起缝勾线槽21向后转动至机针60的正下方;或者,在缝纫机起缝第一针机针60下移的过程中,动刀20同时向后转动,使起缝勾线槽21向后转动至机针60的正下方。同时,吸风管50的吸风口51处产生负压吸线动作。1.1. When sewing starts next time, before the sewing machine starts sewing the first stitch, the movable knife 20 rotates backwards, and the angle of view in FIG1 is clockwise, so that the thread hooking groove 21 rotates backwards to the right below the needle 60; or, when the sewing machine needle 60 moves down for the first stitch, the movable knife 20 rotates backwards at the same time, so that the thread hooking groove 21 rotates backwards to the right below the needle 60. At the same time, the air suction port 51 of the air suction pipe 50 generates a negative pressure thread suction action.
1.2、缝纫机起缝第一针机针60下移,机针60带着面线向下穿过起缝勾线槽21,如图4所示,在旋梭70的作用下,将机针60一侧的起针面线线头带动到动刀20的下方。1.2. The first needle 60 of the sewing machine moves downward, and the needle 60 carries the upper thread downward through the seam hook groove 21, as shown in Figure 4. Under the action of the rotary shuttle 70, the upper thread end on one side of the needle 60 is driven to the bottom of the movable knife 20.
1.3、缝纫机起缝第一针机针60上移,在机针60向上远离动刀20后,动刀20向靠近起缝剪线定刀101的方向向前转动,图1视图角度为逆时针转动,如图5所示,则起针面线线头被向上抽出、并被容置在第二容线槽26中,动刀20带着起针面线线头一起向前转动,直至起缝剪线刃口22近邻起缝剪线定刀101、但两者未咬合时,第一压线部与第二压线部41相抵接,对第二容线槽26中的起针面线线头形成夹持;同时,第二容线槽26中的起针面线线头的线头端正好处于吸风口51的负压区域,实现线头端的拾取。此时,动刀20和起缝剪线定刀101处于非咬合状态,则起针面线线头仅被夹持、未被剪断。1.3. The first needle 60 of the sewing machine moves upward. After the needle 60 moves upward away from the movable knife 20, the movable knife 20 rotates forward in the direction close to the starting thread trimming fixed knife 101. The view angle of Figure 1 is counterclockwise rotation. As shown in Figure 5, the needle thread head is pulled out upward and accommodated in the second thread receiving groove 26. The movable knife 20 rotates forward with the needle thread head until the starting thread trimming cutting edge 22 is close to the starting thread trimming fixed knife 101, but the two are not engaged. The first thread pressing part abuts against the second thread pressing part 41 to clamp the needle thread head in the second thread receiving groove 26; at the same time, the thread head end of the needle thread head in the second thread receiving groove 26 is just in the negative pressure area of the air suction port 51, so that the thread head end is picked up. At this time, the movable knife 20 and the starting thread trimming fixed knife 101 are in a non-engaged state, so the needle thread head is only clamped and not cut off.
1.4、缝纫机继续起缝第二针、第三针…,直至起缝设定针数。1.4. The sewing machine continues to sew the second stitch, the third stitch, etc. until the set number of stitches is reached.
1.5、动刀20带着起针面线线头继续向靠近起缝剪线定刀101方向向前转动,直至起缝剪线刃口22与起缝剪线定刀101咬合,切断第二容线槽26中的起针面线线头,切断后的起针面线线头由吸风口51的负压吸走并收集。1.5. The movable knife 20 continues to rotate forward with the needle thread ends toward the direction close to the seam thread starting and trimming fixed knife 101 until the seam thread starting and trimming cutting edge 22 engages with the seam thread starting and trimming fixed knife 101 to cut off the needle thread ends in the second thread containing groove 26. The cut needle thread ends are sucked away and collected by the negative pressure of the suction port 51.
1.6、动刀20继续向前转动至其初始位置,吸风管50的吸风口51停止吸气。1.6. The movable knife 20 continues to rotate forward to its initial position, and the air suction port 51 of the air suction pipe 50 stops suctioning air.
二、缝纫机剪线装置用于缝纫结束时剪线,包括以下步骤:2. The thread trimming device of the sewing machine is used to trim the thread at the end of sewing, including the following steps:
2.1、在缝纫结束需要剪线时,在缝纫机缝制最后一针的过程中,当机针60上移向上越过动刀20后,动刀20向靠近缝后剪线定刀102的方向向后转动,图1视图角度为顺时针转动,如图6所示,分线槽24实现勾线分线。2.1. When the thread needs to be trimmed at the end of sewing, during the process of the sewing machine sewing the last stitch, after the needle 60 moves upward over the movable knife 20, the movable knife 20 rotates backward toward the direction of the fixed knife 102 for thread trimming after sewing. The viewing angle of Figure 1 is clockwise, as shown in Figure 6, and the dividing groove 24 realizes the hooking and dividing of the thread.
2.2、动刀20带着面线和底线继续向靠近缝后剪线定刀102的方向向后转动,面线和底线被容置在第一容线槽25中,直至缝后剪线刃口23与缝后剪线定刀102咬合,切断第一容线槽25中的面线和底线。2.2. The movable knife 20 continues to rotate backward with the upper thread and the lower thread toward the post-sewing thread trimming fixed knife 102, and the upper thread and the lower thread are accommodated in the first thread accommodating groove 25 until the post-sewing thread trimming cutting edge 23 engages with the post-sewing thread trimming fixed knife 102, cutting off the upper thread and the lower thread in the first thread accommodating groove 25.
2.3、动刀20向前转动至其初始位置。2.3. The movable knife 20 rotates forward to its initial position.
综上所述,本实用新型有效克服了现有技术中的种种缺点而具高度产业利用价值。In summary, the utility model effectively overcomes various shortcomings of the prior art and has high industrial utilization value.
上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.
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