CN221092305U - Bearing intelligent storage conveying system - Google Patents
Bearing intelligent storage conveying system Download PDFInfo
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- CN221092305U CN221092305U CN202323167628.4U CN202323167628U CN221092305U CN 221092305 U CN221092305 U CN 221092305U CN 202323167628 U CN202323167628 U CN 202323167628U CN 221092305 U CN221092305 U CN 221092305U
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- 238000003860 storage Methods 0.000 title claims abstract description 54
- 238000012546 transfer Methods 0.000 claims abstract description 14
- 238000002372 labelling Methods 0.000 claims description 2
- 238000007726 management method Methods 0.000 abstract description 16
- 238000012545 processing Methods 0.000 abstract description 5
- 238000005303 weighing Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000000739 chaotic effect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 206010063659 Aversion Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
The utility model provides an intelligent bearing warehouse conveying system, which can rapidly scan the electronic tags on each tray and the electronic tags of the bearings through the scanning gun in the scanning module to form a one-to-one correspondence, thereby realizing automatic recording, eliminating errors possibly generated in manual operation, improving the accuracy of bearing information and providing reliable data support for workshop operation. Through the control assembly in the management and control module, can carry out accurate control to shuttle and lifting machine, realize automatic bearing transport and position transfer, when bearing warehouse entry and go out of warehouse need be carried out, can easily realize through the management and control module, and operating personnel can obtain the processing information of control assembly through the display module, real-time supervision and management system running state promotes the smoothness and the efficiency of workshop operation. Therefore, the bearing intelligent storage conveying system improves the storage efficiency, improves the bearing information accuracy, and realizes convenient and accurate bearing storage and delivery.
Description
Technical Field
The utility model relates to the technical field of bearing storage, in particular to an intelligent bearing storage and conveying system.
Background
The bearing storage and management mode of each current vehicle overhaul workshop has a series of problems of low efficiency, high labor cost, chaotic management and the like. The existing storage mode mainly comprises the steps of directly stacking the bearings on the ground of a warehouse or manually placing the bearings on a goods shelf, wherein the mode leads to low space storage utilization rate and causes certain confusion on the management of the bearings.
The measurement and registration of the bearing inner diameter is dependent on manual operations, which are prone to error and require manual registration for locating a particular bearing. This is not only time consuming and laborious, but also increases the complexity of the operation. Once the required bearing is found, the manual pushing and pulling trolley is used for carrying, and then the manual pushing and pulling trolley is manually moved to the press mounting station, so that carrying errors easily occur in the whole process, and the uncertainty of a production line is increased.
The purely manual operation mode has obvious defects in the process of managing, carrying and loading and unloading the bearings. First, the bearing storage method fails to fully utilize the warehouse space, resulting in low storage efficiency. Secondly, the mode of manual measurement bearing internal diameter and manual record produces the error easily, has reduced the accuracy of bearing information. Finally, the manual pushing and pulling trolley and the manual carrying mode are time-consuming and labor-consuming, and are easy to cause carrying errors, so that the smoothness of workshop operation is further affected.
Disclosure of utility model
The utility model aims to provide an intelligent bearing storage conveying system, which solves the problems of low efficiency, high cost and chaotic management of the existing bearing storage and management mode.
An intelligent bearing warehouse conveyor system, comprising: the three-dimensional storage warehouse comprises a frame body, a warehouse-in conveying line and a warehouse-out conveying line which are arranged on the side edge of the frame body, wherein a plurality of trays are arranged on the frame body, and each tray is provided with an electronic number; the shuttle is used for transferring the pallet materials on the frame body; the vertical lifting machine is used for carrying out position transfer of the shuttle on the frame body and carrying out vertical transfer on the tray; the scanning module comprises a scanning gun which is used for scanning the electronic tag of the tray and the electronic tag of the bearing placed on the tray; the control module comprises a control component and a display component connected with the control component, wherein the control component is connected with the shuttle, the vertical lifting machine and the scanning module and used for controlling the operation of the shuttle and the vertical lifting machine and acquiring the information scanned by the scanning module.
Preferably, the tray comprises a tray base and a plurality of limiting supports arranged on the side edge of the tray base and perpendicular to the tray base. The position stability of bearing on the tray can be ensured to spacing pillar that sets up on the tray, prevents shift and damage when the bearing transportation to bearing storage's security and stability have been improved.
Preferably, a weighing sensor is arranged on the warehouse-in conveying line, and the weighing sensor is connected with the control assembly. The weighing sensor is connected with the control assembly, can measure the weight of the bearing when the bearing enters the warehouse in real time, and transmits data to the control assembly, if the weight is not in the standard range, the bearing is positioned as a defective product, and the bearing is selected not to be put in the warehouse. And further, the weight monitoring and recording of the bearing can be realized, and accurate data support is provided for inventory management and quality control.
Preferably, a printing and labeling device is further included for printing the electronic label of the bearing. The electronic tag printing device enables the electronic tag to be printed conveniently when the bearing is put in storage, reduces the workload of manual marking, and improves the accuracy and efficiency of identification.
Preferably, the rack body comprises two groups of racks arranged side by side, and a plurality of storage layers are arranged on the racks. The storage space is as large as possible, the storage density is improved, the storage space is effectively utilized, and the storage capacity of the bearing is increased.
Preferably, the number of the vertical lifters is three, two vertical lifters are respectively arranged at the end parts of the frame body, and the other vertical lifter is arranged at the side edge of the frame body. The arrangement of the three vertical lifts enables the position transfer on the frame body to be more flexible and efficient, reduces transfer time and cross interference, and improves transfer efficiency of the bearing.
Preferably, a lifter is arranged on the side edge of the warehouse-in conveying line. The elevator can conveniently lift the bearing from the ground or other positions to the height of the warehouse-in conveying line, so that the workload and risk of manual conveying are reduced.
Preferably, the display assembly is a PDA handset. The PDA handset can provide convenient carrying and operation as the display component, and an operator can conveniently acquire the processing information of the control component, monitor and manage the running state of the system in real time, so that the flexibility and convenience of operation are improved. It should be noted that the scanner is integrated into the PDA handset.
Compared with the prior art, the utility model has the following beneficial effects: the utility model provides an intelligent bearing storage and conveying system, which adopts a three-dimensional storage warehouse and a tray, effectively utilizes warehouse space, improves storage density and capacity of bearings, reduces the problems of confusion and irregular stacking, and improves storage efficiency. The shuttle and the vertical elevator can automatically finish the transportation and vertical transportation of the bearing on the frame body, so that the requirements of manual pushing and pulling of the trolley and manual transportation are reduced, the manual labor intensity and the risk of wrong transportation are reduced, and the labor cost is reduced. Meanwhile, the electronic tags on each tray and the electronic tags of the bearings can be rapidly scanned through the scanning gun in the scanning module and form a one-to-one correspondence, so that automatic recording is realized, errors possibly generated in manual operation are eliminated, the accuracy of bearing storage information is improved, and reliable data support is provided for workshop operation. Through the control assembly in the management and control module, can carry out accurate control to shuttle and vertical lifting machine, realize automatic bearing transport and position transfer, when need carry out bearing warehouse entry and go out the storehouse, can easily realize through the management and control module, and operating personnel can obtain the processing information of control assembly through the display module, real-time supervision and management system running state promotes the smoothness and the efficiency of workshop operation. Therefore, the bearing intelligent storage conveying system improves the storage efficiency, improves the bearing information accuracy, realizes convenient and accurate bearing storage and delivery, and improves the operation fluency of workshops.
Drawings
Fig. 1 is a schematic diagram of a front structure of an intelligent bearing warehouse conveying system according to the present utility model;
FIG. 2 is a schematic diagram of a partial top view of a bearing intelligent warehouse conveyor system according to the present utility model;
Wherein:
100-three-dimensional storage, 300-tray, 400-vertical lifting machine, 500-weighing sensor, 600-printing label equipment, 700-lifting machine, 110-warehouse-in conveying line, 120-goods shelf and 130-placing layer.
Detailed Description
The embodiments described below are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 and 2, the present embodiment provides a bearing intelligent warehouse conveying system, which includes: a three-dimensional storage 100, which comprises a frame body, a warehouse-in conveying line 110 and a warehouse-out conveying line which are arranged at the side edges of the frame body, wherein a plurality of trays 300 are arranged on the frame body, and each tray 300 is provided with an electronic number; the shuttle is used for transferring the materials of the tray 300 on the frame body; a vertical lift 400 for performing a position transfer of the shuttle on the frame and vertically transferring the tray 300; a scanning module, comprising a scanning gun for scanning the electronic tag of the tray 300 and the electronic tag of the bearing placed on the tray 300; the control module comprises a control component and a display component connected with the control component, wherein the control component is connected with the shuttle, the vertical lifter 400 and the scanning module and is used for controlling the operation of the shuttle and the vertical lifter 400 and acquiring the information scanned by the scanning module.
Preferably, the tray 300 includes a tray 300 base and a plurality of limiting posts disposed on sides of the tray 300 base and perpendicular to the tray 300 base. The position stability of bearing on tray 300 can be ensured to spacing pillar that sets up on tray 300, prevents the aversion and the damage when the bearing transportation to bearing storage's security and stability have been improved.
Preferably, the load cell 500 is disposed on the warehouse entry conveyor line 110, and the load cell 500 is connected to the control module. The weighing sensor 500 is connected with the control assembly, can measure the weight of the bearing when the bearing is put into the warehouse in real time, and transmits data to the control assembly, if the weight is not in the standard range, the bearing is positioned as a defective product, and the bearing is selected not to be put into the warehouse. And further, the weight monitoring and recording of the bearing can be realized, and accurate data support is provided for inventory management and quality control.
Preferably, a label printing device 600 is further included to print the electronic label of the bearing. The existence of the label printing equipment 600 enables the electronic label during bearing warehouse entry to be printed conveniently, reduces the workload of manual marking, and improves the accuracy and efficiency of identification.
Preferably, the rack body comprises two groups of racks 120 arranged side by side, and a plurality of storage layers 130 are arranged on the racks 120. The storage space is as large as possible, the storage density is improved, the storage space is effectively utilized, and the storage capacity of the bearing is increased.
Preferably, three vertical lifts 400 are provided, two vertical lifts 400 are respectively provided at the end of the frame body, and the other vertical lift 400 is provided at the side of the frame body. The arrangement of the three vertical lifts 400 enables the position transfer on the frame body to be more flexible and efficient, reduces transfer time and cross interference, and improves transfer efficiency of the bearings.
Preferably, a lifter 700 is disposed at a side of the warehouse entry conveyor line 110. The elevator 700 can conveniently lift the bearing from the ground or other positions to the height of the warehouse entry conveyor line 110, reducing the workload and risk of manual handling.
Preferably, the display assembly is a PDA handset. The PDA handset can provide convenient carrying and operation as the display component, and an operator can conveniently acquire the processing information of the control component, monitor and manage the running state of the system in real time, so that the flexibility and convenience of operation are improved. It should be noted that the PDA handset has a scanner integrated therein. The electronic tag of the tray is an RFID code, and the electronic tag of the bearing is a bearing bar code. It should be noted that the control component is a plc processor, and the trays are all provided with RFID readers, so that the trays can be conveniently read and positioned, and accurate selection can be performed during warehouse-out.
When the bearing is required to be put in storage, the PDA handset selects the bearing to be put in storage, and selects the empty tray 300, then the control component controls the shuttle and the vertical lifter 400 to work, the empty tray 300 is transported to the position of the storage port of the storage conveying line 110, then the lifter 700 lifts the bearing to the position of the storage conveying line 110, then one bearing is manually extracted, then the weight of the bearing is weighed, and whether the weight of the bearing is qualified or not is judged. If the weight of the bearing is acceptable, the acceptable bearing is placed on the tray 300, ensuring a stable position of the bearing for subsequent operations. And then the PDA handset is used for scanning the electronic tags on the tray 300 and the electronic tags of the bearings, a one-to-one correspondence is established, so that the accurate positioning is convenient in the subsequent delivery, and the scanning gun can read the information on the tags and transmit the information to the control assembly. The control unit receives the information from the gun, records it and processes it, and the system knows which tray 300 has which bearings mounted thereon and establishes the corresponding relationship. The PDA handset then selects a warehouse entry, and the control assembly controls the shuttle and vertical lift 400 to work in concert to place the bearing in the corresponding location on the shelf 120. After the bearings are successfully placed on the shelves 120, the operator may perform the next bearing warehouse entry operation or other operations.
When the bearings are required to be taken out of the warehouse, the PDA handset selects proper bearings according to bearing information required by wheel sets, then the control assembly controls the shuttle and the vertical lifter 400 to work cooperatively, the proper bearings are selected according to corresponding information of the electronic tags on the tray 300 and the electronic tags of the bearings, then the bearings are automatically conveyed to the press-fit station, and after the bearings are taken out, the empty tray 300 is conveyed to the frame body through the cooperation of the shuttle and the vertical lifter 400. When a new pallet 300 is put into the warehouse, the electronic tag of the new pallet 300 is scanned by the PDA handset, and then the control component controls the shuttle and the vertical lifter 400 to cooperate to place the new pallet 300 at a proper position of the frame body.
The bearing intelligent storage conveying system provided by the utility model adopts the form of the three-dimensional storage 100 and the tray 300, effectively utilizes the storage space, improves the storage density and capacity of the bearing, and reduces the problems of confusion and irregular stacking, thereby improving the storage efficiency. The shuttle and the vertical lifter 400 can automatically finish the transportation and vertical transportation of the bearing on the frame body, so that the requirements of manual pushing and pulling of the trolley and manual transportation are reduced, the manual labor intensity and the risk of wrong transportation are reduced, and the labor cost is reduced. Meanwhile, the electronic tags on each tray 300 and the electronic tags of the bearings can be rapidly scanned through the scanning gun in the scanning module and form a one-to-one correspondence, so that automatic recording is realized, errors possibly generated in manual operation are eliminated, the accuracy of bearing storage information is improved, and reliable data support is provided for workshop operation. Through the control assembly in the management and control module, can carry out accurate control to shuttle and vertical lift 400, realize automatic bearing transport and position transfer, when need carry out bearing warehouse entry and go out the storehouse, can easily realize through the management and control module, and operating personnel can obtain the processing information of control assembly through the display module, real-time supervision and management system running state promotes the smoothness and the efficiency of workshop operation. Therefore, the bearing intelligent storage conveying system improves the storage efficiency, improves the bearing information accuracy, realizes convenient and accurate bearing storage and delivery, and improves the operation fluency of workshops.
The foregoing disclosure is only illustrative of the preferred embodiments of the present utility model and is not to be construed as limiting the scope of the utility model, which is defined by the appended claims.
Claims (8)
1. An intelligent bearing warehouse conveying system is characterized in that: it comprises the following steps:
The three-dimensional storage warehouse comprises a frame body, a warehouse-in conveying line and a warehouse-out conveying line which are arranged on the side edge of the frame body, wherein a plurality of trays are arranged on the frame body, and each tray is provided with an electronic number;
The shuttle is used for transferring the pallet materials on the frame body;
The vertical lifting machine is used for carrying out position transfer of the shuttle on the frame body and carrying out vertical transfer on the tray;
The scanning module comprises a scanning gun which is used for scanning the electronic tag of the tray and the electronic tag of the bearing placed on the tray;
The control module comprises a control component and a display component connected with the control component, wherein the control component is connected with the shuttle, the vertical lifting machine and the scanning module and used for controlling the operation of the shuttle and the vertical lifting machine and acquiring the information scanned by the scanning module.
2. The bearing intelligent warehouse conveyor system as in claim 1, wherein said pallet comprises a pallet base and a plurality of limit posts disposed on the sides of the pallet base perpendicular to said pallet base.
3. The bearing intelligent warehousing and transportation system of claim 1 wherein a load cell is disposed on the warehousing and transportation line, the load cell being coupled to the control assembly.
4. The bearing intelligent warehouse conveyor system as in claim 1, further comprising a printing labeling device for effecting printing of electronic labels on the bearings.
5. The bearing intelligent warehousing and transportation system of claim 1 wherein the frame includes two sets of shelves positioned side by side, the shelves having a plurality of storage layers disposed thereon.
6. The intelligent bearing warehouse conveyor system as in claim 1, wherein three vertical lifts are provided, two of which are respectively provided at the ends of the frame body, and another of which is provided at the side of the frame body.
7. The intelligent bearing warehouse conveyor system as in claim 1, wherein a hoist is provided on a side of the warehouse conveyor line.
8. The bearing intelligent warehousing and delivery system of claim 1 wherein the display assembly is a PDA handset.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323167628.4U CN221092305U (en) | 2023-11-22 | 2023-11-22 | Bearing intelligent storage conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323167628.4U CN221092305U (en) | 2023-11-22 | 2023-11-22 | Bearing intelligent storage conveying system |
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| Publication Number | Publication Date |
|---|---|
| CN221092305U true CN221092305U (en) | 2024-06-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202323167628.4U Active CN221092305U (en) | 2023-11-22 | 2023-11-22 | Bearing intelligent storage conveying system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119706149A (en) * | 2024-12-30 | 2025-03-28 | 智粤铁路设备有限公司 | Intelligent matching system for bearing press-fitting of motor train unit |
-
2023
- 2023-11-22 CN CN202323167628.4U patent/CN221092305U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119706149A (en) * | 2024-12-30 | 2025-03-28 | 智粤铁路设备有限公司 | Intelligent matching system for bearing press-fitting of motor train unit |
| CN119706149B (en) * | 2024-12-30 | 2025-07-18 | 智粤铁路设备有限公司 | Intelligent matching system for bearing press-fitting of motor train unit |
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