CN220498436U - Frock clamp is used in processing of new energy automobile spare part - Google Patents
Frock clamp is used in processing of new energy automobile spare part Download PDFInfo
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Abstract
Description
技术领域Technical field
本实用新型涉及新能源汽车零部件加工技术领域,具体涉及一种新能源汽车零部件加工用工装夹具。The utility model relates to the technical field of new energy automobile parts processing, and specifically relates to a tooling fixture for processing new energy automobile parts.
背景技术Background technique
新能源汽车零件在加工的过程中,需要使用到工装夹具,夹具是指机械制造过程中用来固定加工对象,使之占有正确的位置,以接受施工或检测的装置,又称卡具,现有技术中,传统的车辆零部件夹持装置在配合车间其他设备一同使用时,加工的夹具工装在使用过程中存在不足之处,可针对不同尺寸的汽车零部件进行夹紧工作,但是不能在对汽车零部件加工时也可以进行不同角度转动,导致加工过程中的稳定性也不够理想。During the processing of new energy automobile parts, it is necessary to use tooling fixtures. The fixture refers to the device used to fix the processing object during the mechanical manufacturing process so that it can occupy the correct position for construction or inspection. It is also called a fixture. Nowadays, In the technology, when the traditional vehicle parts clamping device is used in conjunction with other equipment in the workshop, the processed fixture tooling has shortcomings during use. It can clamp auto parts of different sizes, but cannot Auto parts can also be rotated at different angles when processing them, resulting in less than ideal stability during processing.
在公开号为:CN213765597U的一种用于汽车零部件加工的工装夹具,包括工装夹具台,所述工装夹具台顶部的左侧固定连接有外壳,所述外壳的内腔固定连接有电机,所述电机的输出轴固定连接有螺纹杆。本实用新型通过启动电机,电机带动螺纹杆旋转,螺纹杆带动滑杆和夹块一向右移动,从而对汽车零部件进行夹紧,该用于汽车零部件加工的工装夹具具备自动化和拆装便捷的优点,在实际的使用过程中,自动化的操作,方便了对汽车零部件进行夹紧加固,提高了生产效率。The publication number is: CN213765597U, a tooling fixture for automobile parts processing, which includes a tooling fixture table. A shell is fixedly connected to the left side of the top of the tooling fixture table, and a motor is fixedly connected to the inner cavity of the shell. The output shaft of the motor is fixedly connected with a threaded rod. This utility model starts the motor, and the motor drives the threaded rod to rotate, and the threaded rod drives the sliding rod and the clamping block to move to the right, thereby clamping the auto parts. The tooling fixture used for processing auto parts has the characteristics of automation and convenient disassembly and assembly. The advantage is that in actual use, the automated operation facilitates the clamping and reinforcement of automobile parts and improves production efficiency.
为了解决现有汽车零部件加工的工装夹具需要手动的问题,现有技术是采用螺纹杆带动滑杆和夹块一向右移动实现对不同尺寸的零件夹持的方式进行处理,但是还会出现不能在对汽车零部件加工的同时也可以进行不同角度转动的情况,进而导致人工需要频繁装夹加工,降低生产效率的问题。In order to solve the problem that existing tooling fixtures for auto parts processing require manual work, the existing technology uses a threaded rod to drive the slide rod and clamp block to move to the right to clamp parts of different sizes. However, there are still problems that cannot be solved. While processing auto parts, they can also be rotated at different angles, which leads to frequent manual clamping and processing, which reduces production efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种新能源汽车零部件加工用工装夹具,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a tooling fixture for processing new energy automobile parts to solve the problems raised in the above background technology.
为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the present utility model is:
一种新能源汽车零部件加工用工装夹具,包括工作台面,所述工作台面的上端外表面开设有预设滑槽,所述预设滑槽的一侧设置有转动调节机构,所述转动调节机构的内侧面活动连接有工件定位机构;A tooling fixture for processing new energy automobile parts, including a work surface. A preset chute is provided on the outer surface of the upper end of the work surface. A rotation adjustment mechanism is provided on one side of the preset chute. The rotation adjustment mechanism The inner side of the mechanism is movably connected with a workpiece positioning mechanism;
所述转动调节机构包括有驱动旋转单元和水平移动单元,所述水平移动单元设置在驱动旋转单元的外侧;所述驱动旋转单元包括有固定座和活动座,所述固定座的下端内侧面与工作台面的一端外表面固定连接,所述固定座的上端外侧面固定安装有驱动电机,所述驱动电机的输出轴上固定连接有U型座一;The rotation adjustment mechanism includes a drive rotation unit and a horizontal movement unit, and the horizontal movement unit is arranged outside the drive rotation unit; the drive rotation unit includes a fixed seat and a movable seat, and the inner surface of the lower end of the fixed seat is in contact with the The outer surface of one end of the work surface is fixedly connected, a driving motor is fixedly installed on the outer surface of the upper end of the fixed seat, and a U-shaped seat is fixedly connected to the output shaft of the driving motor;
所述工件定位机构包括有调节单元和夹持单元,所述夹持单元的一端与调节单元的外表面活动连接;所述调节单元包括有转轮,所述转轮的输出轴上固定安装有与U型座一转动连接的双向螺纹杆,所述双向螺纹杆的中心外表面转动连接有与活动槽固定连接的固定块,所述双向螺纹杆的外表面螺纹连接有与活动槽滑动连接的限位块,所述限位块的内侧面固定连接有伸缩弹簧。The workpiece positioning mechanism includes an adjustment unit and a clamping unit, one end of the clamping unit is movably connected to the outer surface of the adjustment unit; the adjustment unit includes a runner, and the output shaft of the runner is fixedly mounted with a A two-way threaded rod is rotatably connected to the U-shaped seat. The central outer surface of the two-way threaded rod is rotationally connected with a fixed block fixedly connected to the movable groove. The outer surface of the two-way threaded rod is threadedly connected with a sliding connection with the movable groove. Limiting block, the inner surface of the limiting block is fixedly connected with a telescopic spring.
本实用新型技术方案的进一步改进在于:所述活动座的上端内侧面固定安装有轴筒,所述轴筒的内壁转动连接有转杆,所述转杆的另一端固定安装有U型座二。A further improvement of the technical solution of the present invention is that a shaft cylinder is fixedly installed on the inner side of the upper end of the movable seat, a rotating rod is rotatably connected to the inner wall of the shaft cylinder, and two U-shaped seats are fixedly installed on the other end of the rotating rod. .
采用上述技术方案,所述U型座一与U型座二的形状均呈U字型,且内侧面均开设有活动槽。Using the above technical solution, the U-shaped seat 1 and the U-shaped seat 2 are both U-shaped in shape, and both have movable grooves on their inner sides.
本实用新型技术方案的进一步改进在于:所述水平移动单元包括有液压缸,所述液压缸安装在工作台面远离固定座的一端外表面并与之固定连接,所述液压缸的输出轴上固定安装有液压推杆。A further improvement of the technical solution of the present invention is that the horizontal movement unit includes a hydraulic cylinder, which is installed on the outer surface of one end of the work surface away from the fixed base and is fixedly connected to it, and the output shaft of the hydraulic cylinder is fixed Equipped with hydraulic push rod.
本实用新型技术方案的进一步改进在于:所述液压推杆的输出端固定安装有与活动座下表面固定连接的滑块,所述滑块的两侧外表面分别与开设在预设滑槽内侧面的限位槽的内壁滑动连接。A further improvement of the technical solution of the present invention is that the output end of the hydraulic push rod is fixedly installed with a slider fixedly connected to the lower surface of the movable seat, and the outer surfaces of both sides of the slider are respectively opened in the preset chute. The inner walls of the side limiting grooves are slidingly connected.
采用上述技术方案,通过限位槽的设置,用于对滑块水平移动进行限位。Using the above technical solution, the horizontal movement of the slider is limited through the setting of the limiting groove.
采用上述技术方案,所述伸缩弹簧的状态始终为拉伸状态。Using the above technical solution, the state of the telescopic spring is always in a stretched state.
本实用新型技术方案的进一步改进在于:所述夹持单元包括有夹持座,所述夹持座的内侧一端与限位块的外表面固定连接,所述夹持座的内侧面固定安装有柔性防护垫板。A further improvement of the technical solution of the present invention is that the clamping unit includes a clamping seat, the inner end of the clamping seat is fixedly connected to the outer surface of the limiting block, and the inner side of the clamping seat is fixedly installed with Flexible protective backing.
采用上述技术方案,所述夹持座的表面均匀开设有辅助防滑的槽条,用于增加对汽车零部件表面的摩擦力。Using the above technical solution, the surface of the clamping seat is evenly provided with auxiliary anti-slip grooves to increase friction on the surface of the automobile parts.
由于采用了上述技术方案,本实用新型相对现有技术来说,取得的技术进步是:Due to the adoption of the above technical solution, compared with the existing technology, the technical progress achieved by this utility model is:
1、本实用新型提供一种新能源汽车零部件加工用工装夹具,采用驱动旋转单元和水平移动单元之间的共同配合,在实现两组U型座水平距离调节的同时,实现对夹持工件不同角度的旋转,通过驱动电机的驱动设置,能够使得U型座一整体的角度发生变化,在轴筒与转杆之间配合,能够辅助工件进行转动,实现加工的同时能够对工件的表面发生改变,避免工人对零部件频繁拆卸和夹装,提升新能源零部件加工的效率,减轻工作人员的劳动负担。1. This utility model provides a tooling fixture for processing new energy automobile parts. It adopts the joint cooperation between the driving rotation unit and the horizontal movement unit to realize the horizontal distance adjustment of the two sets of U-shaped seats while also realizing the clamping of the workpiece. Rotation at different angles, through the drive settings of the drive motor, can change the overall angle of the U-shaped base. The cooperation between the shaft barrel and the rotating rod can assist the rotation of the workpiece, and can also affect the surface of the workpiece during processing. Changes can prevent workers from frequently disassembling and clamping parts, improve the efficiency of new energy parts processing, and reduce the labor burden of workers.
2、本实用新型提供一种新能源汽车零部件加工用工装夹具,采用调节单元和夹持单元之间的共同配合,实现了对不同尺寸的新能源汽车零部件的稳定夹持,保证加工时的稳定性,通过转轮与双向螺纹杆之间配合,能够带动两组夹持座向两个相反的方向进行移动,能够适配不同尺寸大小的零部件,实现自动化调节,提升该工装夹具的实用性和广泛性。2. This utility model provides a tooling fixture for processing new energy automobile parts. It adopts the joint cooperation between the adjustment unit and the clamping unit to achieve stable clamping of new energy automobile parts of different sizes and ensure the processing time. Stability, through the cooperation between the runner and the two-way threaded rod, it can drive the two sets of clamping seats to move in two opposite directions. It can adapt to parts of different sizes, realize automatic adjustment, and improve the performance of the tooling fixture. Practicality and versatility.
3、本实用新型提供一种新能源汽车零部件加工用工装夹具,采用夹持座的设置,在柔性防护垫板的表面预设大小等同的槽条,能够增加与工件表面的摩擦力,提升夹持力,通过限位块与伸缩弹簧之间的共同配合,保证夹持座对工件夹持的同时,伸缩弹簧的弹性受到拉伸,本身会产生一个反向的弹性作用力,进而增强对加工工件的夹紧力度,保证工件稳定夹持的同时,不会对其表面造成损坏,实用性高,设计合理。3. This utility model provides a tooling fixture for processing new energy automobile parts. It adopts the setting of a clamping seat and presets grooves of equal size on the surface of the flexible protective pad, which can increase the friction with the surface of the workpiece and improve the performance of the workpiece. The clamping force, through the cooperation between the limit block and the telescopic spring, ensures that while the clamping base clamps the workpiece, the elasticity of the telescopic spring is stretched, which itself will generate a reverse elastic force, thereby enhancing the clamping force. The clamping strength of the workpiece ensures stable clamping of the workpiece without causing damage to its surface. It has high practicability and reasonable design.
附图说明Description of the drawings
图1为本实用新型的结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2为本实用新型的驱动旋转单元的立体结构示意图;Figure 2 is a schematic three-dimensional structural diagram of the driving rotation unit of the present invention;
图3为本实用新型的U型座一的俯视立体截面结构示意图;Figure 3 is a schematic structural diagram of a top view of the U-shaped seat 1 of the present utility model;
图4为本实用新型的图2的A处放大结构示意图;Figure 4 is an enlarged structural schematic diagram of position A in Figure 2 of the present invention;
图5为本实用新型的水平移动单元的局部立体剖面结构示意图。Figure 5 is a partial three-dimensional cross-sectional structural diagram of the horizontal moving unit of the present invention.
图中:1、工作台面;11、预设滑槽;2、转动调节机构;3、工件定位机构;211a、固定座;211b、活动座;212、驱动电机;213a、U型座一;213b、U型座二;214、轴筒;215、转杆;221、液压缸;222、滑块;223、限位槽;311、转轮;312、双向螺纹杆;313、限位块;321、夹持座;322、柔性防护垫板;323、伸缩弹簧。In the picture: 1. Work surface; 11. Preset chute; 2. Rotation adjustment mechanism; 3. Workpiece positioning mechanism; 211a, fixed seat; 211b, movable seat; 212, drive motor; 213a, U-shaped seat one; 213b , U-shaped seat two; 214, shaft barrel; 215, rotating rod; 221, hydraulic cylinder; 222, slider; 223, limit groove; 311, runner; 312, two-way threaded rod; 313, limit block; 321 , clamping seat; 322, flexible protective pad; 323, telescopic spring.
具体实施方式Detailed ways
下面结合实施例对本实用新型做进一步详细说明:The utility model will be further described in detail below in conjunction with the examples:
实施例1Example 1
如图1-5所示,本实用新型提供了一种新能源汽车零部件加工用工装夹具,包括工作台面1,工作台面1的上端外表面开设有预设滑槽11,预设滑槽11的一侧设置有转动调节机构2,转动调节机构2的内侧面活动连接有工件定位机构3;转动调节机构2包括有驱动旋转单元和水平移动单元,水平移动单元设置在驱动旋转单元的外侧;驱动旋转单元包括有固定座211a和活动座211b,固定座211a的下端内侧面与工作台面1的一端外表面固定连接,固定座211a的上端外侧面固定安装有驱动电机212,驱动电机212的输出轴上固定连接有U型座一213a;工件定位机构3包括有调节单元和夹持单元,夹持单元的一端与调节单元的外表面活动连接;调节单元包括有转轮311,转轮311的输出轴上固定安装有与U型座一213a转动连接的双向螺纹杆312,双向螺纹杆312的中心外表面转动连接有与活动槽固定连接的固定块,双向螺纹杆312的外表面螺纹连接有与活动槽滑动连接的限位块313,限位块313的内侧面固定连接有伸缩弹簧323,通过转轮311与双向螺纹杆312之间配合,能够带动两组夹持座321向两个相反的方向进行移动,能够适配不同尺寸大小的零部件,实现自动化调节,提升该工装夹具的实用性和广泛性,活动座211b的上端内侧面固定安装有轴筒214,轴筒214的内壁转动连接有转杆215,转杆215的另一端固定安装有U型座二213b,通过驱动电机212的驱动设置,能够使得U型座一213a整体的角度发生变化,在轴筒214与转杆215之间配合,能够辅助工件进行转动,实现加工的同时能够对工件的表面发生改变,解决了工人对零部件频繁拆卸和夹装的问题,提升了新能源零部件加工的效率,减轻了工作人员的劳动负担。As shown in Figures 1-5, the utility model provides a tooling fixture for processing new energy automobile parts, which includes a work surface 1. A preset chute 11 is provided on the outer surface of the upper end of the work surface 1. The preset chute 11 A rotation adjustment mechanism 2 is provided on one side, and the inner side of the rotation adjustment mechanism 2 is movably connected to a workpiece positioning mechanism 3; the rotation adjustment mechanism 2 includes a drive rotation unit and a horizontal movement unit, and the horizontal movement unit is arranged outside the drive rotation unit; The drive rotation unit includes a fixed seat 211a and a movable seat 211b. The lower inner surface of the fixed seat 211a is fixedly connected to the outer surface of one end of the work surface 1. The upper outer surface of the fixed seat 211a is fixedly mounted with a drive motor 212. The output of the drive motor 212 A U-shaped seat 213a is fixedly connected to the shaft; the workpiece positioning mechanism 3 includes an adjustment unit and a clamping unit, one end of the clamping unit is movably connected to the outer surface of the adjustment unit; the adjustment unit includes a runner 311, and the runner 311 A bidirectional threaded rod 312 is fixedly installed on the output shaft and is rotationally connected to the U-shaped seat 213a. The central outer surface of the bidirectional threaded rod 312 is rotationally connected to a fixed block fixedly connected to the movable groove. The outer surface of the bidirectional threaded rod 312 is threadedly connected to The limit block 313 is slidably connected to the movable groove. The inner side of the limit block 313 is fixedly connected with a telescopic spring 323. Through the cooperation between the runner 311 and the two-way threaded rod 312, the two sets of clamping seats 321 can be driven to two opposite directions. By moving in the direction, it can adapt to parts of different sizes, realize automatic adjustment, and improve the practicality and versatility of the tooling fixture. A shaft barrel 214 is fixedly installed on the inner side of the upper end of the movable seat 211b, and the inner wall of the shaft barrel 214 rotates A rotating rod 215 is connected, and a U-shaped seat 213b is fixedly installed at the other end of the rotating rod 215. Through the driving setting of the driving motor 212, the overall angle of the U-shaped seat 213a can be changed. Between the shaft barrel 214 and the rotating rod 215 The cooperation between them can assist the rotation of the workpiece, change the surface of the workpiece during processing, solve the problem of workers frequently disassembling and clamping parts, improve the efficiency of new energy parts processing, and reduce the workload of workers. labor burden.
实施例2Example 2
如图1-5所示,在实施例1的基础上,本实用新型提供一种技术方案:优选的,水平移动单元包括有液压缸221,液压缸221安装在工作台面1远离固定座211a的一端外表面并与之固定连接,液压缸221的输出轴上固定安装有液压推杆,液压推杆的输出端固定安装有与活动座211b下表面固定连接的滑块222,滑块222的两侧外表面分别与开设在预设滑槽11内侧面的限位槽223的内壁滑动连接,通过液压缸221与液压推杆之间配合,能够对活动座211b整体的水平距离进行调节,能够根据不同尺寸的新能源汽车零部件的尺寸进行有效快速地调节,提升了加工的工作效率。As shown in Figures 1-5, based on Embodiment 1, the present utility model provides a technical solution: preferably, the horizontal movement unit includes a hydraulic cylinder 221, and the hydraulic cylinder 221 is installed on the work surface 1 away from the fixed base 211a. The outer surface of one end is fixedly connected to it. A hydraulic push rod is fixedly installed on the output shaft of the hydraulic cylinder 221. The output end of the hydraulic push rod is fixedly installed with a slider 222 fixedly connected to the lower surface of the movable seat 211b. Both sides of the slider 222 The side outer surfaces are respectively slidingly connected to the inner wall of the limit groove 223 opened on the inner side of the preset chute 11. Through the cooperation between the hydraulic cylinder 221 and the hydraulic push rod, the overall horizontal distance of the movable seat 211b can be adjusted, and the overall horizontal distance of the movable seat 211b can be adjusted according to the The sizes of new energy automobile parts of different sizes can be adjusted effectively and quickly, improving the processing efficiency.
实施例3Example 3
如图1-5所示,在实施例1的基础上,本实用新型提供一种技术方案:优选的,夹持单元包括有夹持座321,夹持座321的内侧一端与限位块313的外表面固定连接,夹持座321的内侧面固定安装有柔性防护垫板322,此外,通过限位块313与伸缩弹簧323之间的共同配合,保证夹持座321对工件夹持的同时,伸缩弹簧323的弹性受到拉伸,本身会产生一个反向的弹性作用力,进而增强了对加工工件的夹紧力度。As shown in Figures 1-5, based on Embodiment 1, the present utility model provides a technical solution: preferably, the clamping unit includes a clamping seat 321, and the inner end of the clamping seat 321 and the limiting block 313 The outer surface of the clamping seat 321 is fixedly connected, and a flexible protective pad 322 is fixedly installed on the inner side of the clamping seat 321. In addition, through the cooperation between the limit block 313 and the telescopic spring 323, it is ensured that the clamping seat 321 clamps the workpiece at the same time. When the elasticity of the telescopic spring 323 is stretched, it will generate a reverse elastic force, thereby enhancing the clamping strength of the workpiece.
下面具体说一下该新能源汽车零部件加工用工装夹具的工作原理。Let’s talk about the working principle of the tooling fixture for processing new energy automobile parts in detail.
如图1-5所示,在使用该新能源汽车零部件加工用工装夹具时,首先,工作人员根据汽车零部件的整体尺寸对固定座211a与活动座211b之间的水平距离进行适配调节,通过液压缸221的开启,使得液压推杆推动滑块222进行水平移动,进而带动活动座211b整体发生移动,移动至合适位置后,启停液压缸221,然后,根据工件的宽度大小,转动转轮311,使得双向螺纹杆312转动,在活动槽的限位作用下,限位块313带动夹持座321进行反向的移动,当两组夹持座321调试合适位置后,柔性防护垫板322与工件的表面抵触,伸缩弹簧323受到拉伸,产生的反向弹性作用力增大对工件的夹紧力度,保证对工件的稳定夹持,待完全夹紧后,当需要对零部件加工表面进行更换时,可以控制驱动电机212开启,使得U型座一213a、U型座二213b和工件整体一起进行角度的转动,实现多角度的加工。As shown in Figure 1-5, when using the tooling fixture for processing new energy automobile parts, the staff first adapts and adjusts the horizontal distance between the fixed seat 211a and the movable seat 211b according to the overall size of the automobile parts. , by opening the hydraulic cylinder 221, the hydraulic push rod pushes the slider 222 to move horizontally, thereby driving the entire movable seat 211b to move. After moving to a suitable position, start and stop the hydraulic cylinder 221, and then rotate according to the width of the workpiece. The runner 311 causes the two-way threaded rod 312 to rotate. Under the limiting action of the movable groove, the limiting block 313 drives the clamping seat 321 to move in the opposite direction. When the two sets of clamping seats 321 are adjusted to the appropriate position, the flexible protective pad The plate 322 conflicts with the surface of the workpiece, and the telescopic spring 323 is stretched, and the reverse elastic force generated increases the clamping strength of the workpiece to ensure stable clamping of the workpiece. After complete clamping, when the parts need to be clamped When the processing surface is replaced, the drive motor 212 can be controlled to be turned on, so that the first U-shaped base 213a, the second U-shaped base 213b and the entire workpiece rotate at an angle to achieve multi-angle processing.
上文一般性的对本实用新型做了详尽的描述,但在本实用新型基础上,可以对之做一些修改或改进,这对于技术领域的一般技术人员是显而易见的。因此,在不脱离本实用新型思想精神的修改或改进,均在本实用新型的保护范围之内。The above generally describes the present utility model in detail, but on the basis of the present utility model, some modifications or improvements can be made, which is obvious to those of ordinary skill in the technical field. Therefore, any modification or improvement that does not deviate from the spirit of the present utility model is within the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118559559A (en) * | 2024-06-05 | 2024-08-30 | 江苏通上汽车零部件有限公司 | A stabilizing device for automobile motor processing |
CN119098806A (en) * | 2024-11-11 | 2024-12-10 | 江苏强茂减速机有限公司 | A tooling fixture for multi-process processing of reducer housing parts |
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2023
- 2023-06-14 CN CN202321516704.5U patent/CN220498436U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118559559A (en) * | 2024-06-05 | 2024-08-30 | 江苏通上汽车零部件有限公司 | A stabilizing device for automobile motor processing |
CN118559559B (en) * | 2024-06-05 | 2024-11-08 | 江苏通上汽车零部件有限公司 | A stabilizing device for automobile motor processing |
CN119098806A (en) * | 2024-11-11 | 2024-12-10 | 江苏强茂减速机有限公司 | A tooling fixture for multi-process processing of reducer housing parts |
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Denomination of utility model: A new energy vehicle parts processing fixture Granted publication date: 20240220 Pledgee: Linchuan sub branch of Jiujiang Bank Co.,Ltd. Pledgor: Fuzhou Antong New Material Technology Co.,Ltd. Registration number: Y2024980047378 |
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