CN220492047U - Battery and electricity utilization device - Google Patents
Battery and electricity utilization device Download PDFInfo
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- CN220492047U CN220492047U CN202321265106.5U CN202321265106U CN220492047U CN 220492047 U CN220492047 U CN 220492047U CN 202321265106 U CN202321265106 U CN 202321265106U CN 220492047 U CN220492047 U CN 220492047U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域Technical field
本申请涉及电池领域,具体涉及一种电池及用电装置。This application relates to the field of batteries, and specifically to a battery and an electrical device.
背景技术Background technique
相关技术中,电池的箱体内通常设置模组梁,用于电池单体的安装,模组梁作为单独部件焊接或粘接在箱体上,其结构强度主要靠焊接及胶水强度,然而焊接位或粘接位容易失效,进而影响了电池整体结构的强度。In the related art, a module beam is usually installed in a battery box for the installation of battery cells. The module beam is welded or bonded to the box as a separate component. Its structural strength mainly depends on the welding and glue strength. However, the welding position Or the bonding position is prone to failure, thus affecting the strength of the overall battery structure.
实用新型内容Utility model content
鉴于上述问题,本申请提供一种电池及用电装置,能够提高电池的整体结构强度。In view of the above problems, the present application provides a battery and a power device that can improve the overall structural strength of the battery.
第一方面,本申请提供了一种电池,包括:电池单体;箱体,所述箱体包括多个侧板,至少一个所述侧板包括板本体和固定梁,所述固定梁设于所述板本体的边沿且朝向所述箱体的内部空间凸出,所述固定梁用于沿第一方向支撑至少部分所述电池单体,所述板本体和所述固定梁为一体成型件。In a first aspect, the application provides a battery, including: a battery cell; a box body, the box body includes a plurality of side plates, at least one of the side plates includes a plate body and a fixed beam, the fixed beam is located on The edge of the plate body protrudes toward the internal space of the box. The fixed beam is used to support at least part of the battery cells in the first direction. The plate body and the fixed beam are an integrally formed part. .
本申请实施例的技术方案中,通过将侧板设置为包括板本体和固定梁的形式,使得支撑电池单体的固定梁直接形成在板本体上,提高了固定梁与板本体连接处的结构强度,降低了电池单体作用在固定梁上的作用力将固定梁和板本体之间的连接断开的概率;固定梁与板本体一体化的设计相比于设置焊接于侧板内侧的支撑结构而言,电池单体作用在固定梁的作用力无需通过焊接点传递至板本体,由此可以增加箱体的承载能力,进而提升电池单体的容纳量,满足不同形式的电池结构强度要求。In the technical solution of the embodiment of the present application, the side plate is configured to include a plate body and a fixed beam, so that the fixed beam supporting the battery cell is directly formed on the plate body, which improves the structure of the connection between the fixed beam and the plate body. strength, which reduces the probability that the force exerted by the battery cell on the fixed beam will disconnect the fixed beam and the plate body; the integrated design of the fixed beam and the plate body is compared with the support welded to the inside of the side plate. In terms of structure, the force exerted by the battery cells on the fixed beam does not need to be transmitted to the plate body through the welding points, which can increase the load-bearing capacity of the box, thereby increasing the capacity of the battery cells and meeting the strength requirements of different forms of battery structures. .
在一些实施例中,还包括:加强件,所述加强件设于所述固定梁内且沿所述固定梁的延伸方向延伸,所述加强件与所述固定梁固定连接。在上述技术方案中,通过在固定梁内嵌入加强件,可以提升固定梁的刚度和强度,进而提高整体结构强度,满足不同形式的电池结构强度要求;且加强件设置在固定梁内部而不会额外占用空间,降低了对电池能量密度的影响。In some embodiments, the method further includes: a reinforcing member, the reinforcing member is provided in the fixed beam and extends along the extension direction of the fixed beam, and the reinforcing member is fixedly connected to the fixed beam. In the above technical solution, by embedding reinforcements in the fixed beam, the stiffness and strength of the fixed beam can be improved, thereby improving the overall structural strength and meeting the strength requirements of different forms of battery structures; and the reinforcements are placed inside the fixed beam without The additional space occupied reduces the impact on battery energy density.
在一些实施例中,所述加强件设有中空腔。在上述技术方案中,通过将加强件设置为中空的结构,中空的设计可以在减轻加强件自身重量的同时,保持足够的强度和稳定性,由此在实现对固定梁的结构强度增强的基础上,可以降低整体结构的重量,满足轻量化的设计要求。In some embodiments, the reinforcement is provided with a hollow cavity. In the above technical solution, by arranging the reinforcement as a hollow structure, the hollow design can reduce the weight of the reinforcement itself while maintaining sufficient strength and stability. This is the basis for enhancing the structural strength of the fixed beam. It can reduce the weight of the overall structure and meet lightweight design requirements.
在一些实施例中,所述中空腔中设置有加强筋。在上述技术方案中,通过在加强件的中空腔内设置加强筋,可以进一步提高整体结构的强度,同时降低整体结构重量大幅增加的概率,满足轻量化的设计要求。In some embodiments, reinforcing ribs are provided in the hollow cavity. In the above technical solution, by arranging reinforcing ribs in the hollow cavity of the reinforcing member, the strength of the overall structure can be further improved, while at the same time reducing the probability of a significant increase in the weight of the overall structure, meeting the lightweight design requirements.
在一些实施例中,所述加强筋沿所述第一方向布置。在上述技术方案中,通过将加强筋沿第一方向布置,可以提高固定梁在第一方向上的承重能力,至少部分电池单体沿第一方向支撑在固定梁上,由此可以提高对电池单体的支撑效果,提高整体结构的稳定性。In some embodiments, the reinforcing ribs are arranged along the first direction. In the above technical solution, by arranging the reinforcing ribs along the first direction, the load-bearing capacity of the fixed beam in the first direction can be improved, and at least some of the battery cells are supported on the fixed beam along the first direction, thereby improving the load-bearing capacity of the battery. The supporting effect of the monomer improves the stability of the overall structure.
在一些实施例中,所述中空腔沿所述固定梁的延伸方向延伸,所述加强筋沿所述固定梁的延伸方向延伸。在上述技术方案中,通过将中空腔和加强筋设置为沿固定梁延伸方向延伸的结构,既可以降低加强件的重量,又可以提高加强件的结构强度,提高整体结构强度和稳定性。In some embodiments, the hollow cavity extends along the extension direction of the fixed beam, and the reinforcing rib extends along the extension direction of the fixed beam. In the above technical solution, by arranging the hollow cavity and reinforcing ribs as structures extending along the extension direction of the fixed beam, the weight of the reinforcing member can be reduced, the structural strength of the reinforcing member can be increased, and the overall structural strength and stability can be improved.
在一些实施例中,所述加强件一体成型。在上述技术方案中,加强件无需进行组装,可以提高生产效率,同时提高加强件结构强度和稳定性,降低制造成本和加工时间。In some embodiments, the reinforcement is formed in one piece. In the above technical solution, the reinforcement does not need to be assembled, which can improve production efficiency, improve the structural strength and stability of the reinforcement, and reduce manufacturing costs and processing time.
在一些实施例中,所述加强件焊接于所述固定梁。在上述技术方案中,通过将加强件与固定梁焊接,使得加强件和固定梁之间具有足够的连接,提高加强件与固定梁连接的可靠性,进而提高整体结构强度。In some embodiments, the reinforcement is welded to the fixed beam. In the above technical solution, by welding the reinforcing member to the fixed beam, sufficient connection is achieved between the reinforcing member and the fixed beam, thereby improving the reliability of the connection between the reinforcing member and the fixed beam, thereby improving the overall structural strength.
在一些实施例中,所述电池单体为多个并排列成组,所述电池还包括安装板,所述安装板位于所述多个电池单体沿排列方向的端部,所述安装板连接于所述固定梁。在上述技术方案中,通过将电池单体排列形成电池组的形式,在每个组的端部设置一个安装板,安装板连接在一个固定梁上,既可以保持电池单体的位置和稳定性,又可以使电池单体排列紧凑,提高电池单体的容量,并通过安装板与固定梁的配合,提高整个结构的稳定性;此外,安装板的设置还可以便于电池单体在箱体内的装拆。In some embodiments, the battery cells are multiple and arranged side by side in a group. The battery further includes a mounting plate located at the end of the battery cells along the arrangement direction. The mounting plate Connected to the fixed beam. In the above technical solution, the battery cells are arranged in the form of a battery pack, and a mounting plate is provided at the end of each group. The mounting plate is connected to a fixed beam, which can maintain the position and stability of the battery cells. , and can make the battery cells arranged compactly, increase the capacity of the battery cells, and improve the stability of the entire structure through the cooperation of the mounting plate and the fixed beam; in addition, the setting of the mounting plate can also facilitate the placement of the battery cells in the box. Assembly and disassembly.
在一些实施例中,所述电池还包括支撑结构,所述支撑结构设于所述电池单体的底部且与所述固定梁连接。在上述技术方案中,通过在电池单体底部设置支撑结构,并连接到固定梁。支撑结构可以起到支撑电池单体、分散电池单体重量的作用,对电池单体起到一定的保护作用,提高整体的安全性和稳定性;支撑结构与固定梁连接,可以进一步增加整体结构的稳定性,以减少在不同环境下的震动和振荡对电池单体产生的影响。In some embodiments, the battery further includes a support structure located at the bottom of the battery cell and connected to the fixed beam. In the above technical solution, a support structure is provided at the bottom of the battery cell and connected to the fixed beam. The support structure can play the role of supporting the battery cells, dispersing the weight of the battery cells, protecting the battery cells to a certain extent, and improving the overall safety and stability; the support structure is connected to the fixed beam, which can further increase the overall structure stability to reduce the impact of vibration and oscillation on battery cells in different environments.
在一些实施例中,所述电池单体为多个并排列成组,所述电池还包括支撑结构和安装板,所述安装板位于所述多个电池单体沿排列方向的端部,所述固定梁包括垂直于所述第一方向的第一台阶面和第二台阶面,所述第一台阶面较所述第二台阶面更靠近所述箱体的外侧,所述安装板连接于所述第一台阶面,所述支撑结构连接于所述第二台阶面。在上述技术方案中,通过将固定梁设置为两个台阶面的形式,支撑结构连接到第二台阶面上,安装板连接到第一台阶面上,使得支撑结构和安装板均与固定梁连接,既可以提高电池的稳定性和结构强度,也可以使支撑结构和安装板能更有效地支撑和固定电池单体,减少在高负载和复杂环境下的振动和损坏。In some embodiments, the battery cells are multiple and arranged side by side in a group. The battery further includes a support structure and a mounting plate. The mounting plate is located at the end of the multiple battery cells along the arrangement direction. The fixed beam includes a first step surface and a second step surface perpendicular to the first direction. The first step surface is closer to the outside of the box than the second step surface. The mounting plate is connected to The first step surface, the support structure is connected to the second step surface. In the above technical solution, by arranging the fixed beam in the form of two step surfaces, the support structure is connected to the second step surface, and the mounting plate is connected to the first step surface, so that the support structure and the installation plate are both connected to the fixed beam , which can not only improve the stability and structural strength of the battery, but also enable the support structure and mounting plate to more effectively support and fix the battery cells, reducing vibration and damage under high loads and complex environments.
在一些实施例中,所述支撑结构包括热管理部件。在上述技术方案中,通过将支撑结构上设置热管理部件,在实现对电池单体支撑的基础上,既可以帮助控制电池单体的温度,延长电池的使用寿命,又可以提高电池系统的整体能效。In some embodiments, the support structure includes thermal management components. In the above technical solution, by arranging thermal management components on the support structure, on the basis of supporting the battery cells, it can not only help control the temperature of the battery cells, extend the service life of the battery, but also improve the overall performance of the battery system. efficiency.
在一些实施例中,沿所述第一方向投影,所述加强件的投影完全位于所述第一台阶面的投影内。在上述技术方案中,加强件与固定梁的第一台阶面部分相对应,由此可以使加强件与第一台阶面对应的位置接触,提高固定梁的第一台阶面处的结构强度,提高对安装板的支撑效果,提高电池的稳定性和结构强度。In some embodiments, projected along the first direction, the projection of the reinforcement is completely located within the projection of the first step surface. In the above technical solution, the reinforcing member corresponds to the first step surface part of the fixed beam, so that the reinforcing member can be in contact with the position corresponding to the first step surface, thereby improving the structural strength of the first step surface of the fixed beam. Improve the support effect of the mounting plate, improve the stability and structural strength of the battery.
在一些实施例中,所述侧板为钣金件,所述固定梁通过辊压工艺成型在所述侧板上。在上述技术方案中,侧板整体采用辊压工艺形成固定梁和板本体,由此可以提高侧板的结构强度,降低固定梁与板本体断裂分离的概率,同时钣金件具有加工精度高和适应性强等优点,可以更好地满足不同电池的制造需要。In some embodiments, the side plate is a sheet metal part, and the fixed beam is formed on the side plate through a rolling process. In the above technical solution, the entire side plate uses a rolling process to form the fixed beam and the plate body, which can improve the structural strength of the side plate and reduce the probability of breakage and separation of the fixed beam and the plate body. At the same time, the sheet metal parts have high processing accuracy and It has the advantages of strong adaptability and can better meet the manufacturing needs of different batteries.
在一些实施例中,所述电池单体沿相对两个所述侧板的布置方向延伸,所述电池单体的两端分别支撑在两个所述侧板的所述固定梁上。在上述技术方案中,通过电池单体两端分别支撑在两个固定梁上,实现对电池单体的安装固定,由此省去安装板等结构,电池单体直接安装在固定梁上,可有利于实现电池的紧密排列,提高电池单体容纳量,提高电池能量密度。In some embodiments, the battery cell extends along the arrangement direction relative to the two side plates, and both ends of the battery cell are respectively supported on the fixed beams of the two side plates. In the above technical solution, the battery cells are installed and fixed by supporting both ends of the battery cells on two fixed beams respectively. This eliminates the need for structures such as mounting plates, and the battery cells are directly installed on the fixed beams. It is beneficial to realize the close arrangement of batteries, increase the capacity of battery cells, and increase battery energy density.
在一些实施例中,所述箱体包括多个子箱体,每个所述子箱体包括多个所述侧板,每个所述子箱体的至少两个相对布置的侧板的下边沿形成有所述固定梁。在上述技术方案中,通过在子箱体的两个相对布置的侧板的下边沿形成固定梁,使得电池单体可以支撑在固定梁上,实现对每个子箱体内电池单体的支撑固定。In some embodiments, the box includes a plurality of sub-boxes, each of the sub-boxes includes a plurality of the side panels, and the lower edges of at least two oppositely arranged side panels of each of the sub-boxes are The fixed beam is formed. In the above technical solution, by forming fixed beams on the lower edges of two oppositely arranged side plates of the sub-box, the battery cells can be supported on the fixed beams, thereby achieving support and fixation of the battery cells in each sub-box.
在一些实施例中,至少两个所述子箱体沿上下方向排布,所述侧板的上边沿还形成有折弯翻边,所述折弯翻边具有供位于上侧的所述子箱体的所述固定梁插接配合的插接槽。在上述技术方案中,沿上下方向排列的两个子箱体通过折弯翻边与固定梁插接配合,可以使子箱体在上下方向上紧密配合,提高配合的可靠性,减少晃动等,提高两个子箱体连接处的结构强度,满足不同电池的设计要求,折弯翻边包裹固定梁可以提高固定梁处的结构强度,增加固定梁的承载能力。In some embodiments, at least two of the sub-boxes are arranged in the up and down direction, and a bending flange is formed on the upper edge of the side plate, and the bending flange has a space for the sub-boxes located on the upper side. The fixed beam of the box body is plugged into a mating plug-in slot. In the above technical solution, the two sub-boxes arranged in the up and down direction are plugged and matched with the fixed beam through bending and flanging, so that the sub boxes can be closely matched in the up and down direction, improving the reliability of the fit, reducing shaking, etc., and improving The structural strength of the connection between the two sub-boxes meets the design requirements of different batteries. The bending and flanging of the fixed beam can improve the structural strength of the fixed beam and increase the load-bearing capacity of the fixed beam.
在一些实施例中,多个所述侧板焊接连接。在上述技术方案中,由此可以增强箱体整体的刚度和稳定性,防止箱体出现变形或松动,进而保证电池的正常工作和使用安全。In some embodiments, a plurality of the side plates are welded together. In the above technical solution, the overall rigidity and stability of the box can be enhanced, preventing the box from deforming or loosening, thereby ensuring the normal operation and safety of the battery.
第二方面,本申请提供了一种用电装置,其包括上述实施例中的电池,所述电池用于提供电能。In a second aspect, the present application provides an electrical device, which includes the battery in the above embodiment, and the battery is used to provide electrical energy.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solutions of the present application. In order to have a clearer understanding of the technical means of the present application, they can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable. , the specific implementation methods of the present application are specifically listed below.
附图说明Description of the drawings
通过阅读对下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在全部附图中,用相同的附图标号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are for the purpose of illustrating preferred embodiments only and are not to be construed as limiting the application. Also, the same parts are represented by the same reference numerals throughout the drawings. In the attached picture:
图1为本申请一些实施例提供的电池的结构示意图;Figure 1 is a schematic structural diagram of a battery provided by some embodiments of the present application;
图2为本申请一些实施例提供的电池的局部结构示意图;Figure 2 is a partial structural diagram of a battery provided by some embodiments of the present application;
图3为本申请一些实施例提供的箱体的爆炸图;Figure 3 is an exploded view of a box provided by some embodiments of the present application;
图4为图3中圈示A处的放大结构示意图;Figure 4 is an enlarged structural diagram of the area circled A in Figure 3;
图5为本申请一些实施例提供的箱体的俯视图;Figure 5 is a top view of a box provided by some embodiments of the present application;
图6为图5沿B-B线所示方向的剖视图;Figure 6 is a cross-sectional view along the direction shown on line B-B in Figure 5;
图7为图6中圈示C处的放大结构示意图;Figure 7 is an enlarged structural schematic diagram of the area circled C in Figure 6;
图8为本申请一些实施例提供的箱体的主视图;Figure 8 is a front view of a box provided by some embodiments of the present application;
图9为图8沿D-D线所示方向的剖视图;Figure 9 is a cross-sectional view along the direction shown on line D-D in Figure 8;
图10为图9中圈示E处的放大结构示意图;Figure 10 is an enlarged structural schematic diagram of the area circled E in Figure 9;
图11为本申请一些实施例提供的车辆的示意图。Figure 11 is a schematic diagram of a vehicle provided by some embodiments of the present application.
附图标记:Reference signs:
电池1000,用电装置2000,Battery 1000, electrical device 2000,
箱体100,子箱体101,电池单体200,安装板300,支撑结构400,Box 100, sub-box 101, battery cell 200, mounting plate 300, support structure 400,
侧板10,第一侧板10a,第二侧板10b,板本体11,固定梁12,第一台阶面121,第二台阶面122,折弯翻边13,插接槽131,Side plate 10, first side plate 10a, second side plate 10b, plate body 11, fixed beam 12, first step surface 121, second step surface 122, bending flange 13, plug-in slot 131,
加强件20,加强筋21。Reinforcing piece 20, reinforcing rib 21.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are Apply for some of the embodiments, not all of them. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
除非另有定义,本申请所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本申请中在实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。本申请的说明书和权利要求书或上述附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序或主次关系。Unless otherwise defined, all technical and scientific terms used in this application have the same meanings as commonly understood by those skilled in the technical field of this application; the terms used in the description of the utility model in this application are only for describing specific The purpose of the embodiments is not intended to limit the application; the terms "including" and "having" and any variations thereof in the description and claims of the application and the above description of the drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the description and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order or priority relationship.
在本申请中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。Reference in this application to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“附接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection", "connection" and "attachment" should be understood in a broad sense. For example, it can be a fixed connection, It can also be detachably connected or integrally connected; it can be directly connected or indirectly connected through an intermediate medium; it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
本申请中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本申请中字符“/”,一般表示前后关联对象是一种“或”的关系。The term "and/or" in this application is just an association relationship describing related objects, indicating that there can be three relationships, for example, A and/or B, which can mean: A exists alone, A and B exist simultaneously, alone There are three situations B. In addition, the character "/" in this application generally indicates that the related objects are an "or" relationship.
在本申请的实施例中,相同的附图标记表示相同的部件,并且为了简洁,在不同实施例中,省略对相同部件的详细说明。应理解,附图示出的本申请实施例中的各种部件的厚度、长宽等尺寸,以及集成装置的整体厚度、长宽等尺寸仅为示例性说明,而不应对本申请构成任何限定。In the embodiments of the present application, the same reference numerals represent the same components, and for the sake of simplicity, detailed descriptions of the same components in different embodiments are omitted. It should be understood that the thickness, length, width and other dimensions of various components in the embodiments of the present application shown in the drawings, as well as the overall thickness, length and width of the integrated device, are only illustrative illustrations and should not constitute any limitation to the present application. .
本申请中出现的“多个”指的是两个以上(包括两个)。"Plural" appearing in this application means two or more (including two).
本申请中,电池是指包括一个或多个电池单体以提供更高的电压和容量的单一的物理模块。例如,本申请中所提到的电池可以包括电池模组或电池包等。一些电池可以包括用于封装一个或多个电池单体或多个电池模组的箱体。箱体可以避免液体或其他异物影响电池单体的充电或放电。当然,还有一些电池可以不包括上述箱体,直接设置在用电装置的电池安装舱内。In this application, a battery refers to a single physical module that includes one or more battery cells to provide higher voltage and capacity. For example, the battery mentioned in this application may include a battery module or a battery pack. Some batteries may include a case for enclosing one or more battery cells or multiple battery modules. The box can prevent liquid or other foreign matter from affecting the charging or discharging of the battery cells. Of course, there are also some batteries that do not include the above-mentioned box and are directly installed in the battery installation compartment of the electrical device.
本申请中,电池单体可以包括锂离子二次电池、锂离子一次电池、锂硫电池、钠锂离子电池、钠离子电池或镁离子电池等,本申请实施例对此并不限定。电池单体可呈圆柱体、扁平体、长方体或其它形状等,本申请实施例对此也不限定。电池单体一般按封装的方式分成三种:柱形电池单体、方形电池单体和软包电池单体,本申请实施例对此也不限定。In this application, the battery cells may include lithium ion secondary batteries, lithium ion primary batteries, lithium-sulfur batteries, sodium lithium ion batteries, sodium ion batteries or magnesium ion batteries, etc., which are not limited in the embodiments of this application. The battery cell may be in the shape of a cylinder, a flat body, a rectangular parallelepiped or other shapes, and the embodiments of the present application are not limited to this. Battery cells are generally divided into three types according to packaging methods: cylindrical battery cells, square battery cells and soft-pack battery cells, and the embodiments of the present application are not limited to this.
目前,从市场形势的发展来看,电池的应用越加广泛。电池不仅被应用于水力、火力、风力和太阳能电站等储能电源系统,而且还被广泛应用于电动自行车、电动摩托车、电动汽车等电动交通工具,以及军事装备和航空航天等多个领域。随着动力电池应用领域的不断扩大,其市场的需求量也在不断地扩增。At present, judging from the development of the market situation, the application of batteries is becoming more and more extensive. Batteries are not only used in energy storage power systems such as hydraulic, thermal, wind and solar power stations, but are also widely used in electric vehicles such as electric bicycles, electric motorcycles and electric cars, as well as in many fields such as military equipment and aerospace. As the application fields of power batteries continue to expand, their market demand is also constantly expanding.
在一些用电装置中,采用电池进行供电,电池包括电池箱体和设于电池箱体内的电池单体,为了实现电池单体的安装,通常在箱体内设置模组梁类结构,电池单体或电池组的端板支撑在模组梁上。In some electrical devices, batteries are used for power supply. The battery includes a battery box and a battery cell located in the battery box. In order to install the battery cell, a module beam structure is usually set up in the box. The battery cell Or the end plate of the battery pack is supported on the module beam.
在相关技术中,模组梁类结构主要采用焊接、粘接或螺栓固定的结构形式与电池箱体连接,电池箱体上焊接处、粘接或螺栓锁附处容易变形、开裂,导致强度很难保证;而且,随着电池尺寸的增加,电池单体的数量和重量不断增加,电池单体的作用力容易导致模组梁与箱体的连接处变形开裂,导致模组梁失效,即焊接强度和螺栓固定强度有限,对于一些对强度要求较高的电池,很难满足其结构强度需求。In related technologies, module beam structures are mainly connected to the battery box by welding, bonding or bolting. The welded, bonded or bolted parts of the battery box are easily deformed and cracked, resulting in very low strength. It is difficult to guarantee; moreover, as the size of the battery increases, the number and weight of the battery cells continue to increase, and the force of the battery cells can easily cause the connection between the module beam and the box to deform and crack, leading to the failure of the module beam, that is, welding The strength and bolting strength are limited. For some batteries with higher strength requirements, it is difficult to meet their structural strength requirements.
基于此,本申请提出了一种电池1000,包括:电池单体200和箱体100,箱体100包括多个侧板10,至少一个侧板10包括板本体11和固定梁12,固定梁12设置在板本体11的边沿,且固定梁12朝向箱体100的内部空间凸出,固定梁12可以沿第一方向支撑至少部分电池单体200,板本体11和固定梁12为一体成型件。Based on this, this application proposes a battery 1000, including: a battery cell 200 and a box 100. The box 100 includes a plurality of side plates 10. At least one side plate 10 includes a plate body 11 and a fixed beam 12. The fixed beam 12 The fixed beam 12 is disposed on the edge of the plate body 11 and protrudes toward the internal space of the box 100. The fixed beam 12 can support at least part of the battery cells 200 along the first direction. The plate body 11 and the fixed beam 12 are integrally formed parts.
本申请实施例的技术方案中,通过将侧板10设置为包括板本体11和固定梁12的形式,使得支撑电池单体200的固定梁12直接形成在板本体11上,提高了固定梁12与板本体11连接处的结构强度,降低了电池单体200作用在固定梁12上的作用力将固定梁12和板本体11之间的连接断开的概率;固定梁12与板本体11一体化的设计相比于设置焊接于侧板10内侧的支撑结构400而言,电池单体200作用在固定梁12的作用力无需通过焊接点传递至板本体11,由此可以增加箱体100的承载能力,进而提升电池单体200的容纳量,满足不同形式的电池1000结构强度要求。In the technical solution of the embodiment of the present application, the side plate 10 is configured to include a plate body 11 and a fixed beam 12 , so that the fixed beam 12 supporting the battery cell 200 is directly formed on the plate body 11 , thereby improving the efficiency of the fixed beam 12 The structural strength of the connection with the plate body 11 reduces the probability that the force of the battery cell 200 acting on the fixed beam 12 will disconnect the fixed beam 12 and the plate body 11; the fixed beam 12 is integrated with the plate body 11 Compared with the support structure 400 welded to the inside of the side plate 10, the force exerted by the battery cells 200 on the fixed beam 12 does not need to be transmitted to the plate body 11 through the welding points, thereby increasing the durability of the box 100. The carrying capacity can thereby increase the capacity of the battery cell 200 and meet the structural strength requirements of different forms of batteries 1000.
采用本实用新型实施例公开的电池1000可以用于、但不限用于车辆、船舶或飞行器等用电装置2000中,可以使具备本实用新型公开的电池1000等组成该用电装置2000的电源系统,以提高用电装置2000的使用安全性和可靠性。The battery 1000 disclosed in the embodiment of the present invention can be used in, but is not limited to, the electrical device 2000 such as a vehicle, ship or aircraft. The battery 1000 disclosed in the present invention can be used to form the power source of the electrical device 2000 system to improve the safety and reliability of the electrical device 2000.
例如,本实用新型实施例公开的用电装置2000可以是、但不限于是车辆、轮船、航天器、电动玩具和电动工具等等。车辆可以是燃油车辆、或燃气车辆、或新能源车辆、或轨道车辆,新能源车辆可以是纯电动车辆、混合动力车辆或增程式车辆等;航天器包括飞机、火箭、航天飞机和宇宙飞船等等;电动玩具包括固定式或移动式的电动玩具,例如,游戏机、电动车辆玩具、电动轮船玩具和电动飞机玩具等等;电动工具包括金属切削电动工具、研磨电动工具、装配电动工具和铁道用电动工具,例如,电钻、电动砂轮机、电动扳手、电动螺丝刀、电锤、冲击电钻、混凝土振动器和电刨等等。For example, the electrical device 2000 disclosed in the embodiment of the present invention may be, but is not limited to, a vehicle, a ship, a spacecraft, an electric toy, an electric tool, etc. Vehicles can be fuel vehicles, gas vehicles, new energy vehicles, or rail vehicles. New energy vehicles can be pure electric vehicles, hybrid vehicles, or extended-range vehicles; space vehicles include aircraft, rockets, space shuttles, and spacecrafts, etc. etc.; electric toys include fixed or mobile electric toys, such as game consoles, electric vehicle toys, electric ship toys and electric airplane toys, etc.; electric tools include metal cutting electric tools, grinding electric tools, assembly electric tools and railways Use power tools such as electric drills, electric grinders, electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators, planers, etc.
下面,参考附图,描述根据本实用新型实施例的电池1000。Next, with reference to the accompanying drawings, a battery 1000 according to an embodiment of the present invention is described.
请参照图1-图10,描述本申请一些实施例提供的电池1000。Please refer to Figures 1 to 10 to describe the battery 1000 provided by some embodiments of the present application.
如图1-图7所示,根据本实用新型的一些实施例,电池1000包括:电池单体200和箱体100,箱体100包括多个侧板10,至少一个侧板10包括板本体11和固定梁12,固定梁12设于板本体11的边沿,且固定梁12朝向箱体100的内部空间凸出,固定梁12用于沿第一方向支撑至少部分电池单体200,板本体11和固定梁12为一体成型件。As shown in Figures 1 to 7, according to some embodiments of the present invention, a battery 1000 includes: a battery cell 200 and a box 100. The box 100 includes a plurality of side plates 10, and at least one side plate 10 includes a plate body 11 and a fixed beam 12. The fixed beam 12 is provided at the edge of the plate body 11, and the fixed beam 12 protrudes toward the internal space of the box 100. The fixed beam 12 is used to support at least part of the battery cells 200 along the first direction. The plate body 11 and the fixed beam 12 are integrally formed parts.
如图1所示,箱体100包括多个侧板10,多个侧板10的结构可以相同,以便于侧板10的制造成型,多个侧板10的结构也可以不同,以通过多个侧板10拼接成不同的形状,满足不同的设计需求。As shown in FIG. 1 , the box 100 includes a plurality of side plates 10 . The structures of the plurality of side plates 10 can be the same to facilitate the manufacturing and molding of the side plates 10 . The structures of the plurality of side plates 10 can also be different to facilitate the passage of multiple side plates 10 . The side panels 10 are spliced into different shapes to meet different design needs.
如图2所示,电池单体200是指组成电池的最小单元,例如电池单体200可以包括外壳、电极组件和电解液,外壳用于容纳电极组件和电解液。电极组件由正极极片、负极极片和隔离膜组成。电池单体主要依靠金属离子在正极极片和负极极片之间移动来工作;电池1000内可以设有多个电池单体200,多个电池单体200通过电连接件串联、并联或混联。As shown in FIG. 2 , a battery cell 200 refers to the smallest unit that constitutes a battery. For example, the battery cell 200 may include a casing, an electrode assembly, and an electrolyte. The casing is used to accommodate the electrode assembly and the electrolyte. The electrode assembly consists of a positive electrode piece, a negative electrode piece and an isolation film. The battery cells mainly rely on the movement of metal ions between the positive electrode plate and the negative electrode plate to work; the battery 1000 can be equipped with multiple battery cells 200, and the multiple battery cells 200 are connected in series, parallel or mixed through electrical connectors .
如图2、图4和图7所示,侧板10包括板本体11和固定梁12,板本体11为板状结构,板本体11位于电池单体20的一侧,固定梁12设置在板本体11的边沿,且固定梁12向箱体100的内部空间凸出,第一方向为如图2所示的上下方向,在上下方向上,固定梁12可以对电池单体200起到支撑作用,以使电池单体200稳定在箱体100内,其中,电池单体200可以整体支撑在固定梁12上,提高电池单体200的固定效果,电池单体200也可以是电池单体200的一部分支撑在固定梁12上,例如电池单体200的边沿支撑在固定梁12上。As shown in Figures 2, 4 and 7, the side plate 10 includes a plate body 11 and a fixed beam 12. The plate body 11 is a plate-shaped structure. The plate body 11 is located on one side of the battery cell 20. The fixed beam 12 is arranged on the plate. The edge of the body 11, and the fixing beam 12 protrudes toward the internal space of the box 100. The first direction is the up and down direction as shown in Figure 2. In the up and down direction, the fixing beam 12 can support the battery cell 200. , so that the battery cell 200 is stabilized in the box 100, wherein the battery cell 200 can be supported as a whole on the fixed beam 12 to improve the fixing effect of the battery cell 200. The battery cell 200 can also be the fixed beam of the battery cell 200. A part is supported on the fixed beam 12 , for example, the edge of the battery cell 200 is supported on the fixed beam 12 .
如图2、图4和图7所示,板本体11和固定梁12为一体成型件,固定梁12直接连接在板本体11的边沿处,固定梁12和板本体11形成整体件,使每个侧板10均可以采用一定的工艺直接加工成型,简化制造装配流程,提高结构强度和稳定性。As shown in Figures 2, 4 and 7, the plate body 11 and the fixed beam 12 are integrally formed parts. The fixed beam 12 is directly connected to the edge of the plate body 11. The fixed beam 12 and the plate body 11 form an integral part, so that each Each of the side panels 10 can be directly processed and formed using a certain process, which simplifies the manufacturing and assembly process and improves the structural strength and stability.
在本申请实施例的技术方案中,通过将侧板10设置为包括板本体11和固定梁12的形式,使得支撑电池单体200的固定梁12直接形成在板本体11上,提高了固定梁12与板本体11连接处的结构强度,降低了电池单体200作用在固定梁12上的作用力将固定梁12和板本体11之间的连接断开的概率;固定梁12与板本体11一体化的设计相比于设置焊接于侧板10内侧的支撑结构400而言,电池单体200作用在固定梁12的作用力无需通过焊接点传递至板本体11,由此可以增加箱体100的承载能力,进而提升电池单体200的容纳量,满足不同形式的电池1000结构强度要求。In the technical solution of the embodiment of the present application, the side plate 10 is configured to include a plate body 11 and a fixed beam 12 , so that the fixed beam 12 supporting the battery cell 200 is directly formed on the plate body 11 , thereby improving the efficiency of the fixed beam. The structural strength of the connection between 12 and the plate body 11 reduces the probability that the force of the battery cell 200 acting on the fixed beam 12 will disconnect the fixed beam 12 and the plate body 11; the fixed beam 12 and the plate body 11 In the integrated design, compared with the support structure 400 welded to the inside of the side plate 10 , the force exerted by the battery cells 200 on the fixed beam 12 does not need to be transmitted to the plate body 11 through the welding points, thereby increasing the number of boxes 100 The load-bearing capacity of the battery cell 200 can be increased to meet the structural strength requirements of different types of batteries 1000.
如图2所示,在一些实施例中,箱体100还包括:加强件20,加强件20设置在固定梁12内,且加强件20沿固定梁12的延伸方向延伸,加强件20与固定梁12固定连接。As shown in Figure 2, in some embodiments, the box 100 further includes: a reinforcing member 20. The reinforcing member 20 is disposed in the fixed beam 12, and the reinforcing member 20 extends along the extension direction of the fixed beam 12. The reinforcing member 20 is connected with the fixed beam 12. Beam 12 is fixedly connected.
如图2所示,固定梁12形成有一空腔,加强件20位于固定梁12的空腔内,固定梁12沿左右方向延伸,对应地,加强件20也可以沿着左右方向延伸,且加强件20与固定梁12进行连接,通过增设加强件20这一结构件,可以提高固定梁12处的结构强度,其中,加强件20可以为一个整体件,也可以是在固定梁12内设置多个加强件20,加加强件20可以为筋条结构,也可以为方形、圆形等实心结构,还可以为空心结构。As shown in Figure 2, the fixed beam 12 is formed with a cavity, and the reinforcing member 20 is located in the cavity of the fixed beam 12. The fixed beam 12 extends along the left and right directions. Correspondingly, the reinforcing member 20 can also extend along the left and right directions, and strengthen the The member 20 is connected to the fixed beam 12. By adding the reinforcing member 20 as a structural member, the structural strength of the fixed beam 12 can be improved. The reinforcing member 20 can be an integral member, or it can be provided with multiple components inside the fixed beam 12. There is a reinforcing member 20. The reinforcing member 20 can be a rib structure, a solid structure such as a square or a circle, or a hollow structure.
在上述技术方案中,通过在固定梁12内嵌入加强件20,可以提升固定梁12的刚度和强度,进而提高整体结构强度,满足不同形式的电池1000结构强度要求;且加强件20设置在固定梁12内部而不会额外占用空间,降低了对电池1000能量密度的影响。In the above technical solution, by embedding the reinforcement 20 in the fixed beam 12, the stiffness and strength of the fixed beam 12 can be improved, thereby improving the overall structural strength and meeting the structural strength requirements of different forms of batteries 1000; and the reinforcement 20 is provided on the fixed beam 12. The inside of the beam 12 does not occupy additional space, reducing the impact on the energy density of the battery 1000.
如图2所示,在一些实施例中,加强件20设有中空腔。As shown in Figure 2, in some embodiments, the reinforcement 20 is provided with a hollow cavity.
如图2所示,加强件20形成环形结构,由此在加强件20中部形成中空腔,当然,加强件20也可以是一端敞开、一端封闭的结构,由此形成一端敞开的中空腔,中空的设计可以在减轻加强件20自身重量的同时,保持足够的强度和稳定性。As shown in Figure 2, the reinforcing member 20 forms an annular structure, thereby forming a hollow cavity in the middle of the reinforcing member 20. Of course, the reinforcing member 20 can also be a structure with one end open and one end closed, thereby forming a hollow cavity with one end open. The design can reduce the weight of the reinforcement 20 while maintaining sufficient strength and stability.
在上述技术方案中,通过将加强件20设置为中空的结构,在实现对固定梁12的结构强度增强的基础上,可以降低整体结构的重量,满足轻量化的设计要求。In the above technical solution, by arranging the reinforcing member 20 to have a hollow structure, on the basis of enhancing the structural strength of the fixed beam 12, the weight of the overall structure can be reduced to meet the lightweight design requirements.
如图10所示,在一些实施例中,中空腔中设置有加强筋21。As shown in Figure 10, in some embodiments, reinforcing ribs 21 are provided in the hollow cavity.
如图10所示,加强筋21为筋条结构,加强筋21的延伸方向与加强件20的延伸方向相同,加强筋21的两侧可与加强件20固定连接,由此可以提高加强件20的结构强度,降低加强件20在受外力冲击发生挤压变形的概率,进而提高固定梁12的承载能力,提高对电池单体200的支撑和保护效果,其中,加强筋21可以为一个,也可以为间隔布置的多个,多个加强筋21可以沿加强件20的延伸方向(如图2所示的左右方向)间隔布置,也可以沿垂直于加强件20的延伸方向(如图10所示的前后方向)间隔布置。As shown in Figure 10, the reinforcing rib 21 has a rib structure. The extending direction of the reinforcing rib 21 is the same as the extending direction of the reinforcing member 20. Both sides of the reinforcing rib 21 can be fixedly connected to the reinforcing member 20, thereby improving the strength of the reinforcing member 20. The structural strength can reduce the probability of the reinforcement 20 being extruded and deformed when impacted by external forces, thus improving the load-bearing capacity of the fixed beam 12 and improving the support and protection effect for the battery cell 200. Among them, the reinforcement 21 can be one, or There may be a plurality of them arranged at intervals. The plurality of reinforcing ribs 21 may be arranged at intervals along the extension direction of the reinforcement member 20 (the left-right direction as shown in Figure 2), or they may be arranged along the extension direction perpendicular to the reinforcement member 20 (as shown in Figure 10). arranged at intervals in the front-to-back direction as shown).
在上述技术方案中,通过在加强件20的中空腔内设置加强筋21,可以进一步提高整体结构的强度,同时降低整体结构重量大幅增加的概率,满足轻量化的设计要求。In the above technical solution, by arranging the reinforcing ribs 21 in the hollow cavity of the reinforcing member 20, the strength of the overall structure can be further improved, while reducing the probability of a significant increase in the weight of the overall structure, thereby meeting the lightweight design requirements.
如图10所示,在一些实施例中,加强筋21沿第一方向布置。As shown in Figure 10, in some embodiments, the reinforcing ribs 21 are arranged along the first direction.
如图2和图10所示,加强件20的中空腔内设有一个加强筋21,加强筋21沿上下方向布置,加强筋21的上侧边沿与加强件20连接,加强筋21的下侧边沿同样与加强件20连接,由于电池单体200的作用力可以沿第一方向作用至固定梁12上,通过将加强筋21上下布置,可以提高固定梁12在第一方向上的承重能力;当然,加强件20的中空腔内也可以设有多个加强筋21,每个加强筋21沿上下方向布置。As shown in Figures 2 and 10, a reinforcing rib 21 is provided in the hollow cavity of the reinforcing member 20. The reinforcing rib 21 is arranged in the up and down direction. The upper edge of the reinforcing rib 21 is connected to the reinforcing member 20. The lower side of the reinforcing rib 21 The edge is also connected to the reinforcement 20. Since the force of the battery cell 200 can act on the fixed beam 12 in the first direction, by arranging the reinforcing ribs 21 up and down, the load-bearing capacity of the fixed beam 12 in the first direction can be improved; Of course, multiple reinforcing ribs 21 may also be provided in the hollow cavity of the reinforcing member 20, and each reinforcing rib 21 is arranged in the up and down direction.
在上述技术方案中,通过将加强筋21沿第一方向布置,可以提高固定梁12在第一方向上的承重能力,至少部分电池单体200沿第一方向支撑在固定梁12上,由此可以提高对电池单体200的支撑效果,提高整体结构的稳定性。In the above technical solution, by arranging the reinforcing ribs 21 along the first direction, the load-bearing capacity of the fixed beam 12 in the first direction can be improved, and at least some of the battery cells 200 are supported on the fixed beam 12 along the first direction. Therefore, This can improve the support effect for the battery cell 200 and improve the stability of the overall structure.
如图2-图10所示,在一些实施例中,中空腔沿固定梁12的延伸方向延伸,加强筋21沿固定梁12的延伸方向延伸。As shown in FIGS. 2 to 10 , in some embodiments, the hollow cavity extends along the extension direction of the fixed beam 12 , and the reinforcing ribs 21 extend along the extension direction of the fixed beam 12 .
如图2所示,固定梁12沿左右方向延伸,如图8-10所示,加强件20沿左右方向延伸,加强件20为环形,形成沿左右方向延伸的中空腔,使得中空腔与固定梁12的延伸方向相同,加强件21同样沿左右方向延伸,以尽可能的降低加强件20的重量,同时通过设置的加强筋21进一步提高加强件20的结构强度,满足轻量化和高强度的设计需求。As shown in Figure 2, the fixed beam 12 extends along the left and right directions. As shown in Figures 8-10, the reinforcing member 20 extends along the left and right directions. The reinforcing member 20 is annular and forms a hollow cavity extending along the left and right directions, so that the hollow cavity is connected with the fixed beam. The extending direction of the beam 12 is the same, and the reinforcing member 21 also extends in the left and right directions to reduce the weight of the reinforcing member 20 as much as possible. At the same time, the structural strength of the reinforcing member 20 is further improved through the provided reinforcing ribs 21 to meet the requirements of lightweight and high strength. design requirements.
在上述技术方案中,通过将中空腔和加强筋21设置为沿固定梁12延伸方向延伸的结构,既可以降低加强件20的重量,又可以提高加强件20的结构强度,提高整体结构强度和稳定性。In the above technical solution, by arranging the hollow cavity and the reinforcing ribs 21 as structures extending along the extension direction of the fixed beam 12, the weight of the reinforcing member 20 can be reduced, the structural strength of the reinforcing member 20 can be improved, and the overall structural strength and stability.
如图9和图10所示,在一些实施例中,加强件20一体成型。As shown in Figures 9 and 10, in some embodiments, the reinforcement 20 is integrally formed.
即这里的加强件20与加强筋21可一体成型,这里可采用注塑工艺或3D打印等工艺制造成型。That is, the reinforcing member 20 and the reinforcing rib 21 here can be integrally formed, and can be manufactured by injection molding or 3D printing.
在上述技术方案中,加强件20无需进行组装,可以提高生产效率,同时提高加强件20结构强度和稳定性,降低制造成本和加工时间。In the above technical solution, the reinforcement 20 does not need to be assembled, which can improve production efficiency, improve the structural strength and stability of the reinforcement 20, and reduce manufacturing costs and processing time.
在一些实施例中,加强件20焊接于固定梁12。In some embodiments, the reinforcement 20 is welded to the fixed beam 12 .
如图2和图10所示,加强件20大致形成截面为方形的结构件,加强件20的结构尺寸与固定梁12内部表面大致相同,以使加强件20与固定梁12内壁面相贴合,同时,贴合面可以通过焊件进行焊接,一方面可提高加强件20与固定梁12连接的可靠性,另一方面可以提高固定梁12的结构强度,其中,加强件20的每个外侧面均可以与固定梁12进行焊接,也可以是部分外侧面与固定梁12进行焊接,加强件20也可以为截面为梯形、圆形的结构形式。As shown in Figures 2 and 10, the reinforcing member 20 is roughly formed into a structural member with a square cross-section. The structural dimensions of the reinforcing member 20 are approximately the same as the inner surface of the fixed beam 12, so that the reinforcing member 20 fits the inner wall surface of the fixed beam 12. At the same time, the fitting surface can be welded by welding parts, which on the one hand can improve the reliability of the connection between the reinforcement 20 and the fixed beam 12 and on the other hand can improve the structural strength of the fixed beam 12, wherein each outer side of the reinforcement 20 They can all be welded to the fixed beam 12, or part of the outer surface can be welded to the fixed beam 12. The reinforcing member 20 can also be in the form of a trapezoidal or circular cross-section.
在上述技术方案中,通过将加强件20与固定梁12焊接,使得加强件20和固定梁12之间具有足够的连接,提高加强件20与固定梁12连接的可靠性,进而提高整体结构强度。In the above technical solution, by welding the reinforcing member 20 to the fixed beam 12, there is sufficient connection between the reinforcing member 20 and the fixed beam 12, thereby improving the reliability of the connection between the reinforcing member 20 and the fixed beam 12, thereby improving the overall structural strength. .
如图2所示,在一些实施例中,电池单体200为多个并排列成组,电池1000还包括安装板300,安装板300位于多个电池单体200沿排列方向的端部,安装板300连接于固定梁12。As shown in Figure 2, in some embodiments, the battery cells 200 are multiple and arranged in groups. The battery 1000 also includes a mounting plate 300. The mounting plate 300 is located at the end of the multiple battery cells 200 along the arrangement direction. The plate 300 is connected to the fixed beam 12 .
如图2所示,电池1000具有多个电池单体200,多个电池单体200可以沿前后方向排列形成一组,即形成电池组,电池1000内可以具有一组电池组,也可以具有多组电池组,每组电池组的端部具有安装板300,安装板300可以加强对多个电池单体200的固定,提升电池组的稳定性,同时便于电池组的组装,安装板300可以与固定梁12连接,例如通过在安装板300和固定梁12上开设穿孔,通过紧固件穿设穿孔进行安装板300和固定梁12的连接。As shown in Figure 2, the battery 1000 has a plurality of battery cells 200. The plurality of battery cells 200 can be arranged in the front-to-back direction to form a group, that is, forming a battery pack. The battery 1000 can have one group of battery packs or multiple battery packs. Assembling a battery pack, each battery pack has a mounting plate 300 at its end. The mounting plate 300 can strengthen the fixation of multiple battery cells 200, improve the stability of the battery pack, and facilitate the assembly of the battery pack. The mounting plate 300 can be connected with The fixed beam 12 is connected, for example, by opening perforations on the mounting plate 300 and the fixed beam 12, and fasteners passing through the perforations to connect the mounting plate 300 and the fixed beam 12.
在上述技术方案中,通过将电池单体200排列形成电池1000组的形式,在每个组的端部设置一个安装板300,安装板300连接在一个固定梁12上,既可以保持电池单体200的位置和稳定性,又可以使电池单体200排列紧凑,提高电池单体200的容量,并通过安装板300与固定梁12的配合,提高整个结构的稳定性;此外,安装板300的设置还可以便于电池单体200在箱体100内的装拆。In the above technical solution, the battery cells 200 are arranged to form a group of 1000 batteries, and a mounting plate 300 is provided at the end of each group. The mounting plate 300 is connected to a fixed beam 12, so that the battery cells can be maintained. The position and stability of the battery cells 200 can make the battery cells 200 compactly arranged, increase the capacity of the battery cells 200, and improve the stability of the entire structure through the cooperation of the mounting plate 300 and the fixed beam 12; in addition, the mounting plate 300 The arrangement can also facilitate the assembly and disassembly of the battery cells 200 in the box 100 .
如图2-图7所示,在一些实施例中,电池1000还包括支撑结构400,支撑结构400设于电池单体200的底部,且支撑结构400与固定梁12连接。As shown in FIGS. 2 to 7 , in some embodiments, the battery 1000 further includes a support structure 400 . The support structure 400 is provided at the bottom of the battery cell 200 , and the support structure 400 is connected to the fixed beam 12 .
如图2所示,电池单体200的底部设置在支撑结构400上,支撑结构400可为板状结构,可以对电池单体200起到支撑作用,同时减少支撑结构400占用的空间,其中,支撑结构400可以与固定梁12连接,这里可以是支撑结构400的边沿搭接在固定梁12上,且支撑结构400与固定梁12连接,同时通过在支撑结构400和固定梁12上开设穿孔,通过紧固件穿设穿孔进行支撑结构400和固定梁12的连接。As shown in Figure 2, the bottom of the battery cell 200 is disposed on the support structure 400. The support structure 400 can be a plate-shaped structure, which can support the battery cell 200 while reducing the space occupied by the support structure 400, wherein, The support structure 400 can be connected to the fixed beam 12. Here, the edge of the support structure 400 can be overlapped on the fixed beam 12, and the support structure 400 can be connected to the fixed beam 12. At the same time, by opening perforations on the support structure 400 and the fixed beam 12, The connection between the support structure 400 and the fixed beam 12 is carried out by passing through the fasteners through the holes.
在上述技术方案中,通过在电池单体200底部设置支撑结构400,并连接到固定梁12。支撑结构400可以起到支撑电池单体200、分散电池单体200重量的作用,对电池单体200起到一定的保护作用,提高整体的安全性和稳定性;支撑结构400与固定梁12连接,可以进一步增加整体结构的稳定性,以减少在不同环境下的震动和振荡对电池单体200产生的影响。In the above technical solution, the support structure 400 is provided at the bottom of the battery cell 200 and connected to the fixed beam 12 . The support structure 400 can support the battery cells 200, disperse the weight of the battery cells 200, protect the battery cells 200 to a certain extent, and improve the overall safety and stability; the support structure 400 is connected to the fixed beam 12 , the stability of the overall structure can be further increased to reduce the impact of vibration and oscillation on the battery cell 200 in different environments.
如图2和图10所示,在一些实施例中,电池单体200为多个并排列成组,电池1000还包括支撑结构400和安装板300,安装板300位于多个电池单体200沿排列方向的端部,固定梁12包括第一台阶面121和第二台阶面122,第一台阶面121和第二台阶面122垂直于第一方向,第一台阶面121较第二台阶面122更靠近箱体100的外侧,安装板300与第一台阶面121连接,支撑结构400与第二台阶面122连接。As shown in Figures 2 and 10, in some embodiments, the battery cells 200 are multiple and arranged in groups. The battery 1000 also includes a support structure 400 and a mounting plate 300. The mounting plate 300 is located along the multiple battery cells 200. At the end of the arrangement direction, the fixed beam 12 includes a first step surface 121 and a second step surface 122. The first step surface 121 and the second step surface 122 are perpendicular to the first direction. The first step surface 121 is smaller than the second step surface 122. Closer to the outside of the box 100, the mounting plate 300 is connected to the first step surface 121, and the support structure 400 is connected to the second step surface 122.
如图2所示,电池1000具有多个电池单体200,多个电池单体200可以沿前后方向排列形成一组,即形成电池组,电池1000内可以具有一组电池组,也可以具有多组电池组,每组电池组的端部具有安装板300,安装板300可以加强对多个电池单体200的固定,提升电池组的稳定性,同时便于电池组的组装。As shown in Figure 2, the battery 1000 has a plurality of battery cells 200. The plurality of battery cells 200 can be arranged in the front-to-back direction to form a group, that is, forming a battery pack. The battery 1000 can have one group of battery packs or multiple battery packs. When assembling a battery pack, each battery pack has a mounting plate 300 at its end. The mounting plate 300 can strengthen the fixation of multiple battery cells 200, improve the stability of the battery pack, and facilitate the assembly of the battery pack.
如图2和图10所示,电池单体200的底部设置在支撑结构400上,支撑结构400可对电池单体200起到支撑作用。As shown in FIGS. 2 and 10 , the bottom of the battery cell 200 is disposed on the support structure 400 , and the support structure 400 can support the battery cell 200 .
如图10所示,固定梁12包括两部分,两部分的上表面分别形成第一台阶面121和第二台阶面122,两个台阶面的高度不同,这里的高度方向即为第一方向,两个台阶面分别垂直于第一方向,且第一台阶面121位于第二台阶面122的外侧。As shown in Figure 10, the fixed beam 12 includes two parts. The upper surfaces of the two parts form a first step surface 121 and a second step surface 122 respectively. The heights of the two step surfaces are different, and the height direction here is the first direction. The two step surfaces are respectively perpendicular to the first direction, and the first step surface 121 is located outside the second step surface 122 .
安装板300可以安装在固定梁12的第一台阶面121上,安装板300可以与第一台阶面121固定连接,例如通过在安装板300和第一台阶面121上开设穿孔,通过紧固件穿设穿孔进行安装板300和固定梁12的连接。The mounting plate 300 can be installed on the first step surface 121 of the fixed beam 12 , and the mounting plate 300 can be fixedly connected to the first step surface 121 , for example, by opening perforations on the mounting plate 300 and the first step surface 121 , and through fasteners. The connection between the mounting plate 300 and the fixed beam 12 is carried out by providing through-holes.
支撑结构400可以安装在固定梁12的第二台阶面122上,支撑结构400可以与第二台阶面122固定连接,例如通过在支撑结构400和第二台阶面122上开设穿孔,通过紧固件穿设穿孔进行安装板300和固定梁12的连接。The support structure 400 can be installed on the second step surface 122 of the fixed beam 12 , and the support structure 400 can be fixedly connected to the second step surface 122 , for example, by opening perforations on the support structure 400 and the second step surface 122 , or through fasteners. The connection between the mounting plate 300 and the fixed beam 12 is carried out by providing through-holes.
在上述技术方案中,通过将固定梁12设置为两个台阶面的形式,安装板300连接到第一台阶面121上,支撑结构400连接到第二台阶面122上,使得支撑结构400和安装板300均与固定梁12连接,既可以提高电池1000的稳定性和结构强度,也可以使支撑结构400和安装板300能更有效地支撑和固定电池单体200,减少在高负载和复杂环境下的振动和损坏。In the above technical solution, by arranging the fixed beam 12 in the form of two step surfaces, the mounting plate 300 is connected to the first step surface 121, and the support structure 400 is connected to the second step surface 122, so that the support structure 400 and the installation The plates 300 are all connected to the fixed beams 12, which can not only improve the stability and structural strength of the battery 1000, but also enable the support structure 400 and the mounting plate 300 to more effectively support and fix the battery cells 200, reducing the need for high loads and complex environments. vibration and damage.
在一些实施例中,支撑结构400包括热管理部件。In some embodiments, support structure 400 includes thermal management components.
这里的热管理部件可以为水冷板、散热器、冷却风扇、热管等,通过这些装置可以快速有效地将电池1000产生的过多热量分散出去,避免因高温影响电池1000性能和安全系数的问题。The thermal management components here can be water-cooled plates, radiators, cooling fans, heat pipes, etc. Through these devices, excessive heat generated by the battery 1000 can be quickly and effectively dispersed to avoid problems that affect the performance and safety factor of the battery 1000 due to high temperatures.
在上述技术方案中,通过将支撑结构400上设置热管理部件,在实现对电池单体200支撑的基础上,既可以帮助控制电池单体200的温度,延长电池1000的使用寿命,又可以提高电池1000系统的整体能效。In the above technical solution, by arranging thermal management components on the support structure 400, on the basis of supporting the battery cells 200, it can not only help control the temperature of the battery cells 200, extend the service life of the battery 1000, but also improve the Overall energy efficiency of the Battery 1000 system.
如图8-图10所示,在一些实施例中,沿第一方向投影,加强件20的投影完全位于第一台阶面121的投影内。As shown in FIGS. 8 to 10 , in some embodiments, when projected along the first direction, the projection of the reinforcement 20 is completely located within the projection of the first step surface 121 .
如图8-图10所示,在左右方向上,加强件20的长度尺寸小于或者等于第一台阶面121的长度尺寸,在前后方向上,加强件20的宽度尺寸小于第一台阶面121的宽度尺寸,由此加强件20与固定梁12的第一台阶面121相对应,提高固定梁12的第一台阶面121处的结构强度,进而提高对安装板300的支撑效果,同时还可以使整个电池1000系统更加紧凑,能够更有效地利用空间。As shown in FIGS. 8 to 10 , in the left-right direction, the length dimension of the reinforcement member 20 is less than or equal to the length dimension of the first step surface 121 , and in the front-to-back direction, the width dimension of the reinforcement member 20 is smaller than the first step surface 121 . The width dimension, so that the reinforcement 20 corresponds to the first step surface 121 of the fixed beam 12, improves the structural strength of the first step surface 121 of the fixed beam 12, thereby improving the support effect of the mounting plate 300, and at the same time, it can The entire Battery 1000 system is more compact and uses space more efficiently.
在上述技术方案中,加强件20与固定梁12的第一台阶面121部分相对应,由此可以使加强件20与第一台阶面121对应的位置接触,提高固定梁12的第一台阶面121处的结构强度,提高对安装板300的支撑效果,提高电池1000的稳定性和结构强度。In the above technical solution, the reinforcing member 20 partially corresponds to the first step surface 121 of the fixed beam 12, so that the reinforcing member 20 can be in contact with the position corresponding to the first step surface 121, and the first step surface of the fixed beam 12 can be improved. The structural strength at 121 improves the supporting effect of the mounting plate 300 and improves the stability and structural strength of the battery 1000.
在一些实施例中,侧板10为钣金件,固定梁12通过辊压工艺成型在侧板10上。In some embodiments, the side panel 10 is a sheet metal part, and the fixed beam 12 is formed on the side panel 10 through a rolling process.
具体而言,侧板12采用辊压成型,通过多道次不同形状轧辊进行横向弯曲,最终形成特定截面形状的固定梁12,即固定梁12为多段折弯结构,固定梁12的折弯末端可以延伸至板本体10处,两者之间的缝隙通过焊件焊接,提高固定梁12的稳定性。Specifically, the side plate 12 is formed by roll pressing, and is laterally bent through multiple passes of rollers of different shapes to finally form a fixed beam 12 with a specific cross-sectional shape. That is, the fixed beam 12 is a multi-section bending structure, and the bent end of the fixed beam 12 is It can extend to the plate body 10, and the gap between the two is welded by welding parts to improve the stability of the fixed beam 12.
在上述技术方案中,侧板10整体采用辊压工艺形成固定梁12和板本体11,由此可以提高侧板10的结构强度,降低固定梁12与板本体11断裂分离的概率,同时钣金件具有加工精度高和适应性强等优点,可以更好地满足不同电池1000的制造需要。In the above technical solution, the entire side plate 10 is formed by a rolling process to form the fixed beam 12 and the plate body 11, which can improve the structural strength of the side plate 10 and reduce the probability of fracture and separation of the fixed beam 12 and the plate body 11. At the same time, the sheet metal The parts have the advantages of high processing precision and strong adaptability, and can better meet the manufacturing needs of different batteries 1000.
在一些实施例中,电池单体200沿相对两个侧板10的布置方向延伸,电池单体200的两端分别支撑在两个侧板10的固定梁12上。In some embodiments, the battery cell 200 extends along the arrangement direction of the two side plates 10 , and both ends of the battery cell 200 are respectively supported on the fixed beams 12 of the two side plates 10 .
电池单体200沿前后方向布置,前后两个侧板10分别具有向内凸出的固定梁12,电池单体200的前后两端可以直接支撑在固定梁12上,省去安装板300等结构,降低成本,其中,这里的电池单体200可以为刀片电池。The battery cells 200 are arranged in the front and rear direction, and the two front and rear side plates 10 respectively have inwardly protruding fixed beams 12. The front and rear ends of the battery cells 200 can be directly supported on the fixed beams 12, eliminating the need for structures such as the mounting plate 300. , reduce costs, wherein the battery cells 200 here can be blade batteries.
在上述技术方案中,通过电池单体200两端分别支撑在两个固定梁12上,实现对电池单体200的安装固定,由此省去安装板300等结构,电池单体200直接安装在固定梁12上,可有利于实现电池1000的紧密排列,提高电池单体200容纳量,提高电池1000能量密度。In the above technical solution, the battery cell 200 is installed and fixed by supporting both ends of the battery cell 200 on the two fixed beams 12 respectively. This eliminates the need for structures such as the mounting plate 300 and the battery cell 200 is directly installed on the The fixed beam 12 can facilitate the close arrangement of the batteries 1000, increase the capacity of the battery cells 200, and increase the energy density of the batteries 1000.
如图1和图3所示,在一些实施例中,箱体100包括多个子箱体101,每个子箱体101包括多个侧板10,每个子箱体101的至少两个相对布置的侧板10的下边沿形成有固定梁12。As shown in FIGS. 1 and 3 , in some embodiments, the box 100 includes a plurality of sub-boxes 101 , each sub-box 101 includes a plurality of side panels 10 , and at least two oppositely arranged sides of each sub-box 101 . A fixed beam 12 is formed on the lower edge of the plate 10 .
如图3所示,子箱体101包括两个相对布置的第一侧板10a,两个第一侧板10a的下边沿分别形成有固定梁12,两个第一侧板10a沿前后方向相对布置,由此使得电池单体200或电池组的前后两端支撑在固定梁12上,实现对电池单体200或电池组的固定,结构稳定性好,承载能力强。As shown in Figure 3, the sub-box 101 includes two oppositely arranged first side plates 10a. The lower edges of the two first side plates 10a are respectively formed with fixed beams 12. The two first side plates 10a face each other in the front and rear direction. The arrangement is such that the front and rear ends of the battery cell 200 or the battery pack are supported on the fixed beam 12, thereby achieving the fixation of the battery cell 200 or the battery pack, with good structural stability and strong load-bearing capacity.
在上述技术方案中,通过在子箱体101的两个相对布置的侧板10的下边沿形成固定梁12,使得电池单体200可以支撑在固定梁12上,实现对每个子箱体101内电池单体200的支撑固定。In the above technical solution, the fixed beams 12 are formed on the lower edges of the two oppositely arranged side plates 10 of the sub-box 101, so that the battery cells 200 can be supported on the fixed beams 12, thereby realizing the internal control of each sub-box 101. The battery cells 200 are supported and fixed.
如图3和图4所示,在一些实施例中,至少两个子箱体101沿上下方向排布,侧板10的上边沿还形成有折弯翻边13,折弯翻边13具有供位于上侧的子箱体101的固定梁12插接配合的插接槽131。As shown in Figures 3 and 4, in some embodiments, at least two sub-boxes 101 are arranged in the up and down direction, and a bending flange 13 is formed on the upper edge of the side panel 10. The bending flange 13 has a position for The fixed beam 12 of the upper sub-box 101 is plugged into the mating plug-in slot 131 .
如图4所示,在相邻两个上下排布的子箱体101中,上侧的子箱体101具有第一侧壁10a,上侧的子箱体101具有第二侧壁10b,第一侧壁10a的下边沿具有固定梁12,第一侧壁10a的上边沿形成有折弯翻边13,这里折弯翻边13、固定梁12均一体成型在第一侧壁10a的板本体11上,折弯翻边13具有插接槽131,第二侧壁10b的下边沿具有固定梁12,在相邻两个子箱体101配合时,第二侧壁10b下边沿的固定梁12可以插接至插接槽131内,使得第一侧壁10a和第二侧壁10b插接配合,折弯翻边13可以包裹固定梁12的一部分。As shown in Figure 4, among two adjacent sub-boxes 101 arranged up and down, the upper sub-box 101 has a first side wall 10a, the upper sub-box 101 has a second side wall 10b, and the upper sub-box 101 has a second side wall 10b. The lower edge of one side wall 10a has a fixed beam 12, and the upper edge of the first side wall 10a is formed with a bending flange 13. Here, the bending flange 13 and the fixed beam 12 are both integrally formed on the board body of the first side wall 10a. 11, the bent flange 13 has a plug-in slot 131, and the lower edge of the second side wall 10b has a fixed beam 12. When two adjacent sub-boxes 101 are matched, the fixed beam 12 on the lower edge of the second side wall 10b can be After being plugged into the plug-in slot 131 so that the first side wall 10a and the second side wall 10b are plug-fitted, the bent flange 13 can wrap a part of the fixing beam 12 .
此外,在第一侧壁10a和第二侧壁10b插接配合到位后,还可以通过焊件进行焊接配合,以提高两个子箱体101配合的可靠性。In addition, after the first side wall 10a and the second side wall 10b are plugged and matched in place, the welding fit can also be performed through welding parts to improve the reliability of the fit of the two sub-boxes 101.
在上述技术方案中,沿上下方向排列的两个子箱体101通过折弯翻边13与固定梁12插接配合,可以使子箱体101在上下方向上紧密配合,提高配合的可靠性,减少晃动等,提高两个子箱体101连接处的结构强度,满足不同电池1000的设计要求,折弯翻边13包裹固定梁12可以提高固定梁12处的结构强度,增加固定梁12的承载能力。In the above technical solution, the two sub-boxes 101 arranged in the up-and-down direction are plug-fitted with the fixed beam 12 through the bent flange 13, so that the sub-boxes 101 can be closely matched in the up-down direction, thereby improving the reliability of the fit and reducing the cost of the fit. Shaking, etc., improves the structural strength of the connection between the two sub-boxes 101 to meet the design requirements of different batteries 1000. The bending flange 13 wrapping the fixed beam 12 can improve the structural strength of the fixed beam 12 and increase the load-bearing capacity of the fixed beam 12.
在一些实施例中,多个侧板10焊接连接。In some embodiments, multiple side plates 10 are welded together.
每个子箱体101的多个侧板10采用焊接的方式进行连接,即便于多个侧板10的配合,又可以提高整个子箱体101的结构强度;此外,相邻两个子箱体101的侧板10页可以采用焊接的方式进行连接,例如在固定梁12与折弯翻边13的插接槽131插接到位后,在接口处通过焊件进行连接,提高了相邻两个子箱体101连接的可靠性和连接处的结构强度,降低在电池1000运输或装配时多个子箱体101脱离配合的概率。The multiple side plates 10 of each sub-box 101 are connected by welding, which facilitates the cooperation of the multiple side plates 10 and improves the structural strength of the entire sub-box 101; in addition, the two adjacent sub-boxes 101 The side panels 10 can be connected by welding. For example, after the fixed beam 12 and the insertion slot 131 of the bending flange 13 are inserted into place, they are connected through welding parts at the interface, which improves the stability of the two adjacent sub-boxes. The reliability of the 101 connection and the structural strength of the connection reduce the probability that multiple sub-boxes 101 are disengaged when the battery 1000 is transported or assembled.
在上述技术方案中,由此可以增强箱体100整体的刚度和稳定性,防止箱体100出现变形或松动,进而保证电池1000的正常工作和使用安全。In the above technical solution, the overall rigidity and stability of the box 100 can be enhanced, preventing the box 100 from deforming or loosening, thereby ensuring the normal operation and safety of the battery 1000.
请参照图11,根据本实用新型第二方面实施例的用电装置2000,包括根据本实用新型上述第一方面实施例的电池1000,电池1000用于为用电装置2000提供电能。由此,通过采用上述的电池1000,Referring to FIG. 11 , an electrical device 2000 according to a second embodiment of the present invention includes a battery 1000 according to the first embodiment of the present invention. The battery 1000 is used to provide electrical energy to the electrical device 2000 . Therefore, by using the battery 1000 described above,
可选地,如图11所示,当电池1000用于车辆时,电池1000可以设置在车辆的底部、或头部、或尾部。电池1000可以用于车辆的供电,例如,电池1000可以作为车辆的操作电源。车辆还可以包括控制器和马达,控制器用来控制电池1000为马达供电,例如,用于车辆的启动、导航和行驶时的工作用电需求。Alternatively, as shown in FIG. 11 , when the battery 1000 is used in a vehicle, the battery 1000 may be disposed at the bottom, head, or tail of the vehicle. The battery 1000 may be used to power a vehicle. For example, the battery 1000 may be used as an operating power source for the vehicle. The vehicle may also include a controller and a motor, and the controller is used to control the battery 1000 to provide power to the motor, for example, for starting, navigating and driving the vehicle to meet its power requirements.
下面结合附图描述根据本实用新型一个具体实施例的电池1000和具有其的车辆。A battery 1000 and a vehicle equipped with the battery 1000 according to a specific embodiment of the present invention will be described below with reference to the accompanying drawings.
请参照图11,电池1000设于车辆的底部且与车辆的车底纵梁连接,并且请参照图1-图10,电池1000包括电池箱体100和设于电池箱体100内的多个电池单体200,多个电池单体200的底部设置在支撑结构400上,且多个电池单体200可以形成多个电池组,电池组的端部具有安装板300。Referring to FIG. 11 , the battery 1000 is disposed at the bottom of the vehicle and connected to the bottom longitudinal beam of the vehicle. Referring to FIGS. 1 to 10 , the battery 1000 includes a battery box 100 and a plurality of batteries disposed in the battery box 100 . Cell 200, the bottoms of the plurality of battery cells 200 are disposed on the support structure 400, and the plurality of battery cells 200 can form a plurality of battery packs, and the ends of the battery packs have mounting plates 300.
如图1所示,箱体100包括三个子箱体101,每个子箱体101包括多个侧板10,多个侧板10通过焊接连接,其中,两个子箱体101位于另一个子箱体101的上方。As shown in Figure 1, the box 100 includes three sub-boxes 101. Each sub-box 101 includes a plurality of side plates 10. The plurality of side plates 10 are connected by welding, wherein two sub-boxes 101 are located in another sub-box. above 101.
如图3所示,位于上方的子箱体101包括两个相对布置的第一侧板11b,第一侧板11b包括一体成型的板本体11和固定梁12,固定梁12设于板本体11的下边沿,且固定梁12朝向箱体100的内部空间凸出。在电池单体100安装时,安装板300或支撑结构400或者电池单体100的两端安装在固定梁12上。As shown in Figure 3, the upper sub-box 101 includes two oppositely arranged first side plates 11b. The first side plates 11b include an integrally formed plate body 11 and a fixed beam 12. The fixed beam 12 is provided on the plate body 11. , and the fixing beam 12 protrudes toward the inner space of the box 100 . When the battery cell 100 is installed, the mounting plate 300 or the support structure 400 or both ends of the battery cell 100 are installed on the fixed beam 12 .
如图9和图10所示,位于下方的子箱体101包括两个相对布置的第一侧板11a,第一侧板11a包括一体成型的板本体11和固定梁12,固定梁12设于板本体11的下边沿,且固定梁12朝向箱体100的内部空间凸出,固定梁12包括两部分,两部分的上表面分别形成第一台阶面121和第二台阶面122,第一台阶面121位于第二台阶面122的外侧(即靠近板本体11的一侧),在上下方向上,第一台阶面121的高度高于第二台阶面122的高度。As shown in Figures 9 and 10, the sub-box 101 located below includes two oppositely arranged first side plates 11a. The first side plates 11a include an integrally formed plate body 11 and a fixed beam 12. The fixed beam 12 is located on The lower edge of the board body 11, and the fixed beam 12 protrudes toward the internal space of the box 100. The fixed beam 12 includes two parts, and the upper surfaces of the two parts respectively form a first step surface 121 and a second step surface 122. The first step surface The surface 121 is located outside the second step surface 122 (that is, the side close to the plate body 11 ). In the up-down direction, the height of the first step surface 121 is higher than the height of the second step surface 122 .
如图10所示,固定梁12内设有加强件20,加强件20与第一台阶面121位置对应,加强件20设有中空腔,中空腔中设置有加强筋21,加强筋21沿上下方向布置,加强筋21的上侧边沿与加强件20连接,加强筋21的下侧边沿同样与加强件20连接,加强件20和加强筋21沿固定梁12的延伸方向延伸,且加强件20与固定梁12焊接。As shown in Figure 10, a reinforcing member 20 is provided in the fixed beam 12. The reinforcing member 20 is positioned correspondingly to the first step surface 121. The reinforcing member 20 is provided with a hollow cavity. Reinforcing ribs 21 are provided in the hollow cavity. The reinforcing ribs 21 are arranged along the upper and lower edges. direction, the upper edge of the reinforcing rib 21 is connected to the reinforcing member 20, and the lower edge of the reinforcing rib 21 is also connected to the reinforcing member 20. The reinforcing member 20 and the reinforcing rib 21 extend along the extension direction of the fixed beam 12, and the reinforcing member 20 Welded with fixed beam 12.
如图2所示,在电池单体100安装时,安装板300安装在固定梁12的第一台阶面121上,安装板300与第一台阶面121固定连接;支撑结构400安装在固定梁12的第二台阶面122上,支撑结构400与第二台阶面122固定连接。As shown in Figure 2, when the battery cell 100 is installed, the installation plate 300 is installed on the first step surface 121 of the fixed beam 12, and the installation plate 300 is fixedly connected to the first step surface 121; the support structure 400 is installed on the fixed beam 12 On the second step surface 122 , the support structure 400 is fixedly connected to the second step surface 122 .
在上述技术方案中,通过将侧板10设置为包括板本体11和固定梁12的形式,使得支撑电池单体200的固定梁12直接形成在板本体11上,提高了固定梁12与板本体11连接处的结构强度,增加箱体100的承载能力;通过在固定梁12内嵌入加强件20,可以提升固定梁12的刚度和强度,进而提高整体结构强度,满足不同形式的电池1000结构强度要求;且加强件20设置在固定梁12内部而不会额外占用空间,降低了对电池1000能量密度的影响。In the above technical solution, by arranging the side plate 10 to include the plate body 11 and the fixed beam 12, the fixed beam 12 supporting the battery cell 200 is directly formed on the plate body 11, which improves the connection between the fixed beam 12 and the plate body. 11 The structural strength of the connection increases the load-bearing capacity of the box 100; by embedding reinforcements 20 in the fixed beam 12, the stiffness and strength of the fixed beam 12 can be improved, thereby improving the overall structural strength to meet the structural strength of different forms of batteries 1000 requirements; and the reinforcement 20 is arranged inside the fixed beam 12 without occupying additional space, thereby reducing the impact on the energy density of the battery 1000.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present application. The scope shall be covered by the claims and description of this application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any way. The application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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