CN219820058U - Transverse hydraulic mold releasing and assembling mechanism for prefabricated T-beam end template - Google Patents
Transverse hydraulic mold releasing and assembling mechanism for prefabricated T-beam end template Download PDFInfo
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- CN219820058U CN219820058U CN202320526413.8U CN202320526413U CN219820058U CN 219820058 U CN219820058 U CN 219820058U CN 202320526413 U CN202320526413 U CN 202320526413U CN 219820058 U CN219820058 U CN 219820058U
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- side template
- sliding body
- template
- guide rail
- beam end
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Abstract
A transverse hydraulic release die mechanism for a prefabricated T beam end template relates to the technical field of prefabricated T beam ends. The hydraulic cylinder is arranged between the inner template and the outer template. The utility model has the beneficial effects that: the mechanism firstly carries out demolding in the Y direction, namely after the steel bars are exposed, uniformly carries out demolding in the X direction, and only needs reverse operation when mold closing is needed, thereby effectively improving the production efficiency and ensuring the quality of the pre-assembled beam body.
Description
Technical Field
The utility model relates to the technical field of prefabricated T-beam end, in particular to a transverse hydraulic release die mechanism for a prefabricated T-beam end template.
Background
In bridge construction, most bridge decks are prefabricated T beams and then laid, and when the prefabricated T beams are constructed, in order to ensure that two continuous bridge beams are fixedly connected (concrete is poured twice after the bridge beams are erected), the two ends of the T beams are required to be designed with exposed reinforcing steel bars, as shown in fig. 8, in the drawing, 1 is the prefabricated T beams, and 2 is the exposed reinforcing steel bars.
In the prior art, after the original prefabricated T beam steel template is poured after being assembled, when the main body template and the end template are independently demoulded and matched, the defects of low work efficiency, difficult demould and the like exist.
Disclosure of Invention
The utility model aims to solve the problems of low work efficiency, difficult demoulding and the like when a main body template and an end template are independently demoulded and closed after an original prefabricated T-beam steel template is poured in the prior art, and provides a transverse hydraulic demoulding mechanism for a prefabricated T-beam end template.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a horizontal hydraulic pressure of prefabricated T roof beam end template takes off mold assembly mechanism, it includes inboard template 3, outside template 4, inboard template sliding body 5, outside template sliding body 6, guide rail support body 9, hydraulic cylinder 10, inboard template 3 and outside template 4 assemble respectively to inboard template sliding body 5 and outside template sliding body 6 on, and inboard template sliding body 5 and outside template sliding body 6 all install on guide rail support body 9 through adjusting briquetting 7 and adjusting bolt 8, hydraulic cylinder 10 installs between inboard template 3, outside template 4.
Further, the inner side template 3 comprises an inner side template frame 3-1 and an inner side nylon plate 3-2, and the inner side template frame 3-1 is connected with the inner side template sliding body 5 through the inner side nylon plate 3-2.
Further, the outer template 4 comprises an outer template frame 4-1 and an outer nylon plate 4-2, and the outer template frame 4-1 is mounted on the outer template sliding body 6 through the outer nylon plate 4-2.
Further, the inner side template sliding body 5 comprises a sliding body bottom frame 5-1, a sliding body outer connecting plate 5-2 and a connecting plate middle hole 5-3, the sliding body bottom frame 5-1 is sleeved on the guide rail bracket body 9, one side of the sliding body bottom frame 5-1 is provided with the sliding body outer connecting plate 5-2, and the middle part of the sliding body outer connecting plate 5-2 is provided with the connecting plate middle hole 5-3.
Further, the structure of the inner template sliding body 5 is the same as that of the outer template sliding body 6.
Further, the inner nylon plate 3-2 and the outer nylon plate 4-2 are connected and fixed with the sliding body bottom frame 5-1 by adopting screws, and the inner nylon plate 3-2 and the outer nylon plate 4-2 are in sliding fit with the side face of the guide rail bracket body 9.
Further, the adjusting press block 7 comprises an adjusting press block matrix 7-1, an adjusting press block guide column 7-2 and an adjusting press block nylon plate 7-3, wherein the adjusting press block nylon plate 7-3 is arranged on one side of the adjusting press block matrix 7-1, and the middle part of the other side of the adjusting press block matrix 7-1 is provided with the adjusting press block guide column 7-2.
Further, the guide rail bracket body 9 comprises a bracket body 9-1 and a guide rail sliding plate 9-2, and the guide rail sliding plate 9-2 is connected to the bracket body 9-1 in a sliding manner.
Furthermore, the hydraulic cylinder 10 comprises a cylinder 10-1, a pin shaft 10-2 and a cotter pin 10-3, wherein the front end and the rear end of the cylinder 10-1 are respectively arranged on the inner side template 3 and the outer side template 4 through the pin shaft 10-2, and the cotter pin 10-3 is inserted on the pin shaft 10-2.
Further, at least two hydraulic cylinders 10 are provided and are located inside the guide rail bracket body 9.
After the technical scheme is adopted, the utility model has the beneficial effects that: the mechanism firstly carries out demolding in the Y direction, namely after the steel bars are exposed, uniformly carries out demolding in the X direction, and only needs reverse operation when mold closing is needed, thereby effectively improving the production efficiency and ensuring the quality of the pre-assembled beam body.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic view of the structure of the inner form 3 in the present utility model.
Fig. 3 is a schematic view of the structure of the outside form 4 of the present utility model.
Fig. 4 is a schematic structural view of the inner side form slider 5 in the present utility model.
Fig. 5 is a schematic diagram of the structure of the adjusting block 7 in the present utility model.
Fig. 6 is a schematic structural view of the rail housing 9 according to the present utility model.
Fig. 7 is a schematic structural view of the hydraulic cylinder 10 in the present utility model.
Fig. 8 is a schematic diagram of the structure of the finished product in the utility model.
Reference numerals illustrate: the prefabricated T beam 1, the exposed steel bars 2, the inner side template 3, the outer side template 4, the inner side template sliding body 5, the outer side template sliding body 6, the adjusting pressing block 7, the adjusting bolt 8, the guide rail bracket 9, the hydraulic cylinder 10, the inner side template frame 3-1, the inner side nylon plate 3-2, the outer side template frame 4-1, the outer side nylon plate 4-2, the sliding body bottom frame 5-1, the sliding body outer connecting plate 5-2, the connecting plate middle hole 5-3, the adjusting pressing block base 7-1, the adjusting pressing block guide post 7-2, the adjusting pressing block nylon plate 7-3, the bracket 9-1, the guide rail sliding plate 9-2, the oil cylinder 10-1, the pin shaft 10-2 and the cotter pin 10-3.
Detailed Description
Referring to fig. 1 to 7, the technical scheme adopted in this embodiment is as follows: the hydraulic oil cylinder 10 is arranged between the inner side template 3 and the outer side template 4.
More specifically, the inner side template 3 comprises an inner side template frame 3-1 and an inner side nylon plate 3-2, and the inner side template frame 3-1 is connected with the inner side template sliding body 5 through the inner side nylon plate 3-2. The inner side nylon plate 3-2 is adopted to connect the inner side template frame 3-1 and the inner side template sliding body 5, so that the installation is more convenient and reliable.
More specifically, the outer form 4 includes an outer form frame 4-1 and an outer nylon plate 4-2, and the outer form frame 4-1 is mounted on an outer form slider 6 via the outer nylon plate 4-2. The outside template frame 4-1 and the outside template sliding body 6 are installed through the outside nylon plate 4-2, so that small adjusting clearance and high movement precision can be ensured.
More specifically, the inner side template sliding body 5 comprises a sliding body bottom frame 5-1, a sliding body outer connecting plate 5-2 and a connecting plate middle hole 5-3, wherein the sliding body bottom frame 5-1 is sleeved on a guide rail bracket body 9, one side of the sliding body bottom frame 5-1 is provided with the sliding body outer connecting plate 5-2, and the middle part of the sliding body outer connecting plate 5-2 is provided with the connecting plate middle hole 5-3. The sliding body bottom frame 5-1 is sleeved on the guide rail bracket body 9, and then the sliding body outer connecting plate 5-2 is arranged on the sliding body bottom frame 5-1 through the adjusting pressing block 7 and the adjusting bolt 8, so that the inner side template sliding body 5 can be sleeved on the guide rail bracket body 9 in a sliding manner.
More specifically, the inner template slider 5 has the same structure as the outer template slider 6. The outside template sliding body 6 is sleeved on the guide rail bracket body 9 by adopting the same method.
More specifically, the inner nylon plate 3-2 and the outer nylon plate 4-2 are fixedly connected with the sliding body bottom frame 5-1 by screws, and the inner nylon plate 3-2 and the outer nylon plate 4-2 are in sliding fit with the side surfaces of the guide rail bracket body 9. The inner nylon plate 3-2 and the outer nylon plate 4-2 are adopted, so that the method is simpler, the free movable friction resistance in the Y-axis direction is ensured to be small, the adjusting gap is small, and the movement precision is high.
More specifically, the adjusting press block 7 comprises an adjusting press block matrix 7-1, an adjusting press block guide column 7-2 and an adjusting press block nylon plate 7-3, wherein the adjusting press block nylon plate 7-3 is arranged on one side of the adjusting press block matrix 7-1, and the middle part of the other side of the adjusting press block matrix 7-1 is provided with the adjusting press block guide column 7-2. When the device is installed, the coaxial positions of the adjusting press block guide post 7-2 and the connecting plate middle hole 5-3 in the sliding body outer connecting plate 5-2 ensure that the adjusting press block is not deviated and separated during operation, the adjusting press block nylon plate 7-3 is fixed on the adjusting press block base body 7-1 through screws, and the tightness is adjusted or restrained through the adjusting bolts 8.
More specifically, the guide rail bracket body 9 includes a bracket body 9-1 and a guide rail slide plate 9-2, and the guide rail slide plate 9-2 is slidably connected to the bracket body 9-1. A slidable guide rail slide plate 9-2 is additionally arranged on the bracket body 9-1.
More specifically, the hydraulic cylinder 10 comprises a cylinder 10-1, a pin 10-2 and cotter pins 10-3, wherein the front end and the rear end of the cylinder 10-1 are respectively arranged on the inner side template 3 and the outer side template 4 through the pin 10-2, and the cotter pins 10-3 are inserted on the pin 10-2. The cylinder 10-1 is installed through the pin 10-2, and the pin 10-2 is fixed through the cotter pin 10-3.
More specifically, the hydraulic cylinders 10 are provided with at least two, and are each located inside the rail bracket body 9. The multiple oil cylinders are adopted, so that moment generated by load during demolding can be reduced to the greatest extent, the oil cylinders are effectively protected, and the service life of the force oil cylinders is prolonged.
The working principle of the utility model is as follows: the inner side template 3 is firstly connected with the main body template through bolts, the guide rail support body 9 is installed, the inner side template sliding body 5 is assembled by utilizing the adjusting pressing block 7 and the adjusting bolt 8, and after the relative positions of the inner side template 3 and the main body template are determined, the inner side template 3, the main body template and the guide rail support body 9 are tightly pressed through the adjusting bolt 8, so that the relative fixed constraint of the inner side template 3, the main body template and the guide rail support body 9 is ensured, the outer side template 4 and the outer side template sliding body 6 are installed in the same way, the tightness of the adjusting pressing block 7 and the adjusting bolt 8 is adjusted, the movable or constrained inner side template sliding body 5 and the outer side template sliding body 6 are further adjusted, the hydraulic cylinder 10 is installed between the inner side template 3 and the outer side template 4, the movable demolding function of the Y axis is achieved through controlling the cylinder 10-1, a plurality of cylinders can be adopted, the moment generated due to load can be furthest reduced, the cylinders can be effectively protected, and the service life of the force cylinders is prolonged.
The above description is only for the purpose of illustrating the technical solution of the present utility model and not for the purpose of limiting the same, and other modifications and equivalents thereof by those skilled in the art should be included in the scope of the claims of the present utility model without departing from the spirit and scope of the technical solution of the present utility model.
Claims (10)
1. A transverse hydraulic release die mechanism for a prefabricated T beam end template is characterized in that: the hydraulic oil cylinder comprises an inner side template (3), an outer side template (4), an inner side template sliding body (5), an outer side template sliding body (6), a guide rail support body (9) and a hydraulic oil cylinder (10), wherein the inner side template (3) and the outer side template (4) are respectively assembled on the inner side template sliding body (5) and the outer side template sliding body (6), the inner side template sliding body (5) and the outer side template sliding body (6) are all installed on the guide rail support body (9) through an adjusting pressing block (7) and an adjusting bolt (8), and the hydraulic oil cylinder (10) is installed between the inner side template (3) and the outer side template (4).
2. The transverse hydraulic release mechanism for a precast T-beam end form according to claim 1, wherein: the inner side template (3) comprises an inner side template frame (3-1) and an inner side nylon plate (3-2), and the inner side template frame (3-1) is connected with an inner side template sliding body (5) through the inner side nylon plate (3-2).
3. The transverse hydraulic release mechanism for a precast T-beam end form according to claim 1, wherein: the outer side template (4) comprises an outer side template frame (4-1) and an outer side nylon plate (4-2), and the outer side template frame (4-1) is arranged on the outer side template sliding body (6) through the outer side nylon plate (4-2).
4. The transverse hydraulic release mechanism for a precast T-beam end form according to claim 1, wherein: the inner side template sliding body (5) comprises a sliding body bottom frame (5-1), a sliding body outer connecting plate (5-2) and a connecting plate middle hole (5-3), wherein the sliding body bottom frame (5-1) is sleeved on a guide rail support body (9), the sliding body outer connecting plate (5-2) is arranged on one side of the sliding body bottom frame (5-1), and the connecting plate middle hole (5-3) is formed in the middle of the sliding body outer connecting plate (5-2).
5. The transverse hydraulic release mechanism for a precast T-beam end form according to claim 1, wherein: the structure of the inner template sliding body (5) is the same as that of the outer template sliding body (6).
6. A precast T-beam end form transverse hydraulic release mechanism according to claim 2, characterized in that: the inner nylon plate (3-2) and the outer nylon plate (4-2) are connected and fixed with the sliding body bottom frame (5-1) by adopting screws, and the inner nylon plate (3-2) and the outer nylon plate (4-2) are in sliding fit with the side face of the guide rail bracket body (9) of the guide rail bracket body.
7. The transverse hydraulic release mechanism for a precast T-beam end form according to claim 1, wherein: the adjusting press block (7) comprises an adjusting press block matrix (7-1), an adjusting press block guide column (7-2) and an adjusting press block nylon plate (7-3), wherein the adjusting press block nylon plate (7-3) is arranged on one side of the adjusting press block matrix (7-1), and the middle part of the other side of the adjusting press block matrix (7-1) is provided with the adjusting press block guide column (7-2).
8. The transverse hydraulic release mechanism for a precast T-beam end form according to claim 1, wherein: the guide rail support body (9) comprises a support body (9-1) and a guide rail sliding plate (9-2), and the guide rail sliding plate (9-2) is connected to the support body (9-1) in a sliding mode.
9. The transverse hydraulic release mechanism for a precast T-beam end form according to claim 1, wherein: the hydraulic oil cylinder (10) comprises an oil cylinder (10-1), a pin shaft (10-2) and cotter pins (10-3), wherein the front end and the rear end of the oil cylinder (10-1) are respectively arranged on the inner side template (3) and the outer side template (4) through the pin shaft (10-2), and the cotter pins (10-3) are inserted on the pin shaft (10-2).
10. The transverse hydraulic release mechanism for a precast T-beam end form according to claim 1, wherein: the hydraulic cylinders (10) are provided with at least two and are both positioned on the inner side of the guide rail bracket body (9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320526413.8U CN219820058U (en) | 2023-03-17 | 2023-03-17 | Transverse hydraulic mold releasing and assembling mechanism for prefabricated T-beam end template |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320526413.8U CN219820058U (en) | 2023-03-17 | 2023-03-17 | Transverse hydraulic mold releasing and assembling mechanism for prefabricated T-beam end template |
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Publication Number | Publication Date |
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CN219820058U true CN219820058U (en) | 2023-10-13 |
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CN202320526413.8U Active CN219820058U (en) | 2023-03-17 | 2023-03-17 | Transverse hydraulic mold releasing and assembling mechanism for prefabricated T-beam end template |
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CN (1) | CN219820058U (en) |
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2023
- 2023-03-17 CN CN202320526413.8U patent/CN219820058U/en active Active
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