SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a multi-functional concrete member formwork erection in groups production system has solved among the prior art the problem that the formwork erection in groups is single and need manual operation, waste time and energy etc.
The utility model provides a technical scheme that technical problem adopted is: a multifunctional concrete member group standing die production system comprises a guide rail and a plurality of standing die units which can open and close the die and move along the guide rail, a die cavity for pouring a concrete member is formed in every two adjacent standing die units when the die is closed, each standing die unit is provided with a movable supporting mechanism for driving the standing die unit to move, each movable supporting mechanism comprises a movable platform and at least one pulley assembly which is installed on the movable platform and moves along the guide rail, each standing die unit is detachably installed on the corresponding movable platform, each pulley assembly on each movable platform is provided with a first driver for driving the pulley assembly to move, and the first driver is controlled by a control terminal.
The utility model discloses an among the multi-functional concrete member formwork erection in groups production system, the formwork erection unit is the board-like formwork erection that is used for preparing board-like concrete member, or is the stair formwork erection that is used for preparing stair concrete member, or is the column formwork erection that is used for preparing column concrete member.
The utility model discloses an among the multi-functional concrete member formwork erection production system in groups, adjacent two moving platform is last to be provided with the hasp subassembly respectively and to be locked the piece, is in between two adjacent moving platform through the hasp subassembly during formwork erection unit compound die and to be locked the mutual zero clearance locking connection of piece.
In the multi-functional concrete member group formwork erection production system of the utility model, the lock catch assembly comprises a first linkage part driven by a second driver and a second linkage part driven by the first linkage part to realize lock catch and release; the first linkage piece and the second linkage piece are respectively supported by the first fixed seat and the second fixed seat, the second linkage piece is rotatably connected with the second fixed seat, and the first linkage piece is connected with the first fixed seat through a third linkage piece; the first fixed seat and the second fixed seat are respectively and fixedly arranged on the mobile platform; the second driver is controlled by the control terminal.
In the multifunctional concrete member group formwork production system of the utility model, one end of the first linkage piece is rotationally connected with the driving rod of the second driver; the first linkage piece protrudes and extends towards one side of the first fixed seat to form a first connecting convex part, one end of the third linkage piece is rotatably connected with the first connecting convex part of the first linkage piece and is set as a first rotating connection point, and the other end of the third linkage piece is rotatably connected with the first fixed seat and is set as a second rotating connection point; one end, far away from the second driver, of the first linkage piece is rotatably connected with one end of the second linkage piece and is set as a third rotating connection point, one end, provided with the third rotating connection point, of the second linkage piece protrudes towards the second fixing seat to form a second connection convex portion, and the second connection convex portion of the second linkage piece is rotatably connected with the second fixing seat.
The utility model discloses an among the multi-functional concrete member formwork erection in groups production system, first rotation tie point, second rotation tie point and third rotation tie point are in the complete hasp of second linkage by the latch fitting time-out on a straight line, just first rotation tie point is located the second rotates the tie point with between the tie point is rotated to the third.
In the multifunctional concrete member group standing die production system of the utility model, one end of the second linkage piece far away from the first linkage piece protrudes and extends towards one side of the second fixed seat to form a buckling convex part for pressing and buckling the locked piece; the locked piece comprises a main body, one end of the main body is convexly extended to form a pressed part used for being pressed and locked by the locking convex part, and one side surface of the pressed part is abutted to the locking convex part when the locked piece is completely locked.
The utility model discloses an among the multi-functional concrete member formwork erection in groups production system, be provided with on the quilt latch fitting and be used for making the pressure receiving part with the regulating part of compactness between the lock convex part.
In the multifunctional concrete member group formwork production system of the utility model, the mobile platform comprises a base, and each pulley assembly is arranged on the base; the top of base is provided with the support flat board, found mould unit detachably and install support on the flat board's the upper surface, support dull and stereotyped lower surface with be connected with the support wall between the upper surface of base, support the wall support dull and stereotyped lower surface and the upper surface of base forms two recesses that face back to each other, the hasp subassembly is installed one of them that moving platform formed in the recess, install by the latch fitting moving platform forms another in the recess, first fixing base with second fixing base fixed connection is in support on the wall.
The utility model discloses an among the multi-functional concrete member formwork erection in groups production system, loose pulley assembly includes the support, install on the support by first driver driven initiative pulley, the initiative pulley is installed the upper end of guide rail, the spout has been seted up to at least one side of guide rail, still be provided with driven pulley on the support, driven pulley installs the upper end and/or the embedding of guide rail advance in the spout.
Implement the utility model discloses a multi-functional concrete member founds mould production system in groups has following beneficial effect: the utility model discloses a but multi-functional concrete member founds mould production system in groups full-automatic operation compound die and branch mould realizes full-automatic production requirement, and production efficiency is high, reduction in production cost, and the quantity of founding the mould unit simultaneously does not receive the structural constraint, and moving platform is the universal unit, founds the mould unit and for moving platform demountable assembly, can change different types according to the demand found the mould, and is nimble changeable, can adapt to the various demands of production.
Detailed Description
The structure and the action principle of the multifunctional concrete member group standing mould production system of the utility model are further explained with the accompanying drawings and the embodiments:
as shown in fig. 1-3, the preferred embodiment of the present invention provides a multi-functional concrete member grouping and erecting mold production system, which comprises a guide rail 3 and a plurality of mold erecting units 1 that can open and close the mold and move along the guide rail 3, wherein two adjacent mold erecting units 1 form a mold cavity for pouring concrete members when closing the mold. The formwork unit 1 may be a slab formwork for preparing a slab concrete member, a stair formwork for preparing a stair concrete member, or a stud formwork for preparing a stud concrete member. That is, when the vertical mold unit 1 is a plate-type vertical mold, both sides of the plate-type vertical mold are flat, and a plate-type concrete member can be obtained by the shape of a cavity formed at the time of mold clamping. When the vertical mould unit 1 is a stair vertical mould, one side surface of the stair vertical mould is in a stair shape, the other side surface of the stair vertical mould is in a plane shape, and a stair concrete member can be obtained in the shape of a mould cavity formed in the process of mould closing. When the vertical mold unit 1 is a pillar type vertical mold, the shape of the cavity formed when the molds are closed can give a pillar type concrete member.
Each vertical die unit 1 is provided with a movable supporting mechanism 2 for driving the vertical die unit 1 to move, so that the vertical die unit 1 is driven to move to mold closing and opening. Each movable support mechanism 2 comprises a movable platform 21 and at least one pulley assembly 5 which is arranged on the movable platform and moves along the guide rail 2, each vertical mold unit 1 is detachably arranged on the corresponding movable platform 21, and the movable platform 21 is equivalent to a bottom wall of a mold cavity formed when the mold is closed. The mode of detachably mounting the vertical module unit 1 may be detachably mounted on the moving platform 21 by fasteners, such as screws, bolts, etc. By the mode, the vertical die units 1 of different types can be replaced, and further the multifunctional function is realized.
Each pulley assembly 5 on each moving platform 21 is configured with a first actuator 100 for driving the pulley assembly 5 to move, the first actuator 100 is controlled by a control terminal, the control terminal may be a wireless remote controller, an operation desk, a mobile phone, a notebook computer, an IPAD or a PC, and the like, and the control terminal and the first actuator may be connected in a wired manner or a wireless manner commonly used in the prior art, and details are not repeated here. The number of pulley assemblies 5 on each mobile platform 21 is the same as the number of guide rails 3, the specific number being as desired. In the preferred embodiment, pulley assemblies 5 are respectively disposed at two ends of each moving platform 21, and two guide rails 3 are respectively disposed at the positions of the corresponding pulley assemblies 5. The first driver 100 may be an electric motor or a motor.
As shown in fig. 2, in the preferred embodiment, the pulley assembly 5 includes a bracket 51, and the bracket 51 is connected to the movable platform 21. The bracket 51 is provided with a driving pulley 52 driven by a first driver 100, and a driving shaft of the first driver 100 is connected with the driving pulley 52 through a coupling. The driving pulley 52 is installed at the upper end of the guide rail 3 and rolls along the guide rail 3. In the preferred embodiment, at least one side of the guide rail 3 is provided with a slide groove 31, the slide groove 31 may be provided on one side of the guide rail 3, the slide grooves 31 may be provided on both sides of the guide rail 3, a driven pulley 53 sliding along the slide groove 31 is embedded in the slide groove 31, the driven pulley 53 is fixedly mounted on the bracket 51, or the driven pulley 53 may be mounted on the upper end of the guide rail 3. The first driver 100 drives the driving pulley 52 to roll, and then drives the support 51 to move, the support 51 drives the moving platform 21 to move, so that the vertical mold unit 1 realizes automatic mold opening and mold closing, and the driven pulley 53 is driven along with the support 51, so that the whole rolling of the pulley assembly 5 is more stable. Each moving platform 21 is driven by the respective pulley assembly 5 and the first driver 100, the whole production system does not limit the number of the vertical mold units, is flexible and changeable, improves the production efficiency and reduces the cost.
As shown in fig. 3, each moving platform 21 includes a base 211, and each pulley assembly 5 is disposed on the base 211, and in the preferred embodiment, two pulley assemblies 5 are disposed at two ends of the base 211 respectively. A supporting flat plate 212 is arranged above the base 211, the vertical mold unit 1 is detachably mounted on the upper surface of the supporting flat plate 212, a supporting wall 213 is connected between the lower surface of the supporting flat plate 212 and the upper surface of the base 211, and two grooves 214 facing away from each other are formed among the supporting wall 213, the lower surface of the supporting flat plate 212 and the upper surface of the base 211.
A locking component 6 is arranged in the groove 214 on one side of the moving platform 21, and a locked piece 7 is arranged in the groove 214 on the other side of the moving platform 21. The two opposite sides of two adjacent moving platforms 21 are the side for installing the locking assembly 6 and the side for installing the locked piece 7. That is, the locking member 6 is provided on one support platform 21, and the locked member 7 is provided on the adjacent other support platform 21, and they are disposed opposite to each other. When the vertical die unit 1 is closed, the adjacent two supporting platforms 21 are locked and connected with each other without clearance by the locking assembly 6 and the locked piece 7. The number of the locking assembly 6 and the locked member 7 can be one or more according to the requirement.
Further, a sealing strip may be disposed at the joint between two adjacent moving platforms 21.
As shown in fig. 4-5, the latch assembly 6 includes a first linkage member 61 driven by the second driver 60 and a second linkage member 62 carried by the first linkage member 61 for latching and unlatching. Wherein the second actuator 60 may be a pneumatic cylinder, a hydraulic cylinder, or the like. The second driver 60 is also controlled by a control terminal, and the control terminal and the second driver 60 can be connected in a wired manner or a wireless manner commonly used in the prior art, and detailed description thereof is omitted here.
The first linkage piece 61 and the second linkage piece 62 are respectively supported by the first fixed seat 10 and the second fixed seat 20, the second linkage piece 62 is rotatably connected with the second fixed seat 20, and the first linkage piece 61 is connected with the first fixed seat 10 through the third linkage piece 63. The first fixing seat 10 and the second fixing seat 20 are respectively fixedly installed on the support wall 213.
One end of the first linkage piece 61 is rotatably connected with the driving rod 601 of the second driver 60; one side of the first linkage piece 61, which faces the first fixed seat 10, protrudes to form a first connection protrusion 611, one end of the third linkage piece 63 is rotatably connected with the first connection protrusion 611 of the first linkage piece 61 and is set as a first rotation connection point C, and the other end of the third linkage piece 63 is rotatably connected with the first fixed seat 10 and is set as a second rotation connection point D; one end of the first linkage member 61, which is far away from the second driver 60, is rotatably connected with one end of the second linkage member 62 and is set as a third rotation connection point B, one end of the second linkage member 62, which is set as the third rotation connection point B, protrudes toward the second fixed seat 20 to form a second connection protrusion 621, and the second connection protrusion 621 of the second linkage member 62 is rotatably connected with the second fixed seat 20. As shown in fig. 4, when the third link 63 is in the fully latched state, one end of the third link 63 at the first rotation connection point C is inclined toward the second link 62, and one end of the third link 63 at the second rotation connection point D is inclined toward the first fixing base 10. It should be noted that the rotation connection is realized by a rotating shaft or the like.
As shown in fig. 4, the first pivotal connection point C, the second pivotal connection point D, and the third pivotal connection point B are in a straight line when the second link member 62 is fully latched, and the first pivotal connection point D is located between the second pivotal connection point C and the third pivotal connection point B.
One end of the second linkage member 62 away from the first linkage member 61 protrudes toward one side of the second fixing base 20 to form a buckling protrusion 622 for pressing and buckling the locked member 7, so that the second linkage member 62 is substantially n-shaped. As shown in fig. 6, the locked member 7 includes a main body 71, one end of the main body 71 is formed with a pressure receiving portion 72 protruding for being pressed and engaged by the engaging protrusion 622, and one side surface 721 of the pressure receiving portion 72 abuts on the engaging protrusion 622 when fully locked. The locked member 7 is substantially L-shaped, and may be inverted T-shaped.
The locked member 7 is provided with an adjusting member (not shown) for tightly locking the pressed portion 72 and the locking protrusion 622. Wherein the adjusting member may be an adjusting nut provided on the to-be-locked member 7, and the to-be-locked member 7 is mounted on the support wall 213 by the adjusting nut. In the long-term use of the locking assembly 6 and the locked member 7, the surface 721 of the pressed portion 72 of the locked member 7 and the locking protrusion 622 are worn at different degrees, so that the tightness between the pressed portion 72 and the locking protrusion 622 is adjusted in the process of rotating the adjusting nut, and the looseness caused by long-term use is avoided.
As shown in fig. 5, when the trip is required, the driving rod 601 of the second driver 60 extends out to drive one end of the first link 61 to rotate upward, the other end of the first link 61 drives one end of the second link 62 to rotate downward, the other end of the second link 62 rotates upward, the trip is performed, and meanwhile, the third link 63 changes from the inclined state to the substantially vertical state. As shown in fig. 4, when the locking is required, the driving rod 601 of the second actuator 60 contracts to drive one end of the first linkage member 61 to rotate downward, the other end of the first linkage member 61 drives one end of the second linkage member 62 to rotate upward, the other end of the second linkage member 62 rotates downward to be in the locking state, and meanwhile, the third linkage member 63 changes from the vertical state to the inclined state.
The four links (the driving rod 601, the first linkage 61, the second linkage 62 and the third linkage 63 of the locking assembly 6 form a lever dead point clamping mode, after clamping, the driving force of the second driver 60 is cancelled, the link force transmission direction is inevitably the direction of the connecting line of the two holes, the mold expanding force is transmitted to the third linkage 63, is inevitably the direction of three points and one line (B-C-D), the three points can be pressed, the driving rod 601 is in a bottom state, the mold expanding force is transmitted to the driving rod 601, the driving rod 601 can not be retracted continuously, as shown in figures 4-5, after clamping, the moment balance is obtained at the point A in the figures, namely the moment generated by the mold expanding force at the point E is balanced with the support counter moment generated by D- > C- > B, the mold expanding force is 5 tons upwards, so that the magnitude of the acting force of the three points and one line of D-C-B can be calculated, the larger mold expansion force is changed into an internal force of a line of the B-C-D point, the internal force is not transmitted to the F point, and the F point can be suspended. The support reaction force of the connecting rod DC to the BC is certainly in the direction of D-C, the connecting rod DC only has two rotatable points, the connecting line is the direction of force, and the force transferred by the C-B is also along the direction of the CB because the point F is suspended.
The utility model discloses a multi-functional concrete member founds mould production system in groups passes through control terminal control first driver 100 and second driver 60, and then control loose pulley assembly 5, snap close subassembly 6 and by locking 7, realize full-automatic compound die locking and the die sinking of unblanking, and production efficiency is high. And the support flat plates 212 of the adjacent mobile platforms 21 can be tightly connected between the locking component and the locked piece, the clamping force can reach more than 2 tons, seamless butt joint can be achieved between the support flat plates 212 of the adjacent mobile platforms 21, and the phenomenon of slurry leakage can not occur.
It should be understood that modifications and changes may be made by those skilled in the art in light of the above teachings and that such modifications and changes are considered to be within the purview of the appended claims.