CN219628304U - A deep ditch fertilizer applicator - Google Patents
A deep ditch fertilizer applicator Download PDFInfo
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- CN219628304U CN219628304U CN202221809756.7U CN202221809756U CN219628304U CN 219628304 U CN219628304 U CN 219628304U CN 202221809756 U CN202221809756 U CN 202221809756U CN 219628304 U CN219628304 U CN 219628304U
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Abstract
本实用新型涉及农林设备技术领域,具体涉及一种深开沟施肥机,包括行走底盘,安装在行走底盘一侧的进料装置,行走底盘靠近进料装置一侧设置有连接机构,用于连接开沟作业装置;开沟作业装置包括安装在连接机构上的驱动机构,驱动机构与开沟作业装置的输入端相连,驱动机构带动开沟作业装置的开沟链周向旋转;开沟作业装置的输入端悬置有覆土装置,覆土装置自由端设置有覆土板,覆土板通过覆土杆的升降实现覆土装置与开沟作业装置的位置变化。本实用新型通过对行走底盘、进料装置、驱动机构、开沟作业装置、覆土装置、排土装置的合理配置与设定,使整个深开沟施肥机集成化程度高,适用于林地环境复杂、开沟条件恶劣、深开沟的情况。
The utility model relates to the technical field of agricultural and forestry equipment, in particular to a deep ditch fertilizer applicator, which includes a walking chassis and a feeding device installed on one side of the walking chassis. Ditching operation device; the ditching operation device includes a driving mechanism installed on the connecting mechanism, the driving mechanism is connected with the input end of the ditching operation device, and the driving mechanism drives the ditching chain of the ditching operation device to rotate circumferentially; the ditching operation device A cover device is suspended at the input end of the cover device, and a cover plate is provided at the free end of the cover device, and the cover plate realizes the position change of the cover device and the ditching operation device through the lifting of the cover rod. The utility model has a high degree of integration of the entire deep ditching fertilizer applicator through the reasonable configuration and setting of the walking chassis, feeding device, driving mechanism, ditching operation device, soil covering device, and soil discharge device, and is suitable for complex forest environments. , Ditching conditions are bad, deep ditching situation.
Description
技术领域technical field
本实用新型属于农林设备技术领域,具体涉及一种深开沟施肥机。The utility model belongs to the technical field of agricultural and forestry equipment, in particular to a deep ditch fertilization machine.
背景技术Background technique
我国林业资源十分丰富,其中经济林木不少于1000种,广泛种植的有100多种。经济林是林业资源的重要组成部分,为了提高林果的产量和品质,需对经济林木进行开沟施肥作业。由于我国林地机械起步较晚,发展较为缓慢,机械化作业水平低,以及经济林地环境复杂,大型的开沟机械进入林地开沟作业较为困难等原因,目前我国经济林地开沟主要依靠人工作业完成,工作效率低,劳动强度大。目前市面的果园开沟机开沟深度大都在300mm以下,而大型开沟装备又不适合丘陵山区林地作业,而对于油茶等经济林作物,开沟深度要求在400mm左右,而且林地地形复杂,地势落差较大,草木茂盛,地面杂草、石块、树枝等障碍物较多,地下有树根,开沟条件恶劣,深开沟(>300mm)难度大。因此针对林地环境复杂、开沟条件恶劣、深开沟(>300mm)难度大的问题,设计了一种林地深开沟施肥机,提高开沟施肥效率,以此推动林地机械化作业。my country's forestry resources are very rich, of which there are no less than 1,000 species of economic trees, and more than 100 species are widely planted. Economic forest is an important part of forestry resources. In order to improve the yield and quality of forest fruit, it is necessary to carry out furrowing and fertilization operations on economic forest trees. Due to the late start of my country's forest land machinery, relatively slow development, low level of mechanized operations, and the complex environment of economic forest land, it is difficult for large-scale ditching machinery to enter the forest land for ditching operations. At present, the ditching of economic forest land in my country mainly relies on manual operations. , low work efficiency and high labor intensity. At present, most orchard ditching machines on the market have a ditching depth of less than 300mm, and large-scale ditching equipment is not suitable for hilly and mountainous forest land operations. For economic forest crops such as Camellia oleifera, the ditching depth is required to be about 400mm, and the forest land is complex and the terrain is poor. Larger, with lush vegetation, more obstacles such as weeds, stones, branches, etc. on the ground, and tree roots underground, the ditching conditions are harsh, and deep ditching (>300mm) is difficult. Therefore, in view of the complex forest environment, harsh ditching conditions, and difficulty in deep ditching (>300mm), a deep ditching fertilization machine was designed to improve the efficiency of ditching and fertilization, thereby promoting mechanized forestry operations.
开沟机是一种高效实用的新型开沟装置。开沟机是在农业与市政建设中都能够用到的一种常见的机械设备。分为链式开沟机和圆盘式开沟机。链式开沟机主要由动力系统、减速系统、链条传动系统和分土系统组成。柴油机经过皮带将转动传递到离合器后,驱动行走变速箱、传动轴、后桥等来实现链条式开沟机的向前或向后的直线运动。通过四联带将动力系统中柴油机的转动传递到减速系统中的减速箱后驱动安装在其上的主链轮,主链轮带动与之啮合的链条转动。刀具安装在链条上,在动力系统的驱动下,链条带动刀具转动加平动,从而实现开沟。The ditching machine is a new type of ditching device with high efficiency and practicality. Ditching machine is a common mechanical equipment that can be used in agriculture and municipal construction. Divided into chain trenchers and disc trenchers. The chain trencher is mainly composed of a power system, a deceleration system, a chain drive system and a soil separation system. After the diesel engine transmits the rotation to the clutch through the belt, it drives the travel gearbox, transmission shaft, rear axle, etc. to realize the forward or backward linear motion of the chain trencher. The rotation of the diesel engine in the power system is transmitted to the reduction box in the reduction system through the four-link belt, and then the main sprocket installed on it is driven, and the main sprocket drives the chain meshed with it to rotate. The tool is installed on the chain, and driven by the power system, the chain drives the tool to rotate and translate, so as to realize ditching.
圆盘式开沟机主要工作部件是一个或两个高速旋转的圆盘,圆盘四周是铣刀,铣下来的土壤可按不同的农艺要求,将土壤均匀地抛掷到一侧或两侧5~15m范围以内的地面上,也可将土壤成条地堆置在沟沿上形成土埂,两圆盘与水平面成45°角,因此开出沟的断面是上口宽沟底窄的倒梯形开挖的沟渠。The main working part of the disc trencher is one or two high-speed rotating discs, surrounded by milling cutters, and the milled soil can be evenly thrown to one or both sides according to different agronomic requirements5 On the ground within the range of ~15m, the soil can also be stacked in strips on the edge of the ditch to form a soil ridge. The two discs form an angle of 45° with the horizontal plane, so the section of the ditch is an inverted trapezoid with a wide upper mouth and a narrow bottom. Excavated trenches.
在现有的链式开沟机使用的刀片大多数是相同结构的刀片按照链条行进方向进行依次排列,如CN201050077公开了一种自走式链条开沟机公开了链条为双排链,有利于刀片的排列布置和传动的平稳性,切削土壤的刀片可通过螺栓联接在外链板上,安装和拆卸方便;刀片呈圆弧型结构,有利于减小切削阻力。使用的刀片垫块可方便调节刀片在宽度方向的切削范围,易于调整沟宽。CN204690818U公开了一种盐碱地用埋管机沟槽开沟装置公开的切刀每组中的三个切刀的弧形弯折部的弧度不同,刀刃的倾斜度不同,且沿着链条运动方向,弧形弯折部的弧度逐渐变大,刀刃的倾斜角度逐渐变大。但是此种刀具需要加工不同型号的刀片,并且安装需要按照规律,生产成本较高。Most of the blades used in existing chain ditching machines are blades of the same structure, which are arranged sequentially according to the direction of travel of the chain, such as CN201050077 discloses a self-propelled chain ditching machine and discloses that the chain is a double chain, which is beneficial The arrangement of the blades and the stability of the transmission, the blades for cutting the soil can be connected to the outer chain plate through bolts, which is convenient for installation and disassembly; the blades are in an arc-shaped structure, which is beneficial to reduce the cutting resistance. The blade block used can conveniently adjust the cutting range of the blade in the width direction, and it is easy to adjust the groove width. CN204690818U discloses a saline-alkali land pipe-burying machine trench ditching device. The three cutters in each group of cutters have different arcs and different inclinations, and along the direction of movement of the chain, The radian of the arc-shaped bending portion gradually becomes larger, and the inclination angle of the blade gradually becomes larger. However, this kind of tool needs to process different types of blades, and the installation needs to be done according to the rules, so the production cost is relatively high.
实用新型内容Utility model content
本实用新型要解决的技术问题是针对现有技术中存在的缺陷,提供一种深开沟施肥机。本实用新型的深开沟施肥机通过对行走底盘、进料装置、驱动机构、开沟作业装置、覆土装置、排土装置的合理配置与设定,将各部协同使用,使整个深开沟施肥机集成化程度高,并且该深开沟施肥机通过开沟作业装置、覆土装置和排土装置的有效结合,非常适用于林地环境复杂、开沟条件恶劣、深开沟(>300mm)的情况。The technical problem to be solved by the utility model is to provide a deep ditch fertilizer applicator aiming at the defects in the prior art. The deep ditch fertilization machine of the utility model uses all parts cooperatively through the reasonable configuration and setting of the walking chassis, feeding device, driving mechanism, ditching operation device, soil covering device, and soil discharge device, so that the entire deep ditch fertilization The machine has a high degree of integration, and the deep ditching fertilizer applicator is very suitable for complex forest environment, harsh ditching conditions, and deep ditching (>300mm) through the effective combination of ditching operation device, soil covering device and soil discharge device. .
并且本实用新型的深开沟施肥机对开沟刀的结构进行改进和排布,即将切入开沟刀和扩宽开沟刀的位置设置不同,通过交错排布的位置设置,使整个开沟作业时,在等宽截面上,同一时间参与切削的刀具少,运用切削与破坏综合作用碎化土质层,显著减少单位时间内切削能耗。同时,实现分层进行破坏式切削土壤,大大降低了开沟阻力,有效提高了开沟效率。Moreover, the deep ditching fertilizer applicator of the present utility model improves and arranges the structure of the ditching knives, that is, the positions of the ditching knives for cutting into the ditching knives and the widening ditching knives are set differently. During operation, on the equal-width section, there are fewer cutting tools involved in cutting at the same time, and the comprehensive effect of cutting and destruction is used to break up the soil layer, which significantly reduces the cutting energy consumption per unit time. At the same time, the destructive cutting of soil is realized in layers, which greatly reduces the ditching resistance and effectively improves the ditching efficiency.
本实用新型通过如下技术方案实现:The utility model is realized through the following technical solutions:
公开了一种深开沟施肥机,包括行走底盘,安装在行走底盘一侧的进料装置,所述行走底盘靠近进料装置一侧设置有连接机构,用于连接开沟作业装置;所述开沟作业装置包括安装在连接机构上的驱动机构、所述驱动机构与开沟作业装置的输入端相连,所述驱动机构带动开沟作业装置的开沟链周向旋转;所述开沟作业装置的输入端悬置有覆土装置,所述覆土装置自由端设置有覆土板,所述覆土板通过覆土杆的升降实现覆土装置与开沟作业装置间的位置变化。Disclosed is a deep ditch fertilizer applicator, comprising a walking chassis and a feeding device installed on one side of the walking chassis, and a connecting mechanism is provided on the side of the walking chassis close to the feeding device for connecting a ditching operation device; The ditching operation device includes a drive mechanism installed on the connecting mechanism, the drive mechanism is connected to the input end of the ditching operation device, and the drive mechanism drives the ditching chain of the ditching operation device to rotate circumferentially; the ditching operation The input end of the device is suspended with a soil-covering device, and the free end of the soil-covering device is provided with a soil-covering plate, and the soil-covering plate realizes the position change between the soil-covering device and the ditching operation device through the lifting of the soil-covering rod.
进一步地,所述开沟作业装置包括开沟链,所述开沟链的两端安装有主动链轮和从动链轮,主动链轮的侧面设置有链轮三,所述链轮三传递驱动机构的动力,通过齿轮啮合带动开沟链上的开沟刀组周向运动。Further, the ditching operation device includes a ditching chain, a driving sprocket and a driven sprocket are installed at both ends of the ditching chain, and a sprocket 3 is arranged on the side of the driving sprocket, and the sprocket 3 transmits The power of the drive mechanism drives the ditching knife group on the ditching chain to move circumferentially through gear meshing.
进一步地,所述开沟刀组包括切入开沟刀和扩宽开沟刀;所述切入开沟刀包括安装在开沟链上的第一刀板和安装在第一刀板中部的第一刀片;所述第一刀片为T型结构;所述扩宽开沟刀包括安装在开沟链上的第二刀板和第二刀片,所述第二刀片对称设置于第二刀板的两侧;所述第二刀片为T型结构;所述切入开沟刀和扩宽式开沟间隔排列。Further, the ditching knife set includes a cut-in ditching knife and a widening ditching knife; the cut-in ditching knife includes a first knife plate installed on the ditching chain and a first knife plate installed in the middle of the first knife plate. Blade; the first blade is a T-shaped structure; the widening ditching knife includes a second blade and a second blade installed on the ditching chain, and the second blade is symmetrically arranged on both sides of the second blade. side; the second blade is a T-shaped structure; the cutting-in ditching knife and the widening-type ditching are arranged at intervals.
进一步地,所述扩宽开沟刀为多个,相邻的扩宽开沟刀间的第二刀片的间距不同;多个所述扩宽开沟刀排列时,沿着开沟刀组件行进方向,第二刀片的间距逐渐变大。Further, there are multiple widening ditching knives, and the distance between the second blades between adjacent widening ditching knives is different; when a plurality of widening ditching knives are arranged, they travel along the ditching knife assembly direction, the distance between the second blades becomes larger gradually.
进一步地,所述行走底盘包括操作台,来控制履带轮行走,以及控制举升机构;所述操作台的底部设置有履带轮;所述连接机构包括举升机构和连接架,所述连接架用于连接驱动机构的端部;所述举升机构用于连接驱动机构的底部。Further, the walking chassis includes an operating platform to control the crawler wheels and control the lifting mechanism; the bottom of the operating platform is provided with crawler wheels; the connecting mechanism includes a lifting mechanism and a connecting frame, and the connecting frame Used to connect the end of the drive mechanism; the lift mechanism is used to connect the bottom of the drive mechanism.
进一步地,所述覆土装置还包括连接座和限位支架,所述连接座固定在支撑板上,所述支撑板的一端与驱动机构相连,另一端与开沟作业装置相连,用于支持和固定覆土杆;所述限位支架设置于覆土杆的中部,随着覆土杆的升降变换限位支架与水平面的角度。Further, the soil covering device also includes a connection seat and a limit bracket, the connection seat is fixed on the support plate, one end of the support plate is connected with the driving mechanism, and the other end is connected with the ditching operation device for supporting and The earth-covering rod is fixed; the limit bracket is arranged in the middle of the soil-cover rod, and the angle between the limit bracket and the horizontal plane is changed along with the lifting of the soil-cover rod.
进一步地,所述深开沟施肥机,其特征在于,所述覆土装置的覆土板为沿着覆土杆对称设置的两个面板,两个面板间设置有内凹的垄土槽。Further, the deep ditch fertilizer applicator is characterized in that the soil cover plate of the soil cover device is two panels arranged symmetrically along the soil cover bar, and a concave ridge soil groove is arranged between the two panels.
更进一步地,所述覆土杆由连接座向覆土板方向向上弯曲。Furthermore, the soil cover bar is bent upward toward the soil cover plate from the connecting seat.
进一步地,还包括排土装置,所述排土装置通过连接支架安装于覆土装置的连接座的底部,所述连接支架的端部设置有螺旋排土装置;所述螺旋排土装置通过链轮四带动旋转。Further, it also includes a soil removal device, the soil removal device is installed on the bottom of the connection seat of the soil covering device through a connecting bracket, and a screw soil removal device is provided at the end of the connection bracket; the screw soil removal device passes through the sprocket Four drive rotation.
进一步地,所述驱动机构包括设置在齿轮箱一侧的皮带轮和与皮带轮相对设置的链轮二和链轮五;所述链轮五带动开沟作业装置的链轮三,使变速箱的动力经链轮五传至开沟作业装置的链轮三,带动开沟链转动;所述链轮三与链轮四连接,带动排土装置转动。Further, the drive mechanism includes a belt pulley arranged on one side of the gearbox and sprocket two and five sprocket opposite to the pulley; the five sprocket drives the sprocket three of the ditching operation device, so that the power of the gearbox The sprocket 5 is transmitted to the sprocket 3 of the ditching operation device to drive the ditching chain to rotate; the sprocket 3 is connected to the sprocket 4 to drive the soil removal device to rotate.
本深开沟施肥机的切入开沟刀和扩宽开沟刀的刀片结构整体相似,均为T型结构,此结构能有效地降低开沟阻力,通过刀刃最尖端的点进行破土;同时通过链条的转动,带动刀片的刀刃其他部位进行开沟,提高了工作效率。The blade structure of the deep ditching and fertilizing machine is similar to that of the ditching knife and the widening ditching knife, both of which are T-shaped structures. This structure can effectively reduce the ditching resistance and break the soil through the tip of the blade; The rotation of the chain drives the other parts of the blade to ditch, which improves the work efficiency.
切入开沟刀和扩宽开沟刀的刀片位置的设定,使第一刀片和第二刀片在链条运行方向划分出不同的开沟区域,开沟时,渐入式组合开沟刀具依次渐入分区进行土壤切削破坏,即先由切入开沟刀切入土层,破坏中心区域土壤,紧接着扩宽开沟刀进行扩宽,破坏区域逐步扩大,最终设定范围内的土层都被破坏。The setting of the blade position of the cutting ditch knife and the widening ditch knife makes the first blade and the second blade divide different ditching areas in the chain running direction. When ditching, the progressive combination ditching cutters gradually Cutting and destroying the soil in the zone, that is, cutting into the soil layer with the ditching knife first, destroying the soil in the central area, and then widening the ditching knife to widen the area, and the damage area is gradually expanded, and finally the soil layer within the set range is destroyed .
本实用新型的有益效果为:The beneficial effects of the utility model are:
1.本实用新型的深开沟施肥机通过开沟刀组的结构进行改进和排布,即将切入开沟刀和扩宽开沟刀的位置设置不同,通过交错排布的位置设置,使整个开沟作业时,在等宽截面上,同一时间参与切削的刀具少,运用切削与破坏综合作用碎化土质层,显著减少单位时间内切削能耗。同时,实现分层进行破坏式切削土壤,大大降低了开沟阻力,有效提高了开沟效率。1. The deep ditching fertilizer applicator of the present utility model is improved and arranged through the structure of the ditching knife group. During ditching operation, on the equal width section, there are fewer cutting tools involved in cutting at the same time, and the combined effect of cutting and destruction is used to break up the soil layer, which significantly reduces the cutting energy consumption per unit time. At the same time, the destructive cutting of soil is realized in layers, which greatly reduces the ditching resistance and effectively improves the ditching efficiency.
2.本实用新型的深开沟施肥机通过对行走底盘、进料装置、驱动机构、开沟作业装置、覆土装置、排土装置的合理配置与设定,使整个深开沟施肥机集成化程度高,并且该深开沟施肥机通过开沟作业装置、覆土装置和排土装置的有效结合,非常适用于林地环境复杂、开沟条件恶劣、深开沟(>300mm)的情况。2. The deep ditch fertilizer applicator of the utility model integrates the whole deep ditch fertilizer applicator by rationally configuring and setting the walking chassis, feeding device, drive mechanism, ditching operation device, soil covering device, and soil discharge device. High degree, and through the effective combination of ditching operation device, soil covering device and soil discharge device, the deep ditching fertilizer applicator is very suitable for complex forest environment, harsh ditching conditions, and deep ditching (>300mm).
3.采用本方案的深开沟施肥机可实现所挖沟槽深浅一致,宽度均匀且尺寸可调,大大提高了挖掘质量和效率。深开沟施肥机采用了30马力以上的动力,为开挖不同宽窄的沟型,可以改装成单双链条两种,可开挖宽度10-50公分不等,深度可达0.8米的沟型,本实用新型最重要的特点是开挖速度快,一般情况下300-600米/小时,最高可达600米/小时,故障率低,简单实用。3. The deep ditch fertilizer applicator adopting this scheme can realize the same depth, uniform width and adjustable size of the trenches dug, which greatly improves the excavation quality and efficiency. The deep ditch fertilization machine adopts a power of more than 30 horsepower. In order to excavate ditches of different widths, it can be converted into single and double chains. It can excavate ditches with a width ranging from 10-50 cm and a depth of up to 0.8 m. , The most important feature of this utility model is that the excavation speed is fast, generally 300-600 m/h, the highest can reach 600 m/h, the failure rate is low, simple and practical.
附图说明Description of drawings
图1为本实用新型所述深开沟施肥机的结构示意图。Fig. 1 is a schematic structural view of a deep ditching fertilizer applicator according to the utility model.
图2为本实用新型所述深开沟施肥机的行走底盘的结构示意图。Fig. 2 is a structural schematic diagram of the walking chassis of the deep ditching fertilizer applicator described in the present invention.
图3为本实用新型所述深开沟施肥机的进料装置的结构示意图。Fig. 3 is a schematic structural view of the feeding device of the deep ditching fertilizer applicator of the present invention.
图4为图3的进料装置的左视结构示意图。Fig. 4 is a left view structural schematic diagram of the feeding device in Fig. 3 .
图5为本实用新型所述深开沟施肥机的驱动机构的结构示意图。Fig. 5 is a structural schematic diagram of the driving mechanism of the deep ditching fertilizer applicator of the present invention.
图6为本实用新型所述深开沟施肥机的开沟作业装置的结构示意图。Fig. 6 is a schematic structural view of the ditching operation device of the deep ditching fertilizer applicator of the present invention.
图7为图6的开沟作业装置的后视结构示意图。FIG. 7 is a schematic rear view of the ditching device shown in FIG. 6 .
图8为本实用新型所述开沟刀的结构示意图。Fig. 8 is a structural schematic diagram of the ditching knife described in the present invention.
图9为本实用新型所述深开沟施肥机的覆土装置的结构示意图。Fig. 9 is a schematic structural view of the soil covering device of the deep ditch fertilizer applicator of the present invention.
图10为本实用新型所述深开沟施肥机的排土装置的结构示意图。Fig. 10 is a schematic structural view of the soil discharge device of the deep ditch fertilizer applicator of the present invention.
1-行走底盘,101-柴油机,102-操作台,103-履带轮,104-举升机构,105-连接架,2-进料装置,201-螺旋机构,202-进料箱,203-直流电机,204-链轮一,205-输料管,206-无轴螺旋,207-拉杆,3-驱动机构,301-皮带轮,302-链轮二,303-齿轮箱,304-链轮五,305-换挡手柄,4-开沟作业装置,401-支撑板,402-主动链轮,403-开沟链,404-张紧轮,405-工作臂,406-从动链轮,407-开沟刀组,4071-切入开沟刀,4072-扩宽开沟刀,408-链轮三,5-覆土装置,501-连接座,502-覆土杆,503-限位支架、504-覆土板,505-弹簧,6-排土装置,601-连接支架,602-螺旋排土装置,603-链轮四。1-walking chassis, 101-diesel engine, 102-operating platform, 103-track wheel, 104-lifting mechanism, 105-connecting frame, 2-feeding device, 201-screw mechanism, 202-feeding box, 203-direct current Motor, 204-sprocket one, 205-feeding pipe, 206-shaftless screw, 207-pull rod, 3-drive mechanism, 301-belt pulley, 302-sprocket two, 303-gearbox, 304-sprocket five, 305-shift handle, 4-ditching operation device, 401-support plate, 402-driving sprocket, 403-ditching chain, 404-tensioning wheel, 405-working arm, 406-driven sprocket, 407- Ditching knife set, 4071-cutting into the ditching knife, 4072-widening ditching knife, 408-sprocket three, 5-covering device, 501-connecting seat, 502-covering rod, 503-limiting bracket, 504-covering soil Plate, 505-spring, 6-discharge device, 601-connecting bracket, 602-screw discharge device, 603-sprocket four.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1Example 1
如图1-图10所示,本实施例的深开沟施肥机包括行走底盘1、安装在行走底盘1一侧的进料装置2,其进料装置2可以从进料箱202的开口端将肥料加入。行走底盘1不但可以提供整个机器的动力,而且用于连接开沟作业装置4。开沟作业装置4包括安装在连接机构上的驱动机构3,驱动机构3与开沟作业装置4的输入端相连,驱动机构3带动开沟作业装置4的开沟链403周向旋转;开沟作业装置4的输入端还悬置有覆土装置5,覆土装置5自由端设置有覆土板504,覆土板504通过覆土杆502的升降实现覆土装置5与开沟作业装置4的位置变化。As shown in Figures 1-10, the deep ditching fertilizer applicator of this embodiment includes a walking chassis 1, a feeding device 2 installed on one side of the walking chassis 1, and the feeding device 2 can be fed from the opening end of the feeding box 202 Add fertilizer. The walking chassis 1 can not only provide the power of the whole machine, but also be used to connect the ditching operation device 4 . The ditching operation device 4 includes a driving mechanism 3 installed on the connecting mechanism, the driving mechanism 3 is connected with the input end of the ditching operation device 4, and the driving mechanism 3 drives the ditching chain 403 of the ditching operation device 4 to rotate circumferentially; ditching The input end of the operation device 4 is also suspended with a soil cover device 5 , and the free end of the soil cover device 5 is provided with a soil cover plate 504 , and the soil cover plate 504 realizes the position change of the soil cover device 5 and the ditching operation device 4 through the lifting of the soil cover rod 502 .
具体地,行走底盘1由柴油机101、操作台102、履带轮103、液压举升机构104、连接架105等构成,履带轮103为整个行走盘1提供动力和支撑。操作台102来控制履带轮103行走,以及控制举升机构104;操作台102的底部设置有履带轮103;连接机构包括举升机构104和连接架105构成连接架105用于连接驱动机构3的端部;举升机构104用于连接驱动机构3的底部。其柴油机101设置于操作台102的一侧,一部分动力传递给行走底盘1。Specifically, the traveling chassis 1 is composed of a diesel engine 101 , an operating console 102 , crawler wheels 103 , a hydraulic lifting mechanism 104 , and a connecting frame 105 , and the crawler wheels 103 provide power and support for the entire traveling chassis 1 . The console 102 controls the walking of the track wheels 103, and controls the lifting mechanism 104; the bottom of the console 102 is provided with the crawler wheels 103; End; the lifting mechanism 104 is used to connect the bottom of the driving mechanism 3 . Its diesel engine 101 is arranged on one side of the console 102, and a part of power is transmitted to the walking chassis 1.
进料装置2包括螺旋机构201、进料箱202、直流电机203、链轮一204、输料管205、无轴螺旋206、拉杆207等。具体地,进料箱202为上部开口的斗型结构,用于盛装肥料等物料;在进料箱202底部设置有一个横穿整个进料箱202的螺旋机构201,螺旋机构201对物料具有阻挡和导向的作用,随着螺旋机构201的转动,可以将进料箱202的物料旋出进料箱202。在进料箱202底部的外侧还设置有链轮一204,链轮一204的输入端与直流电机203相连,链轮一204与螺旋机构201通过链条连接;动力通过链轮一204传至螺旋机构201,将进料箱202中的物料输送到输料管205中,同时直流电机203带动无轴螺旋206转动,将肥料排到沟槽中。拉杆207可控制排肥量的大小,往外拉是增大排肥量,往里推是减小排肥量。The feeding device 2 includes a screw mechanism 201, a feeding box 202, a DC motor 203, a sprocket 1 204, a feeding tube 205, a shaftless screw 206, a pull rod 207, and the like. Specifically, the feeding box 202 is a bucket-shaped structure with an upper opening, which is used to hold materials such as fertilizers; at the bottom of the feeding box 202, a screw mechanism 201 that traverses the entire feeding box 202 is arranged, and the screw mechanism 201 has a barrier to materials. And the effect of guiding, along with the rotation of screw mechanism 201, the material of feeding box 202 can be screwed out of feeding box 202. Also be provided with sprocket wheel one 204 in the outside of feeding box 202 bottoms, the input end of sprocket wheel one 204 links to each other with DC motor 203, and sprocket wheel one 204 is connected with screw mechanism 201 by chain; The mechanism 201 transports the material in the feeding box 202 to the feeding pipe 205, and at the same time, the DC motor 203 drives the shaftless screw 206 to rotate, and the fertilizer is discharged into the groove. The pull rod 207 can control the amount of fertilizer discharge, pulling it outward is to increase the amount of fertilizer discharge, and pushing it in is to reduce the amount of fertilizer discharge.
本实施例中的驱动机构3可以为多种形式,本实施例列举的驱动机构3为变速箱,其结构变速箱3由皮带轮301、链轮二302、链轮五304、齿轮箱303、换挡手柄305等组成。具体地,设置在齿轮箱303一侧的皮带轮301和与皮带轮301相对设置的链轮二302和链轮五304;链轮五304带动开沟作业装置4的链轮三408,使变速箱的动力经链轮五304传至开沟作业装置的链轮三408,带动开沟链403转动;链轮三408与链轮四603连接,带动排土装置6转动。The driving mechanism 3 in the present embodiment can be in various forms, and the driving mechanism 3 enumerated in the present embodiment is a gearbox, and its structural gearbox 3 consists of a belt pulley 301, a sprocket two 302, a sprocket five 304, a gear box 303, a Block handle 305 etc. are formed. Specifically, the pulley 301 arranged on one side of the gear case 303 and the second sprocket 302 and the fifth sprocket 304 arranged opposite to the pulley 301; the fifth sprocket 304 drives the third sprocket 408 of the ditching operation device 4, so that the gear box The power is passed to the sprocket three 408 of the ditching operation device through the sprocket five 304, which drives the ditching chain 403 to rotate;
开沟作业装置4包括开沟链403,开沟链403的两端安装有主动链轮402和从动链轮406,通过啮合带动开沟链403上的开沟刀组407周向运动。主动链轮402的一侧设置有链轮三408;开沟刀组包括切入开沟刀4071和扩宽开沟刀4072;The ditching operation device 4 includes a ditching chain 403. A driving sprocket 402 and a driven sprocket 406 are installed at both ends of the ditching chain 403, and the ditching knife group 407 on the ditching chain 403 is driven to move circumferentially through engagement. One side of the driving sprocket 402 is provided with a sprocket three 408; the ditching knife set includes a cutting ditching knife 4071 and a widening ditching knife 4072;
切入开沟刀4071和扩宽开沟刀4072间隔排列。切入开沟刀4071包括安装在开沟链上的第一刀板和安装在第一刀板中部的第一刀片;所述第一刀片为T型结构;Cutting into the ditching knife 4071 and widening the ditching knife 4072 are arranged at intervals. Cutting into the ditching knife 4071 includes a first blade installed on the ditching chain and a first blade installed in the middle of the first blade; the first blade is a T-shaped structure;
所述扩宽开沟刀4072包括安装在开沟链上的第二刀板和第二刀片,所述第二刀片对称设置于第二刀板的两侧;所述第二刀片为T型结构;刀刃设置在第一刀片和第二刀片侧方,分布与第一刀板和第二刀板垂直。The widening ditching knife 4072 includes a second blade and a second blade installed on the ditching chain, and the second blade is symmetrically arranged on both sides of the second blade; the second blade is a T-shaped structure ; The blade is arranged on the side of the first blade and the second blade, and is distributed perpendicular to the first blade and the second blade.
本实施例中扩宽开沟刀4072为两个,相邻的扩宽开沟刀4072间的第二刀片的间距不同;多个所述扩宽开沟刀4072排列时,沿着开沟刀组件行进方向,第二刀片的间距逐渐变大。In this embodiment, there are two widening ditching knives 4072, and the spacing of the second blades between adjacent widening ditching knives 4072 is different; In the direction of travel of the assembly, the distance between the second blades becomes gradually larger.
使用时,柴油机101动力通过皮带轮301传至变速箱3,链轮二302与链轮一204通过链条连接,使动力一部分通过链轮二302传给进料装置2;并且链轮五304与开沟作业装置4的链轮三408连接,使动力另一部分通过链轮二304输出传给开沟作业装置4。变速箱3有空档、低速挡、高速挡三档,可根据实际作业情况调节。During use, the power of the diesel engine 101 is transmitted to the gearbox 3 through the pulley 301, and the second sprocket 302 and the first 204 of the sprocket are connected by a chain, so that a part of the power is passed to the feeding device 2 through the second sprocket 302; and the fifth sprocket 304 is connected to the opening The sprocket wheel three 408 of ditch operation device 4 is connected, and another part of power is passed to ditching operation device 4 through sprocket wheel two 304 output. Gear box 3 has three gears of neutral gear, low gear and high gear, which can be adjusted according to actual operating conditions.
本实施例的开沟作业装置4的开沟刀组407排布在开沟链403上,开沟刀组407包括一个切入开沟刀4071和两个扩宽开沟刀4072,相邻的扩宽开沟刀4072间的刀片间距不同,即沿着开沟刀组件行进方向,刀片的间距逐渐变大。切入开沟刀4071和两个扩宽开沟刀4072的刀片的大小相同,上面均设置有安装通孔,刀片通过穿过安装通孔的螺栓锁紧将其固定于开沟链上。使整个开刀组由切入开沟刀4071的刀片为基准两端对称设置等间距的扩宽开沟刀4072的刀片,使得通过交错排布的位置设置,使整个开沟作业时,在等宽截面上,同一时间参与切削的刀具少,运用切削与破坏综合作用碎化土质层,显著减少单位时间内切削能耗。同时,实现分层进行破坏式切削土壤,大大降低了开沟阻力,有效提高了开沟效率。The ditching knife group 407 of the ditching operation device 4 of this embodiment is arranged on the ditching chain 403. The ditching knife group 407 includes a cut-in ditching knife 4071 and two widening ditching knives 4072. The distance between the blades of the wide ditching knives 4072 is different, that is, along the traveling direction of the ditching knife assembly, the distance between the blades becomes larger gradually. Cut into the ditching knife 4071 and the size of the blades of the two widening ditching knives 4072 are identical, and are all provided with installation through holes, and the blades are fixed on the ditching chain by bolts passing through the installation through holes. The blades of the whole operation group are symmetrically arranged on both ends of the blades of the ditching knives 4071 with equal intervals on the basis of the blades of the ditching knives 4071, so that the positions of the staggered arrangements are set so that the entire ditching operation can be done at equal widths. In addition, there are fewer cutting tools involved in cutting at the same time, and the comprehensive effect of cutting and destruction is used to break up the soil layer, which significantly reduces the cutting energy consumption per unit time. At the same time, the destructive cutting of soil is realized in layers, which greatly reduces the ditching resistance and effectively improves the ditching efficiency.
并且刀片上的刀刃是通过焊接等方式分别固定于刀片本体上的。整体制作工艺简便,且容易维护和修理。And the blades on the blade are respectively fixed on the blade body by means of welding or the like. The overall manufacturing process is simple, and easy to maintain and repair.
本实施例中切入开沟刀4071和扩宽开沟刀4072的刀板的长度均为200mm,宽度为74mm,厚度为6mm。刀片呈T型结构,高度为44mm,长度为74mm,厚度为10mm,刀刃最高点的尖角a为75°。In this embodiment, the length of the blades cutting into the ditching knife 4071 and widening the ditching knife 4072 are both 200 mm in length, 74 mm in width and 6 mm in thickness. The blade has a T-shaped structure, with a height of 44mm, a length of 74mm, and a thickness of 10mm. The sharp angle a of the highest point of the blade is 75°.
开沟时,渐入式组合开沟刀具依次渐入分区进行土壤切削破坏,即先由切入开沟刀切入土层,破坏中心区域土壤,紧接着两个扩宽开沟刀两把开沟刀进行扩宽,破坏区域逐步扩大,最终横宽200mm范围内的土层都被破坏。When ditching, the progressive combination ditching cutters gradually enter the partitions to cut and destroy the soil, that is, the cutting ditching knives first cut into the soil layer and destroy the soil in the central area, followed by two widening ditching knives and two ditching knives Widening is carried out, and the damaged area gradually expands, and finally the soil layer within 200mm in width is destroyed.
本深开沟施肥机的切入开沟刀和扩宽开沟刀的刀片结构整体相似,均为T型结构,此结构能有效地降低开沟阻力,通过刀刃最尖端的点进行破土,通过链条的转动,带动刀片的刀刃其他部位进行开沟,提高了工作效率。The blade structure of the deep ditching and fertilizing machine is similar to that of the ditching knife and the widening ditching knife. They are both T-shaped structures. This structure can effectively reduce the resistance of ditching. The rotation of the blade drives the other parts of the blade to ditch, which improves the work efficiency.
如图9所示,本深开沟施肥机的覆土装置5包括连接座501和限位支架503,连接座501固定在支撑板401上,支撑板401的一端与驱动机构3相连,另一端与开沟作业装置4相连,用于支持和固定覆土杆502;限位支架503通过弹簧505设置于覆土杆502的中部,随着覆土杆502的升降变换限位支架503与水平面的角度。覆土装置5的覆土板504为沿着覆土杆502对称设置的两个面板,两个面板间设置有内凹的垄土槽。垄土槽呈T型结构,且覆土杆502由连接座501向覆土板504方向向上弯曲。覆土装置5通过连接座501焊接在开沟作业装置4的支撑板401上。当机器开沟、排土、施肥完成后,最后由覆土装置完成覆土作业。As shown in Figure 9, the soil covering device 5 of the deep ditching fertilizer applicator includes a connecting seat 501 and a limit bracket 503, the connecting seat 501 is fixed on the supporting plate 401, one end of the supporting plate 401 is connected with the driving mechanism 3, and the other end is connected with the driving mechanism 3. The ditching operation device 4 is connected to support and fix the earth-covering rod 502; the limit bracket 503 is arranged in the middle of the soil-covering rod 502 by a spring 505, and the angle between the limit bracket 503 and the horizontal plane is changed as the soil-covering rod 502 is lifted. The soil-covering plate 504 of the soil-covering device 5 is two panels arranged symmetrically along the soil-covering rod 502, and a concave ridge soil groove is arranged between the two panels. The soil trough has a T-shaped structure, and the soil-covering rod 502 is bent upward toward the soil-covering plate 504 from the connecting seat 501 . The soil covering device 5 is welded on the support plate 401 of the ditching operation device 4 through the connecting seat 501 . After the machine ditching, soil discharge and fertilization are completed, the soil covering operation is finally completed by the covering device.
如图10所示,本深开沟施肥机的排土装置6通过连接支架601安装于覆土装置5的连接座501的底部,连接支架601的端部设置有螺旋排土装置602;螺旋排土装置602通过链轮四603带动旋转。As shown in Figure 10, the soil discharge device 6 of this deep ditch fertilizer spreader is installed on the bottom of the connection seat 501 of the soil covering device 5 through the connection bracket 601, and the end of the connection bracket 601 is provided with a spiral soil discharge device 602; The device 602 is driven to rotate by a sprocket 4 603 .
本实用新型通过对行走底盘、进料装置、驱动机构、开沟作业装置、覆土装置、排土装置的合理配置与设定,将空间合理利用,使整个深开沟施肥机集成化程度高,并且该深开沟施肥机通过开沟作业装置、覆土装置和排土装置的有效结合,非常适用于林地环境复杂、开沟条件恶劣、深开沟(>300mm)的情况。The utility model rationally utilizes the space through reasonable configuration and setting of the walking chassis, feeding device, driving mechanism, ditching operation device, soil covering device, and soil discharge device, so that the entire deep ditching fertilizer applicator has a high degree of integration, Moreover, the deep ditching fertilizer applicator is very suitable for complex forest environment, harsh ditching conditions, and deep ditching (>300mm) through the effective combination of ditching operation device, soil covering device and soil dumping device.
以上实施例仅供说明本实用新型之用,而非对本实用新型的限制,有关技术领域的技术人员在不脱离本实用新型的精神和范围的情况下,还可以做出各种变化或变换,因此所有等同的技术方案也应该属于本实用新型的保护范围,本实用新型的保护范围应该由各权利要求限定。The above embodiments are only for illustrating the utility model, rather than limiting the utility model. Those skilled in the art can also make various changes or transformations without departing from the spirit and scope of the utility model. Therefore, all equivalent technical solutions should also belong to the protection scope of the utility model, and the protection scope of the utility model should be defined by each claim.
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CN118318538B (en) * | 2024-03-28 | 2024-10-08 | 宁夏大学 | A saline-alkali land trenching, grass filling and soil covering machine |
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