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CN219616536U - Edge wrapping equipment - Google Patents

Edge wrapping equipment Download PDF

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Publication number
CN219616536U
CN219616536U CN202320796992.8U CN202320796992U CN219616536U CN 219616536 U CN219616536 U CN 219616536U CN 202320796992 U CN202320796992 U CN 202320796992U CN 219616536 U CN219616536 U CN 219616536U
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inlet pipe
bending
air inlet
air
support
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张海彬
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Yunnan Juyao New Energy Co.,Ltd.
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Taizhou Jialu Photovoltaic Co ltd
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Abstract

The utility model discloses edge covering equipment, which comprises a supporting device used for positioning a metal plate and driving the metal plate to be bent horizontally, wherein one side of the supporting device is provided with a bearing device used for supporting and fixing a photovoltaic plate and driving the photovoltaic plate to move, and the edge covering equipment also comprises a preheating device used for releasing heat and softening a bending part and vertically bending the metal plate, wherein the preheating device is arranged in the middle of the supporting device; the preheating device comprises an air inlet pipe, two air outlet pipes are symmetrically and fixedly arranged at the top of the air inlet pipe, and a plurality of fans are uniformly arranged at the bottom of the air inlet pipe. According to the edge covering equipment, the design that the hot air is guided by the air outlet pipe to blow the aluminum plate is convenient for preheating the aluminum plate to soften the part to be bent, so that the bending effect is improved; through the design of two-step bending aluminum plates of two cylinders, the aluminum plates can be used for fully wrapping the photovoltaic plates, and can be adapted to photovoltaic plates with different thicknesses, so that the processing range is enlarged; the rotating table drives the photovoltaic panel to rotate, so that the photovoltaic panel can be rotated conveniently to process the other side of the photovoltaic panel, and the processing continuity is improved.

Description

一种包边设备A wrapping device

技术领域technical field

本实用新型属于光伏板生产制造领域,特别是涉及一种包边设备。The utility model belongs to the field of photovoltaic panel production and manufacturing, in particular to a wrapping device.

背景技术Background technique

光伏板是一种太阳能发电常用的设备,将光伏板紧密排列,形成一面墙吸收阳光,转化为电力存储,多用于我国高海拔,长光照的地区,光伏板在安装后能节约大量电力能源,而且符合绿色环保产品,光伏板在生产后需要在其四边包裹薄铝板,防止其磕碰摩擦。Photovoltaic panels are commonly used equipment for solar power generation. The photovoltaic panels are closely arranged to form a wall to absorb sunlight and convert it into electricity storage. It is mostly used in high-altitude, long-sunlight areas in my country. After installation, photovoltaic panels can save a lot of electricity. And in line with green environmental protection products, photovoltaic panels need to be wrapped with thin aluminum plates on their four sides after production to prevent them from bumping and rubbing.

对比申请号为CN202121953479.2的中国专利,公开了一种用于光伏板生产包边设备,本实用新型涉及光伏板加工设备技术领域;连接弹簧的下端固定在升降板的上表面上,连接弹簧的上端固定在支撑架的横板的下侧壁上;导向杆的竖杆依次穿过支撑架的横板、连接弹簧后,固定在升降板的上表面上;下侧的压轮固定在工作台的上表面上,上侧的压轮固定在升降板的下表面上;平面旋转座通过支撑台固定在工作台的上表面上,支撑座的横板固定在平面旋转座的上侧;滚轮前后两侧的转动轴分别通过轴承与支撑座前后两侧的竖板旋接,且滚轮的上侧与下侧的压轮的上侧呈同一平面设置,可对不同厚度的板材进行包边,且在对板材的另一侧进行包边时,无需工作人员搬下搬上来更换方向,从而降低了工作人员的劳动量。Compared with the Chinese patent with application number CN202121953479.2, it discloses a kind of wrapping equipment for photovoltaic panel production. The utility model relates to the technical field of photovoltaic panel processing equipment; the lower end of the connecting spring is fixed on the upper surface of the lifting plate, and the connecting spring The upper end of the upper end is fixed on the lower side wall of the horizontal plate of the support frame; the vertical bar of the guide rod passes through the horizontal plate of the support frame and connects the spring in turn, and is fixed on the upper surface of the lifting plate; the pressure wheel on the lower side is fixed on the working On the upper surface of the table, the pressure roller on the upper side is fixed on the lower surface of the lifting plate; the plane rotating seat is fixed on the upper surface of the workbench through the support table, and the horizontal plate of the support seat is fixed on the upper side of the plane rotating seat; The rotating shafts on the front and rear sides are respectively screwed to the vertical plates on the front and rear sides of the support seat through bearings, and the upper side of the roller and the upper side of the lower pressure roller are set on the same plane, which can be used for hemming plates of different thicknesses. And when the other side of the plate is hemmed, there is no need for the staff to move down and up to change the direction, thereby reducing the labor load of the staff.

上述专利的缺点为:直接弯折常温铝板,弯折部位容易不规则形变,弯折程度参差不齐,加工效果不理想。The disadvantages of the above-mentioned patents are: directly bending the room temperature aluminum plate, the bending part is prone to irregular deformation, the degree of bending is uneven, and the processing effect is not ideal.

实用新型内容Utility model content

本实用新型的目的在于提供一种包边设备,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a hemming device to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种包边设备,包括用于定位金属板与带动其水平弯折的支撑装置,所述支撑装置一侧设置有用于支撑固定光伏板与带动其移动的承载装置,还包括所述支撑装置中间设置的用于放热软化弯折部位与竖直弯折金属板的预热装置;所述预热装置包括进风管,所述进风管顶部对称固定设置有两个出风管,所述进风管底部均匀安装有若干风扇,所述风扇上方设置有电热管,所述出风管之间前后对称设置有两个第二气缸,所述第二气缸输出端设置有第二折弯块。An edge-wrapping device, including a supporting device for positioning a metal plate and driving it to bend horizontally, one side of the supporting device is provided with a carrying device for supporting and fixing a photovoltaic panel and driving it to move, and a middle part of the supporting device is also included. A preheating device is provided for exothermic softening of the bending part and vertical bending of the metal plate; the preheating device includes an air inlet pipe, and two air outlet pipes are fixed symmetrically on the top of the air inlet pipe. A number of fans are evenly installed at the bottom of the air inlet pipe, an electric heating pipe is arranged above the fan, two second cylinders are symmetrically arranged front and back between the air outlet pipes, and a second bending block is arranged at the output end of the second cylinder .

进一步地:所述支撑装置包括支座,所述支座顶部固定设置有放置框,所述支座一侧前后对称固定设置有两个第一气缸,所述第一气缸输出端设置有第一折弯块。Further: the support device includes a support, the top of the support is fixedly provided with a placement frame, two first air cylinders are fixedly arranged symmetrically front and back on one side of the support, and the output end of the first air cylinder is provided with a first Bend blocks.

进一步地:所述承载装置包括液压缸,所述液压缸上面设置有连接座,所述连接座顶部转动设置有旋转台,所述旋转台底部安装有电机,所述旋转台顶部固定设置有支撑台,所述支撑台内侧均匀设置有若干电动吸盘。Further: the carrying device includes a hydraulic cylinder, a connecting seat is arranged on the hydraulic cylinder, a rotating table is installed on the top of the connecting seat, a motor is installed on the bottom of the rotating table, and a support is fixed on the top of the rotating table platform, a number of electric suction cups are evenly arranged inside the support platform.

进一步地:所述放置框与所述支座焊接在一起。Further: the placing frame and the support are welded together.

进一步地:所述连接座采用Q235钢材料,所述旋转台与所述连接座轴承连接。Further: the connecting seat is made of Q235 steel material, and the rotating table is connected with the bearing of the connecting seat.

进一步地:所述进风管为等腰梯台形,所述第二气缸与所述进风管螺栓连接。Further: the air inlet pipe is in the shape of an isosceles terrace, and the second cylinder is bolted to the air inlet pipe.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1、通过出风管引导热风吹拂铝板的设计,便于预热铝板使其待弯折部分软化,提高弯折效果;1. The design of guiding the hot air to blow the aluminum plate through the air outlet pipe is convenient for preheating the aluminum plate to soften the part to be bent and improve the bending effect;

2、通过两个气缸两步弯折铝板的设计,便于铝板全面包裹光伏板,且能适配不同厚度光伏板,增大加工范围;2. Through the design of two-step bending of the aluminum plate by two cylinders, it is convenient for the aluminum plate to fully wrap the photovoltaic panel, and can adapt to photovoltaic panels of different thicknesses to increase the processing range;

3、通过旋转台带动光伏板转动的设计,便于旋转光伏板加工其另一边,提高加工连续性。3. The design of rotating the photovoltaic panel through the rotating table facilitates the processing of the other side of the rotating photovoltaic panel and improves the continuity of processing.

附图说明Description of drawings

图1是本实用新型所述一种包边设备的结构示意图;Fig. 1 is the structural representation of a kind of hemming equipment described in the utility model;

图2是本实用新型所述一种包边设备的支撑装置的结构示意图;Fig. 2 is a schematic structural view of a support device of a hemming device described in the present invention;

图3是本实用新型所述一种包边设备的承载装置的结构示意图;Fig. 3 is a structural schematic diagram of a carrying device of a hemming device described in the present invention;

图4是本实用新型所述一种包边设备的预热装置的局部剖视图;Fig. 4 is a partial sectional view of a preheating device of a hemming device described in the present invention;

图5是本实用新型所述一种包边设备的工作原理示意图。Fig. 5 is a schematic diagram of the working principle of a hemming device described in the present invention.

附图标记中:1、支撑装置;101、支座;102、放置框;103、第一气缸;104、第一折弯块;2、承载装置;201、液压缸;202、连接座;203、旋转台;204、电机;205、支撑台;206、电动吸盘;3、预热装置;301、进风管;302、出风管;303、风扇;304、电热管;305、第二气缸;306、第二折弯块。Among the reference signs: 1, support device; 101, support; 102, placement frame; 103, first cylinder; 104, first bending block; 2, carrying device; 201, hydraulic cylinder; 202, connecting seat; 203 , rotary table; 204, motor; 205, support table; 206, electric suction cup; 3, preheating device; 301, air inlet pipe; 302, air outlet pipe; 303, fan; 304, electric heating pipe; 305, second cylinder ; 306, the second bending block.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1-图5,一种包边设备,包括用于定位金属板与带动其水平弯折的支撑装置1,支撑装置1一侧设置有用于支撑固定光伏板与带动其移动的承载装置2,还包括支撑装置1中间设置的用于放热软化弯折部位与竖直弯折金属板的预热装置3。Please refer to Fig. 1-Fig. 5, a kind of hemming equipment, including a support device 1 for positioning the metal plate and driving it to bend horizontally. One side of the support device 1 is provided with a carrying device for supporting and fixing the photovoltaic panel and driving it to move 2. It also includes a preheating device 3 provided in the middle of the support device 1 for exothermic softening of the bending part and vertical bending of the metal plate.

本实施例中:支撑装置1包括支座101,支座101顶部固定设置有放置框102,支座101一侧前后对称固定设置有两个第一气缸103,第一气缸103输出端设置有第一折弯块104,放置框102与支座101焊接在一起,将铝板放入放置框102内,支座101支撑第一气缸103伸长,推动第一折弯块104再次触碰弯折铝板,使其水平折弯变为C形,完成对光伏板一边的包边加工;In this embodiment: the support device 1 includes a support 101, the top of the support 101 is fixedly provided with a placement frame 102, and two first cylinders 103 are fixedly arranged symmetrically front and rear on one side of the support 101, and the output end of the first cylinder 103 is provided with a second A bending block 104, the placement frame 102 and the support 101 are welded together, the aluminum plate is placed in the placement frame 102, the support 101 supports the extension of the first cylinder 103, and pushes the first bending block 104 to touch the bent aluminum plate again , so that it can be bent horizontally into a C-shape to complete the edge-wrapping process on one side of the photovoltaic panel;

本实施例中:承载装置2包括液压缸201,液压缸201上面设置有连接座202,连接座202顶部转动设置有旋转台203,旋转台203底部安装有电机204,旋转台203顶部固定设置有支撑台205,支撑台205内侧均匀设置有若干电动吸盘206,连接座202采用Q235钢材料,旋转台203与连接座202轴承连接,光伏板放在支撑台205上面,旋转台203支撑电动吸盘206通过气压吸固光伏板,完成其定位支撑,液压缸201收缩,通过连接座202带动光伏板下降,直到光伏板底面与铝板顶面接触,液压缸201带动光伏板上升,放置框102内补充铝板,连接座202支撑电机204驱动旋转台203转动九十度,带动光伏板同步转动,便于对其另一边进行包边,提高加工连续性;In this embodiment: the carrying device 2 includes a hydraulic cylinder 201, the hydraulic cylinder 201 is provided with a connecting seat 202, the top of the connecting seat 202 is rotatably provided with a rotary table 203, the bottom of the rotary table 203 is equipped with a motor 204, and the top of the rotary table 203 is fixedly provided with Supporting platform 205, a number of electric suction cups 206 are evenly arranged inside the supporting platform 205, the connecting seat 202 is made of Q235 steel material, the rotating platform 203 is connected with the connecting seat 202 bearings, the photovoltaic panel is placed on the supporting platform 205, and the rotating platform 203 supports the electric sucking cups 206 The photovoltaic panel is absorbed and fixed by air pressure to complete its positioning support. The hydraulic cylinder 201 shrinks, and the photovoltaic panel is driven down through the connecting seat 202 until the bottom surface of the photovoltaic panel contacts the top surface of the aluminum panel. , the connecting seat 202 supports the motor 204 to drive the rotary table 203 to rotate 90 degrees, and drives the photovoltaic panel to rotate synchronously, which is convenient for wrapping the other side and improving the continuity of processing;

本实施例中:预热装置3包括进风管301,进风管301顶部对称固定设置有两个出风管302,进风管301底部均匀安装有若干风扇303,风扇303上方设置有电热管304,出风管302之间前后对称设置有两个第二气缸305,第二气缸305输出端设置有第二折弯块306,进风管301为等腰梯台形,第二气缸305与进风管301螺栓连接,进风管301支撑风扇303向上吹风,电热管304同步放热,形成热风分别流入两个出风管302中,热风穿过出风管302后吹拂加热铝板底部两个待弯折区域,完成铝板预热,使其弯折效果更好,进风管301支撑第二气缸305伸长,向上推动第二折弯块306,第二折弯块306推动铝板竖直弯折,使铝板变为L形初步贴合光伏板。In this embodiment: the preheating device 3 includes an air inlet pipe 301, two air outlet pipes 302 are symmetrically fixed on the top of the air inlet pipe 301, and several fans 303 are uniformly installed on the bottom of the air inlet pipe 301, and an electric heating pipe is arranged above the fan 303 304, two second cylinders 305 are symmetrically arranged front and back between the air outlet pipes 302, the output end of the second cylinder 305 is provided with a second bending block 306, the air inlet pipe 301 is isosceles trapezoidal shape, the second cylinder 305 and the inlet The air pipe 301 is connected by bolts, the air inlet pipe 301 supports the fan 303 to blow upwards, and the electric heating pipe 304 releases heat synchronously, forming hot air to flow into the two air outlet pipes 302 respectively, and after passing through the air outlet pipe 302, the hot air blows and heats the two waiting at the bottom of the aluminum plate. In the bending area, the preheating of the aluminum plate is completed to make the bending effect better. The air inlet pipe 301 supports the extension of the second cylinder 305, pushes the second bending block 306 upward, and the second bending block 306 pushes the aluminum plate to bend vertically , so that the aluminum plate becomes L-shaped and initially fits the photovoltaic panel.

工作原理:将铝板放入放置框102内,光伏板放在支撑台205上面,旋转台203支撑电动吸盘206通过气压吸固光伏板,完成其定位支撑,液压缸201收缩,通过连接座202带动光伏板下降,直到光伏板底面与铝板顶面接触,与此同时进风管301支撑风扇303向上吹风,电热管304同步放热,形成热风分别流入两个出风管302中,热风穿过出风管302后吹拂加热铝板底部两个待弯折区域,完成铝板预热,使其弯折效果更好,进风管301支撑第二气缸305伸长,向上推动第二折弯块306,第二折弯块306推动铝板竖直弯折,使铝板变为L形初步贴合光伏板,支座101支撑第一气缸103伸长,推动第一折弯块104再次触碰弯折铝板,使其水平折弯变为C形,完成对光伏板一边的包边加工,液压缸201带动光伏板上升,放置框102内补充铝板,连接座202支撑电机204驱动旋转台203转动九十度,带动光伏板同步转动,便于对其另一边进行包边,提高加工连续性。Working principle: Put the aluminum plate into the placement frame 102, place the photovoltaic panel on the support platform 205, and the rotary platform 203 supports the electric suction cup 206 to absorb and fix the photovoltaic panel through air pressure to complete its positioning support. The hydraulic cylinder 201 shrinks and is driven by the connecting seat 202. The photovoltaic panel descends until the bottom surface of the photovoltaic panel touches the top surface of the aluminum plate. At the same time, the air inlet pipe 301 supports the fan 303 to blow air upward, and the electric heating pipe 304 releases heat synchronously, forming hot air to flow into the two air outlet pipes 302 respectively, and the hot air passes through the outlet pipe 302. The air duct 302 blows and heats the two areas to be bent at the bottom of the aluminum plate to complete the preheating of the aluminum plate and make the bending effect better. The air inlet duct 301 supports the extension of the second cylinder 305 and pushes the second bending block 306 upwards. The second bending block 306 pushes the aluminum plate to bend vertically, so that the aluminum plate becomes L-shaped and initially fits the photovoltaic panel. The support 101 supports the first cylinder 103 to elongate, and pushes the first bending block 104 to touch the bent aluminum plate again, so that Its horizontal bending becomes C-shaped, and the edge wrapping process on one side of the photovoltaic panel is completed. The hydraulic cylinder 201 drives the photovoltaic panel to rise, and the aluminum plate is added in the placement frame 102. The connecting seat 202 supports the motor 204 to drive the rotary table 203 to rotate 90 degrees, driving The photovoltaic panel rotates synchronously, which is convenient for wrapping the other side and improving the continuity of processing.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a bordure equipment, is including being used for fixing a position the metal sheet and driving its horizontal bending's strutting arrangement (1), strutting arrangement (1) one side is provided with and is used for supporting fixed photovoltaic board and drives its load-carrying device (2), its characterized in that: the preheating device (3) is arranged in the middle of the supporting device (1) and used for releasing heat, softening the bending part and vertically bending the metal plate;
the preheating device (3) comprises an air inlet pipe (301), two air outlet pipes (302) are symmetrically and fixedly arranged at the top of the air inlet pipe (301), a plurality of fans (303) are uniformly arranged at the bottom of the air inlet pipe (301), electric heating pipes (304) are arranged above the fans (303), two second cylinders (305) are symmetrically arranged between the air outlet pipes (302), and second bending blocks (306) are arranged at the output ends of the second cylinders (305).
2. An edge covering apparatus according to claim 1, wherein: the supporting device (1) comprises a support (101), a placement frame (102) is fixedly arranged at the top of the support (101), two first air cylinders (103) are symmetrically and fixedly arranged on one side of the support (101), and a first bending block (104) is arranged at the output end of each first air cylinder (103).
3. An edge covering apparatus according to claim 1, wherein: the bearing device is characterized in that the bearing device (2) comprises a hydraulic cylinder (201), a connecting seat (202) is arranged on the hydraulic cylinder (201), a rotary table (203) is rotatably arranged at the top of the connecting seat (202), a motor (204) is arranged at the bottom of the rotary table (203), a supporting table (205) is fixedly arranged at the top of the rotary table (203), and a plurality of electric sucking discs (206) are uniformly arranged on the inner side of the supporting table (205).
4. An edge covering apparatus according to claim 2, wherein: the placement frame (102) and the support (101) are welded together.
5. A hemming device according to claim 3 wherein: the connecting seat (202) is made of Q235 steel, and the rotating table (203) is connected with the connecting seat (202) through a bearing.
6. An edge covering apparatus according to claim 1, wherein: the air inlet pipe (301) is isosceles trapezoid, and the second air cylinder (305) is connected with the air inlet pipe (301) through bolts.
CN202320796992.8U 2023-04-12 2023-04-12 Edge wrapping equipment Active CN219616536U (en)

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CN202320796992.8U CN219616536U (en) 2023-04-12 2023-04-12 Edge wrapping equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320796992.8U CN219616536U (en) 2023-04-12 2023-04-12 Edge wrapping equipment

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CN219616536U true CN219616536U (en) 2023-09-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
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