CN219498761U - Remote control dredging snooper for electric power pipeline - Google Patents
Remote control dredging snooper for electric power pipeline Download PDFInfo
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Abstract
本实用新型公开了一种电力管道遥控疏通窥探器,包括圆管外壳,圆管外壳的前端设置有电钻部件、摄像部件和照明部件,圆管外壳沿其轴向间隔布置有动力轮部件和辅助轮部件,动力轮部件和辅助轮部件分别包括沿圆管外壳周向均匀分布的三个车轮组,每个车轮组设有2个车轮,每个车轮组和圆管外壳之间均连接有弹簧部件。本实用新型通过摄像部件、照明部件能够观察电力管道内部结构;设置电钻部件实现疏通功能,无需连接注水管,能够减轻机器人的前进负重;通过三向车轮与管壁贴合,多方向均匀受力提供动力,即使在过于光滑的管道也可前进,通过设置弹簧部件,能够进一步增加车轮和管壁的摩擦力,提高对不同管径的适应性。
The utility model discloses a spying device for remote control dredging of electric pipelines, which comprises a circular tube shell, an electric drill component, a camera component and an illumination component are arranged at the front end of the circular tube shell, and a power wheel component and an auxiliary power wheel component and an auxiliary The wheel component, the power wheel component and the auxiliary wheel component respectively include three wheel sets uniformly distributed along the circumference of the circular tube shell, each wheel set is provided with 2 wheels, and a spring is connected between each wheel set and the circular tube shell part. The utility model can observe the internal structure of the power pipeline through the camera part and the lighting part; the electric drill part is set to realize the dredging function without connecting the water injection pipe, which can reduce the forward load of the robot; the three-way wheel is attached to the pipe wall, and the multi-directional force is uniform Power is provided, and it can move forward even in too smooth pipes. By setting spring components, the friction between the wheel and the pipe wall can be further increased, and the adaptability to different pipe diameters can be improved.
Description
技术领域technical field
本实用新型涉及管道疏通领域,特别是一种电力管道遥控疏通窥探器。The utility model relates to the field of pipeline dredging, in particular to a remote-control dredging spy for electric pipelines.
背景技术Background technique
由于城市用地紧张,交通压力大,市容建设等原因,大城市普遍采用地下电缆输电方式。相对于架空线,电缆具有占地小、输电可靠、抗干扰能力强等优点,但不同于高架高压线路,电缆常铺设于电缆沟、隧道、管道或室内,随着城市地下电缆的普遍推广,地下管廊的铺设也越来越多,由于电缆管基本都是在设计初期预埋地下,待有需要时再敷设电缆,但地下电力管道埋于地下时间较长,管道过多,作业时未能准确判定管道的路径走向且不易勘测,而且因管道狭窄有堵塞的可能,由于电缆管预埋时间较长有时由于其他工程开挖施工作业处理不慎会导致电缆管破裂堵塞,因此在电缆敷设前需确认预埋的电缆管是否有堵塞,电缆是否可以顺利穿过,而电缆管直径一般较小,只能依靠小型机器人进行探测。Due to the shortage of urban land, high traffic pressure, city appearance construction and other reasons, underground cable transmission is generally used in large cities. Compared with overhead lines, cables have the advantages of small footprint, reliable power transmission, and strong anti-interference ability. However, unlike elevated high-voltage lines, cables are often laid in cable trenches, tunnels, pipes or indoors. With the widespread promotion of urban underground cables, There are more and more laying of underground pipe galleries. Since the cable pipes are basically pre-buried in the ground at the early stage of design, the cables will be laid when necessary. However, the underground power pipes are buried underground for a long time, and there are too many pipes. It can accurately determine the path direction of the pipeline and it is not easy to survey, and there is a possibility of blockage due to the narrowness of the pipeline. Due to the long pre-embedded time of the cable tube, sometimes the cable tube will be broken and blocked due to careless excavation and construction operations in other projects. It is necessary to confirm whether the pre-embedded cable tube is blocked and whether the cable can pass through smoothly. However, the diameter of the cable tube is generally small and can only be detected by small robots.
现有技术的管道疏通窥探机器人是通过携带水枪进入管道,遇到与淤泥障碍时利用枪头喷水清淤,但此法需机器人连接水管一起进入管道内,使得机器人负重前行,对机器人动力的要求较高且也阻碍了机器人的前进速度,实用性不强,且现有的管道疏通机器人采用履带前进方式,无法与管壁贴合紧密,容易造成机器人侧翻,图传不稳定等问题。The prior art pipeline dredging and spying robot enters the pipeline by carrying a water gun, and uses the gun head to spray water to clear the silt when it encounters obstacles with silt. The requirements are high and the forward speed of the robot is also hindered, so the practicability is not strong, and the existing pipeline dredging robot adopts the crawler forward mode, which cannot fit closely with the pipe wall, which is easy to cause the robot to roll over, and the image transmission is unstable. .
实用新型内容Utility model content
本实用新型的目的在于:针对现有技术存在的问题,提供一种电力管道遥控疏通窥探器,属于一种小型机器人,采用电动钻头疏通淤泥,减轻机器人前进负重,采用车轮组配合弹簧部件,增加机器人与管壁的摩擦力,使得机器人和关闭紧密贴合。The purpose of this utility model is: to solve the problems existing in the prior art, to provide a power pipeline remote control dredging spy, which belongs to a small robot, which uses an electric drill to dredge the silt, reduces the forward load of the robot, and uses a wheel set with a spring component to increase The friction between the robot and the pipe wall makes the robot and the closure fit tightly.
为了实现上述目的,本实用新型采用的技术方案为:In order to achieve the above object, the technical solution adopted by the utility model is:
一种电力管道遥控疏通窥探器,包括圆管外壳,所述圆管外壳的前端设置有电钻部件、摄像部件和照明部件,所述圆管外壳沿其轴向间隔布置有动力轮部件和辅助轮部件,所述动力轮部件和所述辅助轮部件分别包括沿所述圆管外壳周向均匀分布的三个车轮组,每个车轮组设有2个车轮,每个所述车轮组和所述圆管外壳之间均连接有弹簧部件。A remote control dredging spy for electric power pipelines, comprising a circular tube housing, the front end of the circular tube housing is provided with electric drill components, camera components and lighting components, and the circular tube housing is arranged with power wheel components and auxiliary wheels at intervals along its axial direction Components, the power wheel component and the auxiliary wheel component respectively include three wheel sets uniformly distributed along the circumference of the circular tube shell, each wheel set is provided with 2 wheels, each of the wheel set and the Spring parts are connected between the circular tube shells.
本实用新型所述的遥控疏通窥探器,采用圆管外壳能够很好的适配电力管道形状,同时采用三个车轮组分别组成动力轮部件和辅助轮部件,通过三向车轮与管壁贴合,多方向均匀受力提供动力,即使在过于光滑的管道也可前进,避免了履带的使用,加强机器人的稳定性及附着力。通过设置弹簧部件,能够进一步增加车轮和管壁的摩擦力,提高对不同管径的适应性。The remote control unblocking snooping device described in the utility model adopts a circular tube shell which can be well adapted to the shape of the power pipeline. At the same time, three wheel groups are used to form the power wheel part and the auxiliary wheel part respectively, and the three-way wheels are attached to the pipe wall. , Multi-directional uniform force provides power, even in too smooth pipelines, it can move forward, avoiding the use of crawlers, and enhancing the stability and adhesion of the robot. By arranging the spring component, the friction force between the wheel and the pipe wall can be further increased, and the adaptability to different pipe diameters can be improved.
此外,本实用新型通过摄像部件、照明部件能够观察电力管道内部结构;保证管道畅通,避免放电缆一般才发现管道堵塞,影响工期。In addition, the utility model can observe the internal structure of the power pipeline through the camera component and the lighting component; ensure the smooth flow of the pipeline, and avoid the blockage of the pipeline that is usually found when the cable is released, which affects the construction period.
最后,本实用新型在圆管外壳的前端设置电钻部件,实现疏通功能,因此无需连接注水管,能够减轻机器人的前进负重。Finally, the utility model is equipped with an electric drill part at the front end of the circular tube shell to realize the dredging function, so there is no need to connect the water injection pipe, and the forward load of the robot can be reduced.
作为本实用新型的优选方案,所述电钻部件与所述圆管外壳可拆卸式连接,便于电阻部件的安拆、维护。As a preferred solution of the present utility model, the electric drill part is detachably connected to the circular tube shell, which facilitates the installation, disassembly and maintenance of the resistance part.
作为本实用新型的优选方案,所述电钻部件的钻头具有多种尺寸,便于根据不同探测管径来选择不同大小的钻头。As a preferred solution of the present utility model, the drill bits of the electric drill part have multiple sizes, which is convenient for selecting drill bits of different sizes according to different detection pipe diameters.
作为本实用新型的优选方案,所述动力轮部件和所述辅助轮部件均为可伸缩结构,从而能够适应不同的探测管径。As a preferred solution of the present invention, both the power wheel part and the auxiliary wheel part are retractable structures, so as to be able to adapt to different detection pipe diameters.
作为本实用新型的优选方案,每个所述车轮组包括安装架,所述2个车轮对称设置于所述安装架的两侧,所述安装架和所述圆管外壳的固定轴之间连接有伸缩油缸,通过伸缩油缸的伸缩变形,能够控制车轮组伸出或回缩,同时能够控制车轮组的伸缩长度,从而适应不同的探测管径。As a preferred solution of the present utility model, each of the wheel sets includes a mounting frame, and the two wheels are symmetrically arranged on both sides of the mounting frame, and the mounting frame is connected to the fixed shaft of the circular tube shell. There is a telescopic oil cylinder, through the telescopic deformation of the telescopic oil cylinder, the extension or retraction of the wheel group can be controlled, and the telescopic length of the wheel group can be controlled at the same time, so as to adapt to different detection pipe diameters.
作为本实用新型的优选方案,所述弹簧部件包括弹簧以及设置于所述弹簧两端的固定板,所述固定板分别与所述圆管外壳和所述安装架固定连接。As a preferred solution of the present invention, the spring component includes a spring and fixing plates arranged at both ends of the spring, and the fixing plates are respectively fixedly connected with the circular tube shell and the installation frame.
作为本实用新型的优选方案,所述动力轮部件和所述电钻部件分别单独设置电机,便于进行单独控制。As a preferred solution of the present invention, the power wheel part and the electric drill part are provided with independent motors, which is convenient for independent control.
作为本实用新型的优选方案,所述圆管外壳内设置有可充电电池,所述电池用于为所述电机、所述摄像部件和所述照明部件提供电源。As a preferred solution of the present invention, a rechargeable battery is arranged inside the circular tube housing, and the battery is used to provide power for the motor, the camera component and the lighting component.
作为本实用新型的优选方案,所述圆管外壳的尾部还设置有天线,所述天线连接遥控部件。将天线设置在尾部,能够增强信号强度,而设置遥控部件能够便于在地面对遥控疏通窥探器进行遥控。As a preferred solution of the present utility model, an antenna is also provided at the tail of the circular tube housing, and the antenna is connected to a remote control component. The antenna is arranged at the tail, which can enhance the signal strength, and the remote control part can be set to facilitate the remote control of the remote dredging spy on the ground.
作为本实用新型的优选方案,所述圆管外壳为3D打印壳体,所述圆管外壳设置有多个卡槽、孔洞和固定轴,用于安装上述部件。As a preferred solution of the present utility model, the circular tube shell is a 3D printed shell, and the circular tube shell is provided with a plurality of slots, holes and fixed shafts for installing the above components.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是:In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
1、本实用新型所述的遥控疏通窥探器,采用圆管外壳能够很好的适配电力管道形状,同时采用三个车轮组分别组成动力轮部件和辅助轮部件,通过三向车轮与管壁贴合,多方向均匀受力提供动力,即使在过于光滑的管道也可前进,避免了履带的使用,加强机器人的稳定性及附着力。通过设置弹簧部件,能够进一步增加车轮和管壁的摩擦力,提高对不同管径的适应性。1. The remote-controlled unblocking spy device described in the utility model adopts a circular tube shell, which can be well adapted to the shape of the power pipeline. At the same time, three wheel groups are used to form the power wheel part and the auxiliary wheel part respectively. Through the three-way wheel and the pipe wall Fitting, multi-directional uniform force provides power, and it can move forward even in too smooth pipes, avoiding the use of crawlers, and enhancing the stability and adhesion of the robot. By arranging the spring component, the friction force between the wheel and the pipe wall can be further increased, and the adaptability to different pipe diameters can be improved.
2、本实用新型通过摄像部件、照明部件能够观察电力管道内部结构;保证管道畅通,避免放电缆一般才发现管道堵塞,影响工期。2. The utility model can observe the internal structure of the power pipeline through the camera component and the lighting component; ensure the smooth flow of the pipeline, and avoid the pipeline blockage that is usually found when the cable is released, which affects the construction period.
3、本实用新型在圆管外壳的前端设置电钻部件,实现疏通功能,因此无需连接注水管,能够减轻机器人的前进负重。3. In the utility model, an electric drill part is arranged at the front end of the circular tube shell to realize the dredging function, so there is no need to connect the water injection pipe, and the forward load of the robot can be reduced.
附图说明Description of drawings
图1是本实用新型所述的疏通窥探器的三维结构示意图。Fig. 1 is a schematic diagram of a three-dimensional structure of the unblocking snooping device described in the present invention.
图2是本实用新型所述的疏通窥探器的正视图。Fig. 2 is a front view of the unblocking snooping device described in the utility model.
图3是本实用新型所述的疏通窥探器的侧视图。Fig. 3 is a side view of the unblocking snooping device described in the present invention.
图4是本实用新型所述的圆管外壳的三维结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of the circular tube shell described in the present invention.
图5是本实用新型所述的电钻部件的三维结构示意图。Fig. 5 is a three-dimensional structural schematic diagram of the electric drill part described in the present invention.
图6是本实用新型所述的车轮和弹簧部件的三维结构示意图。Fig. 6 is a three-dimensional structural schematic diagram of the wheel and the spring component of the present invention.
图标:1-圆管外壳,2-电钻部件,3-摄像部件,4-安装架,5-动力轮部件,6-辅助轮部件,7-车轮,8-弹簧部件,81-弹簧,82-固定板。Icons: 1-round tube shell, 2-electric drill parts, 3-camera parts, 4-mounting frame, 5-power wheel parts, 6-auxiliary wheel parts, 7-wheels, 8-spring parts, 81-springs, 82- Fixed plate.
具体实施方式Detailed ways
下面结合附图,对本实用新型作详细的说明。Below in conjunction with accompanying drawing, the utility model is described in detail.
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
实施例1Example 1
如图1-3所示,一种电力管道遥控疏通窥探器,包括圆管外壳1,所述圆管外壳1的前端设置有电钻部件2、摄像部件3和照明部件,所述圆管外壳1沿其轴向间隔布置有动力轮部件5和辅助轮部件6,所述动力轮部件5和所述辅助轮部件6分别包括沿所述圆管外壳1周向均匀分布的三个车轮组,每个车轮组设有2个车轮7,每个所述车轮组和所述圆管外壳1之间均连接有弹簧部件8。As shown in Figures 1-3, a remote control dredging spy for power pipelines includes a circular tube housing 1, and the front end of the circular tube housing 1 is provided with an electric drill component 2, a camera component 3 and a lighting component, and the circular tube housing 1 A power wheel component 5 and an auxiliary wheel component 6 are arranged at intervals along its axial direction, and the power wheel component 5 and the auxiliary wheel component 6 respectively include three wheel groups uniformly distributed along the circumference of the circular tube shell 1, each Each wheel set is provided with two wheels 7, and a spring member 8 is connected between each wheel set and the circular tube housing 1.
进一步地,所述圆管外壳1可以优选为3D打印的圆管,如图4所示,所述圆管外壳1设置多个卡槽、孔洞和固定轴,所述卡槽用于安装图传电桥、电机、电路板、连接器等电子元件,所述孔洞用于安装照明部件、充电电池充电、摄像部件3的开关控制键、电机的开关控制键、天线等,所述固定轴用于安装车轮组等。所述圆管外壳1可以如图4所示由两个半圆壳拼装而成,也可以直接做成一体的圆管壳体,由3D打印机直接打印成型。Further, the round tube housing 1 can preferably be a 3D printed round tube. As shown in FIG. Electronic components such as electric bridges, motors, circuit boards, connectors, etc., the holes are used to install lighting components, rechargeable battery charging, switch control keys for camera components 3, switch control keys for motors, antennas, etc., and the fixed shaft is used for Install the wheel set, etc. The circular tube shell 1 can be assembled from two semi-circular shells as shown in FIG. 4 , or can be directly made into an integrated circular tube shell, which can be directly printed and formed by a 3D printer.
进一步地,如图5所示,所述电钻部件2包括钻头、连接部件、限位承接件、联轴器、钻头电机等,所述钻头用于管道的清淤;所述连接部件用于连接钻头与联轴器;所述限位承接件用于连接部件的限位,并减少其转动摩擦力;所述联轴器用于电机与其他部件的承接;所述钻头电机用以提供电钻转动所需动力。Further, as shown in Figure 5, the electric drill part 2 includes a drill bit, a connecting part, a limit bearing, a coupling, a drill motor, etc., and the drill bit is used for dredging of the pipeline; the connecting part is used for connecting The drill bit and the coupling; the limit receiving part is used to limit the position of the connecting parts and reduce their rotational friction; the coupling is used for the connection between the motor and other components; the drill motor is used to provide the electric drill Power is needed.
作为一种更优的实现方式,所述电钻部件2与所述圆管外壳1可拆卸式连接(例如螺纹连接、卡接等固定连接方式),所述电钻部件2的钻头具有多种尺寸,从而便于根据不同探测管径来选择不同大小的钻头。As a more optimal implementation, the electric drill part 2 is detachably connected to the circular tube housing 1 (such as screw connection, clamping and other fixed connection methods), and the drill bits of the electric drill part 2 have various sizes. Therefore, it is convenient to select drill bits of different sizes according to different detection pipe diameters.
进一步地,所述摄像部件3和外部遥控部件(例如遥控器、手机、电脑等)相连接,能够同步传输图像,便于观察电力管道内部情况。所述摄像部件3可采用摄像机等。所述照明部件安装在疏通窥探器前端,为所述摄像部件3提供照明,提高拍摄清晰度,优选的,所述照明部件为LED灯等灯具。Furthermore, the camera component 3 is connected with an external remote control component (such as a remote control, a mobile phone, a computer, etc.), and can transmit images synchronously, so as to facilitate observation of the internal conditions of the power pipeline. The camera unit 3 can be a video camera or the like. The lighting component is installed at the front end of the unblocking spy device to provide lighting for the camera component 3 to improve shooting clarity. Preferably, the lighting component is a lamp such as an LED lamp.
为了增强疏通窥探器动力,并保证疏通窥探器能够平稳前进,疏通窥探器有6组轮子每组2个车轮7,共12个;具体的,所述动力轮部件5和所述辅助轮部件6分为前后两排,所述动力轮部件5位于前部,包括沿所述圆管外壳1周向均匀分布的三个车轮组,每个车轮组设有2个车轮7,所述辅助轮部件6位于后部,包括沿所述圆管外壳1周向均匀分布的三个车轮组,每个车轮组设有2个车轮7。进一步地,所述动力轮部件5使用单独的电机带动。In order to enhance the power of the dredging sniffer and ensure that the dredging sniffer can move forward smoothly, the dredging sniffer has 6 sets of wheels and each group has 2 wheels 7, a total of 12; specifically, the power wheel part 5 and the auxiliary wheel part 6 Divided into front and rear two rows, the power wheel part 5 is located at the front, and includes three wheel groups evenly distributed along the circumference of the circular tube shell 1, each wheel group is provided with two wheels 7, and the auxiliary wheel part 6 is located at the rear, including three wheel sets evenly distributed along the circumference of the circular tube shell 1, and each wheel set is provided with two wheels 7. Further, the power wheel part 5 is driven by a separate motor.
作为一种更优的实现方式,所述动力轮部件5和所述辅助轮部件6均为可伸缩结构。具体的,如图6所示,每个所述车轮组包括安装架4,所述2个车轮7对称设置于所述安装架4的两侧,所述安装架4和所述圆管外壳1的固定轴之间连接有伸缩油缸。通过伸缩油缸的伸缩变形,能够控制车轮组伸出或回缩,同时能够控制车轮组的伸缩长度,从而适应不同的探测管径。As a more optimal implementation manner, both the power wheel component 5 and the auxiliary wheel component 6 are retractable structures. Specifically, as shown in Figure 6, each of the wheel sets includes a mounting frame 4, and the two wheels 7 are symmetrically arranged on both sides of the mounting frame 4, and the mounting frame 4 and the circular tube shell 1 A telescopic oil cylinder is connected between the fixed shafts. Through the telescopic deformation of the telescopic oil cylinder, the extension or retraction of the wheel group can be controlled, and the telescopic length of the wheel group can be controlled at the same time, so as to adapt to different detection pipe diameters.
为了保障疏通窥探器的稳定性,车轮7通过弹簧部件8紧紧附着在管壁,增加摩擦力。所述弹簧部件8包括弹簧81以及设置于所述弹簧81两端的固定板82,所述固定板82分别与所述圆管外壳1和所述安装架9固定连接。可选的,所述弹簧81与所述固定板82之间使用焊接方式连接,固所述定板82与所述圆管外壳1、所述安装架9之间通过螺丝固定。In order to ensure the stability of the dredging sniffer, the wheels 7 are tightly attached to the pipe wall by spring components 8 to increase the frictional force. The spring component 8 includes a spring 81 and fixing plates 82 arranged at both ends of the spring 81 , and the fixing plates 82 are respectively fixedly connected with the circular tube housing 1 and the mounting frame 9 . Optionally, the spring 81 is connected to the fixing plate 82 by welding, and the fixing plate 82 is fixed to the round tube shell 1 and the mounting frame 9 by screws.
此外,所述圆管外壳1内设置有可充电电池,所述电池用于为所述电机、所述摄像部件3和所述照明部件等提供电源。In addition, a rechargeable battery is arranged inside the circular tube casing 1, and the battery is used to provide power for the motor, the camera component 3, the lighting component, and the like.
优选的实现方式,为了增强疏通窥探器的信号传输,所述圆管外壳1的尾部还设置有天线,所述天线指向管道入口,所述天线连接遥控部件(例如遥控器、手机、电脑等)。电力管道遥控疏通窥探器的信号通过无线连接,可通过遥控对管道内情况进行勘测,利用手机可实时对管道的状态进行画面反馈。In a preferred implementation, in order to enhance the signal transmission of the dredging sniffer, the tail of the circular pipe housing 1 is also provided with an antenna, the antenna points to the pipeline entrance, and the antenna is connected to a remote control component (such as a remote controller, a mobile phone, a computer, etc.) . The signal of the power pipeline remote control unblocking spy device is connected through wireless, and the situation in the pipeline can be surveyed by remote control, and the status of the pipeline can be fed back in real time by using a mobile phone.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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