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CN218977339U - Tobacco leaf picking and transporting device - Google Patents

Tobacco leaf picking and transporting device Download PDF

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Publication number
CN218977339U
CN218977339U CN202320193493.XU CN202320193493U CN218977339U CN 218977339 U CN218977339 U CN 218977339U CN 202320193493 U CN202320193493 U CN 202320193493U CN 218977339 U CN218977339 U CN 218977339U
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collector
control handle
tobacco
picker
control
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吴元华
申国明
王勉
任晓红
高加明
陶德欣
舒照鹤
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Tobacco Research Institute of Hubei Province
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Tobacco Research Institute of Hubei Province
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Abstract

本实用新型属于烟叶采摘设备技术领域,公开了一种烟叶采运装置,包括采摘器、收集装置和外运小车;采摘器设置有采摘器套筒、控制把杆和控制手柄,采摘器套筒与控制把杆下端连接,控制手柄与控制把杆上端连接;收集装置设置有伞状收集器、收集器固定支架、收集器控制把杆和收集器手柄把,外运小车设置有外框架,外框架下端安装有多个滚轮,外框架里侧放置有集烟筐。本实用新型中的采摘器和收集装置可由单人手持单株一次性采收和收集,外运小车用于将采摘叶片进行外运,在减轻劳动强度的同时,减少人工投入,在保证采摘质量的同时,实现减工降本,将大型机械的功能进行拆分,无论是田间使用还是机具运输,都达到了便携、适用的要求。

Figure 202320193493

The utility model belongs to the technical field of tobacco leaf picking equipment, and discloses a tobacco leaf picking and transporting device, which includes a picker, a collecting device and a foreign transport trolley; the picker is provided with a picker sleeve, a control handle and a control handle, and the picker sleeve It is connected with the lower end of the control handle, and the control handle is connected with the upper end of the control handle; the collecting device is provided with an umbrella-shaped collector, a collector fixing bracket, a collector control handle and a collector handle, and the foreign transport trolley is provided with an outer frame, and the outer A plurality of rollers are installed at the lower end of the frame, and a smoke collection basket is placed inside the outer frame. The picker and the collection device in the utility model can be harvested and collected by a single hand-held single plant at one time, and the export trolley is used to transport the picked leaves, which reduces labor intensity while reducing labor input, and ensures picking. At the same time of quality, it realizes the reduction of work and cost, and splits the functions of large machinery. Whether it is used in the field or transported by equipment, it meets the requirements of portability and applicability.

Figure 202320193493

Description

一种烟叶采运装置A device for collecting and transporting tobacco leaves

技术领域technical field

本实用新型属于烟叶采摘设备技术领域,尤其涉及一种适用于山区丘陵烟田的烟叶采运装置。The utility model belongs to the technical field of tobacco leaf picking equipment, in particular to a tobacco leaf picking and transportation device suitable for tobacco fields in mountainous and hilly areas.

背景技术Background technique

受作物特性影响,烟草田间生育周期较长,田间作业用工量、用工时间和劳动力强度,远远高于其他农作物,其中,烟叶成熟采收烘烤,是烟草农业生产中劳动力较为密集环节,相关调查结果表明,这一环节用工量,约占全部生产环节用工的40%左右。同时,烟叶成熟生育期在每年的高温季节,即7月底到9月初,受气候特点影响,部分产区降雨量集中在这一时期,造成成熟采收期间高温高湿,给田间作业带业较大的难度,尤其是山地丘陵烟区,烟田地块较为分散,细碎化程度较高,受地形地貌影响,地势高低不平,田间作业条件导致劳动强度更高。Affected by crop characteristics, the growth cycle of tobacco in the field is relatively long, and the labor volume, labor time and labor intensity of field operations are much higher than those of other crops. Among them, mature harvesting and baking of tobacco leaves is a relatively labor-intensive link in tobacco agricultural production. The survey results show that the amount of labor employed in this link accounts for about 40% of the labor employed in all production links. At the same time, the mature growth period of tobacco leaves is in the high temperature season of each year, that is, from the end of July to the beginning of September. Due to the influence of climate characteristics, the rainfall in some production areas is concentrated during this period, resulting in high temperature and high humidity during the mature harvesting period, which is relatively difficult for field operations. Great difficulty, especially in mountainous and hilly tobacco areas, where the tobacco fields are relatively scattered and fragmented, affected by the topography and landform, the terrain is uneven, and the field operation conditions lead to higher labor intensity.

烟叶成熟规律为:烟叶从下部往顶端逐步成熟,即分层落黄的物性,按照即熟即采、适熟采收的原则,每株每批次采收叶片数为3-4片,一株烟全部采烤完成约需要5-6批次。烟草叶片成熟时期较为集中,烟叶成熟后需及时采烤,否则易造成过熟损失产量和降低品质。The law of tobacco leaf maturation is as follows: tobacco leaves gradually mature from the bottom to the top, that is, the physical properties of layered yellowing. According to the principle of picking when ripe and harvesting when ripe, the number of leaves per plant and batch is 3-4. It takes about 5-6 batches to finish picking and roasting all the tobacco plants. The maturity period of tobacco leaves is relatively concentrated, and tobacco leaves need to be picked and roasted in time after maturity, otherwise it will easily cause over-ripe loss of yield and quality.

因此,机械替代人工进行烟叶采收,不仅能够提高作业效率,同时降低劳动强度,降低用工成本,提高种植户经济收益。Therefore, replacing manual tobacco leaf harvesting with machinery can not only improve operating efficiency, but also reduce labor intensity and labor costs, and increase the economic benefits of growers.

围绕如何机械替代人采收的研究,国内外均有报道。There have been reports both at home and abroad on how to mechanically replace human harvesting.

国外研究现状:Research status abroad:

美国、意大利等国外的烟草收获机技术发展较快,自走式烟草收获机是现在烟草收获中技术较为先进的机器。其中,具有代表性的是美国MarCo公司生产的6360型自走式烟草收获机、意大利DeCloet公司生产的2TTH型收获机,以及意大利SPAPPERI公司生产RA341等型号各异的烟叶收获机。自走式烟草收获机多为大功率型收获机械,适用于连片面积较大的烟田。对于小块地,半自动式和人工辅助采收的机器则适应性更好。如意大利DeCloe研制生产的半自动烟叶采收机、SPAPPERTI公司生产的RA1TO型烟草收获机。The tobacco harvester technology in the United States, Italy and other foreign countries has developed rapidly, and the self-propelled tobacco harvester is a machine with relatively advanced technology in tobacco harvesting. Among them, the 6360 type self-propelled tobacco harvester produced by the American MarCo company, the 2TTH type harvester produced by the Italian DeCloet company, and the RA341 tobacco leaf harvester produced by the Italian SPAPPERI company are representative. Most of the self-propelled tobacco harvesters are high-power harvesting machines, which are suitable for tobacco fields with large contiguous areas. For small plots, semi-automatic and manual harvesting machines are more adaptable. Such as the semi-automatic tobacco leaf harvester developed and produced by Italy DeCloe, and the RA1TO tobacco harvester produced by SPAPPERTI Company.

国内研究现状:Research state in China:

我国烟草收获机可分为自走式烟叶收获机和半自动人工辅助采收机。北京德邦大为科技有限公司与意大利DeCloet公司合作生产的烟叶采摘机在国内属于较为先进的自走式烟草收获机械。河南农业大学刘国顺、刘军等设计发明的“一种自动行走的烟草收获机”。昆明研制生产的4AZ-41型全自动烟叶采收机是一种全自动、自走型烟叶采收设备,可对烟叶实现分时、分部采收。北京德邦大为烟叶采摘机(TYCY-20)是一种自走式烟叶采摘专用烟草机械,人工辨别掰烟,机械田间行走、无痕提升储存、机械卸烟。具备散叶整体卸载、整齐分包转运、整齐整体卸载这三种卸烟转运模式。许昌同兴烟叶采收机为自走式多功能动力机器,其自身可实现烟草整个过程的植保采收作业,同时可通过悬挂不同类型机具试验多种作业功能。Tobacco harvesters in my country can be divided into self-propelled tobacco leaf harvesters and semi-automatic manual auxiliary harvesters. The tobacco leaf harvester produced by Beijing Debang Dawei Technology Co., Ltd. in cooperation with the Italian company DeCloet is a relatively advanced self-propelled tobacco harvester in China. "A self-propelled tobacco harvester" designed and invented by Liu Guoshun and Liu Jun of Henan Agricultural University. The 4AZ-41 automatic tobacco leaf harvesting machine developed and produced by Kunming is a fully automatic and self-propelled tobacco leaf harvesting equipment, which can realize time-sharing and partial harvesting of tobacco leaves. Beijing Debang Dawei Tobacco Leaf Picking Machine (TYCY-20) is a self-propelled special tobacco machine for tobacco leaf picking, which can manually distinguish and break tobacco, mechanically walk in the field, lift and store without trace, and mechanically unload tobacco. It has three modes of smoke unloading and transshipment: overall unloading of loose leaves, neat subcontracting and transshipment, and neat overall unloading. Xuchang Tongxing Tobacco Leaf Harvester is a self-propelled multifunctional power machine, which can realize the plant protection harvesting operation of the whole process of tobacco, and can test various operating functions by hanging different types of machines.

综上所述,当前采收机械以全自动烟叶收获机和半自动收获机两种类型,其中半自动收获采用人工辨识采摘和机械运输相结合的方式,采收机械为满足功能需求,农机体积大,采收机械田间作业条件要求较高,采收机械以平原烟区试用为主。受当前生产农艺限制,对烟株损伤和采收叶片损伤率较高,平原烟区烟叶采收推广范围也还有没有实行大面积推广应用。To sum up, the current harvesting machinery is divided into two types: automatic tobacco leaf harvester and semi-automatic harvester. The semi-automatic harvesting adopts the combination of manual identification and picking and mechanical transportation. In order to meet the functional requirements, the harvesting machinery is large in size. Harvesting machinery has high requirements for field operations, and harvesting machinery is mainly used for trial use in plain tobacco areas. Due to the limitation of current production and agronomy, the damage rate of tobacco plants and harvested leaves is high, and the scope of promotion of tobacco leaf harvesting in plain tobacco areas has not yet been promoted and applied on a large scale.

山区、丘陵烟田受地块面积、地形地貌和交通道路状况影响,当前研发的采收机械,从入田到田间作业,均不适用。小型、轻便、操作灵活、适用性强的采收农机、机具,目前尚为空白。Tobacco fields in mountainous and hilly areas are affected by the area of the land, topography, and traffic road conditions. The currently developed harvesting machinery is not applicable from entering the field to field operations. Small, light, flexible and adaptable harvesting agricultural machinery and implements are still blank at present.

烟草是叶用经济作物,采收环节过于粗放,会对叶片造成损伤,产生不可逆的品质下降。因此当前农业仍以人工逐株单片采摘叶片,然后汇集运出田块的模式为主。Tobacco is an economic crop for leaves, and the harvesting process is too extensive, which will cause damage to the leaves and cause irreversible quality decline. Therefore current agriculture is still based on the mode of manually picking leaves one by one, and then collecting and transporting them out of the field.

通过上述分析,现有技术存在的问题及缺陷为:Through the above analysis, the problems and defects in the prior art are:

现有的烟叶采收器械以平原烟区试用为主,不适用于山区、丘陵烟田使用,山区、丘陵烟田烟叶仍是人工劳作的形式为主。Existing tobacco harvesting equipment is mainly used for trial use in plain tobacco areas, and is not suitable for use in mountainous areas and hilly tobacco fields. The tobacco leaves in mountainous areas and hilly tobacco fields are still mainly in the form of manual labor.

1、全自动采收机:全自动采收机将烟叶采摘、收集、传送整理、运输等多种功能于一体,机型庞大,对作业地块宜机性条件要求较高,一般用于种植规模大的集约化生产过程中,在平原地区地块面积较大、机耕路条件适宜的区域较为适用,但当前的全自动采收机,对烟叶成熟度把握还不是很理想,叶片破损率和机械损伤严重,造成烟叶烘烤质量下降,因此此类机械在生产推广中,难度较大。1. Fully automatic harvesting machine: The automatic harvesting machine integrates multiple functions such as tobacco leaf picking, collection, conveying and sorting, and transportation. In the process of large-scale intensive production, it is more suitable in plain areas with large plots and suitable mechanical plowing road conditions. However, the current fully automatic harvesting machines are not very good at grasping the maturity of tobacco leaves. The leaf damage rate and The mechanical damage is serious, resulting in a decline in the quality of tobacco leaf curing. Therefore, it is difficult to promote this kind of machinery in production.

2、半自动采收机:当前的半自动采收机通过操作人员乘坐机械平台,人工采摘叶片后收集、整理由机械外运作业原理,减少了人工田间外运烟叶的劳动力投入。但此类机械机型相对也较为庞大,田间作业需求空间条件较适合大型地块,入田机耕路条件好、田间转弯调头较为方便的平原连片地块。同时对烟田作业空间要求较高,在采收过程中易造成烟株未采摘叶片机械损伤,造成减产和降质。如满足采收机械空间条件而加大行距,亩植烟株数减少造成产量下降。因此,半自动采收机械当前推广应用面积也较小。2. Semi-automatic harvesting machine: The current semi-automatic harvesting machine uses the operator to ride on the mechanical platform to manually pick the leaves and collect and organize them by the principle of mechanical transportation, which reduces the labor input for manual field transportation of tobacco leaves. However, this kind of mechanical model is relatively large, and the space requirements for field operations are more suitable for large plots. The conditions for entering the field are good, and the fields are more convenient to turn and turn around the plains. At the same time, the requirements for the working space of the tobacco field are relatively high, and it is easy to cause mechanical damage to the unpicked leaves of the tobacco plants during the harvesting process, resulting in reduced production and quality. If the space conditions of the harvesting machinery are met and the row spacing is increased, the number of tobacco plants per mu will decrease, resulting in a decline in yield. Therefore, the current promotion and application area of semi-automatic harvesting machinery is also small.

3、当前,通过农机筛选、配置发现,山区、丘陵烟田尚无适用的采收机械,在当前农艺生产条件下,部分替代人工的小型、微型采收机械(具),更符合生产实际需求。3. At present, through the screening and configuration of agricultural machinery, it is found that there is no applicable harvesting machinery in mountainous and hilly tobacco fields. Under the current agronomic production conditions, small and micro harvesting machinery (tools) that partially replace manual labor are more in line with actual production needs .

4、当前生产中,多采用人工采摘叶片的方式,采收人员进入田块后,根据烟株成熟叶片的情况,采用逐行、逐株、单片将叶片从烟株上采摘,再将叶片集中成包后,人工扛运出地块的方式,采收过程费时、费工、费力。4. In the current production, the method of manually picking leaves is mostly used. After the harvesters enter the field, according to the condition of the mature leaves of the tobacco plants, the leaves are picked from the tobacco plants line by line, plant by plant, and single piece, and then the leaves are picked. After being concentrated into bales, the method of manually carrying out the plots is time-consuming, labor-intensive and labor-intensive in the harvesting process.

5、烟叶叶片着生为互生叶序,叶片大、叶片水分含量高,采摘过程中如操作不当易造成叶片损伤。机具采摘首先要保证叶片采摘过程中不受损伤,其次在替代人工作业基础上,提高作业效率。因此,体积较小、运输轻便、适用于山地丘陵小地块烟田便携式烟叶采摘器具配套叶片收集、外运装置,是满足当前生产需求,降低人工投入和劳动力强度的当务之急。5. Tobacco leaves are grown in alternate phyllotaxy, with large leaves and high water content. Improper handling during picking can easily cause damage to the leaves. First of all, the machine picking must ensure that the leaves are not damaged during the picking process, and secondly, on the basis of replacing manual work, the work efficiency should be improved. Therefore, a small volume, light transportation, suitable for small plots of mountains and hills, portable tobacco leaf picking equipment supporting leaf collection, outbound device, is a top priority to meet the current production needs and reduce labor input and labor intensity.

实用新型内容Utility model content

针对现有技术存在的问题,本实用新型提供了一种烟叶采运装置。Aiming at the problems existing in the prior art, the utility model provides a tobacco leaf collecting and transporting device.

本实用新型是这样实现的,一种烟叶采运装置设置有:The utility model is realized in this way, a kind of tobacco leaf collecting and transporting device is provided with:

采摘器、收集装置和外运小车;Pickers, collection devices and outbound trolleys;

所述采摘器设置有采摘器套筒、控制把杆和控制手柄,所述采摘器套筒与控制把杆下端连接,所述控制手柄与控制把杆上端连接;The picker is provided with a picker sleeve, a control handle and a control handle, the picker sleeve is connected to the lower end of the control handle, and the control handle is connected to the upper end of the control handle;

所述收集装置设置有伞状收集器、收集器固定支架、收集器控制把杆和收集器手柄把,所述伞状收集器放置固定在收集器固定支架里侧,所述收集器固定支架固定在收集器控制把杆下端侧面,所述收集器控制把杆下端安装有田间移动轮,所述收集器手柄把固定在收集器控制把杆上端;The collection device is provided with an umbrella-shaped collector, a collector fixing bracket, a collector control bar and a collector handle, the umbrella-shaped collector is placed and fixed on the inside of the collector fixing bracket, and the collector fixing bracket is fixed On the side of the lower end of the collector control bar, the lower end of the collector control bar is equipped with field moving wheels, and the collector handle is fixed on the upper end of the collector control bar;

所述外运小车设置有外框架,所述外框架下端安装有多个滚轮,所述外框架里侧放置有集烟筐。The foreign transport trolley is provided with an outer frame, a plurality of rollers are installed on the lower end of the outer frame, and a smoke collection basket is placed inside the outer frame.

进一步,所述采摘器套筒设置有通过销轴连接的两部分,采摘器套筒的两部分外侧分别固定有套筒端固定螺丝,所述套筒端固定螺丝固定有开合控制金属丝,所述开合控制金属丝在控制把杆中间穿过,所述开合控制金属丝通过固定螺栓与控制手柄连接。Further, the picker sleeve is provided with two parts connected by pin shafts, the outer sides of the two parts of the picker sleeve are respectively fixed with sleeve end fixing screws, and the sleeve end fixing screws are fixed with opening and closing control wires, The opening and closing control wire passes through the middle of the control handle, and the opening and closing control wire is connected with the control handle through a fixing bolt.

进一步,所述控制手柄为剪刀式手柄把,所述控制手柄设置有中间夹设有控制弹簧,所述控制弹簧两端连接控制手柄上下两翼。Further, the control handle is a scissors-type handle, the control handle is provided with a control spring sandwiched in the middle, and the two ends of the control spring are connected to the upper and lower wings of the control handle.

进一步,所述采摘器套筒远离销轴的一侧设有开合口,所述开合口设置有矩形齿槽。Further, the side of the picker sleeve far away from the pin shaft is provided with an opening and closing opening, and the opening and closing opening is provided with rectangular tooth grooves.

进一步,所述控制把杆设置有外管和内管,所述外管外侧开设有若干等距分布的固定孔,所述内管外侧固定有若干与固定孔配合的摁钮。Further, the control lever is provided with an outer tube and an inner tube, a plurality of equidistant fixing holes are opened on the outer side of the outer tube, and a plurality of push buttons matching the fixing holes are fixed on the outer side of the inner tube.

进一步,所述采摘器套筒内侧贴有软塑料材质层。Further, the inside of the picker sleeve is pasted with a layer of soft plastic material.

进一步,所述外框架两端固定有抽拉绳卡环,所述抽拉绳卡环固定有运输抽拉绳。Further, the two ends of the outer frame are fixed with drawstring snap rings, and the drawstring snap rings are fixed with transport drawstrings.

进一步,所述伞状收集器由支撑骨架、金属槽边框和金属圆环组成,支撑骨架外侧安装有油布面,金属槽边框和金属圆环分别开设有金属边框凹槽和金属圆环凹槽。Further, the umbrella-shaped collector is composed of a supporting frame, a metal groove frame and a metal ring, and an oilcloth surface is installed on the outside of the supporting frame, and the metal groove frame and the metal ring are respectively provided with metal frame grooves and metal ring grooves.

进一步,所述收集器控制把杆开设有滑行轨道,所述滑行轨道滑动安装有脚踏控制装置滑轮,所述脚踏控制装置滑轮连接有脚踏控制装置踏板,所述脚踏控制装置滑轮通过带弹簧金属丝与伞状收集器背面固定点处连接。Further, the collector control bar is provided with a sliding track, and the sliding track is slidably equipped with a foot control device pulley, and the foot control device pulley is connected with a foot control device pedal, and the foot control device pulley passes through The spring-loaded wire attaches to the fixing point on the back of the umbrella collector.

进一步,所述外运小车的外框架与烟垄的垄沟形状相吻合,略高于烟垄高度;所述集烟筐为可折叠式框架结构,集烟筐形状与车身形状相吻合,集烟筐底部安装有可移动小滚轮。Further, the outer frame of the foreign transport trolley matches the shape of the smoke ridge, and is slightly higher than the height of the smoke ridge; the smoke collecting basket is a foldable frame structure, and the shape of the smoke collecting basket matches the shape of the body, and the smoke collecting basket The bottom of the basket is equipped with movable small rollers.

结合上述的技术方案和解决的技术问题,本实用新型所要保护的技术方案所具备的优点及积极效果为:Combining the above-mentioned technical solutions and technical problems to be solved, the advantages and positive effects of the technical solutions to be protected by the utility model are as follows:

第一,针对上述现有技术存在的技术问题以及解决该问题的难度,紧密结合本实用新型的所要保护的技术方案以及研发过程中结果和数据等,详细、深刻地分析本实用新型技术方案如何解决的技术问题,解决问题之后带来的一些具备创造性的技术效果。具体描述如下:First, aiming at the technical problems existing in the above-mentioned prior art and the difficulty of solving the problems, closely combining the technical solution to be protected by the utility model and the results and data in the research and development process, etc., a detailed and profound analysis of how the technical solution of the utility model is The technical problems to be solved, and some creative technical effects brought about after solving the problems. The specific description is as follows:

本实用新型通过设置有采摘器、收集装置和外运小车,将烟叶采收过程中,由单株单片人工采摘,采摘叶片集中后由人工扛运出田的作业模式,利用人工操作机具的模式替代。采摘器和收集装置可由单人手持单株一次性采收和收集,外运小车用于将采摘叶片收集后进行外运,在减轻劳动强度的同时,减少人工投入,在保证采摘质量的同时,实现减工降本。The utility model is equipped with a picker, a collection device and a foreign transport trolley. During the harvesting process of the tobacco leaves, a single plant and a single sheet are manually picked, and the picked leaves are concentrated and then manually carried out of the field. Pattern substitution. The picker and collection device can be harvested and collected by a single person holding a single plant at one time. The outbound trolley is used to collect the picked leaves and then transport them out. While reducing labor intensity, it reduces labor input and ensures picking quality. , to achieve labor reduction and cost reduction.

受山区交通条件影响,小巧轻便型机械(具)是当前生产中急需的机型,本实用新型将大型机械的功能进行拆分,无论是田间使用还是机具运输,都达到了便携、适用的要求。Affected by traffic conditions in mountainous areas, compact and lightweight machinery (tools) are urgently needed in current production. This utility model splits the functions of large machinery, and meets the requirements of portability and applicability whether it is used in the field or transported. .

1、适用性是本实用新型的出发点。1. Applicability is the starting point of the utility model.

烟叶采收环节是当前仍然制约着烟叶机械化生产推进的瓶颈环节,山区烟田对机械生产的需求与无适用机械可用的现状,表现得尤为突出。从降低劳动强度,部分替代人工的角度出发,研发适用于当前生产条件下的采收机械(具),既符合产区需求,也符合烟农需求。Tobacco leaf harvesting is currently the bottleneck link that still restricts the advancement of tobacco leaf mechanized production. The demand for mechanical production and the lack of suitable machinery in mountainous tobacco fields are particularly prominent. From the perspective of reducing labor intensity and partially replacing labor, the research and development of harvesting machinery (tools) suitable for current production conditions not only meets the needs of production areas, but also meets the needs of tobacco farmers.

2、经济性是本实用新型的指导思想2. Economy is the guiding ideology of the utility model

大型采收机械成本高,投入使用生产成本高;当前人工费用逐年增长,用工难,农村劳动力结构偏老龄化,用工荒,人工采摘烟叶成本逐年上涨。本实用新型专利做工简单,材质、造价低廉,机具投入成本远低于投入人工成本,易被广大种植户所接受。The cost of large-scale harvesting machinery is high, and the production cost of putting it into use is high; the current labor costs are increasing year by year, and it is difficult to employ workers. The structure of the rural labor force is aging, and there is a labor shortage. The cost of manual picking tobacco leaves is increasing year by year. The utility model patent is simple in workmanship, low in material and cost, and the investment cost of machinery and tools is far lower than the labor cost, and is easily accepted by the majority of growers.

3、可靠性是本实用新型的创新点3. Reliability is the innovation point of the utility model

机械采收烟叶对叶片造成损作,主要是采摘叶片的方式造成。本实用新型采用模拟人工采烟,使用机具使叶片从上往下受力,自然脱落,同时,与叶片接触面进行保护避免机械损伤。叶片较脆,在收集过程中不宜过于粗放,加装叶片接收收集器,既减轻收集烟叶的劳动强度,也使叶片在收集过程中不易损伤。脚踏式踩踏装置,可以解放双手,从而双机单人操作即可完成。Mechanical harvesting of tobacco leaves causes damage to the leaves, mainly due to the way the leaves are picked. The utility model adopts simulated artificial smoke collection, and uses machines to force the blades from top to bottom to fall off naturally. At the same time, the contact surface with the blades is protected to avoid mechanical damage. The leaves are fragile, so it should not be too extensive during the collection process. Installing a leaf receiving collector not only reduces the labor intensity of collecting tobacco leaves, but also makes the leaves less likely to be damaged during the collection process. The foot-operated stepping device can free your hands, so that the two-machine operation can be completed by a single person.

第三,third,

本实用新型技术农机产品,在生产中可部分替代人工,提高工作效率,机具采摘、收集和外运,大大降低劳动强度,有利地保护种植户积极性。The technical agricultural machinery products of the utility model can partially replace labor in production, improve work efficiency, and greatly reduce labor intensity for picking, collecting and transporting machines and tools, and advantageously protect the enthusiasm of growers.

(2)本实用新型专利在山地丘陵烟叶采收机具环节,填补了行业空白。组装式工作模式也打破了单一作业机具的局限,实现了功能分解组装,机具作业功能衔接。(2) The utility model patent fills the gap in the industry in the link of tobacco leaf harvesting equipment in mountains and hills. The assembled working mode also breaks the limitation of a single operating tool, realizes the functional decomposition and assembly, and the connection of the operating functions of the tool.

(3)当前烟叶采收,尤其是山区丘陵烟叶采收,仍沿用人工采收的方式,在高温高湿抢收抢采的作业条件下,劳动力投入多,劳动强度大,易因劳动力不足造成烟叶采收不及时、烟叶成熟过度发生减产现象。当前已有采收机械在生产适用性验证中,采收作业过程中机械对烟叶损伤较为严重,对烟叶生产产量和质量带来影响,造成损产减少,降低烟农经济收入,为广大种植户不能接受,因此,当前在大型机械采收尚没有完全成熟之前,部分替代人工的机具,成为当前采收环节人们急需解决的问题。结合山区丘陵的地形地貌特点以及当地生产实际,研发机型小、重量轻、功能全、采收过程对叶片损伤较轻的农机具,是当前机具研发的技术难点。(3) At present, the harvesting of tobacco leaves, especially in mountainous and hilly areas, still adopts the method of manual harvesting. Under the operating conditions of high temperature and high humidity, the labor input is large and the labor intensity is high. Harvesting is not timely, and tobacco leaves are over-ripe, resulting in reduced production. At present, in the production applicability verification of the existing harvesting machinery, the damage to the tobacco leaves is relatively serious during the harvesting operation, which affects the production and quality of the tobacco leaves, resulting in reduced production losses and reduced economic income of tobacco farmers. Accept, therefore, before the large-scale mechanical harvesting is fully mature, the partial replacement of manual tools has become an urgent problem that people need to solve in the current harvesting process. Combining the topography and landform characteristics of mountainous hills and local production practices, it is a technical difficulty in the research and development of current machinery to develop agricultural machinery with small models, light weight, complete functions, and less damage to leaves during the harvesting process.

(4)本实用新型专利技术方案,从适用性出发,克服了过度追求机械先进水平的局限,从低成本投入角度出发解决当前生产中的实际问题。同时克服了小型机械(具)功能单一化,机具小型化,功能分解系统化。(4) The patented technical solution of the utility model overcomes the limitation of excessively pursuing the advanced level of machinery from the perspective of applicability, and solves practical problems in current production from the perspective of low-cost investment. At the same time, it overcomes the simplification of small machinery (tools), the miniaturization of machinery and tools, and the systematization of functional decomposition.

附图说明Description of drawings

图1是本实用新型实施例提供的采摘器的结构示意图;Fig. 1 is the structural representation of the picker that the utility model embodiment provides;

图2是本实用新型实施例提供的控制手柄的结构示意图;Fig. 2 is a schematic structural view of the control handle provided by the embodiment of the present invention;

图3是本实用新型实施例提供的控制把杆的结构示意图;Fig. 3 is a schematic structural view of the control lever provided by the embodiment of the present invention;

图4是本实用新型实施例提供的控制把杆拆解图;Fig. 4 is a disassembled view of the control lever provided by the embodiment of the present invention;

图5是本实用新型实施例提供的采摘器套筒的结构示意图;Fig. 5 is the structural representation of the picker sleeve that the utility model embodiment provides;

图6是本实用新型实施例提供的收集装置的结构示意图;Fig. 6 is a schematic structural view of a collecting device provided by an embodiment of the present invention;

图7是本实用新型实施例提供的收集器控制把杆的结构示意图;Fig. 7 is a schematic structural view of the collector control lever provided by the embodiment of the present invention;

图8是本实用新型实施例提供的收集器脚踏控制装置的结构示意图;Fig. 8 is a schematic structural view of the pedal control device of the collector provided by the embodiment of the present invention;

图9是本实用新型实施例提供的伞状收集器的结构示意图;Fig. 9 is a schematic structural view of the umbrella collector provided by the embodiment of the present invention;

图10是本实用新型实施例提供的伞状收集器背面的结构示意图;Fig. 10 is a schematic structural view of the back of the umbrella-shaped collector provided by the embodiment of the present invention;

图11是本实用新型实施例提供的伞状收集器正面的结构示意图;Fig. 11 is a schematic structural view of the front of the umbrella collector provided by the embodiment of the present invention;

图12是本实用新型实施例提供的框架结构班车正面的结构示意图;Fig. 12 is a schematic structural view of the front of the frame structure bus provided by the embodiment of the present invention;

图13是本实用新型实施例提供的框架结构班车侧面的结构示意图;Fig. 13 is a schematic structural view of the side of the frame structure bus provided by the embodiment of the present invention;

图中:1.控制弹簧;2.控制手柄;3.固定螺栓;4.开合控制金属丝;5.控制把杆与套筒连接固定点;6.外管;7.内管;8.固定孔;9.摁钮;10.套筒端固定螺丝;11.开合口;12.矩形齿槽;13.收集器手柄把;14.滑行轨道;15.收集器控制把杆;16.收集器固定支架;17.田间移动轮;18.收集器脚踏控制装置滑轮;19.收集器脚踏控制装置踏板;20.带弹簧金属丝;21.支撑骨架;22.金属槽边框;23.金属圆环;24.支撑骨架固定点;25.金属圆环凹槽;26.油布面;27.金属边框凹槽;28.滚轮;29.外框架;30.运输抽拉绳;31.抽拉绳卡环;32.折叠集烟筐;33.拉伸状态集烟筐;34.烟垄;35.采摘器套筒;36.控制把杆。In the figure: 1. Control spring; 2. Control handle; 3. Fixing bolt; 4. Opening and closing control wire; 5. Connection fixed point between control lever and sleeve; 6. Outer tube; 7. Inner tube; 8. Fixing hole; 9. Push button; 10. Fixing screw at sleeve end; 11. Opening and closing mouth; 12. Rectangular slot; 13. Collector handle; 14. Slide track; 15. Collector control lever; 16. Collector 17. Field moving wheels; 18. Collector pedal control device pulley; 19. Collector pedal control device pedal; 20. Wire with spring; 21. Supporting frame; 22. Metal groove frame; 23. Metal ring; 24. Fixing point of support frame; 25. Metal ring groove; 26. Oilcloth surface; 27. Metal frame groove; 28. Roller; 29. Outer frame; 30. Transport drawstring; 31. 32. Folding smoke collection basket; 33. Stretched smoke collection basket; 34. Smoke ridge; 35. Picker sleeve; 36. Control lever.

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

一、解释说明实施例。为了使本领域技术人员充分了解本实用新型如何具体实现,该部分是对权利要求技术方案进行展开说明的解释说明实施例。1. Explain the embodiment. In order to make those skilled in the art fully understand how to implement the utility model, this part is an explanatory embodiment for explaining the technical solutions of the claims.

如图1至图12所示,本实用新型实施例提供的烟叶采运装置设置有采摘器、收集装置和外运小车,采摘器用于采集单株叶片,完成单株叶片采摘后通过收集装置将叶片收集到一起,然后将叶片归置到外运小车上的集烟筐中,集烟筐底部设计轮滑装置,便于收集烟叶后外运。As shown in Figures 1 to 12, the tobacco leaf harvesting and transportation device provided by the embodiment of the utility model is provided with a picker, a collection device and a foreign transport trolley. The leaves are collected together, and then placed in the smoke collection basket on the outbound trolley. The bottom of the smoke collection basket is designed with a roller skating device, which is convenient for collecting the tobacco leaves and then transporting them outside.

采摘器上端设有控制手柄2,通过操控控制手柄2和控制弹簧1,抽动采摘器开合控制金属丝4,开合控制金属丝4通过固定螺栓3和套筒端固定螺丝10作为固定点,实现控制手柄2与采摘器套筒开合连接,通过抽动开合控制金属丝4,打开采摘器套筒沿矩形齿槽12由开合口11打开套筒,套筒卡到烟茎待采叶片上部烟茎后,松开手柄端2,控制弹簧1回复原状,相连金属丝4松开套筒,套筒闭合成封闭状环绕烟茎上。The upper end of the picker is provided with a control handle 2. By manipulating the control handle 2 and the control spring 1, the picker is twitched to open and close the control wire 4, and the opening and closing control wire 4 is used as a fixed point through the fixing bolt 3 and the fixing screw 10 at the sleeve end. Realize the opening and closing connection between the control handle 2 and the picker sleeve, control the metal wire 4 by twitching the opening and closing, open the picker sleeve along the rectangular tooth groove 12 and open the sleeve through the opening and closing opening 11, and the sleeve is stuck to the upper part of the tobacco stem leaf to be picked After the tobacco stem, the handle end 2 is released, the control spring 1 returns to its original state, the connected metal wire 4 unclamps the sleeve, and the sleeve is closed into a closed shape and surrounds the tobacco stem.

收集装置设有伞状收集器、控制把杆和脚踏式控制装置3部分组成,控制把杆上端设计手柄把13,用于手持作业,控制把杆设计滑行轨道14和脚踏控制装置滑轮18,脚踩动控制装置踏板19,脚踏控制装置滑轮18在轨道14上下移动,带动连接到控制装置端带弹簧金属丝20,通过弹簧受力变形抽拉固定到伞状收集器的金属丝,拉动收集器伞状结构金属圆环23和金属槽边框22打开,金属圆环23套卡到烟株茎基部,松开带弹簧金属丝20,伞状结构受弹簧回力带动沿烟株底部展开,形成环形叶片接收面。收紧带弹簧金属丝20,伞状结构折叠回拢,金属圆环凹槽25设计防止叶片脱落,金属边框凹槽27将散落在收集器正面叶片勾拢收集成束。The collection device is composed of three parts: an umbrella collector, a control handle and a pedal control device. The upper end of the control handle is designed with a handle 13 for hand-held operations. The control handle is designed with a sliding track 14 and a pulley 18 for the pedal control device. , the pedal 19 of the foot-operated control device, the foot-operated control device pulley 18 moves up and down on the track 14, drives the spring wire 20 connected to the end of the control device, and pulls the metal wire fixed to the umbrella collector through the force deformation of the spring, Pull the collector umbrella structure metal ring 23 and the metal groove frame 22 to open, the metal ring 23 sets are stuck to the base of the tobacco stem, loosen the spring wire 20, and the umbrella structure is driven by the spring return force to expand along the bottom of the tobacco plant. Forms the annular blade receiving surface. Tighten the spring wire 20, the umbrella structure is folded back together, the metal ring groove 25 is designed to prevent the blades from falling off, and the metal frame groove 27 gathers the blades scattered on the front of the collector and collects them into bundles.

外运小车由外框架29和集烟筐组成,外框架29下端安装有便于田间移动的滚轮28,烟叶集中到小车上的集烟筐中,小车设计抽拉绳卡环31,将运输抽拉绳30连接后,顺烟垄34之间垄沟在田间移动,烟叶收集装满集烟筐后移出烟田,展开、更换新的集烟筐继续收集工作。The foreign transport trolley is composed of an outer frame 29 and a smoke collection basket. The lower end of the outer frame 29 is equipped with rollers 28 for easy field movement. The tobacco leaves are collected in the smoke collection basket on the trolley. The trolley is designed with a pull rope snap ring 31 to pull the transport. After the rope 30 is connected, move along the furrows between the smoke ridges 34 in the field, collect the tobacco leaves and move out of the tobacco field after filling the smoke collection baskets, and start and replace new smoke collection baskets to continue collecting work.

实施例一:便携式采摘器Embodiment 1: Portable picker

套筒(图5)为可开合的圆形孔径金属装置,套筒内外两侧材质为紧密粘合状态,套筒内径内层嵌一层防止擦伤烟茎的软塑料,套筒外径上层为金属材质,下层为硬质海绵。The sleeve (Figure 5) is a metal device with a circular aperture that can be opened and closed. The material on both sides of the sleeve is tightly bonded. The upper layer is made of metal, and the lower layer is made of hard sponge.

套筒分为内外两层,内层为软塑料材质层构成,外层由底部粘有硬质海绵的金属材质构成,内外两层紧密粘合的可开合圆形结构。The sleeve is divided into inner and outer layers, the inner layer is composed of a soft plastic material layer, the outer layer is composed of a metal material with a hard sponge on the bottom, and the inner and outer layers are tightly bonded and can be opened and closed.

外层为可开合圆环形结构设有扭矩弹簧和销轴12,扭矩弹簧固定在销轴10处,套筒远离销轴10的一侧设有开合口11。The outer layer is an openable annular structure provided with a torsion spring and a pin 12, the torsion spring is fixed on the pin 10, and the side of the sleeve away from the pin 10 is provided with an opening 11.

外套筒为金属材料层,下侧粘贴硬质海绵层。The outer sleeve is a metal material layer, and a hard sponge layer is pasted on the lower side.

操控把杆(图4)设置有外管6和内管7,内管镶嵌在外管内部,内管外侧嵌装有多个纵向等距分布的金属摁钮9,外管表面开设有一个与金属摁钮9配合的固定孔8,所述外管下端通过螺栓5固定在套筒外侧开合口正对面。The control lever (Fig. 4) is provided with an outer tube 6 and an inner tube 7, the inner tube is embedded inside the outer tube, and a plurality of metal buttons 9 distributed longitudinally and equidistantly are embedded on the outer side of the inner tube, and a metal button 9 is provided on the surface of the outer tube. The fixing hole 8 matched with the push button 9, the lower end of the outer tube is fixed on the opposite side of the opening and closing opening on the outside of the sleeve through the bolt 5.

操控把杆一端设计控制手柄(图2),控制手柄连接抽拉套筒(图5)的开合金属丝4。One end of the control lever is designed with a control handle (Fig. 2), and the control handle is connected with the opening and closing wire 4 of the drawing sleeve (Fig. 5).

开合金属丝4通过操控把杆中间孔径,将另一端连接到在套筒外侧固定点10。The opening and closing wire 4 connects the other end to the fixed point 10 on the outside of the sleeve by manipulating the middle aperture of the handlebar.

控制手柄(图2)为剪刀式手柄2,手柄把2中间设有控制弹簧1,控制弹簧1两端连接手柄上下两翼。便携式采摘器工作原理为:套筒(图5)为圆环状结构,在套筒前端设计开口,后端设计控制开合的开合金属丝4装置,金属丝通过操控把杆(图4)中间空隙,经过固定点3连接把杆控制手柄2的弹簧上端,通过按压控制手柄2将固定在控制手柄的弹簧2压紧,抽紧金属丝4,套筒前端开口处张开,套筒放置待采烟叶上方烟茎处,松开手柄,弹簧恢复张开状态,受金属丝牵引,套筒11处恢复合并状态,套筒套在烟茎上。通过按压套筒,将叶片从烟茎上分离,完成单株全部可采叶片采摘。The control handle (Fig. 2) is a scissors handle 2, and the middle of the handle handle 2 is provided with a control spring 1, and the two ends of the control spring 1 are connected with the upper and lower wings of the handle. The working principle of the portable picker is as follows: the sleeve (Fig. 5) is a ring-shaped structure, an opening is designed at the front end of the sleeve, and an opening and closing wire 4 device is designed at the rear end to control the opening and closing. The wire passes through the handle (Fig. 4) The gap in the middle is connected to the spring upper end of the lever control handle 2 through the fixed point 3. By pressing the control handle 2, the spring 2 fixed on the control handle is compressed, and the wire 4 is tightened. The opening at the front end of the sleeve is opened, and the sleeve is placed At the tobacco stem above the tobacco leaves to be picked, release the handle, the spring returns to the open state, and is pulled by the wire, the sleeve 11 resumes the merged state, and the sleeve is placed on the tobacco stem. By pressing the sleeve, the leaves are separated from the tobacco stem, and the harvesting of all the leaves of a single plant is completed.

实施例二:便携式叶片收集装置Embodiment 2: Portable leaf collection device

便携式叶片收集装置(图6)由伞状收集器、脚踏式控制端和控制把杆3部分组成。伞状收集器(图9)为可折叠式伞状结构,收集器26材质由软质油布组成,油布外侧调序有支撑骨架21,由固定扣24将油布与支撑骨架21连接。收集器下端设有金属圆环23,金属圆形23固定支撑骨架21底端。The portable blade collection device (Figure 6) consists of three parts: an umbrella collector, a foot-operated control end and a control handle. Umbrella collector (Fig. 9) is a collapsible umbrella structure, collector 26 material is made up of soft oilcloth, and oilcloth outside order has supporting frame 21, is connected with oilcloth and supporting frame 21 by fixing buckle 24. A metal ring 23 is provided at the lower end of the collector, and the metal ring 23 fixes the bottom end of the support frame 21 .

收集控制装置(图8)设有脚踏式控制端19和与控制装置连接收集器的带有弹簧装置的金属丝20,控制踏板19通过滑轮装置18沿控制把杆15上的滑行轨道15实现上下移动,金属丝20前端连接到控制端18,后端固定在伞状收集器两侧支撑架21。The collection control device (Fig. 8) is provided with a foot-operated control end 19 and a metal wire 20 with a spring device connected to the control device, and the control pedal 19 is realized along the sliding track 15 on the control bar 15 through a pulley device 18. Moving up and down, the front end of the wire 20 is connected to the control end 18, and the rear end is fixed on the support frame 21 on both sides of the umbrella collector.

收集器(图9)前端开口,开口处边沿正面上方设有带凹槽金属杠架22和金属圆环23,收集叶片具有勾拢作用,防止叶片滑落。金属环23套在烟株茎基部,操控脚踏控制装置(图8),收集器油布26由支撑架21撑开,环绕烟株一周形成圆形叶片接收装置。松开控制金属丝20,支撑架21折叠收拢带动油布26合拢,完成叶片收集流程。The front end of the collector (Fig. 9) is open, and the upper edge of the opening is provided with a grooved metal bar frame 22 and a metal ring 23, and the collection blades have a hooking effect to prevent the blades from slipping. The metal ring 23 is set on the stem base of the tobacco plant to control the pedal control device (Fig. 8). The collector tarpaulin 26 is stretched by the support frame 21 to form a circular blade receiving device around the tobacco plant. The control wire 20 is loosened, and the support frame 21 is folded and folded to drive the tarpaulin 26 to close, and the blade collection process is completed.

金属圆环23设有圆形凹槽,圆环内直径6cm,凹槽宽度3cm。The metal ring 23 is provided with a circular groove, the inner diameter of the ring is 6 cm, and the groove width is 3 cm.

金属圆环23外直径9cm,金属圆环23正面设有宽度为3cm的凹槽,收集叶片时防止叶片滑落到采集器之外。The outer diameter of the metal ring 23 is 9cm, and the front of the metal ring 23 is provided with a groove with a width of 3cm, which prevents the blade from slipping out of the collector when the blade is collected.

圆环外径金属上,均匀排列固定八根金属支撑骨架21,支撑骨架21长度30cm,支撑骨架21设有多个固定点24,固定点24用于油布26的固定支撑。On the ring outer diameter metal, eight metal support frames 21 are evenly arranged and fixed. The length of the support frames 21 is 30 cm. The support frame 21 is provided with a plurality of fixed points 24.

油布26通过螺丝固定在骨架内侧,固定时骨架完全展平。The oilcloth 26 is fixed on the inner side of the framework by screws, and the framework is fully flattened when fixed.

固定在骨架上的油布22前端开口,开口两侧设有金属边框27。The front end of the tarpaulin 22 fixed on the skeleton is open, and metal frames 27 are arranged on both sides of the opening.

金属边框27正面,通过螺丝固定有沟槽结构,沟槽结构宽度3cm、深度3cm,长度同骨架相同为30cm。The metal frame 27 front is fixed with a groove structure by screws, the groove structure width 3cm, depth 3cm, and the same length as the skeleton is 30cm.

金属边框27背面,通过螺丝固定金属支架,金属支架另一端连接到控制装置。On the back side of the metal frame 27, the metal support is fixed by screws, and the other end of the metal support is connected to the control device.

收集控制装置(图8):Collection control device (Figure 8):

收集控制装置首先将伞状收集器下端金属环23卡套在烟株根茎处,然后通过脚踏板19,推拉金属丝20与收集器开口处两侧金属边框27近底端固定连接,通过推动和抽回推拉金属丝20,使收集器底部金属圆环23完成平展接收叶片,回缩收集叶片的功能。The collection control device first puts the metal ring 23 at the lower end of the umbrella-shaped collector on the root of the tobacco plant, and then pushes and pulls the metal wire 20 through the pedal 19 to be fixedly connected with the metal frame 27 on both sides of the collector opening near the bottom. And withdraw the push-pull metal wire 20, make the bottom metal ring 23 of the collector complete the flat receiving blade, the function of retracting the collection blade.

控制装置设有连接杆15,连接杆15设计有滑行轨道14,脚踏式控制端19通过滑轮18,在轨道14实现上下移动。脚踏式控制端19下端连接带有金属弹簧的金属丝20。Control device is provided with connecting rod 15, and connecting rod 15 is designed with sliding track 14, and foot-operated control end 19 realizes moving up and down on track 14 by pulley 18. The lower end of the foot-operated control end 19 is connected with a metal wire 20 with a metal spring.

带弹簧金属丝20下端与油布26开口边框27靠近下端1/5处连接,另一端与脚踏式控制连接。The lower end of the band spring metal wire 20 is connected with the opening frame 27 of the oilcloth 26 near the lower end 1/5, and the other end is connected with the foot-operated control.

脚踏式控制装置下端连接金属控制弹簧20,金属控制弹簧20分别连接控制装置和伞式收集器。The lower end of the foot-operated control device is connected with a metal control spring 20, and the metal control spring 20 is connected with the control device and the umbrella collector respectively.

推拉器(图8)固定在滑行轨道14内,沿滑行轨道14完成在推拉杆上的上下移动。The push-pull (Fig. 8) is fixed in the sliding track 14, and moves up and down on the push-pull rod along the sliding track 14.

推拉器连接脚踏板19,通过脚踏推动收集器拉紧骨架21,伞状收集器(图9)收拢,松开脚踏板19,弹簧的回缩力将收集器(图9)骨架展开,完成叶片的接收和收集。The push-pull is connected to the pedal 19, and the collector is pushed by the pedal to tighten the framework 21, and the umbrella-shaped collector (Figure 9) is closed, and the pedal 19 is released, and the retraction force of the spring expands the framework of the collector (Figure 9) , to complete the receiving and collection of the blades.

收集装置系统,底部设计小滑轮17,方便装置田间移动。Collecting device system, small pulley 17 is designed at the bottom, which is convenient for the device to move in the field.

所述固定在骨架上的油布前端22开口,开口两侧设有金属边框27。The front end 22 of the tarpaulin fixed on the skeleton is open, and metal frames 27 are arranged on both sides of the opening.

实施例三:叶片田间运送装置Embodiment 3: Blade field transportation device

田间叶片运送装置由小型板车(图12),小车框架结构,小车上放置展开集烟筐33和折叠集烟筐32,烟叶收集后归置到集烟筐33中,收集满后将集烟筐拖运出田块,更换新筐继续作业。The field blade transportation device consists of a small trolley (Figure 12) and a frame structure of the trolley. The unfolded smoke collection basket 33 and the folded smoke collection basket 32 are placed on the trolley. After the tobacco leaves are collected, they are placed in the smoke collection basket 33. The basket is hauled out of the field, and the new basket is replaced to continue the operation.

平板小车规格设计为仿垄沟形框架结构,底部宽30cm,高30cm,长80cm,The specifications of the flat trolley are designed as imitation ditch-shaped frame structure, with a bottom width of 30cm, a height of 30cm, and a length of 80cm.

平板小车外框两端设有卡环31,卡环31内固定有运输抽拉绳29,小车下端设有滚轮28。The two ends of the outer frame of the flat trolley are provided with snap rings 31, and the transport pull ropes 29 are fixed inside the snap rings 31, and the lower end of the trolley is provided with rollers 28.

集烟筐形状同小车,底度宽28cm,高50cm,长85cm。The shape of the smoke collection basket is the same as that of a trolley, with a bottom width of 28cm, a height of 50cm, and a length of 85cm.

本实用新型的工作原理是:The working principle of the utility model is:

便携式叶片采摘器在使用时,按动手柄的上下两个把手作业翼,连接在作业翼上的金属丝抽紧,带动采摘器套筒(图5)打开,将套筒选择烟茎合适位置卡上后,松开作业翼,套筒关闭,套在烟茎上,下推手柄,叶片在外力作用下,叶片由叶基部从烟茎脱落,完成机具替代人工的一次性单株叶片采摘。When the portable leaf picker is in use, press the upper and lower handles of the handle to tighten the metal wire connected to the work wing, and drive the picker sleeve (Figure 5) to open, and then click the sleeve to select the appropriate position for the tobacco stem. After putting it on, loosen the working wing, close the sleeve, put it on the tobacco stem, push down the handle, the leaf will fall off from the tobacco stem from the leaf base under the action of external force, and complete the one-time picking of a single leaf by a machine instead of manual labor.

采摘后叶片如果以自然状态散落到地面,叶片收集工作量大,且易对叶片造成损伤。与采摘器相配套的伞状收集器(图9),通过金属骨架21与油布26组合的折叠式结构,下端与金属环23固定,金属环内径规格略大于烟株直径,折叠式收集器开合由脚踏板式推拉器(图8)控制,控制杆设计滑行轨道14,推拉器在轨道14上通过脚踏板上滑轮18上下移动,来推动与折叠伞状收集器(图9)相连的的控制金属丝活动,完成伞状收集器的开合,折叠器打开,金属环23卡套在烟株根茎结合处,收集器展形环绕烟株一周,收集叶片,折叠器闭合,叶片回收。两套装置可实现同一人操作完成。If the leaves are scattered to the ground in a natural state after picking, the workload of leaf collection will be large, and the leaves will be easily damaged. The umbrella-shaped collector (Fig. 9) matched with the picker is a folding structure composed of a metal skeleton 21 and an oilcloth 26, and the lower end is fixed with a metal ring 23. The inner diameter of the metal ring is slightly larger than the diameter of the tobacco plant. Close is controlled by pedal type push-pull device (Fig. 8), and control bar designs sliding track 14, and push-pull device moves up and down by pulley 18 on the pedal on track 14, promotes and folds umbrella shape collector (Fig. 9) to link to each other The movement of the metal wire is controlled to complete the opening and closing of the umbrella-shaped collector, the folder is opened, the metal ring 23 is inserted at the junction of the tobacco plant root and stem, the collector expands and surrounds the tobacco plant for a week, collects leaves, the folder closes, and the leaves are recovered. The two sets of devices can be operated by the same person.

叶片运送装置由框架结构的板车(图12)和可折叠烟叶收集筐组成,采集叶片收集满筐33后,运出田块,更换新的收集筐32继续作业。The blade conveying device is made up of a pallet truck (Fig. 12) of frame structure and a collapsible tobacco leaf collection basket. After collecting the leaves and collecting the full basket 33, the leaf is transported out of the field and replaced with a new collection basket 32 to continue operation.

叶片采摘、收集、外运系统,主要从降低劳动强度出发,在高温高湿季节,田间路况负重难行,对劳动力要求高,老龄化劳动力占比过高的现状下,通过本采集系统,减少了作业人员在烟田烟株下单片采摘,采摘后田间人工收集,收集后人工外扛运输的现状。田间作业可实现田间单人采摘、收集过程。外运由简单的人扛实现机具替代,极大降低劳动强度,节省了劳动用工。The leaf picking, collection, and external transportation system is mainly based on reducing labor intensity. In the high temperature and high humidity season, the field road conditions are difficult to carry, the labor force is high, and the proportion of aging labor is too high. Through this collection system, it can reduce The present situation that operators pick single slices under the tobacco plants in the tobacco field, collect them manually in the field after picking, and carry them outside manually for transportation after collection. Field operations can realize the process of picking and collecting by one person in the field. Sinotrans is carried by simple people to realize the replacement of machines and tools, which greatly reduces labor intensity and saves labor.

本实用新型实施例中由采摘器、收集器和外运小车三大部分组成。In the embodiment of the utility model, it is composed of three major parts: a picker, a collector and a foreign transport trolley.

(1)采摘器(1) picker

①手柄:手柄有操纵作业翼,通过线路连接作业端套筒,操纵作业端套筒的开合。①Handle: The handle has a control wing, which is connected to the sleeve of the working end through a line, and controls the opening and closing of the sleeve of the working end.

②把杆:把杆为可调节长度的金属杆,把杆内孔径连接控制金属丝。②Lever: The lever is a metal rod with adjustable length, and the inner diameter of the rod is connected to the control wire.

③套筒:由内外两层组成,内侧为软塑料材质,外侧为金属材质,塑料材质通过粘合固定在金属材质上。套筒内直径5cm,内侧软塑料贴近烟株烟茎,金属外环底部粘有硬质海绵,保护叶片采摘过程中,对烟茎和叶片起保护作用。③Sleeve: It consists of inner and outer layers, the inner side is made of soft plastic material, the outer side is made of metal material, and the plastic material is fixed on the metal material by bonding. The inner diameter of the sleeve is 5cm, the inner soft plastic is close to the tobacco stem of the tobacco plant, and the bottom of the metal outer ring is glued with a hard sponge to protect the tobacco stem and leaves during the leaf picking process.

(2)收集器(2) Collector

①伞状收集装置:收集装置由金属支撑骨架和油布两部分组成,支撑骨架连接油布,骨架下端固定在金属环上。收集装置前端开口,开口处设计为金属框,金属框靠近采集叶片面设计为凹槽形态,凹槽宽度3cm,厚度0.1cm。①Umbrella-shaped collection device: The collection device is composed of a metal support frame and a tarpaulin. The support frame is connected to the oil cloth, and the lower end of the frame is fixed on the metal ring. The front end of the collection device is open, and the opening is designed as a metal frame, and the metal frame is designed as a groove near the surface of the collection blade, with a width of 3 cm and a thickness of 0.1 cm.

②金属环:收集装置支撑骨架由底端金属环固定,金属支撑骨架均匀分布固定在金属环外侧。金属环前端面向烟株方向设计开口,后端设计可以开合的转轴,金属环左右外侧各固定连接金属丝,金属丝通过控制装置牵动圆环开合。圆环打开卡扣在烟株茎基部,便于收集折叠装置位置固定。金属环靠近叶片面,设计凹槽结构,凹槽宽度3cm,高度3cm,壁厚0.2cm。收集装置回拢过程中,防止叶片掉落。②Metal ring: The supporting frame of the collection device is fixed by the metal ring at the bottom, and the metal supporting frame is evenly distributed and fixed on the outside of the metal ring. The front end of the metal ring is designed with an opening facing the direction of the tobacco plants, and the rear end is designed with a rotating shaft that can be opened and closed. The left and right sides of the metal ring are fixedly connected with metal wires, and the metal wires affect the opening and closing of the ring through the control device. The ring is opened and buckled at the base of the stem of the tobacco plant, which is convenient for the position of the collecting and folding device to be fixed. The metal ring is close to the surface of the blade, and the groove structure is designed. The groove width is 3cm, the height is 3cm, and the wall thickness is 0.2cm. During the gathering process of the collecting device, the leaves are prevented from falling.

③收集装置控制装置:收集装置开口端外侧金属边框连接控制金属丝,控制另一端由弹簧连接到控制器的推拉器下端,推拉器设计脚踏板,脚踩踏板作用力使推拉器在控制把杆上的轨道上下移动,推拉器下移,收集装置回拢,叶片回收。松开脚踏板,受弹簧回力作用,推拉器上移,收集装置展开,接收叶片③Collection device control device: The metal frame outside the opening end of the collection device is connected to the control wire, and the other end of the control is connected to the lower end of the push-pull device of the controller by a spring. The track on the rod moves up and down, the push-pull moves down, the collection device is closed, and the blades are recovered. Release the pedal, under the action of the spring return force, the push-pull moves up, the collecting device unfolds, and the blades are received

④手推式装置:收集器金属结构较多,为便于田间移动,收集器通过固定架,与控制把杆相连,收集器水平设计,控制把杆与收集器之间呈30度-45度夹角设计,把杆与收集器重心平衡点,加装小型滑轮。④Hand-push device: The collector has many metal structures. In order to facilitate field movement, the collector is connected to the control handle through a fixed frame. The collector is designed horizontally. Angle design, balance the bar and the center of gravity of the collector, and install small pulleys.

(3)烟叶运送装置(3) Tobacco delivery device

①板车:板车规格底部宽30cm宽、顶部宽50cm,高30cm,长80cm框架结构,防止叶片掉落。底部设计滑轮,前后两端设计卡扣,固定牵引绳,方便田间人力牵引出入。①Pallet: The specification of the pallet is 30cm wide at the bottom, 50cm wide at the top, 30cm high, and 80cm long. The frame structure prevents the leaves from falling. The pulley is designed at the bottom, and buckles are designed at the front and rear ends to fix the traction rope, which is convenient for manpower to pull in and out of the field.

②烟叶收集筐:收集筐为可折叠筐架结构,叶片收集满后,扣上上盖,运出田块,展开更换小车上提前放置有折叠烟筐,完成进行作业。② Tobacco leaf collection basket: The collection basket is a foldable basket frame structure. After the leaves are collected, the upper cover is buckled and transported out of the field. The folding tobacco basket is placed on the replacement trolley in advance to complete the operation.

便携式烟叶采摘器设置套筒和控制把杆两部分,套筒分内外两层结构,内层结构为软塑料材质,外层结构为金属材质。两层之间粘合,内层套筒与烟株烟茎直接接触,开孔孔径略大于烟株直径。套筒外侧由左右两根金属丝经由控制杆内孔径连接到控制手柄。为避免机械损伤,金属外环上层为避免推动过程变形的金属材质,下层为保护烟叶不受损的硬质海绵。控制手柄上下两翼捏合抽紧连接套筒的金属丝,套筒打开,卡到烟株茎部合适位置后,松开手柄,套筒闭合,下按控制手柄,叶片受力脱离茎部。The portable tobacco leaf picker is provided with two parts, the sleeve and the control handle. The sleeve is divided into inner and outer two-layer structure, the inner layer structure is made of soft plastic material, and the outer layer structure is made of metal material. The two layers are bonded, the inner sleeve is in direct contact with the stem of the tobacco plant, and the diameter of the opening is slightly larger than the diameter of the tobacco plant. The outer side of the sleeve is connected to the control handle by two left and right metal wires through the inner hole of the control rod. In order to avoid mechanical damage, the upper layer of the metal outer ring is made of metal material to avoid deformation during the pushing process, and the lower layer is made of hard sponge to protect the tobacco leaves from damage. Knead the upper and lower wings of the control handle and tighten the metal wire connecting the sleeve. The sleeve is opened. After it is stuck to a suitable position on the stem of the tobacco plant, the handle is released, the sleeve closes, and the control handle is pressed down. The leaves are forced out of the stem.

便携式烟叶收集器设置折伞式折叠式收集器和控制装置两部分。折叠式收集器主要由金属支撑骨架、油布和固定支撑骨架底端的圆环组成。收集器通过靠近烟株端开口两侧的金属边框上左右两侧固定的控制金属丝与控制装置上的推拉器相连,推拉器与控制金属丝之间由弹簧相连,推拉器与推拉器运行轨道设计在控制把杆上,推拉器外接脚踏板,脚踩踏板,推拉器沿控制把杆上的轨道由上往下滑行,控制支架受力将支撑骨架和油布回收折叠,完成叶片回收。收集器近烟株端开口处两侧金属框和金属圆环接收面设计为凹槽结构,叶片回收过程勾拢叶片防止滑落。金属环开合状态下,卡套在烟株茎基部,松开脚踏式推拉器,金属丝中端弹簧作用力,金属丝恢复原状,金属环闭合,完成收集器在烟株上的位置固定,伞状收集器展开环绕烟株一周,形成接收面。The portable tobacco leaf collector is provided with two parts: a folding umbrella type folding collector and a control device. The foldable collector is mainly composed of a metal support frame, a tarpaulin and a ring at the bottom of the fixed support frame. The collector is connected to the push-pull on the control device through the control wires fixed on the left and right sides of the metal frame near the opening of the tobacco plant. The push-pull and the control wire are connected by a spring, and the push-pull and the push-pull run on the track Designed on the control handle, the push-pull is externally connected to the pedal, and the push-pull slides from top to bottom along the track on the control handle when the foot is stepped on. The control bracket is forced to fold the support frame and tarpaulin to complete the blade recovery. The metal frame on both sides of the collector near the opening of the tobacco plant and the receiving surface of the metal ring are designed as a groove structure, and the leaves are hooked up during the leaf recovery process to prevent slipping. When the metal ring is opened and closed, the ferrule is placed at the base of the tobacco stem, and the foot-operated push-pull device is released, the spring at the middle end of the metal wire acts on the force, the metal wire returns to its original shape, and the metal ring is closed to complete the position of the collector on the tobacco plant. , the umbrella-shaped collector unfolds around the tobacco plant to form a receiving surface.

外运小车由框架式小板车及烟叶收集筐组成。入田作业人员由牵引绳牵引一端入田,收集满烟叶后,将烟筐卸下更换新筐继续作业。The foreign transport trolley is composed of a frame-type trolley and a tobacco leaf collection basket. Workers entering the field are pulled by one end of the traction rope to enter the field. After collecting the tobacco leaves, they remove the tobacco basket and replace it with a new one to continue working.

本实用新型通过便携式采摘器与配套的收集器和小型运送装置作为烟叶采收过程中,将采摘叶片、收集叶片和外运叶片环节的人工作业由机具替代,机具体积小、重量轻、操作运输方便,从作业效率、用工量、劳动强度等方面解决了当前山地丘陵烟田烟草农业生产采收环节中无适用机械(具)可用,劳动力匮乏的困境,在大型采收机械尚无完全成熟,生产推广应用过程中瓶颈技术尚未攻克的现状下,本套烟叶采收系统,重点解决当前采收机械对叶片的机械损伤造成收入降低,降低这个环节人工作业的劳动强度,提高作业效率等方面。将大型机械的功能进行拆分,减少入田作业机械体型,达到机具运输、携带、使用便捷,尤其适用于山区、丘陵烟田和无机耕路及小型作业地块。The utility model uses a portable picker, a matching collector and a small transport device as a tobacco leaf harvesting process, replacing the manual work of picking leaves, collecting leaves and transporting leaves with machines. The machine body is small in size, light in weight and easy to operate. The transportation is convenient, and it solves the dilemma of no suitable machinery (tools) available and labor shortage in the current agricultural production and harvesting of tobacco fields in mountainous and hilly tobacco fields from the aspects of operating efficiency, labor consumption, and labor intensity. Large-scale harvesting machinery is not yet fully mature. , the bottleneck technology in the process of production promotion and application has not yet been overcome, this set of tobacco leaf harvesting system focuses on solving the problem of income reduction caused by the mechanical damage to the leaves caused by the current harvesting machinery, reducing the labor intensity of manual operations in this link, and improving operating efficiency, etc. aspect. Split the functions of large machinery, reduce the size of machinery for field operations, and achieve convenient transportation, portability, and use of machinery, especially suitable for mountainous, hilly tobacco fields, inorganic farming roads, and small-scale operation plots.

本实用新型实施例为采、收、运功能复合作业系统,由原来需要人工田间单株单片人工采摘后,将叶片放到烟垄,然后再由专人到烟垄上收集烟叶,包装后人工扛运出田块,再由田块外人员进行整理的作业模式,转变为采摘器替代人工采摘,单人单株一次性采收,采摘过程配套烟叶收集装置,将叶片收集后,将叶片放置到外运小车上。小车一端连接到田内作业人员,另一端连接田外叶片整理人员。The embodiment of the utility model is a compound operation system with functions of harvesting, harvesting and transporting. After manually picking a single plant in the field, the leaves are placed on the tobacco ridge, and then the tobacco leaves are collected on the tobacco ridge by a special person, and the tobacco leaves are manually packed after packaging. The operation mode of carrying out the fields and sorting them out by personnel outside the fields has been transformed into a picker instead of manual picking. One person and one plant can be harvested at one time. The picking process is equipped with a tobacco leaf collection device. After the leaves are collected, the leaves are placed in the On the foreign transport trolley. One end of the trolley is connected to the operators in the field, and the other end is connected to the leaf finishing personnel outside the field.

在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer ", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the present invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,都应涵盖在本实用新型的保护范围之内。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any modifications, equivalent replacements and improvements made within the spirit and principles of the invention shall fall within the scope of protection of the present utility model.

Claims (10)

1. The tobacco leaf picking and transporting device is characterized in that:
picking device, collecting device and outward transport trolley;
the picker is provided with a picker sleeve, a control handle and a control handle, wherein the picker sleeve is connected with the lower end of the control handle, and the control handle is connected with the upper end of the control handle;
the collecting device is provided with an umbrella-shaped collector, a collector fixing support, a collector control handle and a collector handle, wherein the umbrella-shaped collector is fixedly arranged on the inner side of the collector fixing support, the collector fixing support is fixedly arranged on the side surface of the lower end of the collector control handle, the lower end of the collector control handle is provided with a field moving wheel, and the collector handle is fixedly arranged on the upper end of the collector control handle;
the outward transport trolley is provided with an outer frame, a plurality of rollers are mounted at the lower end of the outer frame, and a smoke collecting basket is placed on the inner side of the outer frame.
2. The tobacco leaf picking and transporting device according to claim 1, wherein the picker sleeve is provided with two parts connected through a pin shaft, sleeve end fixing screws are respectively fixed on the outer sides of the two parts of the picker sleeve, the sleeve end fixing screws are fixedly provided with opening and closing control metal wires, the opening and closing control metal wires penetrate through the middle of a control handle rod, and the opening and closing control metal wires are connected with the control handle through fixing bolts.
3. The tobacco leaf picking and transporting device according to claim 2, wherein the control handle is a scissor handle, the control handle is provided with a control spring in the middle, and two ends of the control spring are connected with an upper wing and a lower wing of the control handle.
4. The tobacco leaf picking and transporting device according to claim 1, wherein an opening is arranged on one side of the picker sleeve away from the pin shaft, and a rectangular tooth slot is arranged on the opening.
5. The tobacco leaf picking and transporting device according to claim 1, wherein the control handle is provided with an outer tube and an inner tube, a plurality of equally distributed fixing holes are formed on the outer side of the outer tube, and a plurality of snap buttons matched with the fixing holes are fixed on the outer side of the inner tube.
6. The tobacco harvesting and transporting device according to claim 1, wherein a soft plastic material layer is attached to the inner side of the picker sleeve.
7. The tobacco leaf picking and transporting device according to claim 1, wherein pulling rope clamping rings are fixed at two ends of the outer frame, and a transporting pulling rope is fixed on the pulling rope clamping rings.
8. The tobacco leaf picking and transporting device according to claim 1, wherein the umbrella-shaped collector is composed of a supporting framework, a metal groove frame and a metal ring, an oil cloth surface is arranged on the outer side of the supporting framework, and the metal groove frame and the metal ring are respectively provided with a metal frame groove and a metal ring groove.
9. The tobacco harvesting and transporting device according to claim 1, wherein the collector control handle is provided with a sliding rail, the sliding rail is slidably provided with a foot control device pulley, the foot control device pulley is connected with a foot control device pedal, and the foot control device pulley is connected with a fixed point on the back of the umbrella-shaped collector through a wire with a spring.
10. The tobacco leaf picking and transporting device according to claim 1, wherein the outer frame of the outward transporting trolley is identical to the shape of the furrows of the ridges and is slightly higher than the height of the ridges; the cigarette collecting basket is of a foldable frame structure, the shape of the cigarette collecting basket is matched with the shape of the vehicle body, and the bottom of the cigarette collecting basket is provided with movable small rollers.
CN202320193493.XU 2023-02-13 2023-02-13 Tobacco leaf picking and transporting device Active CN218977339U (en)

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CN202320193493.XU CN218977339U (en) 2023-02-13 2023-02-13 Tobacco leaf picking and transporting device

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Application Number Priority Date Filing Date Title
CN202320193493.XU CN218977339U (en) 2023-02-13 2023-02-13 Tobacco leaf picking and transporting device

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